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7/31/2019 NOVA Servo Catalogue
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Ulmate Energy Saver Rugged & Reliable Precise & Consistent Versale & User Friendly
Toggle Injecon Moulding Machine
50 to 200 Ton
New Generaon - Energy EfcientNew Generaon - Energy Efcient
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Mul Stage Ejecon
Smooth & Fast Ejecon
Easy Access to Ejector Area
Knock Out Bar for Mul Point Ejecon
Pulsang Ejector
Robust & Rugged
Toggle Mechanism
Mono Toggle for 50-80 T &
Double Toggle for 110-200 T
Toggle Mechanism Opmized
for Fast Cycling & Reduced
Platen Deecon
Higher Mould Weight Capacity
Closed Loop PID
Temperature Control
Provides precise
Temperature Control
Excellent Process
Control & Stability
Twin Cylinder
Injecon Unit Uniform Load Distribuon
across Screw Centerline
Endura-II - Advanced
User Friendly Control
Ergonomic Layout
High Speed Microprocessor
Direct Access Menu Keys
Graphical Presentaon of Machine Features
Self Diagnosc & Fault Finding Capability
Parameter Entry in Absolute Value
Central Monitoring System
Stascal Process Control (SPC)Wide Skates for Platen Supports
Reduced Platen Deecon
Enhanced Life of Tie-bars
Higher Mould Carrying Capacity
2
4
5
6
Generous
Mould Space
Accommodates
Large Moulds
3
17
03
New Generat ion - Energy Eff ic ient
Servo Motor
Outstanding Energy Saving
Faster Response towards
Hydraulic System
Excellent Shot Weight Consistency
Reduced Noise Level
1 2
3
6
7
5
4
Toggle Injecon Moulding Machine
The All New NOVA SERVO -
Energy Saving Technology
Enhanced Specicaons & Features
with Higher Performance &
Producvity are all part of
The New NOVASERVO Package.
8
8
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4 05
Toggle Injecon Moulding Machine
The All-New NOVASERVO means More Producon with Precision & Consistency.
The Toggle Clamp has a Reduced Footprint, which contributes to beer Floor Space Ulizaon.
NOVASERVOClamp provides a faster Lock Over Time to achieve Shorter Cycle Time. Large Tie Bar Distance, Long Clamp Strokes & Enhanced Minimum - Maximum Mould Height
provides exibility to accommodate variety of Moulds.
Addional Control Features Parameter Entry in Absolute Values
User Customized Menu
On Board I/O Diagnosis
Mould Data Storage - 80 Nos.
The NOVA SERVO Sets a New Standard in Toggle Technology, Provides Highest
Performance, Versality, Precision, Durability, Consistency & Producvity.
Hydraulic Valves Mounted
Close to Actuators Fast Response From Actuator
to Control Unit
Fully Guided Knock Out Bar Provides Mul Point Ejecon &
Even Ejecon Force
Finite Element Analysis (FEA)
for Machine Components Provides Maximum Strength
to Weight Rao
Reduced Heat Generaon
n Only delivers hydraulic oil as it is needed
n Reduces heat generaon in hydraulic oil
n Results in longer life for hydraulic components
& enhanced oil life
n Heat load on factory & cooling water consumpon
is reduced
n Inuence of oil temperature on machine
repeatability is reduced
n Improves cycle precision & repeatability
Servo Motor
n Improved repeatability
Closed loop system
n Reduced energy consumpon
Servo motor rpm can vary from 0 to 3000
n Increased accuracy & precision
Rotaon can be controlled to a fracon of a degree
n High response
Reduced system inera
n Noise reducon
Quiet gear pump
Variable speed operaons when required
Internal Gear Pump
n Reduced sensivity to
contaminaon
n Increased reliability &
lower maintenance costs
Only 2 moving parts
No internal wear parts
Lower cost spare parts
n Bidireconal pump for fast response in pressure control
n Pump is stopped intermiently during the cycle
n Constant & non-pulsang discharge regardless of
pressure condions
n Low operang noise
Energy Saving
Upto 50 %
Replacement of Standard Inducon Motor with Servo Motor
Servo MotorThe New Edge Technology
CAN Bus System with Servo System
Signicant eect on overall Machine Performance as
Servo System is Faster double than DFE System
Beer Energy Eciency as compare to DFE + VFD
Standard Inducon Motor(3 Phase Asynchronous Motor)
Servo Motor(3 Phase Synchronous Motor with
Permanent Magnets)
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MODEL NOVA SERVO 50
INTERNATIONAL SIZE 500 - 70 500 - 140 500 - 220
POWER PACK * 8.7 KW 8.7 KW 8.7 KW
INJECTION UNIT UNIT 22 MM FRAME 28 MM FRAME 32 MM FRAME
A' A B C A' A B C A' A B C
INJECTION CAPACITY MAX. (GPPS) gm 20 30 36 49 47 64 84 106 76 99 125 171
THEORETICAL D ISPLACEMENT cc 21 32 38 52 49 67 88 112 80 104 132 180
INJECTION PRESSURE MAX. bar 2545 2072 1741 1279 2500 2068 1584 1251 2500 2074 1639 1204
INJECTION RATE cc/sec 52 78 93 127 63 87 114 144 64 85 108 147
INJECTION SCREW STROKE mm 85 85 85 85 110 110 110 110 130 130 130 130
SCREW DIAMETER mm 18 22 24 28 24 28 32 36 28 32 36 42
SCREW L / D RATIO 27 21.9 20 17 26.8 23 20 17.7 25.8 22.6 20 17
SCREW SPEED rpm 400 400 400 400 374 374 374 374 250 250 250 250
SCREW TORQUE Nm 60 120 172 172 344 425 425 425 665 665 671 671
at bar 48 95 138 138 138 170 170 170 170 170 172 172
PLASTICIZING RATE (GPPS) gm/sec 3.5 5.5 7 11 7 11 13 18 7 9 12 18
NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1 3+1
TOTAL HEAT CAPACITY kW 5.5 6.4 7.3
CLAMP UNIT
CLAMP FORCE ton 50 50 50
CLAMP STROKE mm 280 280 280
MAXIMUM DAYLIGHT mm 630 630 630
MINIMUM MOULD HEIGHT mm 150 150 150
MAXIMUM MOULD HEIGHT mm 350 350 350
PLATEN SIZE ( H x V ) mm 500 x 485 500 x 485 500 x 485
DISTANCE BETWEEN TIE ROD ( H x V ) mm 325 x 310 325 x 310 325 x 310
TIE ROD DIAMETER mm 55 55 55
EJECTOR STROKE mm 100 100 100
EJECTOR FORCE ton 3.2 3.2 3.2
MOULD WEIGHT CAPACITY kg 420 420 420
GENERAL
SERVO DRIVE * kW 8.7 8.7 8.7
TOTAL OIL TANK CAPACITY ltr 208 208 208
WATER REQUIREMENT (Inlet temp. 29C) lpm 40 40 40
CONNECTED LOAD kW 14.2 15.1 16
MACHINE DIMENSIONS ( L x W x H ) m 3.5 x 1.2 x 2.1 3.5 x 1.2 x 2.1 3.5 x 1.2 x 2.1
MACHINE WEIGHT kg 2465 2465 2465
* Under Specified Condition
NOVA SERVO 50
ALLDIMENSIONSAREINMM
A M16x35DP,72PLACESONBOTHPLATENS
B 103.0THRU,125H7x10DPW/OLOCATINGRING,100.0H8
WITHLOCATINGRINGINBOTHPLATENSANDM16THRUIN K/OBAR
C 27.0THRU4 PLACESINMOVINGPLATEN,
M16THRU4PLACESINK/OBAR
Technical Specicaons Technical Specicaons
6 07
Toggle Injecon Moulding Machine
MODEL NOVA SERVO 80
INTERNATIONAL SIZE 800 - 140 800 - 220
POWER PACK * 8.7 KW 8.7 KW
INJECTION UNIT UNIT 28 MM FRAME 32 MM FRAME
A' A B C A' A B C
INJECTION CAPACITY MAX. (GPPS) gm 47 64 84 106 76 99 125 171
THEORETICAL DISPLACEMENT cc 49 67 88 112 80 104 132 180
INJECTION PRESSURE MAX. bar 2500 2068 1584 1251 2500 2074 1639 1204
INJECTION RATE cc/sec 84 107 140 177 85 111 140 191
INJECTION SCREW STROKE mm 110 110 110 110 130 130 130 130
SCREW DIAMETER mm 24 28 32 36 28 32 36 42
SCREW L / D RATIO 26.8 23 20 17.7 25.8 22.6 20 17
SCREW SPEED rpm 400 400 400 400 298 298 298 298
SCREW TORQUE Nm 344 425 425 425 665 665 671 671
at bar 138 170 170 170 170 170 172 172
PLASTICIZING RATE (GPPS) gm/sec 7 11 14 19 8 11 14 22
NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1
TOTAL HEAT CAPACITY kW 6.4 7.3
CLAMP UNIT
CLAMP FORCE ton 80 80
CLAMP STROKE mm 310 310
MAXIMUM DAYLIGHT mm 710 710
MINIMUM MOULD HEIGHT mm 150 150
MAXIMUM MOULD HEIGHT mm 400 400
PLATEN SIZE ( H x V ) mm 610 x 565 610 x 565
DISTANCE BETWEEN TIE ROD mm 405 x 360 405 x 360
TIE ROD DIAMETER mm 70 70
EJECTOR STROKE mm 120 120
EJECTOR FORCE ton 3.4 3.4
MOULD WEIGHT CAPACITY kg 693 693
GENERAL
SERVO DRIVE * kW 8.7 8.7
TOTAL OIL TANK CAPACITY ltr 220 220
WATER REQUIREMENT (Inlet temp. 29C) lpm 40 40
CONNECTED LOAD kW 15.1 16
MACHINE DIMENSIONS ( L x W x H ) m 3.8 x 1.4 x 2.1 3.8 x 1.4 x 2.1
MACHINE WEIGHT kg 3152 3152
* Under Specified Condition
NOVA SERVO 80
ALLDIMENSIONSAREINMM
A M16x40/50DP,124PLACESONBOTHPLATENS
B 103.0THRU,125H7x10DPW/OLOCATINGRING,100.0H8
WITHLOCATINGRINGINBOTHPLATENSANDM16THRUIN K/OBAR
C 27.0THRU4 PLACESINMOVINGPLATEN,
M16THRU4PLACESINK/OBAR
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Technical Specicaons Technical Specicaons
Toggle Injecon Moulding Machine
NOVA SERVO 150
ALLDIMENSIONSAREIN MM
A M16x40DEEP(116HOLESONBOTHPLATEN)
B MOVINGPLATEN: 100.0THRUBOREK/OBARCENTERHOLEM16THRU
STATIONARYPLATEN: 125.0 (+0.04/-0.0)WITHLOCATINGRING,
160.0 (+0.04/-0.0)WITHOUTLOCATINGRING
C 27.0THRU,(12)HOLES& K/OBARHOLESM16x40DEEP,(12)HOLES NOVA SERVO 200
ALLDIMENSIONSAREINMM
A M16x40DEEP(72HOLESONBOTHPLATEN)
B MOVINGPLATEN: 100.0THRUBOREK/OBARCENTERHOLEM16THRU
STATIONARYPLATEN: 125.0 (+0.04/-0.0)WITHLOCATINGRING,
160.0 (+0.04/-0.0)WITHOUTLOCATINGRING
C 27.0THRU,(12)HOLES&K/OBARHOLESM16x40DEEP,(12)HOLES
MODEL NOVA SERVO 150
INTERNATIONAL SIZE 1500 - 610 1500 - 830
POWER PACK * 11.5 KW 13.6 KW
INJECTION UNIT UNIT 610 830
A B C A B C
INJECTION CAPACITY MAX. (GPPS) gm 272 336 407 374 452 538
THEORETICAL DISPLACEMENT cc 286 353 428 393 475 565
INJECTION PRESSURE MAX. bar 2137 1731 1430 2116 1749 1469
INJECTION RATE ** cc/sec 128 158 191 202 244 291
INJECTION SCREW STROKE mm 180 180 180 200 200 200
SCREW DIAMETER mm 45 50 55 50 55 60
SCREW L / D RATIO 22 20 20 22 20 20
SCREW SPEED rpm 222 222 222 285 285 285
SCREW TORQUE Nm 1080 1080 1080 1341 1341 1341
PLASTICIZING RATE (GPPS) gm/sec 20.4 28.0 36.1 36 46 59
PLASTICIZING RATE (BARRIER) gm/sec 24.9 33.6 41.7 43 54 66
NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1
TOTAL HEAT CAPACITY kW 15 21
CLAMP UNIT
CLAMP FORCE ton 150 150
CLAMP STROKE mm 440 440
MAXIMUM DAYLIGHT mm 950 950
MINIMUM MOULD HEIGHT mm 150 150
MAXIMUM MOULD HEIGHT mm 510 510
PLATEN SIZE ( H x V ) mm 740 x 740 740 x 740
DISTANCE BETWEEN TIE ROD ( H x V ) mm 510 x 510 510 x 510
TIE ROD DIAMETER mm 85 85
EJECTOR STROKE mm 130 130
EJECTOR FORCE ton 44 44
MOULD WEIGHT CAPACITY kg 1500 1500
GENERAL
SERVO DRIVE * kW 11.5 13.6
TOTAL OIL TANK CAPACITY ltr 415 525
WATER REQUIREMENT (Inlet temp. 29C) lpm 50 75
CONNECTED LOAD kW 26.5 34.6
MACHINE DIMENSIONS ( L x W x H ) m 5.5 x 1.6 x 2.5 5.5 x 1.6 x 2.7
MACHINE WEIGHT kg 7200 9570
* Under Specified Condition** With Open Nozzle
MODEL NOVA SERVO 200
INTERNATIONAL SIZE 2000 - 610 2000 - 830
POWER PACK * 13.6 KW 13.6 KW
INJECTION UNIT UNIT 610 830
A B C A B C
INJECTION CAPACITY MAX. (GPPS) gm 272 336 407 374 452 538
THEORETICAL DISPLACEMENT cc 286 353 428 393 475 565
INJECTION PRESSURE MAX. bar 2137 1731 1430 2116 1749 1469
INJECTION RATE ** cc/sec 200 247 299 202 244 291
INJECTION SCREW STROKE mm 180 180 180 200 200 200
SCREW DIAMETER mm 45 50 55 50 55 60
SCREW L / D RATIO 22 20 20 22 20 20
SCREW SPEED rpm 305 305 305 285 285 285
SCREW TORQUE Nm 1080 1080 1080 1341 1341 1341
PLASTICIZING RATE (GPPS) gm/sec 28 38 50 36 46 59
PLASTICIZING RATE (BARRIER) gm/sec 34 46 57 43 54 66
NO. OF PYROMETERS (BARREL+NOZZLE) 3+1 3+1
TOTAL HEAT CAPACITY kW 15 21
CLAMP UNIT
CLAMP FORCE ton 200 200
CLAMP STROKE mm 510 510
MAXIMUM DAYLIGHT mm 1220 1220
MINIMUM MOULD HEIGHT mm 200 200
MAXIMUM MOULD HEIGHT mm 710 710
PLATEN SIZE ( H x V ) mm 810 x 810 810 x 810
DISTANCE BETWEEN TIE ROD ( H x V ) mm 570 x 570 570 x 570
TIE ROD DIAMETER mm 100 100
EJECTOR STROKE mm 150 150
EJECTOR FORCE ton 44 44
MOULD WEIGHT CAPACITY kg 1906 1906
GENERAL
SERVO DRIVE * kW 13.6 13.6
TOTAL OIL TANK CAPACITY ltr 525 525
WATER REQUIREMENT (Inlet temp. 29C) lpm 75 75
CONNECTED LOAD kW 28.6 34.6
MACHINE DIMENSIONS ( L x W x H ) m 5.5 x 1.6 x 2.6 5.5 x 1.6 x 2.7
MACHINE WEIGHT kg 9,205 9570
* Under Specified Condition** With Open Nozzle
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Toggle Injecon Moulding Machine
FERROMATIK MILACRON INDIA PVT. LTD.(Formerly known as Cincinnati Milacron Ltd.)
93/2 & 94/1, Phase-I, Phone : +91-79-2589 0081, 2589 0133, 2583 0063G.I.D.C. Vatva, Fax : +91-79-2583 0125
Ahmedabad - 382 445, E-mail : [email protected]
India. Website : www.milacronindia.com
09/2012
marg
All specifications reflect average values based on typical machine layouts. Actual figures will var y depending on final machine configuration. Performance specifications are based on theoretical data. Photograph may show attachments or accessories,which may not be part of the standard scope of supply. Due to continual improvements, specifications & some components are subject to change without notice.
NEW DELHI +91-11-4630 1114/15/16 MUMBAI +91-22 4005 5459/60/61/62/66 CHENNAI+91-44-2361 3639/3319 KOLKATA +91-33-2282 2593/2909
HYDERABAD +91-40-2340 2159/60 BANGALORE +91-80-2340 8984/85 CHANDIGARH +91-172-508 6633 PUNE +91-20-3049 0990/91
VAPI +91-260-246 5150 COIMBATORE +91-94449 04912 KERALA +91-94477 21221
CONTROLS
22 Parameter Monitoring for last 1000 cycles with Graphics
10.4 TFT Color Display with Alpha - Numeric Keypad
Actual Injecon Speed & Pressure Graph Display
80 Mould Data Storage
Congurable Mullevel Password with Operators Name
Graphically Presentaon of Last 48 Hours Producon
Daily Producon Data of Last 1 Year
Customized Setup Menu
High / Low Limit Display for Each Adjustable Parameter
I / 0 diagnosis - Analog & Digital
Timer Precision in 0.01 Second
Change Log Menu: logs last 100 Set Points Changes with Time & Date
Stascal Process Control (SPC) with Graphics
Process Mode: Funcons with its Co-fucons on a Single Key Press
Note Pad & Maintenance Scheduling Freely Programmable Smart Outputs & Inputs
Over View Screen with Graphical Display of Machine Funcons
So Keys for Fast Access of Select Menus
Auto shut down
Visual & Audible Alarm
1000 Alarm History with Date & Time Log
Printer Interface with USB Port
HYDRAULICS
Energy Ecient Servo Motor & Pump
Ergonomic Hydraulic Layout for Easy Approach
Valves Placed near Actuators for Rapid Response
Pre-Heang Circuit for Hydraulic Oil
Low Oil Level Audible Alarm & Motor Shut Down
Connuous Oil Filtraon
Audible Alarm for Filter Clogging
Hydraulic Valve On / O Indicaon
AVAILABLE OPTIONS
Air Ejecon - up to 3 Stage
Hydraulic Core Pull - up to 2 Stage
Feed Throat Temperature Control
PID Oil Temperature Control
Part Drop Detect for Single Cavity
Water Baery with Temperature Indicator
Water Manifolds
Extra Heang zones
Jam Bar
T-slot Platens Interface for Ejector Retract Vericaon
Insulated Heater Band
Bimetallic Barrel & Hardened / Coated Screw
CLAMP
Robust Toggle Clamp Mechanism (Mono Toggle for 50-80 T &
Double Toggle for 110-200 T)
Quick Automac Mould Height & Tonnage seng on Screen
Adjustable Pressure seng of Closing & Opening Stage
Proporonal Speed Control with 5 Closing & 5 Opening Speed
Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed
Posion Based Ramping for Accurate Posion Switching,
Precise Speed & Pressure Control
Linear Posion Transducer for Accurate Clamp Posion Control
Sensive Mould Protecon with Try Again Circuit
Stage Wise Actual Time Display
Insert Moulding Program
Actual Tonnage Display on Screen
Automac Grease Lubricaon (110 T & above)
EJECTOR
Knock-Out Bar
2 Stage Programmable Ejector Forward Prole with So Eject
Ejector Speed & Pressure adjustable on Screen
Linear Transducer for Ejector Posion
Pulsang Ejector Strokes up to 9 Pulses
Intermediate Retract Set Point
Ejector Stay Forward & Forward Dwell Timer
INJECTION
6 Stage Injecon Velocity & 15 Stage Injecon Pressure Prole
5 Stage Screw Speed & 5 Stage Back Pressure Control (Seng)
through Screen
Digital seng of Extruder RPM & Digital Read out of Actual RPM Wide Choice of Injecon Units with A-B-C Screw/Barrel Combinaons
Switch Over from Fill to Pack based on Posion or Time
Linear Posion Transducer for Accurate Injecon Posion Control
Injecon Decompression Before / Aer Relling or Both
Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs
Aluminum Chequered Plate below Purge Area
Sprue Break with Timer
Nozzle Contact Force by Pressure Switch
Twin Cylinder Injecon on Guide Rods
TEMPERATURE CONTROL
Actual Current Display of Barrel Heang Zones
Heater Failure & Thermocouple Open Detecon
Accurate PID Temperature Control seable on Screen
Feed Throat Temperature Indicaon Auto Heat Startup & Shutdown
Heat Standby aer set number of Cycles
Soak Timer for Cold Start Protecon
High / Low Temperature Alarm
Set & Actual Temperature Data with Bar Graph
Design Advantages & Features