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Numerical simulation of particle breakage of angular particles using combined DEM and FEM A. Bagherzadeh Kh. , A.A. Mirghasemi, S. Mohammadi School of Civil Engineering, College of Engineering, University of Tehran, Tehran, Iran abstract article info Article history: Received 21 January 2008 Received in revised form 14 June 2010 Accepted 29 July 2010 Available online 16 August 2010 Keywords: DEM FEM Particle breakage Rockll Marsal's breakage factor qvp behavior One of the effective parameters of the behavior of rockll materials is particle breakage. As a result of particle breakage, both the stressstrain and deformability of materials change signicantly. In this article, a novel approach for the two-dimensional numerical simulation of the phenomenon in rockll (sharp-edge particles) has been developed using combined DEM and FEM. All particles are simulated by the discrete element method (DEM) as an assembly and after each step of DEM analysis, each particle is separately modeled by FEM to determine its possible breakage. If the particle fullled the proposed breakage criteria, the breakage path is assumed to be a straight line and is determined by a full nite element stressstrain analysis within that particle and two new particles are generated, replacing the original particle. These procedures are carried out on all particles in each time step of the DEM analysis. Novel approach for the numeric of breakage appears to produce reassuring physically consistent results that improve earlier made unnecessary simplistic assumptions about breakage. To evaluate the effect of particle breakage on rockll's behavior, two test series with and without breakable particles have been simulated under a biaxial test with different conning pressures. Results indicate that particle breakage reduces the internal friction but increases the deformability of rockll. Review of the vp variation of the simulated samples shows that the specic volume has initially been reduced with the increase of mean pressures and then followed by an increase. Also, the increase of stress level reduces the growing length of the vp path and it means that the dilation is reduced. Generally, any increase of conning stress decreases the internal friction angle of the assembly and the sample fail at higher values of axial stresses and promotes an increase in the deformability. The comparison between the simulations and the reported experimental data shows that the numerical simulation and experimental results are qualitatively in agreement. Overall the presented results show that the proposed model is capable with more accuracy to simulate the particle breakage in rockll. © 2010 Elsevier B.V. All rights reserved. 1. Introduction Particle breakage, designated to describe the fracture of the constituent components (grains) of a soil structure, has been frequently observed in various soil-rockll masses such as rockll dams. Several laboratory oriented research tests [14], have shown that many engineering characteristics of granular materials such as strength (stressstrain), deformability, pore pressure distribution and permeability are greatly inuenced by the level of breakage of materials [1,2]. Marsal [3,4], who was perhaps the rst to deal with the concept of crushing of particles through large-scale triaxial tests, summarized the phenomenon of breakage in rocklls as, It seems that phenomenon of fragmentation is an important factor that impacts shear resistance and potentiality of compaction of grain materials and this phenomenon is effective on aforesaid parameters in different conditions of implementing stresses such as conning pressure stage or stage of divertive loading in triaxial test.2. Breakage of particle In a granular medium, the interaction forces are transferred through the contact between particles. This phenomenon becomes more complicated because of the different geometrical shapes and various mineralogy of these particles. In 1921, Grifth [quoted from 4] suggested a theory for considering the breakage path within a brittle particle based on the main assumption that fracture occurs due to gradual expansion of pre-existing cracks. Studies of Joisel (1962) [quoted from 4] on crushing within a particle resulted in presenting a simple model for breakage based on the elastic modulus of different minerals of that particle. This model could only describe the breakage path under uniaxial pressure. In 1973, Marsal [4] presented an equation by comparing the results of the studies of Joisel and Grifth for calculation of a load required for crushing a particle. Powder Technology 205 (2011) 1529 Corresponding author. No.1, Khoddami Ave., Vanak Sq., Tehran, Iran-1994753486, P.O. Box 19395-4691. Tel.: +98 21 8478 2082, fax: +98 21 84782083. E-mail address: [email protected] (A. Bagherzadeh Kh.). 0032-5910/$ see front matter © 2010 Elsevier B.V. All rights reserved. doi:10.1016/j.powtec.2010.07.034 Contents lists available at ScienceDirect Powder Technology journal homepage: www.elsevier.com/locate/powtec

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  • Powder Technology 205 (2011) 15–29

    Contents lists available at ScienceDirect

    Powder Technology

    j ourna l homepage: www.e lsev ie r.com/ locate /powtec

    Numerical simulation of particle breakage of angular particles using combined DEMand FEM

    A. Bagherzadeh Kh. ⁎, A.A. Mirghasemi, S. MohammadiSchool of Civil Engineering, College of Engineering, University of Tehran, Tehran, Iran

    ⁎ Corresponding author. No.1, Khoddami Ave., VanakP.O. Box 19395-4691. Tel.: +98 21 8478 2082, fax: +98

    E-mail address: [email protected] (A. Baghe

    0032-5910/$ – see front matter © 2010 Elsevier B.V. Aldoi:10.1016/j.powtec.2010.07.034

    a b s t r a c t

    a r t i c l e i n f o

    Article history:Received 21 January 2008Received in revised form 14 June 2010Accepted 29 July 2010Available online 16 August 2010

    Keywords:DEMFEMParticle breakageRockfillMarsal's breakage factorq–v–p behavior

    One of the effective parameters of the behavior of rockfill materials is particle breakage. As a result of particlebreakage, both the stress–strain and deformability of materials change significantly. In this article, a novelapproach for the two-dimensional numerical simulation of the phenomenon in rockfill (sharp-edgeparticles) has been developed using combined DEM and FEM. All particles are simulated by the discreteelement method (DEM) as an assembly and after each step of DEM analysis, each particle is separatelymodeled by FEM to determine its possible breakage. If the particle fulfilled the proposed breakage criteria,the breakage path is assumed to be a straight line and is determined by a full finite element stress–strainanalysis within that particle and two new particles are generated, replacing the original particle. Theseprocedures are carried out on all particles in each time step of the DEM analysis. Novel approach for thenumeric of breakage appears to produce reassuring physically consistent results that improve earlier madeunnecessary simplistic assumptions about breakage. To evaluate the effect of particle breakage on rockfill'sbehavior, two test series with and without breakable particles have been simulated under a biaxial test withdifferent confining pressures. Results indicate that particle breakage reduces the internal friction butincreases the deformability of rockfill. Review of the v–p variation of the simulated samples shows that thespecific volume has initially been reduced with the increase of mean pressures and then followed by anincrease. Also, the increase of stress level reduces the growing length of the v–p path and it means that thedilation is reduced. Generally, any increase of confining stress decreases the internal friction angle of theassembly and the sample fail at higher values of axial stresses and promotes an increase in the deformability.The comparison between the simulations and the reported experimental data shows that the numericalsimulation and experimental results are qualitatively in agreement. Overall the presented results show thatthe proposed model is capable with more accuracy to simulate the particle breakage in rockfill.

    Sq., Tehran, Iran-1994753486,21 84782083.

    rzadeh Kh.).

    l rights reserved.

    © 2010 Elsevier B.V. All rights reserved.

    1. Introduction

    Particle breakage, designated to describe the fracture of theconstituent components (grains) of a soil structure, has beenfrequently observed in various soil-rockfill masses such as rockfilldams. Several laboratory oriented research tests [1–4], have shownthat many engineering characteristics of granular materials such asstrength (stress–strain), deformability, pore pressure distribution andpermeability are greatly influenced by the level of breakage ofmaterials [1,2]. Marsal [3,4], who was perhaps the first to deal withthe concept of crushing of particles through large-scale triaxial tests,summarized the phenomenon of breakage in rockfills as, “It seemsthat phenomenon of fragmentation is an important factor thatimpacts shear resistance and potentiality of compaction of grain

    materials and this phenomenon is effective on aforesaid parameters indifferent conditions of implementing stresses such as confiningpressure stage or stage of divertive loading in triaxial test.”

    2. Breakage of particle

    In a granular medium, the interaction forces are transferredthrough the contact between particles. This phenomenon becomesmore complicated because of the different geometrical shapes andvariousmineralogy of these particles. In 1921, Griffith [quoted from 4]suggested a theory for considering the breakage path within a brittleparticle based on the main assumption that fracture occurs due togradual expansion of pre-existing cracks. Studies of Joisel (1962)[quoted from 4] on crushing within a particle resulted in presenting asimple model for breakage based on the elastic modulus of differentminerals of that particle. This model could only describe the breakagepath under uniaxial pressure. In 1973, Marsal [4] presented anequation by comparing the results of the studies of Joisel and Griffithfor calculation of a load required for crushing a particle.

    http://dx.doi.org/10.1016/j.powtec.2010.07.034mailto:[email protected]://dx.doi.org/10.1016/j.powtec.2010.07.034http://www.sciencedirect.com/science/journal/00325910AdministratorStamp

    AdministratorRectangle

  • BC

    A

    Fn

    sF

    xFB

    C

    A

    Fig. 1. Boundary and loading conditions on a particle with 3 contacts.

    16 A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    Several researchers have studied the ratio of principal stresses (σ1/σ3) imposed on different rock materials at failure by triaxial tests [5].In an overall view, the ratio of principal stresses and the quantity of sin(ϕ), which is an indicator of shear strength, reduce by an increase inthe amount of particle breakage. The mobilized internal friction angleof granular soils can then be calculated as follows [3–5]:

    Sin φð Þ = σ1−σ3σ1 + σ3

    =

    σ1σ3

    − 1σ1σ3

    + 1: ð1Þ

    Other studies have concluded that any increase of particlebreakage leads to a reduction in void ratio and therefore the materialbecomes more deformable. Marsal believed that changes in void ratiowere due to new arrangement of grains after breakage and filling up ofvoid spaces with smaller broken pieces. Lade and Yamamuro came tothe conclusion from tests on sand with different confining pressures(from 0.5 to 70 MPa) that the breakage of particles played the majorrole in changing the volume of materials under high pressures [1,6].

    3. A brief review on simulation of particle breakage

    Cundall, a pioneer of using DEM (discrete element method) instudying the behavior of granular media and stability of rock slopes,developed the RBMC code in which the breakage mechanism of rockblocks was simulated similar to that of a Brazilian test [7,8]. In thiscode, in each cycle of simulation from the set of all point loads appliedto each block, the application point and magnitude of the twomaximum loads, which are applied in opposite directions, aredetermined.

    σ1f σ1f

    σ1

    σ1

    σ1σ1

    σ3

    σc

    σ t

    SF=

    Fig. 2. Definition of the safety factor.

    Potapov and Campbell [9,10] have studied the breakage induced ina single circular particle that impacts on a solid plate and the brittleparticle attrition in a shear cell. In both simulations, a breakable solidmaterial is created by attaching unbreakable and non-deformablesolid triangular elements. It is assumed that a cohesive joint can onlywithstand normal tensile stress up to some limit. If the tensile stresson any portion of the joint exceeds the limit, the cohesion along thatportion is removed and can no longer bear any tensile stress; creatinga crack along that portion.

    In an alternative approach and in order to study the process offragmentation in two-dimensional brittle blocks, Kun and Hermann[11] considered each block as a mesh of inter-connected tiny cellslocated within that block. Such a cellular mesh is generated by the useof a randomprocess (Voronoi Construction). Each cell is a rigid convexpolygon that as the smallest component of the block neither breaksnor deforms and acts as a distinct element of other cells. Cells haveone rotational and two linear degrees of freedom in the block planeand their behavior in contact is simulated by DEM.

    In order to study the influence of particle breakage on macro- andmicro-mechanical parameters in two-dimensional polygon-shapedparticles, Seyedi Hosseininia and Mirghasemi [12] have presented asimple DEM model, where each uniform (uncracked) particle(arbitrary convex polygon-shaped) is replaced with smaller inter-connected bonded rigid sub-particles. If the bond between sub-particles breaks, breakage will occur.

    Robertson and Bolton [13] and McDowell and Harireche [14]simulated three-dimensional crushable soils by using the DEMtechnique, as implemented in PFC3D. In this method, agglomeratesare made by bonding elementary spheres in ‘crystallographic’ arrays.Stiffness bonding and slip models are included in the constitutiverepresentation of contact points between the elementary spheres. Itlimits the total normal and shear contact forces by enforcing bond-strength limits. The bond breaks if either of these limits is violated. Aslip model acts between un-bonded objects in contact, or betweenbonded objects when their contact breaks. It limits the shear forcebetween objects in contact and allows for slip to occur at a limitingshear force, governed by the Coulomb's equation. In this approach, theshear and tensile bond strengths are set equal; much higher tensilestrengths than the observed ones are assumed. Nevertheless, it hasbeen accomplished for the simulation of silica sand grains and theresults have been compared with the available test data [15]. Themethod can efficiently model the behavior of sands, whereas, itcannot be used for particles with sharp angles such as rockfills, sincethe proposed procedure for sand agglomerate consists of only smallerrounded spheres.

    4. Present methodology of particle breakage

    In this research, the phenomenon of particle breakage in a rockfill(sharp-edge) material is simulated under a biaxial test (pure shear)

  • θ

    θ = π/2 − φ'

    '

    θ '

    Directions of max.tensile stress

    Directions of shearfailure surface

    (a) (b)

    Fig. 3. Failure surfaces of tensile and shear modes. (a) Tensile mode. (b) Shear mode. * Arrows show the direction of stress on the element.

    17A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    condition by a new methodology based on a model of combined DEMand finite element method (FEM). Successful applications of thecombined discrete and finite element methods have already beenreported by a number of researchers in other applications [16–19].This novel approach has been proposed for improving the existingsimulations of the phenomenon of the breakage of polygon-shapedparticles, by removing the need for any definition or preliminaryassumptions of the breakage path in particles.

    In the proposed method, all particles are simulated by DEM andafter each step of DEM analysis, each particle is separately modeled byFEM to determine its possible breakage. The breakage analysis will beperformed based on the loading conditions. If the particle is to break,the breakage path is assumed to be a straight line, determined by a fullfinite element stress–strain analysis within that particle and two newparticles are generated, replacing the original particle. These proce-dures are carried out on all particles in each time step of the DEManalysis.

    (a)

    Y=2.687-0

    X=2.00 Cm

    X=1.25 Cm

    Point A

    Point A

    Point A

    Example A: beam undergravity-vertical load atthe centre.

    Example B: sampleunder unconfinedcompressive test.

    Example C: sampleunder simple shear test.

    Fig. 4. Failure line for examples simulated by the FEA software to evaluate the effect ofweak zonlines with modeling the weak zones. * Point A is assumed as the coordinate center.

    In this research, the POLY software [20,21] is used for DEMmodeling of irregularly sharp-edge shaped particle assemblies underbiaxial tests. Also, a new developed code (FEA) is used to analyse thebreakage within a particle using FEM. The following two main criteriaare then required to determine:

    - Onset of fracture in each particle.- Breakage line within each broken particle.

    4.1. DEM simulation of particle assembly

    Due to the discontinuous nature of granular materials, the discreteelement method has been widely adopted as an effective method forsimulation of polygon-shaped particles (rockfill materials). A series ofsuccessive calculations in certain time intervals are carried out toobtain the stress/force equilibrium within the assembly. Timeintervals of Δt have to be small enough to ensure numerical stability,

    (b)

    .413X Cm

    X=3.776-0.424Y Cm

    X=2.146+2.241Y Cm

    Y=3.241+0.140X Cm

    Point A

    Point A

    Point A

    es on the breakage line. (a) Breakage lineswithoutmodeling theweak zones. (b) Breakage

  • (b) (a)

    Example A

    Example C

    Example B

    4.0 Cm

    7.5 Cm

    7.5 Cm

    0.5 Cm

    2.5 Cm

    Fig. 5. Three examples simulated by the FEA software incorporating weak zones. (a) Location of weak zones. (b) Plastic zones after the analysis.

    18 A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    while the velocity of particles in each interval can be assumed almostconstant. Accordingly, if time steps are sufficiently short, a particle canonly affect its immediate adjacent particles during each time interval.Therefore, in order to calculate the forces imposed on each particle atany time, only the particles that are in contact with that particle aretaken into consideration. In this method, particle deformationsremain too small compared with the deformation of assembly. As aresult, particles are assumed to be rigid, and may only slightly overlapeach other at contact points which generate corresponding contactforces of particles.

    5.42 Cm

    7.51 Cm

    Failure Surface(Line)

    (a) With Breakage (b) Exerimental test

    Fig. 6. Comparison of the numerically predicted failure line and the observed failure line(in an experimental unconfined test).

    In each cycle, DEM calculations include application of the secondlaw of Newton for determination of particle displacement and theforce–displacement relation to calculate the contact force betweentwo particles from their relative overlaps.

    The stress tensor of an assembly with area of A can be calculatedbased on the existing contact force fiC and the contact vector ljC assuggested by Rothenburg (1980) [22]:

    σij =1A∑C∈A

    f Ci 1Cj i; j = 1;2: ð2Þ

    RAT & IND versus Poisson's Ratio

    y = -0.811x + 0.4914

    y = -1.1295x + 0.5235

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0

    Poisson's Ratio

    RA

    T &

    IND

    (%

    )

    RATINDLinear (RAT)Linear (IND)

    0.40.350.30.250.20.150.10.05

    Fig. 7. Variations of plastic indicators versus Poisson's ratio in unconfined compressiontests.

  • RAT & IND versus UnConfined Strength

    y = -0.0006x + 0.3983

    y = -0.0008x + 0.3932

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0

    UCS (MPa)

    RA

    T &

    IND

    (%

    )

    RATINDLinear (RAT)Linear (IND)

    25020015010050

    Fig. 8. Plastic indicators at failure versus unconfined compression strength inunconfined tests.

    Fig. 10. Initial generated assembly of particles.

    19A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    4.2. Analysis of particle breakage using FEM

    In the proposed model, in an assembly, each particle is consideredintact without any voids and cracks. Each DEM time interval, eachparticle is analyzed by the developed FEA code (based on FEM)subjected to contact forces from neighboring particles. The resultingstresses from FEM analysis of a particle allow for determination ofplastic elements of that particle using the popular Hoek–Brown failurecriterion [23,24]. Also, the probability of breakage in a particle isestimated based on the number of plastic elements. Details of theproposedbreakage analysis procedure arenowdescribed inmoredetail.

    4.2.1. Principles of finite element methodDue to the geometrical shape of rockfill materials, the triangular

    linear element (3-node)was chosen formeshingeachparticle. In afiniteelement analysis, loadings and fixed points should be precisely definedwhich are determined on the basis of contact points of its adjacentparticles. Fig. 1 shows the boundary condition and external loading for asample typical particlewith three contacts. For particleswithmore thanthree contacts, two contact points are assumed as fixed points and theremaining contacts points are considered as the points of externalloadings. The external load is determined from the contact overlap areabetween the particles by the governing DEM contact law.

    In this research, a linear elastic model is used for stress–strainfinite element analysis. The conventional solution of linear elastic FEMmodel has been comprehensively presented during the past decades[25] and will not be reviewed here.

    4.2.2. Determination of plastic elements within the particlesThe second key concept in the breakage analysis is the use of an

    appropriate rock failure model for determining the plastic elements

    RAT & IND versus Deviatoric PressureTRIAXIAL TESTS SIMULATION

    y = 0.0012x + 0.6971

    y = 0.0017x + 0.6119

    0

    0.2

    0.4

    0.6

    0.8

    1

    0

    Deviatoric Pressure (MPa)

    RA

    T &

    IND

    (%

    )

    RATINDLinear (RAT)Linear (IND)

    16014012010080604020

    Fig. 9. Variations of plastic indicators at failure versus deviatoric stress in triaxial tests.

    within the FEM mesh. Different constitutive models such as Mohr–Coulomb, Hoek–Brown, Griffith, Morel, Franklin, Hobs, etc. can beused as a rock failure criterion. The popular Hoek–Brown failurecriterion has been selected to determine the rock failure in thisresearch. In 1980, Hoek and Brown presented the following relationfor the purpose of determination of failure in intact rocks [23]:

    σ1f = σ3 + σcmbσ3σc

    + 1� �0:5

    ; σ3 N −σcmb

    σ1f = σ3 ; σ3≤−σcmb

    :

    ð3Þ

    The coefficient mb is a characteristics constant value and σc is theuniaxial compression strength of rock. The elements under tensionlarger than− σcmb will fail in the tensile mode, while failure in elementswith a high-compressive stress occurs when themajor principal stressbecomes equal or larger than σ1f (shear mode). In order to define afailure (plastification) safety factor for an element, the followingrelations are used:

    For tensile mode: SF =σtσ3

    For shearmode: SF =σ1fσ1

    :

    ð4Þ

    Parametersused inEq. (4)are shown inFig. 2. Safety factors equal toorgreater than 1 introduce elastic elements, whereas safety factors smallerthan 1 illustrate occurrence of failure in that element (plastic element).The plastic elements will then determine the breakage path within theparticle. Since the linear elastic model is used as the constitutivemodel ofrock, it is possible that generation of maximum and minimum principalstresses at failure may violate the Hoek–Brown criterion.

    4.2.3. Determination of breakage lineThere are two different methods for determination of a linear path

    based on a set of pre-determined points. They are either based on leastsquares of error for the horizontal distances (method X) or verticaldistances (method Y) of points to the line. It is noted that, in thesemethods, all points have a similar level of effect on the fitted linebecause of the similar weighting coefficient. Also, it should be notedthat stress–strain analyses in this research have been carried out onthe basis of a linear elastic model, and the assignment of plasticelements (points of breakage line) are basically different from a full

  • (a)

    (b)

    Fig. 11. Isotropically compacted assembly. (a) Assembly of particles during compaction. (b) Displacement trajectories of all particles during compaction.

    20 A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    plastic analysis. However, it is numerically acceptable that elementswith minimum safety factors are the elements with possible failureusually occuring around them (in plastic analyses). Therefore,definition of a weighting coefficient (Wi) effectively enhances theaccuracy of determination of a breakage path. The weightingcoefficient of point i with the safety factor of SFi can be defined as:

    Wi =1SFi

    : ð5Þ

    With determination of the weighting coefficients of plastic points,elements that have been turned into plastic state faster shall havegreater weighting coefficients. As a result, they are expected to havegreater effect on the breakage line and the line will remain closer tothese points. Weighting coefficients are implemented in both X and Yleast squares methods. If the least square method in Y direction isconsidered and the equation of the best line is assumed to be from n

    points with accurate coordinates (xi,yi) (Y=mX+b), then the totalsum of error squares is:

    Δi = yi accurateð Þ−yi calculatedð Þyi calculatedð Þ = mxi accurateð Þ + b

    S = ∑n

    i=1WiΔ

    2i

    ð6Þ

    where, Wi is the weighting coefficient related to point i, and Δi is theassociated distance error. Minimization of S with respect to m andb, ∂S∂m = 0 and

    ∂S∂b = 0, respectively, allows for evaluation of the

    optimum values of m and b:

    m =∑wi:∑wixiyi−∑wixi:∑wiyi

    ∑wi:∑wix2i − ∑wixið Þ2

    b =∑wix2i :∑wiyi−∑wixi:∑wixiyi

    ∑wi:∑wix2i − ∑wixið Þ2:

    ð7Þ

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    (a) (b)

    No Breakage

    With Breakage

    Approximate location ofthe shear path

    Fig. 12. Properties of particles assembly after shearing for a confining pressure of 14.0 MPa. (a) Assembly of particles at failure. (b) Displacement trajectories of all particles aftershearing.

    21A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    A similar approach can be adopted for the X-weighted leastsquares method:

    X = m0Y + b0

    m0 =∑wi:∑wixiyi−∑wiyi:∑wixi

    ∑wi:∑wiy2i − ∑wiyið Þ2

    b0 =∑wiy2i :∑wixi−∑wiyi:∑wixiyi

    ∑wi:∑wiy2i − ∑wiyið Þ2:

    ð8Þ

    As mentioned above, both weighted least square methods can beused to determine the breakage line within a broken particle. Thus,from the two independent potential breakage lines for each particleone should be selected as the final breakage path of that particle.Therefore, a new criterion is required to make this selection.Numerical studies have shown that the slope of the failure surfacein the first plastic element can be considered as a proper criterion forselection of the final breakage line. As the first crack is created in andpropagated along the first plastic element, a breakage line with the

    Table 1Parameters used in simulations.

    WB NB

    Normal and tangential stiffness (N/m) 2×107 2×107

    Unit weight of particles (kg/m3) 2500 2500Friction coefficient 0.5 0.5Strain rate 0.005 0.005Rock parameters Modulus of elasticity (E) (MN/m2) 7×104 –

    Poisson's ratio (ν) 0.17 –Compressive strength (MN/m2) 300 –mb 25.0 –Sb 1.0 –a 0.5 –

    closet slope to the direction of the failure surface within the firstplastic element is selected as the final breakage line.

    As mentioned before, the two main failure modes of rock aretensile and shear ruptures. It is clear that in a rock element under thetensile mode, the failure is mobilized along the direction of minorprincipal stress. Fig. 3-a shows a schematic view of this mode. Incontrast, if the rock reaches to failure under the shear mode, twodifferent directions can be anticipated for the failure surface. In theseelements, the angle of one of the failure directions with respect to thedirection of the major principal stress is:

    θf =π4

    +ϕ2: ð9Þ

    Since the angle between the two failure directions is equal to π /2−ϕ(Fig. 3-b); in contrary to the tensilemode, both failure surfaces in theshear mode become a function of the internal friction angle of rockfillmaterials. In general, while the direction of principal stress is obtainedfrom the stress–strain analysis based on thefinite elementmethod, theinternal friction angle of rock is required for determination of thefailure surface of sheared elements.

    In 2002, Hoek defined the relation between parameters of theHoek–Brown criterion and ϕ, based on the comparison of a linearHoek–Brown assumption and Mohr–Coulomb relation in principalstresses [26]:

    ϕ = Sin−16a:mb Sb + mbσ3nð Þa−1

    2 1 + að Þ 2 + að Þ + 6a:mb Sb + mbσ3nð Þa−1" #

    ð10Þ

    where parameters a, mb and Sb are the Hoek–Brown parameters forrock. a=0.5 and Sb=1.0 are used for an intact rock, and mb can beobtained for various rocks from the experimental tests [24].

    To show the efficiency of the proposed approach to select the finalbreakage path, three simple examples: A, B and C, illustrated in Fig. 4,

  • Confining Pressure 2.0 MPa

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    0.0

    Axial Strain (%)

    Axial Strain (%)

    σ1-σ

    3 (M

    Pa)

    No Breakage

    With Breakage

    (a) Confining Pressure 2.0 MPa

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    Sin

    (φ)

    - M

    obili

    zed

    Fric

    tion

    Ang

    le

    No Breakage

    (b)

    No Breakage

    With Breakage

    Confining Pressure 2.0 MPa

    -2.0

    -1.0

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    6.0

    7.0

    Vol

    umet

    ric S

    trai

    n(%

    )

    (c) Confining Pressure 2.0 MPa

    0.0

    5.0

    10.0

    15.0

    20.0

    25.0

    30.0

    35.0

    40.0

    Per

    cent

    of P

    artic

    le B

    reak

    age

    (%)

    (d)

    Confining Pressure 2.0 MPa

    -1.0

    -0.5

    0.0

    0.5

    1.0

    1.5

    2.0

    2.5

    3.0

    3.5

    4.0

    4.5

    0.0

    Percent of Particle Breakage (%)

    Vol

    umet

    ric S

    trai

    n (%

    )

    (e)

    25.020.015.010.05.0

    0.0 25.020.015.010.05.0

    0.0

    Axial Strain (%)25.020.015.010.05.0

    0.0

    Axial Strain (%)25.020.015.010.05.0

    40.035.030.025.020.015.010.05.0

    Fig. 13. Results of biaxial test simulations under a confining pressure of 2.0 MPa.

    22 A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    are considered. In example A, an elastic beam under vertical loading atthe beam center has been simulated, while examples B and C havestudied uniaxial compression and direct shear tests on a rectangularspecimen of intact rock, respectively. Properties of quartzite wereassumed for the rock. Two separate breakage analyses have beencarried out; with and without the presence of weak elements withinthe mesh. At first, all three examples were simulated by the FEA codeto determine the final breakage line (Fig. 4(a)). Then, some ofelements within the mesh were replaced by a weak type rock (20%of the rock strength) in order to simulate a weak zone (Fig. 5(a)).The patterns of plastic elements for these cases are given in Fig. 5(b).Fig. 4(b) shows the final breakage line for the examples with theweak

    zone. Comparison of the determined breakage line in two series ofexamples (Fig. 4(a) and (b)) presents the good efficiency of theproposed mechanisms to determine the final breakage path. Asexpected, the breakage line is located along the weak zone.

    4.2.4. Criteria of particle breakageAn important step in accomplishing the proposed modeling of

    particle breakage is the selection of a proper criterion for breakageand consequently, determination of geometrical specifications ofnewly generated particles, if a particle is broken. So far, a series ofmechanisms have been discussed to determine the final breakagepath for a particle. In this stage of modeling, however, the question of

  • Fig. 14. Variations of maximum principal stress ratio versus the Marsal breakage factor(%); obtained from simulated biaxial test and experimental tests reported by differentresearches [5].

    23A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    whether the particle under study crushes or not, should be answered.If the answer is positive, breakage occurs in the direction of the finalbreakage line and new particles are produced, whereas if the answeris negative, no breakage will occur. The following three criteria aresuggested to determine the particle breakage:

    • Plastic indicator along the final breakage line,• Plastic indicator within the particle, and• Simultaneous evaluation of the two above criteria.

    These criteria basically compare plastic indicators along thebreakage line or within the particle with the pre-defined values. Theplastic indicator along a breakage line (Ind) is defined as the ratio ofthe number of plastic elements along the line to the total number ofelements through which that breakage path passes. Also, the plasticindicator within a particle (Rat) is defined as the ratio of the totalnumber of plastic elements to the total number of elements withinthat particle.

    A series of laboratory results for rock failure tests, used in the damconstruction projects of Iran, were collected and re-analyzed by the

    0

    5

    10

    15

    20

    25

    30

    35

    40

    0.0 5.0 10.0 15.0 20.0 25.0Axial Strain (%)

    No BreakageWith Breakage

    14.0 MPa

    2.0 MPa

    8.0 MPa

    4.0 MPa

    1.0 MPa

    0.5 MPa

    σ 1-σ

    3 (M

    Pa)

    Fig. 15. Effect of the confining stress level on deviatoric stress in a biaxial test.

    FEA code to calibrate the above-mentioned indicators. Mechanicalparameters of rock were fully determined by appropriate laboratorytests. Then, the laboratory tests were simulated by the proposed 2-DFEM model at the failure and the plastic indicators were determined;ignoring the 3D condition of the results. For this purpose, 51unconfined and 30 triaxial tests together with 6 cases of Braziliantensile strength tests, all performed on different intact rock speci-mens, were collected. They included rocks with different specifica-tions such as diorite, basalt, quartz and limestone. Fig. 6 shows asample result of the comparison between the laboratory unconfinedtest and its numerical simulation. Good agreement was observed indetermination of the breakage line.

    In general, the values of Ind and Rat at the failure (i.e. IndF andRatF) for simulated samples were determined. Figs. 7 and 8 illustratethe effect of Poisson's ratio and the unconfined strength (UCS) of rockon the values of plastic indicators at failure. The relation between thevalues of indicators at failure and themechanical parameters of rock isapparently opposite. For example, as elasticity modulus of rockincreases, simulated rock samples fail at lower plastic indicators, anindication of higher fragile behavior which causes crushing of suchmaterials before developingmajor plastic zones. The same variation isalso observed with the increase of UCS. The average value of RatF is0.34 and the average value of IndF is computed 0.32 for unconfinedcompressive tests.

    Fig. 9 shows the plastic indicators which were determined by thesimulations of triaxial tests. This figure shows a direct relationbetween plastic indicators at failure with the deviatoric stress orconfining pressure in triaxial tests. If the confining stress is increased,the breakage path cannot be easily formed and therefore more plasticelements will be created before failure. For this reason, variations thatresulted from numerical simulations of triaxial tests are logical. Thevalues of plastic indicators at failure in triaxial tests are within therange of 0.56 and 0.96. The average determined values of RatF andIndF for triaxial tests are 0.8 and 0.75, respectively. The average valuesof RatF and IndF for Brazilian tests are 0.38 and 0.39, respectively.

    In addition, the critical values of the proposed indicators (i.e. RatFand IndF) remain close together. As a result, it is acceptable to use onlyone of them to confirm the occurrence of breakage within a particle;the plastic indicator within a particle has been adopted in thisresearch. Also, if in each rockfill particle, unconfined conditions areestablished, then the critical plastic indicator is proposed to be about0.32 to 0.39. If a full confined condition is applied on a particle such asa triaxial test, the critical plastic indicator will be selected within therange of 0.56 and 0.93, depending to the intensity of the confiningpressure. No full confined condition presents in most particles of DEMassemblies of this study, therefore the critical value of the plasticindicator at failure is assumed to be 0.4. Although a parametric studyis presented in this paper, generally, it can be strongly recommendedto perform laboratory tests, such as the unconfined test, on rocks todetermine the values of critical plastic indicators. The critical valuecan then be readily selected by comparing the results of FEMsimulation and experimental test on rock samples at failure.

    With this model, it is possible to study the influence of particlebreakage on macro- and micro-mechanical behavior of simulatedangular materials. The developed mechanism has been recentlypresented fromthemicroscopic viewand theeffects of particle breakageon the microstructure of sharp-edge materials are discussed [27].

    5. Simulations and results

    To investigate the effect of particle breakage on the behavior ofsharp-edge (rockfill) assemblies, several biaxial tests under differentconfining pressures were simulated on an initial assembly of 500particles. Under each confining stress, two tests were simulated by thedeveloped software with no possibility of particle breakage (NB) andwith breakable particles (WB).

    image of Fig.�15

  • 0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    25.020.015.010.05.00.0

    25.020.015.010.05.00.0

    Axial Strain (%)

    Sin

    (φ)

    - M

    obili

    zed

    Fric

    tion

    Ang

    leS

    in (

    φ) -

    Mob

    ilize

    d F

    rictio

    n A

    ngle

    2.0 MPa

    0.5 MPa1.0 MPa

    14.0 MPa

    8.0 MPa

    4.0 MPaBreakage Disabled

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    Axial Strain (%)

    2.0 MPa

    0.5 MPa1.0 MPa

    14.0 MPa

    8.0 MPa

    4.0 MPa

    Breakage Enabled

    Fig. 16. Comparison between the mobilized friction angle for both groups of simulations (WB & NB).

    24 A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    From the macroscopic point of view, the influence of particlebreakage on strength, deformability and Marsal breakage factor arediscussed. Also, the effects of stress level and rock strength on theparticle breakage phenomenon are explained.

    The biaxial tests are carried out under drained condition and thetests are simulated in four continuing stages including compaction ofinitially generated assembly, relaxation of compacted assembly,application of hydrostatic pressure and finally shearing of theassembly.

    As Fig. 10 illustrates, the initial generated assembly of particles isloose due to existing large voids between the particles. To compact theassembly, under a strain control boundary, the boundary particles aremoved towards the center of the assembly with a constant strain rate.

    -4.0

    -2.0

    0.0

    2.0

    4.0

    6.0

    8.0

    10.0

    12.0

    0.0 5.0 10.0 15.0 20.0 25.0

    Axial Strain (%)

    Vol

    umet

    ric S

    trai

    n (%

    )

    0.5 MPa

    14.0 MPa

    8.0 MPa

    4.0 MPa

    2.0 MPa

    1.0 MPa

    Breakage Disabled

    Fig. 17. Relationship between volumetric and axial strain

    This procedure has been shown in Fig. 11, illustrating the displace-ment trajectories of particles during this stage. As shown, movementsof boundary particles move the internal particles towards the centerof the assembly and the model is finally compacted.

    When the assembly is sufficiently compacted, a zero rate straincontrol loading is applied on the assembly's boundary particles. Inother words, the boundary of the assembly is kept fixed in its placeand the inside particles are allowed to slowlymove and rotate in orderto reach the state of minimum contact forces. Due to the displacementand rotation of particles within the assembly, particles are placed innew positions with minimum contact overlaps with their adjacentparticles. Then, a stress control loading is used for applying theconfining pressure, while the applied strain is controlled in such

    0.0 5.0 10.0 15.0 20.0 25.0

    Axial Strain (%)-4.0

    -2.0

    0.0

    2.0

    4.0

    6.0

    8.0

    10.0

    12.0

    Vol

    umet

    ric S

    trai

    n (%

    )

    0.5 MPa

    14.0 MPa

    8.0 MPa4.0 MPa

    2.0 MPa

    1.0 MPa

    Breakage Enabled

    s at different confining pressures (0.5 to 14.0 MPa).

  • Table 2Maximum internal friction angle of samples.

    Confining pressure(MPa)

    WB group(degree)

    NB group(degree)

    0.5 34.8 39.11.0 34.9 37.62.0 35.0 36.54.0 33.4 35.58.0 32.0 34.7

    14.0 31.3 34.0

    25A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    manner that the average amount of internal stresses of particlesreaches the pre-defined confining pressure. Accordingly, if theaverage amount of internal stresses is smaller than the appliedhydrostatic pressure, the boundary particles approach to the center ofthe assembly, and get far from the center otherwise. This stage willcontinue until a balance is achieved between the pre-defined externalhydrostatic pressure and internal stresses.

    For simulation of a 2-D model of a triaxial test, the deviatoric axialstrain is applied in direction 2-2 (Fig. 12) under the constant confiningpressure in the direction of 1-1. Simulations are continued until theaxial strain of about 20% is reached. Fig. 12(a) shows the status ofsheared sample in the final stage of simulated biaxial test (εa=18%)under 14 MPa confining pressure. Fig. 12(a) illustrates the location ofparticles after the failure of a sample for the two simulated groups (NBand WB). The displacement trajectories of particles during the shearare demonstrated in Fig. 12(b) which shows that the shear pathswithin the assembly have been mobilized along four lines and moreparticle breakage has occurred along these.

    In both series of tests (WB and NB), the friction coefficient betweenparticles is set to 0.5 and particles are assumed cohesionless andweightless. In order to compare the results between the test groups, theparameters are kept the same for both test series. Simulations havebeencarried out under 0.5, 1, 2, 4, 8 and 14 MPa confining pressures. Table 1shows the parameters used in numerical simulations.

    5.1. Results and discussions

    5.1.1. Effect of particle breakage on the behavior of a rockfill materialFig. 13 shows variations of deviatoric stress(a), mobilized friction

    angle(b), volumetric strain(c) and percentage of particle breakage(dand e) for the test under a confining pressure of 2 MPa. Thesediagrams show a reduction in deviatoric stress for the test withbreakable particles. This reduction causes the strength of assembly ofbreakable particles to be lower than the other one (Fig. 13(b)).Comparison of deformability shows that the particle breakage reduces

    0

    5

    10

    15

    20

    25

    30

    0.0 5.0 10.0 15.0 20.0 25.0

    Axial Strain (%)

    Mar

    sal's

    Par

    ticle

    Bre

    akag

    e F

    acto

    r

    0.5 MPa

    1.0 MPa

    2.0 MPa

    4.0 MPa

    8.0 MPa

    14.0 MPa

    Fig. 18. Variations of the Marsal's particle breakage factor during shear under differentconfining pressures.

    the sample's dilation (Fig. 13(c)); leading to more contraction. Thebreakage percentage of an assembly is simply defined as the ratio ofthe number of broken particles to the total number of initial particles.According to Fig. 13(d), variation of breakage percentage with respectto the axial strain in a biaxial test can be assumed as linear. Thediagram of volumetric strain versus the breakage percentage ofsamples (Fig. 13(e)) indicates that the particle breakage duringdilation stage is more than its value during the initial contraction ofsample. This deference may be attributed to the mobilization of shearand tensile failures during the dilation of samples in comparison tothe contraction phase.

    Marsal [3] presented a breakage factor, called Bg, for theestimation of crushed particles. In this method, the value of breakageis calculated from the sieve analysis of rockfill samples as follows.Before testing, the sample is sieved using a set of standard sieves andthe percentage of particles retained in each sieve is calculated. Due tothe breakage of particles, the percentage of particles retained in largesize sieves will decrease, whereas the percentage of particlesretained in small size sieves will increase. The sum of decreases inpercentage retained will be equal to the sum of increases inpercentage retained. The sum of decreases (or increases) is thevalue of the breakage factor (Bg). The values of the maximumprincipal stress ratio (σ1/σ3)max in biaxial simulation and experi-mental tests (collected from Varadarajan et al. [5]) are compared inFig. 14 for various degrees of breakage (Bg). It is observed that thesimulation results fall inside the lower bound of experimental data.Also, the degree of breakage increases with the decrease of ratio (σ1/σ3)max in both numerical and experimental tests.

    5.1.2. Effect of stress level on particle breakageFigs. 15 and 17 show the effect of stress level on deviatoric stress and

    mobilized friction angle in all simulated tests. As expected, withincreasing confining pressure, deviatoric stresses are increased for bothgroups of simulations, but any increase of confining pressure increasesthe effect of particle breakage on reduction of deviatoric stresses. Asshown in Fig. 16, any increase of confining stress decreases the internalfriction angle (sin ϕ) of assemblies and the assemblies fail at highervalues of axial stresses. These effects are more intensive in larger stresslevels. These results have already been reported in laboratory tests andnumerical simulations as well [5,12]. Table 2 shows the maximum angleof mobilized internal friction of the simulated assemblies.

    Table 2 shows that an increase in confining stress causes thereduction of ϕmax for both groups of simulations. As a result, particlebreakage reduces the internal friction of rockfill materials at all stresslevels. Three samples with breakable particles showed almost similarmaximum friction angle under low-stress levels (0.5, 1 and 2 MPa). Itmeans that the increase of confining pressure at low-stress levels hasno substantial effect on the maximum mobilized internal frictionangle in WB group tests. At these stress levels, due to particlebreakage, small broken particles fill the voids between the largerparticles of the samples and so the maximum internal friction angleshould not be reduced. In addition to filling the voids, these smallbroken particles are also placed between the larger particles. Hence,the internal texture of the sample is influenced by smaller particlesand the reduction of ϕ is clearly noticed due to their activity intransfer of load within the larger particles. The same trend wasreported by Marsal [3] in the laboratory large-scale triaxial tests onrockfills. It can be concluded that such a phenomenon is a result of asimultaneous effect of particle breakage and confining pressure on theshear strength of rockfill materials [12].

    Fig. 17 illustrates that dilations of samples reduce and initialcontractions increase with the increase of confining pressure for bothseries of tests. It generally seems that particle breakage phenomenonlimits the dilation of samples at failure while preventing highprobable contraction of samples due to creation of smaller particlesat low-level strains.

  • 0.5

    5.5

    10.5

    15.5

    20.5

    25.5

    30.5

    35.5

    40.5

    0.0 5.0 10.0 15.0 20.0 25.0 30.0

    P (MPa)

    q (M

    Pa)

    Breakage DisabledBreakage Enabled

    0.5 MPa

    14.0 MPa

    8.0 MPa

    4.0 MPa

    2.0 MPa

    1.0 MPa

    Fig. 19. Effect of the confining pressure level on the stress path of rockfill materials in numerical simulations.

    26 A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    5.1.3. Particle breakage factorFig. 18 shows variations of Marsal's particle breakage factor versus

    axial strain. The growing rate of this factor is higher at the beginning ofbiaxial tests. By increasing the axial strain, which is associated with theincrease of imposed stresses on the assembly, more particles arecrushed and voids become smaller. As a result, fine particles play amoreimportant role in the transfer of stress to their adjacent particles. Sincemoreparticlesparticipate in the transfer of force aroundaparticle, lowercontact forces are generated and the rate of breakage is continuallyreduced at higher strains. These results are in good agreement with theresults reported by Marsal [3] on rockfill materials.

    5.1.4. Effect of particle breakage on the q–p–v behavior of rockfillIn this section, the behavior of rockfill materials as a function of

    specific volume (v), mean stress (p) and shear stress (q) is investigated.For this purpose, the following two variations are discussed.

    At first the q–p diagram is presented to illustrate variations of theshear stress (q) versus the mean stress (p), in which p and q aredefined in term of the functions of σ1 and σ2 principal stresses:

    q = σ1−σ2

    p =13

    σ1 + 2σ2ð Þ:ð11Þ

    Also, the v–p diagram is illustrated which shows variations of thespecific volume of the sample (v) versus the mean stress of the sample.

    1.2

    1.25

    1.3

    1.35

    1.4

    1.45

    1.5

    0.0 5.0 10.0 1P (

    v

    8.0 MPa

    2.0 MPa

    1.0 MPa

    4.0 MPa

    0.5 MPa

    Fig. 20. Influence of the confining stress on

    The specific volume is defined based on the void ratio of the sample (e)as:

    v = 1 + e: ð12Þ

    Figs. 19 and 20 clearly show the effect of stress level on q–p and v–pvariations. Fig. 19 shows that the shear strength of an assembly isincreased by the increase of confining pressure. Also, particle breakagecauses more reduction in the strength of assemblies at higher stresslevels. This is in agreementwith the findings of a number of researchersbased on experimental tests [1,6]. The v–q diagrams obtained fromsimulations (Fig. 20) indicate that simulated assemblies have behavedsimilar to pre-consolidated soils in all tests because of thehighdensity ofthe samples. The specific volume has initially been reduced with theincrease of mean pressures and then followed by an increase. This is inclose conformity with the contractive–dilative behavior of samples inpopular stress–strain views.

    Fig. 20 demonstrates the effect of confining pressure on variationsof the specific volume. It is observed that the increase of stress levelreduces the growing length of the v–p path, which means that thedilation is reduced.

    5.2. Effect of rock strength on the behavior of the assembly

    To study the effect of rock type in the phenomenon of particlebreakage, simulations of three biaxial compression tests on samples

    5.0 20.0 25.0 30.0MPa)

    Breakage Disabled

    Breakage Enabled

    14.0 MPa

    the v–p graphs of simulated materials.

  • Table 3Strength parameters used in the tests (WB group).

    Sample #1 Sample #2 Sample #3

    Rock parameters σc (MPa) 150.0 300.0 450.0E (MPa) 4×104 7×104 9×104

    ν 0.20 0.17 0.15

    Confining Pressure 4.0 MPa

    -2.0

    -1.0

    0.0

    1.0

    2.0

    3.0

    4.0

    5.0

    0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0

    Axial Strain (%)

    Vol

    umet

    ric S

    trai

    n (%

    ) Sample #1Sample #2Sample #3

    Fig. 22. Influence of rock strength on the predicted compressibility of rockfill materials.

    27A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    with different rock strengths are performed (Table 3). The confiningpressure is set to 4 MPa and other parameters are taken from Table 1.Results obtained from the simulation of three samples are presentedin Figs. 21 to 23.

    The effect of rock type on the stress–strain behavior of rockfillmaterials are shown in Fig. 21. It illustrates that a reduction in rockstrength causes a reduction of the internal mobilized friction angle ofsamples. As shown in Fig. 22, the increase of breakage in theassemblies of weak rock reduces the dilation of samples because ofthe increase in particle breakage. Comparison of Figs. 21 and 22 showa relation between the shear strength of the assembly and thedilation; assemblies with higher dilatation show higher shearstrengths. This is not affected by the confining pressure.

    Fig. 23 shows the variation of the Marsal breakage factor for thesimulated samples with different rock types. The values of the Marsalfactor for these samples are between 12 and 23.5 and it is found thatweak rocks cause the increase of the breakage during shear for boththe contraction and dilation states of the samples.

    5.3. Parametric study on RatF

    The effect of the breakage criterion (RatF), as the main effectiveparameter on particle breakage in the proposed model, has beenconsidered. This parameter follows the breakage of each particlebased on the ratio of plastic elements to the total elements within thatparticle. RatF was selected 0.4 in all numerical simulations. In order toinvestigate the effect of RatF on simulation results, two new tests onthe same sample have been considered with different values of 0.3and 0.5 for RatF. The confining pressure is 8 MPa and otherparameters are defined in Table 1.

    Results obtained from these simulations are shown in Figs. 24and 25. Fig. 24 indicates that a change of RatF between 0.3 and 0.5does not have a considerable effect on the resistance behavior ofrockfill materials. It also shows that an increase in RatF (or a reductionin particle breakage) has expectedly caused the shear strength curveto get closer to the sample without breakage.

    The effect of RatF on the deformability of rockfill materials ispresented in Fig. 25, which shows that an increase in RatF causes anincrease in thedilationof the sample. Since the samplewithRatF=0.5 is

    Confining Pressure 4.0 MPa

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0Axial Strain (%)

    Sin

    (φ) -

    Mob

    ilize

    d Fr

    ictio

    n A

    ngle

    Sample #1Sample #2Sample #3

    Fig. 21. Effect of rock strength on the mobilized friction angle of assemblies in theconfining pressure of 4.0 MPa.

    coarser than the other samples (because of less particle breakage), itsfurther dilation is anticipated. As thedeformability of samples is affectedby the breakage criterion, it can be recommended to perform laboratorytests on the rock to select the particle breakage criterion (RatF) withhigh accuracy as discussed in Section 4.2.4.

    6. Summary and conclusions

    A novel 2-D numerical model using combined DEM and FEM isdeveloped to simulate the breakage phenomenon in sharp-edgeparticles (rockfill). In the proposed model, all particles are simulatedby the discrete element method (DEM) as an assembly and after eachstep of DEM analysis, each particle is separately modeled by FEM todetermine its possible breakage. The breakage analysis will beperformed based on the loading obtained from the particle contactforceswithin theDEMassembly. If the particle has fulfilled theproposedbreakage criterion, the breakagepath is assumed tobea straight line anddetermined by a full finite element stress–strain analysis within thatparticle. Two new particles are generated and replace the originalparticle. These procedures are carried out on all particles in each timestep of the DEM analysis. This novel approach for numerical simulationof breakage appears to produce reassuring physically consistent resultsthat improves earlier simplistic assumptions for breakage analysis. Theproposed breakage criteria were calibrated by the experimental tests.

    Two series of tests with breakable and non-breakable particleswere simulated to investigate the effect of particle breakage on thebehavior of rockfills under biaxial tests. These tests were performed

    Confining Pressure 4.0 MPa

    0.0

    5.0

    10.0

    15.0

    20.0

    25.0

    0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0Axial Strain (%)

    Mar

    sal's

    Par

    ticle

    Bre

    akag

    e F

    acto

    r

    Sample #1Sample #2Sample #3

    Fig. 23. Variation of the Marsal particle breakage factor in a confining pressure of4.0 MPa for different rock strengths.

  • Confining Pressure 8.0 MPa

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0

    Axial Strain (%)

    Sin

    (φ)

    - M

    obili

    zed

    Fric

    tion

    Ang

    le

    WITH NO BREAKAGEBreakage Enabled - RatF=0.5Breakage Enabled - RatF=0.4Breakage Enabled - RatF=0.3

    Fig. 24. Influence of the particle breakage criterion (RatF) on the mobilized frictionangle of simulated assembly.

    28 A. Bagherzadeh Kh. et al. / Powder Technology 205 (2011) 15–29

    under different confining pressures of 0.5 to 14.0 MPa to evaluate theeffects of stress levels. The main results can be summarized as:

    • The mobilized shear bonds within the simulated assemblies can becategorized along four paths between axial and lateral directions,where more particle breakage is mobilized.

    • Assessment of the results indicates that particle breakage reducesthe internal friction but increases deformability of rockfill.

    • The particle breakage during the dilation of the samples is morethan its value during the initial contraction of the sample. Thisdeference may be attributed to the mobilization of shear and tensilefailures during the dilation of samples.

    • The growing rate of the Marsal factor is higher at the beginning ofbiaxial tests. But by increasing the breakage of particles during theshear, more particles participate in the transfer of force around aparticle and so lower contact forces are generated and the rate ofbreakage continues to reduce at higher strains.

    • Review of v–p variation shows that the specific volume has initiallybeen reduced with the increase of mean pressures and thenfollowed by an increase. This is in close conformity with thecontractive–dilative behavior of samples in the popular stress–strain form. Also, the increase of stress level reduces the growinglength of the v–p path and so the dilation is reduced.

    • Generally, any increase in the confining stress decreases the internalfriction angle (sinϕ) of the assembly, increases the deformability, andthe sample fails at the higher values of axial stresses. But, it is foundthat the increase of confining pressure at low-stress levels has nosubstantial effect on themaximummobilized internal friction angle inWB group tests because of filling the voids by the smaller broken

    Confining Pressure 8.0 MPa

    -2.0

    -1.0

    0.0

    1.0

    2.0

    3.0

    4.0

    0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0

    Axial Strain (%)

    Vol

    umet

    ric S

    trai

    n (%

    )

    WITH NO BREAKAGEBreakage Enabled - RatF=0.3Breakage Enabled - RatF=0.4Breakage Enabled - RatF=0.5

    Fig. 25. Effect of the particle breakage criterion (RatF) on the compressibility behaviorof the simulated assembly.

    particles. While, the internal texture of the sample is influenced bysmaller particles at higher stress levels, the reduction of φ is clearlynoticed due to the smaller particle activity in the transfer of loadwithin the larger particles. The same trendwas reported byMarsal [3]in the laboratory large-scale triaxial tests on rockfills.

    • The rate of particle breakage in different stress levels shows thathigher confining pressures lead to higher degrees of particle breakage

    • The effects of rock strength on particle breakage and stress behaviorof rockfill materials have also been discussed. It is found that theamount of breakage is increased in weak rocks and its strength isreduced. The increase of particle breakage in samples with weakermaterials causes an increase of compressibility of the samples ascompared with stronger materials.

    • The influence of the RatF parameter as a breakage criterion on thebehavior of rockfill materials has also been presented. Generally, it isstrongly recommended to perform laboratory tests such asunconfined test on rocks to determine the value of this parameter.The critical value can be selected on the basis of comparison madebetween the results of the proposed numerical FEM model and theexperimental tests on intact rock samples.

    • The obtained results from the simulations were qualitativelycompared with the experimental test results. The degree ofbreakage increases with the decrease of ratio (σ1/σ3)max in bothsimulation and experimental tests. If this ratio is interpreted as thestrength of the assembly, the observed trend remains logical and thesimulation and experimental results are qualitatively in agreement.

    • It is observed that the results of numerical simulations fall inside thelower bound of the experimental data.

    Overall, the presented results show that the proposed model iscapable of more accurately simulating the phenomenon of particlebreakage in rockfills.

    Nomenclature

    A

    area of the assembly m2

    a

    Hoek and Brown's constant coefficient

    constant

    b and b′

    y-intercept of the failure line

    m

    DEM

    discrete element method

    E

    elastic modulus

    MPa

    FEM

    finite element method

    fiC

    contact force between two discrete particles

    N

    1jC

    contact vector between two discrete particles

    m and m′

    slope of the failure line

    mb

    Hoek and Brown's constant coefficient

    constant

    p

    mean stress

    MPa

    q

    shear stress

    MPa

    Rat

    plastic indicator of the whole particle

    %

    RatF

    critical value of Rat

    %

    S

    total sum of error squares m2

    Sb

    Hoek and Brown's constant coefficient

    SFi

    safety factor of point i with coordinates of (xi, yi)

    V

    specific volume

    Wi

    weighting coefficient of point i with coordinates of (xi, yi)

    Δi

    residual, y-error of point I

    m

    εa

    axial strain

    %

    ϕ

    mobilized angle of friction

    rad

    θf

    angle of failure line against the major principal stress

    direction

    rad

    σc

    uniaxial compression strength

    MPa

    σij

    stress tensor

    MPa

    σt

    tensile strength

    MPa

    σ1, σ2 & σ3

    principal stresses

    MPa

    σ1f

    major principal stress at failure

    MPa

    ν

    Poisson's ratio

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    Numerical simulation of particle breakage of angular particles using combined DEM and FEMIntroductionBreakage of particleA brief review on simulation of particle breakagePresent methodology of particle breakageDEM simulation of particle assemblyAnalysis of particle breakage using FEMPrinciples of finite element methodDetermination of plastic elements within the particlesDetermination of breakage lineCriteria of particle breakage

    Simulations and resultsResults and discussionsEffect of particle breakage on the behavior of a rockfill materialEffect of stress level on particle breakageParticle breakage factorEffect of particle breakage on the q–p–v behavior of rockfill

    Effect of rock strength on the behavior of the assemblyParametric study on RatF

    Summary and conclusionsReferences