28
Noise reduction using a quarter wave tube with different orifice geometries Carl Q. Howard a,, Richard A. Craig a a School of Mechanical Engineering, The University of Adelaide, South Australia, 5005 Abstract It is well known that the acoustic performance of silencing elements decreases with an increase in exhaust gas flow. Tests were conducted on three orifice geometries of side-branches on an adaptive quarter-wave tube to determine which was the least compromised by the high-speed exhaust gas passing over the side-branch. The side-branch geometries that were tested were a sharp edge, a backward inclined branch, and a bell mouth. The experimental results show that the side-branch with a bell-mouth geometry resulted in the greatest noise reduction by an adaptive quarter-wave tube. Keywords: acoustic, adaptive passive, semi-active, silencer, muffler, quarter wave tube 1. Introduction Quarter-wave tubes are a reactive acoustic device used to attenuate tonal noise at a fundamental and odd-harmonic frequencies. The quarter-wave tube is attached to the main duct with a side-branch. When gas flows past the side-branch at low speeds (less than Mach 0.1), it has been found that the Corresponding author Email address: [email protected] (Carl Q. Howard) Preprint submitted to Applied Acoustics August 3, 2013

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Page 1: Noise reduction using a quarter wave tube with different ...data.mecheng.adelaide.edu.au/avc/publications/... · Noise reduction using a quarter wave tube with different orifice

Noise reduction using a quarter wave tube with different

orifice geometries

Carl Q. Howarda,∗, Richard A. Craiga

aSchool of Mechanical Engineering, The University of Adelaide, South Australia, 5005

Abstract

It is well known that the acoustic performance of silencing elements decreases

with an increase in exhaust gas flow. Tests were conducted on three orifice

geometries of side-branches on an adaptive quarter-wave tube to determine

which was the least compromised by the high-speed exhaust gas passing over

the side-branch. The side-branch geometries that were tested were a sharp

edge, a backward inclined branch, and a bell mouth. The experimental

results show that the side-branch with a bell-mouth geometry resulted in the

greatest noise reduction by an adaptive quarter-wave tube.

Keywords: acoustic, adaptive passive, semi-active, silencer, muffler,

quarter wave tube

1. Introduction

Quarter-wave tubes are a reactive acoustic device used to attenuate tonal

noise at a fundamental and odd-harmonic frequencies. The quarter-wave

tube is attached to the main duct with a side-branch. When gas flows past

the side-branch at low speeds (less than Mach 0.1), it has been found that the

∗Corresponding authorEmail address: [email protected] (Carl Q. Howard)

Preprint submitted to Applied Acoustics August 3, 2013

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acoustic attenuation performance is not degraded significantly [1]. However

when flow speeds increase above Mach > 0.1, then the acoustic attenuation

caused by the quarter-wave tube can be degraded, because the resistive part

of the side branch resonator impedance will usually increase [2].

In the work presented here, the noise reduction of an Adaptive Quarter

Wave Tube (AQWT) with three configurations of side-branch geometries is

described, namely a 90◦ branch with square edges, a side branch that is

backwards inclined at 45◦ to the flow in the main exhaust duct, and a side

branch with a bell-mouth.

2. Previous Work

Lambert [3] showed theoretically that the insertion loss of a side-branch

resonator attached to a main duct is very sensitive to the Mach flow num-

ber, especially at frequencies near resonance. In a companion paper [4], he

experimentally showed that for flows greater than Mach > 0.1, the insertion

loss “for all practical purposes had been destroyed by the flow”.

Knotts and Selamet [5] conducted experimental investigations of several

geometries of the neck of a side-branch to determine which configuration

was least likely to generate unwanted pure tone whistle noise. The shapes

included those with square edges, ramps, bevelled edges, and curved (radius)

edges. Their experimental tests indicated that beveled and radius edges was

effective at reducing unwanted tonal noise generation. Their work focused on

the minimization of flow induced noise, whereas the focus of the work in this

paper is providing the greatest noise reduction of tonal noise by an adaptive

quarter wave tube.

2

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Most of the previous work on suppression of flow noise from cavities has

examined shallow cavities where the cavity length to width ratio (L/d) is less

than one. Rockwell and Naudascher [6] provide an extensive review on the

subject of noise generated by flow over cavities.

Singhal [7] examined the influence of air-flow past a quarter wave tube,

that was backwards and forward inclined at 45◦, on the noise generation.

He found that when the device was installed so that the quarter-wave tube

was forwards inclined to the flow, it whistled. He also examined the non-

linear coupling between cavity modes for a quarter-wave tube attached at

90◦ to the main duct. The noise spectrum comprised combinations of sum

and differences of the cavity modes.

Anderson [8] examined the effect of air flow past a Helmholtz resonator

and found that the effect of increasing air flow was to increase the resonance

frequency of the resonator, which implies that the reactive impedance of the

neck decreased. Ingard and Ising [9] found that the effect of high inten-

sity sound levels (above 110dB) impinging on an orifice caused the resistive

impedance to increase. The work reported here is similar to that by Knotts

and Selamet [5], however the emphasis is on examination of the noise reduc-

tion caused by a quarter wave tube with various side-branch geometries in a

realistic application.

There is a large body of research literature on the acoustic performance of

perforated plates and single small diameter (less than 5mm) circular orifices,

which indicates there is a linear relationship between flow speed and the re-

sistance (real part of the impedance). However, references that describe the

variation in throat impedance with flow speed for large diameters (> 50mm)

3

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are not available. This is consistent with comments in the research litera-

ture. Holmberg and Karlsson [10] commented that, “In side branch orifices

the general trend for a grazing flow configuration is an increase in the re-

sistance and a decrease in the reactance with an increasing Mach number.

Analytical modelling of single orifices have been attempted, but it have been

shown that the correlation with experimental data is generally unsatisfac-

tory.” These comments are also consistent with Karlsson and Abom [11],

“Attempts have been made to describe the acoustic impedance of single ori-

fices with analytical models. However, Jing et al. and Peat et al. have shown

that the correlation to measured data is generally unsatisfactory.”

Dequand et al. [12] investigated flow induced acoustic resonances of side-

branches. In their experimental and theoretical studies they were concerned

with two side-branches that were coaxially aligned. They considered side-

branches that had junctions to the main duct with sharp edges and rounded

edges. From their experimental testing they found that there was a significant

variation in the sound pressure response both in amplitude, and flow velocity

depending on whether the cross-junction geometry had a sharp-edged or bell-

mouth opening, which is consistent with our experimental results presented

in this paper.

3. Theory

A Quarter-Wave Tube (QWT) side-branch resonator has an (uncoupled)

resonance frequency fQWT given by

fQWT =c

4Leff

(1)

4

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where c is the speed of sound, and Leff is the effective length of the quarter-

wave tube that includes end effects. The speed of sound in air is given by

[13]

c =

√γRT

M(2)

where γ = 1.4 is the ratio of specific heat that is applicable both for di-

atomic molecules and air, R = 8.314 J mol−1K−1 is the molar Universal gas

constant, M = 0.02857 kg mol−1 is the average molar mass, and T is the

gas temperature in Kelvin. These values will be slightly different for exhaust

gases that typically have high concentrations of gaseous carbon dioxide and

water.

These quarter wave tube resonators provide acoustic attenuation at odd

multiples (i.e. 1×, 3×, 5×, . . .) of the fundamental (1×) resonance frequency,

when they are attached to an acoustic duct.

For an engine rotating at constant speed and under constant load, the ex-

citation frequency will remain constant and thus the required length (Leff) of

a QWT remains constant. However, if the engine conditions were to change,

such as by altering the load on the engine, the temperature of the exhaust gas

(T ) changes, which alters the speed of sound in the exhaust gas as indicated

in Eq. (2). Therefore, a fixed length quarter-wave tube will only provide

attenuation for a fixed engine speed and exhaust gas temperature. Whereas

the adaptive quarter-wave tube presented here can be tuned to attenuate

tonal noise over a range of engine speeds and exhaust gas temperatures.

For a four-stroke reciprocating engine, the cylinder firing frequency fcylinder

occurs at half the crankshaft speed multiplied by the number of cylinders in

5

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the engine, hence

fcylinder =RPM

60×

cylinders

2(3)

For example, in the case of a V8 engine, rotating at 1500rpm the cylinder

firing frequency is 100Hz.

4. Numerical Predictions

There are several metrics to describe the acoustic performance of muf-

flers that include Insertion Loss (IL), Transmission Loss (TL), and Noise

Reduction (NR) [14].

The transmission loss is the (10 log10) ratio of the incident to transmitted

acoustic power on the muffler. This is simple to calculate using numerical

simulations, but extremely difficult to measure in practice [15, 16], as it

requires the measurement of the incident sound power on the muffler in a

system with flowing high-temperature (500◦C) exhaust gas that is turbulent.

The noise reduction is the difference in the upstream and downstream

sound pressure levels across the exhaust muffler. This is relatively easy to

measure in practice, but difficult to estimate theoretically as the source and

termination impedances must be known. Several methods have been pro-

posed to measure the source impedance of an engine [15, 16, 17, 18]. Munjal

[18] noted that Prasad and Crocker [19] found that the source impedance

of the multi-cylinder inline engine they investigated could be approximated

as an anechoic termination. The method suggested by Boonen and Sas [17],

which involves the use of two microphones and varying the impedance of the

exhaust system, was attempted in this work but gave unsatisfactory results.

6

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In their work they found that the averaged source impedance at high frequen-

cies could be approximated as anechoic. In the modelling work conducted

here, the source impedance was simulated as an anechoic termination.

The insertion loss is the reduction (in decibels) in sound power transmit-

ted through a duct compared to that transmitted with no muffler in place.

The insertion loss can be measured by using a single microphone located

outside the exhaust system, with and without the muffler installed. This

measurement technique was attempted however it was found that the acous-

tic enclosure around the diesel engine did not provide adequate isolation

and the measurements of exhaust noise were contaminated by noise radiat-

ing from the engine and hence the insertion loss results were inaccurate. In

order to make theoretical predictions of insertion loss, the source and termi-

nation impedance must be known, which as described above, is very difficult

to measure in practice.

Numerical predictions of the expected transmission loss of a quarter-wave

tube were made using a lumped-parameter model and Finite Element Anal-

ysis (FEA). One benefit of using FEA is that the transmission loss can be

predicted for the three side-branch geometries considered here.

4.1. Lumped Parameter Model

A lumped parameter model was created to aid in the verification of the

predictions made with finite element analysis. The insertion loss caused by

the installation of a quarter-wave-tube on an infinite duct is given by [20]

IL = 20 log10

1 +Zd

Zr

(4)

7

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where the impedance of the infinite duct Zd is given by

Zd =ρc

At

(5)

and the impedance of the quarter wave tube resonator Zr is given by [21]

Zr = Zt + Zc (6)

which comprises the impedance of the throat Zt and the impedance of the

resonator cavity Zc. The impedance of the resonator cavity is given by

Zc = −jc

A2

cot(kLc) (7)

The impedance of the throat Zt is a function of the grazing flow speed and

has been the subject of considerable research. However an equation for the

impedance of a circular orifice with grazing flow is problematic. There is

considerable research reported for small diameter holes, such as in perforated

plates, however there is no expression available for large diameter holes. It

has been found experimentally that the acoustic response varies considerably

for variations in hole diameter, side-branch geometry, and ratio of cross-

sectional areas between the main duct and side-branch resonator. For the

simplest case, where there is no flow, it is assumed that there is no additional

impedance at the throat (Zt = 0). This enables comparison of the theoretical

predictions with the finite element analysis results.

Note that for infinite ducts (i.e. anechoic terminations) the insertion loss

and transmission loss are identical.

4.2. Finite Element Analyses

Finite element models of a circular quarter-wave tube were constructed

using the software Ansys (version 14). Parametric models were created of a

8

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circular duct of infinite length, simulated as a finite length duct with anechoic

terminations, with a circular side-branch and quarter wave tube connected to

the main duct. Three side-branch geometries were analyzed: 1) a 90◦ branch,

2) backward inclined at 45◦, and 3) a bell-mouth, as shown in Figure 1,

Figure 2, and Figure 3, respectively.

Figure 1: Finite element model of a circular duct of finite length with anechoic terminations

with a circular side-branch connected at 90◦ with sharp edges.

The transmission loss was calculated using the lumped-parameter model

and finite element analyses, where the diameter of the main duct was D1 =

0.115m, and the side-branch quarter wave tube diameter was D2 = 0.115m,

the speed of sound was (calculated using Eq. (2) c = 538m/s, and the den-

9

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Figure 2: Finite element model of circular duct of finite length with anechoic terminations

with a circular side-branch connected to the main exhaust duct backwards inclined at 45◦

with sharp edges.

sity of the gas was ρ = 0.438kg/m3. For these models it was assumed that

there was no damping, and no gas flow. Figure 4 shows the predicted trans-

mission loss versus the normalized frequency, where the excitation frequency

was normalized by the frequency at which the maximum transmission loss

occurred. Note that reference books (e.g. Ref. [1]) will sometimes plot the-

oretical transmission loss versus normalized frequency where the frequency

axis is kL/π, where k is the wavenumber and L is the length of the quarter-

wave-tube. For these analyses where the quarter-wave-tube was backwards

inclined at 45◦, it is difficult to predict the effective length of the quarter wave

tube. This is because the length of tube at the upstream edge of the QWT

is shorter than the length of tube at the downstream edge. For this reason,

the frequency axis was normalized by the frequency at which the maximum

transmission loss occurs. Although Figure 4 shows several results, it can be

10

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Figure 3: Finite element model of a circular duct of finite length with anechoic terminations

with a circular side-branch connected to the main exhaust duct at 90◦ with a bell mouth

geometry.

11

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seen that the results for the lumped parameter model overlay the predictions

using FEA, and that there is no appreciable change in the theoretical trans-

mission loss (for no flow) when the side-branch geometry is changed from a

square / sharp opening at 90◦ to the main duct, to a bell-mouth, or when

the quarter-wave tube is attached to the main duct at 45◦. However, it will

be shown in the results from the experimental testing with exhaust gas flow

that there is considerable difference in the measured noise reduction due to

the geometry of the side-branch.

0

10

20

30

40

50

60

70

0.9 0.95 1 1.05 1.1

Tran

smis

sio

n L

oss

[d

B]

f/f0 Normalised Frequency

Theoretical Transmission Loss for a QWTNo Flow, No Damping

Ansys: D2/D1=1

Ansys: (2*D2)/(2*D1)=1 Bell

Ansys: D2/D1=1 Bell

Ansys: D2/D1=1 45 deg

Matlab: D2/D1=1

Figure 4: Theoretical predictions of transmission loss of a quarter-wave tube using lumped-

parameter and Finite Element Analyses.

5. Experimental Apparatus

A test platform was built to examine the noise reduction that could be

achieved using an adaptive quarter-wave tube attached to a large diesel

12

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PassiveMuffler

Quarter Wave TubeMic in End of Piston

0.0

0m

0.3

75 M

ic 1

0.6

75m

Mic

2

1.3

75m

Mic

3

1.8

40m

Mic

4

2.1

80m

Mic

5

Exhaustfrom Engine

Figure 5: Location of microphones in exhaust duct.

engine, as described in Ref. [22]. A 16-litre, V8 diesel engine (Mercedes

Benz OM 502 LA Power Drive Unit, maximum power 420kW (571hp) at

1800 RPM, continuous rated power 350kW (476 hp) at 1800rpm), was in-

stalled inside an acoustic enclosure. The engine was loaded using a water-

brake dynamometer (Taylor model TD-3100). An adaptive quarter-wave

tube was attached to the main exhaust duct, as shown in Figure 5. The

adaptive quarter-wave tube was tuned by adjusting the position of the pis-

ton in the bore of the quarter-wave tube until the phase angle between a

microphone in the end of the piston and a microphone at the side-branch

(Mic 4) was 90◦. A sliding-Goertzel algorithm was used to determine the

phase angle [23]. The sound in the exhaust was measured using PCB 106B

microphones housed within custom-made water-cooled jackets and attached

at locations shown in Figure 5. The faces of the microphones were flush

mounted with the internal diameter of the exhaust pipe.

13

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Tests were conducted to measure the transmission loss of the system with

4 configurations of side-branch geometries as shown in Figure 6: a straight

pipe (i.e. without the adaptive quarter-wave tube attached to the main

exhaust duct), 90◦ with sharp edges, backwards inclined at 45◦, and 90◦ with

a bell-mouth opening.

The diesel engine was operated at various speeds and loads applied by

the water-brake dynamometer. An adaptive quarter-wave tube was used to

attenuate the noise at the cylinder firing frequency. The adaptive quarter-

wave tube comprised a piston in a tube where the position of the piston was

altered by a linear actuator, and hence the effective acoustic path length could

be altered [22]. When the linear actuator was fully extended the quarter-

wave tube had the minimum acoustic path length, and hence can attenuate

a tone at a high frequency, and conversely when the linear actuator was fully

retracted the quarter-wave tube had the maximum acoustic path length, and

hence can attenuate a tone at a low frequency.

The noise reduction was measured for each test by comparison of the

noise level when the adaptive quarter-wave tube was tuned to the high-

est frequency (shortest acoustic path length) and when it was tuned to the

cylinder firing frequency. Previous tests [22] showed that when the AQWT

was fully extended (shortest acoustic path length) the sound pressure levels

in the duct were the same as when a straight section of exhaust pipe without

a side-branch was installed.

14

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Figure 6: Four configurations of side-branch geometries (from top to bottom): straight

pipe, 90◦ with sharp edges, backwards inclined at 45◦, and 90◦ with a bell-mouth opening.

15

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6. Results

The diesel engine and water-brake dynamometer was operated at the con-

ditions listed in Table 1. Cases 1 and 2 were conducted with no-load applied

to the engine, and Cases 3 to 6 had load applied to the engine such that

the exhaust gas temperature at the side-branch was approximately 450◦C.

The flow speed was measured by using a pitot tube and the exhaust gas

temperature slightly upstream of the side-branch.

Case 1 2 3 4 5 6

Speed [rpm] 1800 1500 1800 1700 1600 1500

Load [kW] 0 0 150 140 140 120

Flow speed [m/s] 35.3 24.8 99.0 92.1 87.1 75.7

Table 1: Engine operating conditions for the experimental testing.

The noise reduction at the cylinder firing frequency was measured at the

location of the side-branch (Mic 4) and at a microphone further downstream

(Mic 5), as shown in Figure 7 and Figure 8, respectively.

These results clearly show that for the four cases (3-6) where the engine

was loaded, that the side-branch with the bell-mouth geometry provided sig-

nificantly better noise reduction than the sharp-edge and 45◦ side-branches.

The results for the tests with the 45◦ and 90◦ side-branch when the engine

was loaded shows a general trend of decreasing noise reduction as the engine

speed increased from 1500rpm to 1800rpm. This trend did not occur for the

tests with the bell-mouth side-branch.

These tests were repeated on three separate occasions to confirm these

16

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0 10 20 30 40

1500rpm120kW

1600rpm140kW

1700rpm140kW

1800rpm150kW

1500rpmno load

1800rpmno load

Noise Reduction [dB]

Noise Reduction at Mic 4 (T-Branch)

Bell Mouth 45 Degree Branch 90 Degree Branch

Figure 7: Noise Reduction measured at the side-branch (Mic 4) for various engine speeds

and loads.

17

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0 10 20 30 40

1500rpm120kW

1600rpm140kW

1700rpm140kW

1800rpm150kW

1500rpmno load

1800rpmno load

Noise Reduction [dB]

Noise Reduction at Mic 5 (Last Mic)

Bell Mouth 45 Degree Branch 90 Degree Branch

Figure 8: Noise Reduction measured downstream of the side-branch (Mic 5) for various

engine speeds and loads.

18

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130

135

140

145

150

155

160

165

170

0 1 2

SP

L at

4th

Ord

er[d

B r

e 20

µµ µµPa]

Distance [m]

SPL vs Distance with 45 Branch at 1.8mEGT=450C, Fully Extended

1500rpm 120kW45deg1600rpm 140kW45deg

1700rpm 140kW45deg1800rpm 150kW45deg

1500rpm no load142C 45deg1800rpm no load171C 45deg

Figure 9: Sound pressure level at the cylinder firing order versus distance for various engine

speeds, when the backwards inclined 45◦ side-branch was installed at the 1.8m position.

19

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findings and the same conclusions were obtained. Further testing involved

placing a microphone after the passive muffler shown in Figure 5, and it was

found that measured noise reductions were nearly the same as measured at

Mic 4 and Mic 5, which provided confidence that the AQWT attenuates the

noise at the cylinder firing frequency downstream from the side-branch, as

expected.

Figure 9 shows the sound pressure level measured axially along the ex-

haust pipe when the AQWT was attached to the side-branch with a back-

wards inclination of 45◦, and the AQWT was fully extended (shortest acous-

tic path length). As shown in Figure 5, the location of the side-branch is

at approximately 1.8m. It can be seen that for the cases 3 to 6, where the

engine was loaded, the AQWT is not located at a minima of the sound pres-

sure level. For Case 1, 1800rpm no load, the AQWT appears to be located

near a sound pressure level minima, and hence it could be expected that the

effectiveness of the AQWT could be compromised.

These findings were (pleasantly) unexpected, as the results from the finite

element analyses indicated that the transmission loss does not alter with

the geometry of the side-branch, when there is no gas flow, whereas the

experimental results indicate that the noise reduction is influenced by the

geometry of the side-branch.

Figure 10 and Figure 11 show the spectrum of the sound pressure level

at the location of the side-branch (Mic 4) and at the last microphone in the

exhaust pipe (Mic 5) when the engine was operating at case 5 (1600rpm,

with 140kW of load), with the AQWT fully extended (shortest acoustic path

length) and then tuned to the cylinder firing frequency (107Hz), when the

20

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side-branch with the bell-mouth was installed. The results show that when

the Adaptive Quarter Wave Tube was tuned to attenuate noise at the cylinder

firing frequency (107Hz), the noise in the exhaust pipe was reduced by around

25dB at Mic 4 and around 29dB at Mic 5. The spectral results show that

the sound pressure level when the AQWT was tuned to the cylinder firing

frequency (dashed gray line) does not exceed the levels when the AQWT had

the shortest acoustic path length (solid black line), and hence there was no

occurrence of ‘self-noise’ generation as the gas flowed past the side-branch

opening.

21

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107, 158

107, 133

100

110

120

130

140

150

160

170

0 100 200 300 400

So

un

d P

ress

ure

Lev

el

[dB

rm

s re

20 µµ µµ

Pa/

sqrt

(Hz)

]

Frequency [Hz]

SPL at Mic 4 (Side Branch) 1600rpm 140kW Bell Mouth

M4 Extended

M4 Tuned

Figure 10: Spectrum of sound pressure level at the location of the side-branch (Mic 4)

when the engine was operating at 1600rpm with 140kW of load with the bell mouth side-

branch installed. The results show that at the cylinder firing frequency of 107Hz, the

AQWT reduced the SPL from 158dB to 133dB.

22

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107, 160

107, 131

100

110

120

130

140

150

160

170

0 100 200 300 400

So

un

d P

ress

ure

Lev

el

[dB

rm

s re

20 µµ µµ

Pa/

sqrt

(Hz)

]

Frequency [Hz]

SPL at Mic 5 (Side Branch) 1600rpm 140kW Bell Mouth

M5 Extended

M5 Tuned

Figure 11: Spectrum of sound pressure level downstream of the side-branch (Mic 5) when

the engine was operating at 1600rpm with 140kW of load with the bell mouth side-branch

installed. The results show that at the cylinder firing frequency of 107Hz, the AQWT

reduced the SPL from 160dB to 131dB.

23

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7. Conclusions

Experimental testing was conducted using three configurations of side-

branch geometries with an adaptive quarter-wave tube attached to the ex-

haust of a large diesel engine that was loaded by a water-brake dynamometer.

It was shown that the side-branch with the bell-mouth opening provided the

greatest noise reduction and hence was the least affected by the gas flow

past the side-branch compared to the other two side-branch geometries. It

is known that the resistive part of the acoustic impedance of an orifice in-

creases with increasing gas flow velocity. Therefore, one might conclude that

the bell-mouth geometry has lower resistive acoustic impedance compared to

the other geometries. Intuitively this make sense, as the wide opening of the

bell-mouth would have less interaction of oscillating gas particles with the

walls of the side-branch.

The experimental results of the testing of the adaptive quarter-wave tube

and a side-branch with a bell-mouth geometry showed that noise reductions

of up to 35dB at the cylinder firing frequency could be achieved. There was

no evidence that vortex shedding induced self-noise was generated.

24

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