PRELIMINARY PRODUCT INFORMATION SUBJECT TO REVISION - Ver.4 (Jul 2013)

1

NRH275DR NO CONTACT ROTARY POSITION SENSOR

Innovation In Motion

Penny + Giles’ new dual redundant output, no-contact rotary position sensor has a slim, low profile rectangular housing (36 x 35mm), and uses a factory programmable 12 bit Hall effect sensor system. NRH275DR has a fully encapsulated sensor system that can withstand high shock and vibration as well as operate up to 140°C, with environmental protection to IP67 (dust protection and water immersion to 1m depth for 24 hours). The sensor is activated by a separate magnet with a choice of three mounting styles. NRH275DR is designed for applications in extreme environments where space is limited. It also allows up to ±2mm radial magnet offset, with a permissible air gap of 2-7mm between the sensor and magnet. NRH275DR operates from a 5Vdc regulated supply and is factory programmed to allow a wide range of output configurations which include CH1 angle; CH2 angle; Output type; Output direction; Electrical connections. NRH275DR is ideally suited to operate in hostile environmental conditions on a range of applications with specialty vehicles - such as articulated dump trucks (tip control), garbage collection vehicles (bin lift control), road sweeping vehicles (4-wheel steering), and racing cars (throttle pedal position).

Key Features • NO CONTACT – Hall effect technology • Unlimited mechanical lifetime – WEAR FREE

• Simple mounting, low profile design

• Dual redundant outputs • Analog (Vdc) outputs – 0.1-4.9 or 0.5-4.5Vdc

• Optional Digital (PWM) outputs

• Environmental protection to IP67 • 18 AWG wires suitable for AMP or Deutsch

connectors

• Optional NC10 conduit tube protection

PRELIMINARY PRODUCT INFORMATION SUBJECT TO REVISION - Ver.4 (Jul 2013)

2

PERFORMANCE ELECTRICAL Measurement range ° 20 to 360 in 1°increments Supply voltage Vdc 5 ±0.5 (regulated) to each independent sensor channel Over voltage protection Vdc Up to 12 (-40 to +60°C) Maximum supply current mA <12.5 each independent supply (<25 total) Reverse polarity protection Yes Short circuit protection Output to GND Yes Output to supply Yes (up to 10Vdc) Power-on settlement time S <1 Resolution % 0.025 of measurement range (12bit) Non-linearity* % < ±0.4 Temperature coefficient ppm/°C < ±30 * Non-linearity is measured using the Least-Squares method on a computerised calibration system Analog Output (order code A1, A4, A6 or A7) Voltage output range Vdc Ratiometric output voltage – 10 to 90% (A1, A6) or 2 to 98% (A4, A7) of Vsupply over

measurement range (±1%) Monotonic range Vdc 0.25 (5%) and 4.75 (95%) nominal (A1, A6) 0.05 (1%) and 4.95 (99%) nominal (A4, A7) Load resistance Ω 10k minimum (resistive to GND) Output noise mVrms <1 Input/output delay mS <2 (A1, A4) (<0.6 is optional for this parameter- A6, A7) PWM Output (order code Pn) PWM frequency Hz 244 ±20% over temperature range (P1) with options for 500 (P2) or 1000 (P3) PWM levels Vdc 0 and Vsupply (±1%) Duty cycle % 10 to 90 over measurement range Monotonic range % 5 and 95 nominal Load resistance Ω 10k minimum (resistive to GND) Rise/fall time μS <15

MECHANICAL Mechanical angle ° 360, continuous Maximum rotational speed °/sec 3600 Weight G <100 Mounting Use 4 x M3 CSK head screws.

Bolt (B) or Plug (P) or Magnet only (M) options are available for the customer to assemble to their equipment or integrate into their design

Phasing When magnet/carrier ident feature is facing toward the sensor and cable exit, sensor output is at mid travel. Sensor and magnet are supplied as a matched pair.

ENVIRONMENTAL Protection class IP67 Life This product has no contacting mechanical parts Dither life Contactless – no degradation due to mechanism dither Operational temperature °C -40 to +140 Storage temperature °C -55 to +140 Vibration BS EN 60068-2-64: 1995 Sec 8.4 (31.4gn rms) 20 to 2000Hz Random Shock 3m drop onto concrete and 2500g EMC immunity level BS EN 61000-4-3:1999 to 100V/m. 80MHz to 1GHz and 1.4GHz to 2.7GHz

(2004/108/EC) DIMENSIONS and ORDERING CODES

See following pages

ELECTRICAL CONNECTIONS [options]

Individual wires Spec 44A wire x 6; 18 AWG, 1.65mm diameter

Connectors Deutsch 6 way (DTM04 6P) or AMP Superseal 1.5

Conduit NC10 conduit tube can be fitted as an option

13.50

MAGNET CARRIEROPTIONS

BOLT TYPE

CARRIER

C

A

E

D

C

B

A

1 2 3 4 5 6

E

D

C

B

So

lidW

ork

s

ROTARY HALL SENSORNRH275DR

2

1

1:1NON CONTACT

C10925-2

(MACHINING)

20/05/13

m

BREAK EDGE

2 AMR MWB MWB

1°+-

0, mm

0,0 mm

0,000mm

0,00mm

+/- 0,5 mm

+/- 0,2 mm

+/- 0,01mm

+/- 0,1mm0.1 - 0.3mm

FILLET RADS

0.05 - 0.15mm

UNLESS OTHERWISE STATED

EXTERNAL CLASS: 6g INTERNAL CLASS: 6H

ALL SCREW THREADS TO BS3643 PT.2:

TO BS1134:PT2. ALL MACHINED SURFACES TO BE

ANGULAR LINEAR (MACHINING) BREAK EDGE

1°+-

0, mm

0,0 mm

0,000mm

0,00mm

+/- 0,5 mm

+/- 0,2 mm

+/- 0,01mm

+/- 0,1mm0.1 - 0.3mm

FILLET RADS

0.05 - 0.15mm

UNLESS OTHERWISE STATED

SURFACE TEXTURE VALUES IN MICROMETRES ( m)

TOLERANCES: IN-LINE WITH PENNY & GILES STANDARDS 55-301

EXTERNAL CLASS: 6g INTERNAL CLASS: 6H

ALL SCREW THREADS TO BS3643 PT.2:

TO BS1134:PT2. ALL MACHINED SURFACES TO BE

ANGULAR LINEAR

1.6BODY / CARRIERPOLYMER WITH METAL INSERTS

UNLESS STATED

TITLE

APP

SHT

A3

METRIC

REPRODUCTION OF ANY PART OF THIS DOCUMENT IS FORBIDDEN WITHOUT PRIOR PERMISSION FROM PENNY & GILES. DESIGN COPYRIGHT RESERVED. CONFIDENTIAL AND PROPRIETARY INFORMATION OF PENNY & GILES.

SCALE

FINISHREF.

PROJECTION TO BS 8888

THIRD ANGLE

FIRST USED ON

SUBJECT TO 100% INSPECTION OR

STATISTICAL PROCESS CONTROL.

ARE SPECIFIED THEY ARE TO BE

IF CONTROL DIMENSIONS (Kc)D No MATERIAL

IF IN DOUBT ASK

PART NUMBER:

PENNY + GILES

DRAWNISS DATE ECR No. CHK

OF

SHTS

(mm )3

VOL.MASS (g)

All specification data on this drawing has been tested and documented by Penny & Giles unless otherwise stated.The qualification and suitability of this product in any customer specific application is the responsibility of the customer unless otherwise agreed with Penny & Giles.

ENCAPSULANTVISIBLE

7.3 x 90(8 POS)

DEUTSCH

CONNECTOR

REF TARGET SPECSEE NOTE 1.

CARRIER

PLUG TYPE

ONLY

MAGNET

CONNECTOR

NO

AMP

CONNECTOR

NC10 CONDUIT TUBE

5

15

50 +

500 0

510

AIR GAP 2-7mm (Z AXIS)

9.5

INDIVIDUAL CORESSPEC 44A WIRE18AWG 1.65mm OD

15.30

5.0

5.0

THRU ALL

3.40 36.0

35.0 40.5

4 x

4.25

METAL INSERT

5.0

NRH 275D R Performance Electrical Data Measurement r ange 20° - 360° in 1º Increments Supply voltage 5Vdc ± 0.5Vdc R egulated

Supply cur rent ≤25mA (12.5mA Per Channel) Supply reverse polar ity protection Yes Short c ir cuit pr otec tion output to G ND Yes Short c ir cuit pr otec tion output to supply Yes (Up to 10V) Over voltage protec tion Up to 12V ( -40 to +60°C) Power on settlement <1s Resolution 12 Bit (0.025% of measurement range) Non- linearity <±0.4% (See Fig 1) Temperature coeffic ient <±30ppm/°C

Output

Options Ratiometric analogue or PW M Direc tion Fac tory programmed to inc rease or dec rease wi th CW carrier rotation Analogu e O ut put O ptio n (0.5V – 4.5V) Voltage output range Ratiometric output vol tage fr om 10% to 90% (±1%)

of VSupply over meas urement r ange Monotonic range 0.25V (5%) and 4.75V (95%) nominal Analogu e O ut put O ptio n (0.1V – 4.9V) Voltage output range Ratiometric output vol tage fr om 2% to 98% (±1%)

of VSupply over meas urement r ange Monotonic range 0.05V (1%) and 4.95V (99%) nominal Load res is tance 10KΩ minimum (resistive to GND)

Output noise ≤1 mVrms Input/O utput Delay <2 ms T yp <0.6ms (See Ordering Code) PW M Out put O pt ion PW M frequenc y 244Hz (ST D) ±20% over temperature range. For 500Hz & 1000Hz see order ing code PW M levels 0V and VSupply (±1% ) Duty cycle 10% to 90% over measurem ent range Monotonic range 5% 95% nominal Load res is tance 10KΩ minimum (resistive to GND) Rise/Fall time (244Hz, 500Hz & 1000Hz) <15µs typic al

Mech an ical Data

Mec hanic al angle 360° c ontinuous Max . oper ating speed 3600°/s Weight <100g Mounting M3 sc rews Cable exi t 6 Spec 44A wires 18AW G 1.65mm O D – (See Connector Options ) RED = +Vs 1, BLACK = GND 1, YELLO W = O P/1

BLUE = +Vs 2, G REEN = GN D 2, W HITE = OP/2

Phasing Sensor is at mid elec trical angle when the indent feature on the magnet car rier and cable ex it are aligned shown in Fig3

En viron mental

Operational temperature r ange -40 to +140°C (Conduit temperature range -40 to +120°C) Seal ing IP67 Tested to: Storage temperature -55 to +140°C Vibration BS EN 60068-2-64; 1995 Sec 8.4 (31.4gn rms) 20 to 2000Hz random Shock 3m drop onto concrete and 2500g Electr omagnetic Inter ference BS EN 61000-4-3 (1999)

to (100V/m) , 80MHz to 1G Hz and 1.4GHz to 2.7G Hz 2004/108/EC Salt spray BS EN 60068-2-11; 1999 Severi ty 48 Hours

† Note 1:- Target spec ification is based on a nominal air gap of 3.5mm Sensor and magnet to be maintained as a matched pair OEM Opt io ns Non Linear Law Switch O utputs Clamp Voltages Mixed PW M/Analogue Outputs Alternativ e PW M Frequencies

Different Output Phas ing CH1/CH2

Ordering Codes

NRH275DR /--- /--- /-- /- /-/--/-- Angle CH1 ... ................ ................. ................ ..

Angle CH2 ... ................ ................. ................ ..

Output – ... ................ ................. ................ .. A1 = Analogue 0.5V – 4.5V A4 = Analogue 0.1V – 4.9V A6 = Analogue 0.5V – 4.5V With 0.6ms Input/ Output Delay A7 = Analogue 0.1V – 4.9V With 0.6ms Input/ Output Delay

P1 = PWM – 244Hz P2 = PWM – 500Hz P3 = PWM – 1KHz Direction Code –......... ................. ................ .. 3. = Both Clockwise 4. = Both Anticlockwise 5. = CH1 Clockwise, CH2 Anticlockwise

Magnet Holder Code – ................ ................ .. B. = Bolt Type P. = Plug Type M. = Magnet Only

Cable Code – .............. ................. ................ .. P2C. = 0.2M Fitted with Conduit Tube P2N. = 0.2M No Conduit P5C. = 0.5M Fitted with Conduit Tube P5N. = 0.5M No Conduit 02C. = 2M Fit ted with Conduit Tube 02N. = 2M No Conduit 05C. = 5M Fit ted with Conduit Tube 05N. = 5M No Conduit

Connector Code – ...... ................. ................ .. C0. = No Connector C1. = Deutsch DT04 6P-CE03 C2. = AMP 1.5 Super Seal 282108-1

M10x1

3

12

20

8.0 1

8

CONNECTOR OPTIONS C2SENSOR FITTED WITH AMP 1.5 SUPERSEAL 282108-1

PIN OUT1. GND (1) 4. GND(2)2. V+(1) 5. V+(2)3. VOUT(1) 6. VOUT(2)

1 2 3 4 5 6

3

6

5VIEWED AS SHOWNUNIT WHENFOR ACW

OUTPUT INCREASES

VIEWED AS SHOWN

FIG 3.

FIG 1.

FIG 2.

UNIT WHENFOR CW

4

OUTPUT INCREASES1

2

MAGNET CARRIERS

C

A

E

D

C

B

A

1 2 3 4 5 6

E

D

C

B

So

lidW

ork

s2

NRH275DR2

NON CONTACT1:1

2 AMR MWB MWB

1°+-

0, mm

0,0 mm

0,000mm

0,00mm

+/- 0,5 mm

+/- 0,2 mm

+/- 0,01mm

+/- 0,1mm0.1 - 0.3mm

FILLET RADS

0.05 - 0.15mm

UNLESS OTHERWISE STATED

EXTERNAL CLASS: 6g INTERNAL CLASS: 6H

ALL SCREW THREADS TO BS3643 PT.2:

TO BS1134:PT2. ALL MACHINED SURFACES TO BE

ANGULAR LINEAR (MACHINING) BREAK EDGE

1°+-

0, mm

0,0 mm

0,000mm

0,00mm

+/- 0,5 mm

+/- 0,2 mm

+/- 0,01mm

+/- 0,1mm0.1 - 0.3mm

FILLET RADS

0.05 - 0.15mm

UNLESS OTHERWISE STATED

SURFACE TEXTURE VALUES IN MICROMETRES ( m)

TOLERANCES: IN-LINE WITH PENNY & GILES STANDARDS 55-301

EXTERNAL CLASS: 6g INTERNAL CLASS: 6H

ALL SCREW THREADS TO BS3643 PT.2:

TO BS1134:PT2. ALL MACHINED SURFACES TO BE

ANGULAR LINEAR

1.6

(MACHINING) BREAK EDGE

m

20/05/13

ROTARY HALL SENSOR

C10925-2

BODY / CARRIERPOLYMER WITH METAL INSERTS

UNLESS STATED

TITLE

APP

SHT

A3

METRIC

REPRODUCTION OF ANY PART OF THIS DOCUMENT IS FORBIDDEN WITHOUT PRIOR PERMISSION FROM PENNY & GILES. DESIGN COPYRIGHT RESERVED. CONFIDENTIAL AND PROPRIETARY INFORMATION OF PENNY & GILES.

SCALE

FINISHREF.

PROJECTION TO BS 8888

THIRD ANGLE

FIRST USED ON

SUBJECT TO 100% INSPECTION OR

STATISTICAL PROCESS CONTROL.

ARE SPECIFIED THEY ARE TO BE

IF CONTROL DIMENSIONS (Kc)D No MATERIAL

IF IN DOUBT ASK

PART NUMBER:

PENNY + GILES

DRAWNISS DATE ECR No. CHK

OF

SHTS

(mm )3

VOL.MASS (g)

All specification data on this drawing has been tested and documented by Penny & Giles unless otherwise stated.The qualification and suitability of this product in any customer specific application is the responsibility of the customer unless otherwise agreed with Penny & Giles.

MAGNET CARRIERIDENT FEATURE

17

CONNECTOR OPTION C1SENSOR FITTED WITH DEUTSCH DT04 6P-CE03WITH GOLD CONTACT 0460-202-1631

PIN OUT1. GND (1) 4. GND(2)2. V+(1) 5. V+(2)3. VOUT(1) 6. VOUT(2)

17 AF

MAGNET IDENT

15.0514.95

20

28

5.054.95

OF ELECTRICAL ANGLE

MID POINT

X AXIS Y AXIS

0

0.2

0.4

0.6

0.8

1

1.2

X0.25 X0.5 X0.75 X1 X1.25 X1.5 X1.75 X2

Lin

ea

rity

%

X Offset (mm)

NRH275DR Magnet Misalignment Vs Linearity

X Varible Offset, Y Axis Fixed @ 0mm ,Z 2mm

X Varible Offset, Y Axis Fixed @ 0.25mm ,Z 2mm

X Varible Offset, Y Axis Fixed @ 0.5mm ,Z 2mm

X Varible Offset, Y Axis Fixed @ 0mm ,Z 7mm

X Varible Offset, Y Axis Fixed @ 1mm ,Z 7mm

X Varible Offset, Y Fixed @ 2mm ,Z 7mm

Innovation In Motion

CONTACTLESS ROTARYPOSITION SENSORS

Contactless magnetic rotary sensor IC The NRH/TPS/SRH series use a high performance, factory programmable 12bit magnetic rotary sensor IC that includes integrated Hall elements anddigital signal processing. The angular position information is provided by amagnet integrated with the sensor’s shaft, or supplied separately. Thesensor provides a pulse width modulated signal or an absolute analogvoltage signal. Most models are designed to operate from either a 5Vdcregulated or 9-30Vdc unregulated supply, with a high stability circuit andEMC immunity to 100V/m.

INNOVATION IN MOTION

Certificate No. LRQ 0924881

Quality AssurancePenny+Giles are accredited to BS EN ISO9001:2008Quality is at the heart of all our systems ensuring thereliability of our products from initial design to finaldespatch.

EMC Directive 2004/108/EEC The products detailed in this document have been tested to the requirements of EN 61000-4-3 (Immunity).

2

Features

• Contactless technology

• Absolute analog or digital (PWM) output

• Measuring range from 20° to 360° in 1° increments

• Single or Dual outputs

• Temperature error less than 50ppm/°C

• Rugged housing and shaft designs

• Protection up to IP69K

• Choice of shaft attachments and mountings

• Rapid despatch of any option

• CE approved

Benefits

• Long life and impervious to dither vibration

• No loss of position on power down

• Maximum sensitivity in all applications

• Optional redundant output for safety critical applications

• Maximises system accuracy over temperature range

• Suitable for extreme environments

• Operation in hostile environments including pressure washing

• Interchangeable with existing installations

• Eliminates customer inventory

• Confidence in EMC performance

The Penny+Giles contactless rotary position sensors have been speciallydeveloped to provide maximum performance under extremes of temperature,humidity, vibration, shock and immersion. Using the latest advances in 12bitHall effect sensing technology, this expanded range of new generationsensors are factory programmed to provide the user with a wide range ofpreviously unavailable options, including single or dual redundant outputs,clockwise or anticlockwise rotation and measurement angles from 0-20° to0-360° in 1° increments.

This sensor range is ideally suited to operate in extremely hostileapplications that are typical in motorsport, off-road specialist vehicles,military vehicles and heavy industrial machinery.

Design StatementThe design of models SRH501P and SRH502P are subject to

Community Registered Design No 000961610-0001.

The majority of our designs include an input protector circuit (Patent

number GB2418083).

Innovative, rugged designs -superior protectionAll models in our range have been designed to offerthe best combination of materials and mountingstyles that ensure survivability in the most ruggedapplications. We use sealing systems and cableconnections that offer superior protection againstthe most hostile of operating conditions.

Impressive environmentalcapabilityDesigned with 21st century applications in mindmost of our models can withstand operatingtemperatures from -40°C to +140°C (+170°C for72 hours with our NRH and TPS models) and havebeen tested to withstand severe shock and vibration.All sensors have protection to at least IP68 rating,with some models offering protection to IP69K.With an EMC immunity of 100V/m, these positionsensors are ready for the harshest applications.

Superior performanceThis range of sensors has an impressiveperformance specification and most can operatefrom a 5Vdc regulated or 9 – 30Vdc supply. Outputs can be PWM or analog voltage (nominal0.5 - 4.5Vdc) over the measurement range, withclockwise or anticlockwise shaft rotation. A choice of341 different electrical angles from 20° to 360° arepossible. 12 bit resolution (0.025%) is availableover the selected measuring range, with a non-linearity better than ±0.4% and temperaturestability better than ±50ppm/°C. The sensor’sanalog output option has a very low output noiselevel of less than 1mV rms.

World leading availability All models have been 'designed for manufacture'which enables assembly in state-of-the-artmanufacturing cells. This means that we can supplyany of the configurations possible from the optionsoffered, in a matter of days from ordering. Thisallows OEMs to reduce or eliminate their inventory,and call on Penny+Giles to supply 'on demand'.

Performance assured*Penny+Giles product development process includesexhaustive qualification testing to ensure thatperformance specifications published in our productbrochures and technical data sheets are backed byreal-life test evidence. This is our assurance to you thatour designs have been tested at these parameters.

* The qualification and suitability of these products inany customer specific application is the responsibilityof the customer, unless otherwise agreed withPenny+Giles.

3

•Dual output •6.5mm deep with metal flange•Separate magnet assembly •Sealed to IP69K•RaychemTM DR25 cable

Penny+Giles offers the widest choice of options to suityour unique application. We can also offer a customdesign service if one of our standard models does not suit your requirements.

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27

NRH280DP

•Dual input/dual output version of NRH280DP

•5Vdc operation only

NRH285DR

•Dual input/dual output

•28 x 38mm body with crush proof flange

•Sealed to IP68 •Integrated connector

SRH220DR

•Single output

•28mm body with crush proof flange

•Three shaft styles •Sealed to IP68

SRH280P

•Dual output • RaychemTM DR25 cable

•28mm body with crush proof flange

• Three shaft styles •Sealed to IP68

SRH280DP

•Dual output • D drive • Sealed to IP68

•25mm body with crush proof flange

•RaychemTM DR25 cable+connector

TPS280DP

•Single output • 87.5mm mounting flange

•Marine grade alloy housing

•Sealed to IP69K

SRH501P

•Dual output • 87.5mm mounting flange

•Marine grade alloy housing

•Sealed to IP69K

SRH502P

•Single output • 88 mm body

•Aluminum or stainless steel housing

• Sealed to IP68M

SRH880P

Selection Guide

Doc Ref: SRH

/TPS/NRH

10/11

Innovation In Motion

www.cwcontrols.com

www.pennyandgiles.com

Penny & GilesPosition sensors, joysticks andsolenoids for commercial andindustrial applications.

15 Airfield RoadChristchurchDorset BH23 3TGUnited Kingdom +44 (0) 1202 409409 +44 (0) 1202 409475 Faxsales@pennyandgiles.com

665 North Baldwin Park BoulevardCity of Industry, CA 91746USA+1 626 480 2150 +1 626 369 6318 Faxus.sales@pennyandgiles.com

Straussenlettenstr. 7b85053 Ingolstadt, Germany+49 (0) 841 885567-0 +49 (0) 841 885567-67 Faxinfo@penny-giles.de

3-1-A, Xiandai Square, No 333 Xingpu Rd, Suzhou Industrial Park, 215126China+86 512 6287 3380+86 512 6287 3390 Faxsales@pennyandgiles.com.cn

The information contained in thisbrochure on product applications shouldbe used by customers for guidance only. Penny+Giles Controls Ltd makes nowarranty or representation in respect ofproduct fitness or suitability for anyparticular design application,environment, or otherwise, except as maysubsequently be agreed in a contract forthe sale and purchase of products.Customer’s should therefore satisfythemselves of the actual performancerequirements and subsequently theproducts suitability for any particulardesign application and the environmentin which the product is to be used.

Continual research and developmentmay require change to products andspecification without prior notification. All trademarks acknowledged.

© Penny+Giles Controls Ltd 2011

36 Nine Mile Point Industrial EstateCwmfelinfachGwent NP11 7HZUnited Kingdom+44 (0) 1495 202000+44 (0) 1495 202006 Faxsales@pennyandgiles.com