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Air UnitCXU Series
AIR UNIT CXU SERIES
No piping necessary, no complicated work and flexible combination.
CC-901A 10
Shut-off valve, 3-port solenoid valves availableModule conversion adaptors added, making combinations with the 6000 and 8000 Series possible
4-way distributor[For branching a line]
Pilot operated 5-port valve[Actuator drive]
Masking adaptor[For masking a connection]
Module conversion adaptor[For adopting another series]
1000 Series and 3000 Series
Module check valve[Back-flow prevention]
Turn adaptor[90 degrees rotatable]
Pilot operated 2-port solenoid valve[For blow valve, etc.]
Pilot operated 2-port solenoid valve[For blow valve, etc.]
Direct acting 2-port solenoid valveDirect acting 2-port solenoid valve[For blow valve, etc.]
Residual pressure exhaust 3-port solenoid valve[Suitable for modular component master valves]
Residual pressure exhaust 3-port solenoid valve[Suitable for modular component master valves]
Direct acting 2-port solenoid valve[For blow valve, etc.]
4000 Series and 8000 Series can be connected
• Mounting and conveying
Conventional circuit 50%smaller
footprintCXUSeries
Major applications
• Machine tools
compared withconventional
models
Save space from reduced piping
No restrictions on vertical/horizontal direction
Flexible exchanges and expansion
No screw-in parts and no external leakage.Foreign particles are blocked from entering the system during assembly.
High quality
Next-Generation Pneumatic UnitA wide range of parts and custom specifications are available to combine and to suit your worksite's needs.
Flexible combinations
No piping necessary
No complicated work
Air Unit
Pilot kick 2 port solenoid valve[For main ON/OFF valve, etc.]
Pilot-kick 2-port solenoid valve[For main ON/OFF valve, etc.]
PAT.
Modular connection enables flexible exchange and expansion of pneumatic components. The units can be attached/detached from the front of the equipment. Maintenance is very easy.
Vertical and horizontal layout can be changed as required. Solenoid valves can be directly connected and layout is easy with less piping design work. (AIR UNIT is a custom order product.)
No piping necessary
No complicated work
Flexible combination
The CXU Series combines various air components from valves to filter regulators, essential to pneumatic control and actuator drives. The number of processes for design and piping has been dramatically reduced.
By just ordering the unit, there are no tedious and time consuming installation of components, no need to follow complicated piping designs and making errors. Everything comes preinstalled. Without most of the piping, the device not only looks well-organized, but also saves space.
4-way distributor[For branching a line]
Pilot operated 5-port valve[Actuator drive]
Masking adaptor[For masking a connection]
Module conversion adaptor[For adopting another series]
1000 Series and 3000 Series
Module check valve[Back-flow prevention]
Turn adaptor[90 degrees rotatable]
Pilot operated 2-port solenoid valve[For blow valve, etc.]
Pilot operated 2-port solenoid valve[For blow valve, etc.]
Direct acting 2-port solenoid valveDirect acting 2-port solenoid valve[For blow valve, etc.]
Residual pressure exhaust 3-port solenoid valve[Suitable for modular component master valves]
Residual pressure exhaust 3-port solenoid valve[Suitable for modular component master valves]
Direct acting 2-port solenoid valve[For blow valve, etc.]
4000 Series and 8000 Series can be connected
• Mounting and conveying
Conventional circuit 50%smaller
footprintCXUSeries
Major applications
• Machine tools
compared withconventional
models
Save space from reduced piping
No restrictions on vertical/horizontal direction
Flexible exchanges and expansion
No screw-in parts and no external leakage.Foreign particles are blocked from entering the system during assembly.
High quality
Next-Generation Pneumatic UnitA wide range of parts and custom specifications are available to combine and to suit your worksite's needs.
Flexible combinations
No piping necessary
No complicated work
Air Unit
Pilot kick 2 port solenoid valve[For main ON/OFF valve, etc.]
Pilot-kick 2-port solenoid valve[For main ON/OFF valve, etc.]
PAT.
Modular connection enables flexible exchange and expansion of pneumatic components. The units can be attached/detached from the front of the equipment. Maintenance is very easy.
Vertical and horizontal layout can be changed as required. Solenoid valves can be directly connected and layout is easy with less piping design work. (AIR UNIT is a custom order product.)
No piping necessary
No complicated work
Flexible combination
The CXU Series combines various air components from valves to filter regulators, essential to pneumatic control and actuator drives. The number of processes for design and piping has been dramatically reduced.
By just ordering the unit, there are no tedious and time consuming installation of components, no need to follow complicated piping designs and making errors. Everything comes preinstalled. Without most of the piping, the device not only looks well-organized, but also saves space.
Series variation Air unit
Valve air unit (manifold model No.)
Model Model No.
SeriesDescription
Page1000200030004000
Pilot operated 2-port solenoid valve CXU10-GEXA 54
Pilot operated 5-port valve CXU30-M4G2R 58
Custom air unit (custom combination model No.)
Model Model No.
SeriesDescription
Page1000200030004000
CXU10 Series CXU10-UN- 4 to 5
CXU13 Series CXU13-UN- 10 to 11
CXU30 Series CXU30-UN- 6 to 9
Air unit custom order product
Model Model No.
SeriesDescription
Page1000200030004000
Air unit custom order product CXUZ-FL 51
Intro1
CXU SeriesSeries variation
Air unit components (single unit model No.)
Model Model No.
SeriesDescription
Page1000200030004000
60008000
Module shut-off valve CXU30-VE 66
Pilot operated 2-port solenoid valve CXU10-EXA 72
Direct acting 2-port solenoid valveCXU10-FAB3 74
CXU30-FAB4U 76
Pilot-kick 2-port solenoid valve CXU30-ADK 78
Pilot operated 5-port valve CXU30-4G2R 80
Module check valve CXU10-CHV 86
4-way distributorCXU10-D4 88
CXU30-D4 88
Turn adaptorCXU10-TA 90
CXU30-TA 90
Masking adaptor CXU10-MA 91
Module conversion adaptorCXU13-CA
92
CXU48-CA
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Intro2
M E M OM E M O
Intro3
Custom unitModel No. for custom combinations
Complicated pneumatic components can be configured by purchasing customized units.Extra work such as connecting the piping is eliminated and the unit can be used immediately.
CONTENTS[F.R.L. components, solenoid valve]
Filter/regulator Reverse filter/regulator Air filter Oil mist filter High performance oil mist filter Regulator Reverse regulator Lubricator Mechanical pressure switch Shut-off valve Slow start valve Residual pressure exhaust 3-port solenoid valve Direct acting 2-port solenoid valve Pilot operated 2-port solenoid valve Pilot-kick 2-port solenoid valve Pilot operated 5-port valve
[Distributor, adaptor] Module check valve Distributor Turn adaptor Piping adaptor L-type piping adaptor Masking adaptor Module conversion adaptor
[Joiner, bracket] Joiner T bracket
Overview
1 Flexible combinationsFlexible layout reduces the man-hours required for designing.
2 Simplified order placementUnits can be purchased with only one form, making order placement and delivery management easy.
3 Reduced man-hoursFR components and solenoid valves are connected as a module, eliminating extra work such as piping.
4 Space-savingSimple design free of piping and fittings.Compact design that fits into confined spaces.
5 Front accessUnits can be easily mounted/removed/added from the front. Maintenance is simple as well.
Features
1 Dedicated model No. for custom combinationsA model No. containing "-UN" is only available for custom combinations.Applicable components cannot be purchased individually.
2 Interface dimensionsInterface dimensions are shown in icons.
3 Cannot be used at terminal endsSince no connection screw is provided, a masking adaptor or piping adaptor is required to use this at the terminal end.
Descriptions of icons
For custom order
Interface56 mm
Screw free open
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Series variation Custom unit
[F.R.L. components]
Series Model No.Module Port size (OUT)
Page1000 Series 3000 Series 8000 Series φ 4 φ 6 φ 8 1/8 1/4 3/8 1/2 3/4 1
Filter/regulator W1000
12W2000W3000W4000W8000
Reverse filter/regulator W1100
14W2100W3100W4100W8100
Air filter F1000
16
F2000F3000F4000F6000F8000
Oil mist filter M1000
18
M2000M3000M4000M6000M8000
High performance oil mist filter MX1000
20MX3000MX4000MX6000MX8000
Regulator R1000
22
R2000R3000R4000R6000R8000
Reverse regulator R1100
24
R2100R3100R4100R6100R8100
Lubricator L1000
26L3000L4000L8000
Mechanical pressure switch
P4000 27P1100-UN
28P4100-UNP8100-UN
Shut-off valve V1000 30V3000V3010 31V6010
Slow start valve V330132
V3321
2
CXU SeriesSeries variation
[Distributor, adaptor]
Series Model No.Module Height to the pipe center
Page1000 Series 3000 Series 8000 Series 40 45 55 65
T bracket set
* A combination of T bracket sets with different heights are not allowed.
B110-UN
49B110-UN-HB310-UNB410-UNB810-UN
Joiner C1000-J100-UN49C4000-J400-UN
C8000-J800-UN
[Joiner, bracket]
Series Model No.Module Port size (OUT)
Page1000 Series 3000 Series 8000 Series φ 6 φ 8 1/8 1/4 3/8 1/2 3/4 1
Module check valveCXU10-CHV-UN 43
Distributor D101-UN
44D401-UND801-UN
D300 Turn adaptor CXU10-TA-UN
45CXU30-TA-UN
Piping adaptor A100-UN46A400-UN
A800-UN L-type piping adaptor A101-UN
46A401-UNA801-UN
Masking adaptor CXU10-MA-UN47
CXU30-MA-UN
Module conversion adaptor
CXU13-CA-UN48
CXU48-CA-UN
[Solenoid valve]
Series Model No.Module Port size (OUT)
Page1000 Series 3000 Series 8000 Series φ 4 φ 6 φ 8 1/8 1/4 3/8 1/2 3/4 1
Residual pressure exhaust 3-port solenoid valve CXU30-VE-UN 33
Pilot operated 2-port solenoid valve CXU10-EXA-UN 36
Direct acting 2-port solenoid valve
CXU10-FAB3-UN 37
CXU30-FAB4U-UN 38 Pilot-kick 2-port solenoid valve CXU30-ADK-UN 39
Pilot operated 5-port valve CXU30-4G2R-UN 40
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CXU10 Series custom combination specifications sample 1000 Series base
Overview
The CXU10 Series are customer-oriented products, aimed to fit the needs of each user with custom combinations. Compared to conventional custom combinations, additional models such as solenoid valves, etc., have been added.
How to complete the custom combination specifications sheet
(1) Enter the full model No. in the model No. field for the required part.
(2) Place a " " to indicate the installation position and designate "Up" or "Down" for the direction of the required part.
(3) Place a " " in the bracket or joiner field. Refer to each section in this catalog on how to order components and their descriptions.
CXU10 Series custom combination specifications 1000 Series baseContact Slip No.
Quantity: SetDelivery date: /
Date issued: / / Your company name Contact Order No.
Model No.CXU10 UN
Flow directionBlank Left → RightX1 Right → Left
For products with the asterisk mark "*", indicate "up" or "down" directions. In the case of regulators, indicate the knob direction and other port directions as "up" or "down".
Indicate the installation position from the left when seen from the front.
Write in this field when using products with different options and port sizes, etc.
Leave it blank. It’s used by CKD for your control No.
Designate the direction of compressed air flow when seen from the front. Leave it blank when no code is selected.
There is only 1pc. of piping adaptor in the order list. Properly indicate the required quantities.
Engineer Comment FieldApproval Inspector Contact
Parts name Interface dimensions Model No. Direction Installation position Field for engineers
Filter regulator 40W1000-8-WW1100- -W
Air filter 40 F1000- -WOil mist filter 40 M1000- -WHigh performance oil mist filter 40 MX1000- -W
Regulator*40 R1000- -W
40 R1100- -WLubricator 40 L1000-8-WPressure switch 28 P1100-UN- -W *2 *2Shut-off valve 40 V1000- -W
Pilot operated 2-port solenoid valve 40
CXU10-EXA-UN-CL8-2HS-3 *2 *2
Direct acting 2-port solenoid valve 40
CXU10-FAB3-UN-*2 *2
CXU10-FAB3-UN-*2 *2
Module check valve* 56 CXU10-CHV-UN-00-MA *2 *2
Distributor* 28 D101-UN-00-W *2 *2Turn adaptor 10 CXU10-TA-UN-00Piping adaptor 21.5 A100-UN- -WL-type piping adaptor* 28 A101-UN- -WMasking adaptor 10 CXU10-MA-UN-00
T bracket set *1 B110-UN-WT bracket set *2 B110-H-UN-WJoiner set C1000-J100-UN-W
*1: The distance from pipe center to the attaching surface is 40 mm.*2: The distance from pipe center to the attaching surface is 45 mm.*3: When using a product at the end of the combination, a piping adaptor (A100-UN, A101-UN) or masking adaptor
(CXU10-MA) should be used at its end. (The horizontal port does not have threads.)
Dimensions are calculated by totaling the interface dimensions of each component. The bracket installation position can also be calculated.
Leave it blank. It's used by CKD when confirming your order.
Use T brackets at regular intervals. When the assembly is supported on only one end, up to three stations can be used. When it is supported on both ends, up to five stations can be used.
Filter regulator
Pilot operated 2-port solenoid valve
Check valve
Lubricator
4
CXU10 Series custom combination specifications 1000 Series baseContact Slip No.
Quantity: SetDelivery date: /
Date issued: / / Your company name Contact Order No.
Model No.CXU10 UN
Flow directionBlank Left → RightX1 Right → Left
For products with the asterisk mark “*”, indicate “up” or “down” directions. In the case of regulators, indicate the knob direction and other port directions as “up” or “down”.
Indicate the installation position from the left when seen from the front.
Engineer Comment FieldApproval Inspector Contact
*1: The distance from pipe center to the attaching surface is 40 mm.*2: The distance from pipe center to the attaching surface is 45 mm.*3: When using a product at the end of the combination, a piping adaptor (A100-UN, A101-UN) or masking adaptor (CXU10-MA)
should be used at its end. (The horizontal port does not have threads.)
T bracket set *1 B110-UN-WT bracket set *2 B110-H-UN-WJoiner set C1000-J100-UN-W
Parts name Interface dimensions Model No. Direction Installation position Field for engineers
Filter regulator 40W1000- -WW1100- -W
Air filter 40 F1000- -WOil mist filter 40 M1000- -WHigh performance oil mist filter 40 MX1000- -W
Regulator*40 R1000- -W40 R1100- -W
Lubricator 40 L1000- -WPressure switch 28 P1100-UN- -W *2 *2Shut-off valve 40 V1000- -W
Pilot operated 2-port solenoid valve 40
CXU10-EXA-UN-*2 *2
Direct acting 2-port solenoid valve 40
CXU10-FAB3-UN-*2 *2
CXU10-FAB3-UN-*2 *2
Module check valve* 56CXU10-CHV-UN-00
*2 *2
Distributor* 28 D101-UN-00-W *2 *2Turn adaptor 10 CXU10-TA-UN-00Piping adaptor 21.5 A100-UN- -WL-type piping adaptor* 28 A101-UN- -WMasking adaptor 10 CXU10-MA-UN-00
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Example of CXU30 Series custom combination specifications 2000, 3000 Series base
Overview
The CXU10 Series are customer-oriented products, aimed to fit the needs of each user with custom combinations. Compared to conventional custom combinations, additional models such as solenoid valves, etc., have been added.
How to complete the custom combination specifications sheet
(1) Enter the full model No. in the model No. field for the required part.
(2) Place a " " to indicate the installation position and designate "Up" or "Down" for the direction of the required part.
(3) Place a " " in the bracket or joiner field. Refer to each section in this catalog on how to order components and their descriptions.
CXU30 Series custom combination specifications 2000, 3000 Series baseContact Slip No.
Quantity: SetDelivery date: /
Date issued: / / Your company name Contact Order No.
Model No.CXU30 UN
Flow directionBlank Left → RightX1 Right → Left
For products with the asterisk mark "*", indicate "up" or "down" directions. In the case of regulators, indicate the knob direction and other port directions as "up" or "down".
Indicate the installation position from the left when seen from the front.
Leave it blank. It’s used by CKD for your control No.
Designate the direction of compressed air flow when seen from the front. Leave it blank when no code is selected.
There is only 1pc. of piping adaptor in the order list. Properly indicate the required quantities.
Use T brackets at regular intervals. When the assembly is supported on only one end, up to three stations can be used. When it is supported on both ends, up to five stations can be used.
Use the pilot operated 5-port valve with up to three stations.
Write in this field when using products with different options and port sizes, etc.
Dimensions are calculated by totaling the interface dimensions of each component. The bracket installation position can also be calculated.
Engineer Comment FieldApproval Inspector Contact
*1: The distance from pipe center to the attaching surface is 45 mm.*2: When using a product at the end of the combination, a piping adaptor (A400-UN, A401-UN) or masking adaptor
(CXU30-MA) should be used at its end. (The horizontal port does not have threads.)*3: Diameter of connecting ports for 8, 10 and 15 are 20 mm, while for 20 is 25 mm.
T bracket set *1 B310-UN-WJoiner set C4000-J400-UN-W
Parts name Interface dimensions Model No. Direction Installation position Field for engineers
Filter regulator50
W2000-10-W-W2100- -W
63W3000- -WW3100- -W
Air filter50 F2000- -W63 F3000- -W
Oil mist filter50 M2000-- -W63 M3000- -W
High performance oil mist filter 63 MX3000- -W
Regulator*50
R2000- -W
R2100- -W
63R3000- -WR3100- -W
Lubricator 63 L3000- -W
Pressure switch80 P4000- -W
31.5 P4100-UN-10-W *2 *2
Shut-off valve 63V3000-10-W-SV3010- -W-
Residual pressure exhaust 3-port solenoid valve 45 CXU30-VE-UN-00
Slow start valve 63V3301- -W-V3321- -W-
Direct acting 2-port solenoid valve 50 CXU30-FAB4U-UN-8L- *2 *2
Pilot-kick 2-port solenoid valve 63 CXU30-ADK-UN-00- *2 *2
Pilot operated 5-port valve 56
CXU30-4G2-UN-33-C8-BS-3
*2 *2CXU30-4G2R-UN-
Distributor* 31.5 D401-UN-00- -W *2 *2Distributor 42 D300- -WTurn adaptor 22.5 CXU30-TA-UN-00Piping adaptor *3 A400-UN- -WL-type piping adaptor* 31.5 A401-UN- -WMasking adaptor 21.5 CXU30-MA-UN-00
Leave it blank. It's used by CKD when confirming your order.
Filter regulator
Pressure switch
T bracket
IN
Pilot operated 5-port valve
6
CXU30 Series custom combination specifications 2000, 3000 Series baseContact Slip No.
Quantity: SetDelivery date: /
Date issued: / / Your company name Contact Order No.
Model No.CXU30 UN
Flow directionBlank Left → RightX1 Right → Left
For products with the asterisk mark "*", indicate "up" or "down" directions. In the case of regulators, indicate the knob direction and other port directions as "up" or "down".
Indicate the installation position from the left when seen from the front.
Parts name Interface dimensions Model No. Direction Installation position Field for engineers
Filter regulator50
W2000- -WW2100- -W
63W3000- -WW3100- -W
Air filter50 F2000- -W63 F3000- -W
Oil mist filter50 M2000- -W63 M3000- -W
High performance oil mist filter 63 MX3000- -W
Regulator*50
R2000- -W
R2100- -W
63R3000- -WR3100- -W
Lubricator 63 L3000- -W
Pressure switch80 P4000- -W
31.5 P4100-UN- -W *2 *2
Shut-off valve 63V3000- -WV3010- -W
Residual pressure exhaust 3-port solenoid valve 45 CXU30-VE-UN-00
Slow start valve 63V3301- -W-V3321- -W-
Direct acting 2-port solenoid valve 50
CXU30-FAB4U-UN-8L-*2 *2
Pilot-kick 2-port solenoid valve 63CXU30-ADK-UN-00-
*2 *2
Pilot operated 5-port valve 56
CXU30-4G2R-UN-
*2 *2CXU30-4G2R-UN-
Distributor* 31.5 D401-UN-00- -W *2 *2Distributor 42 D300- -WTurn adaptor 22.5 CXU30-TA-UN-00Piping adaptor *3 A400-UN- -WL-type piping adaptor* 31.5 A401-UN- -WMasking adaptor 21.5 CXU30-MA-UN-00
Engineer Comment FieldApproval Inspector Contact
*1: The distance from pipe center to the attaching surface is 45 mm.*2: When using a product at the end of the combination, a piping adaptor (A400-UN, A401-UN) or masking adaptor (CXU30-MA)
should be used at its end. (The horizontal port does not have threads.)*3: Diameter of connecting ports for 8, 10 and 15 are 20 mm, while for 20 is 25 mm.
T bracket set *1 B310-UN-WJoiner set C4000-J400-UN-W
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Overview
How to complete the custom combination specifications sheet
(1) Enter the full model No. in the model No. field for the required part.
(2) Place a " " to indicate the installation position and designate "Up" or "Down" for the direction of the required part.
(3) Place a " " in the bracket or joiner field. Refer to each section in this catalog on how to order components and their descriptions.
The CXU10 Series are customer-oriented products, aimed to fit the needs of each user with custom combinations. Compared to conventional custom combinations, additional models such as solenoid valves, etc., have been added.
Example of CXU30 series custom combination specifications 4000 Series base
CXU30 Series custom combination specifications 4000 series baseContact Slip No.
Quantity: SetDelivery date: /
Date issued: / / Your company name Contact Order No.
Model No.CXU30 UN
Flow directionBlank Left → RightX1 Right → Left
For products with the asterisk mark "*", indicate "up" or "down" directions. In the case of regulators, indicate the knob direction and other port directions as "up" or "down".
Indicate the installation position from the left when seen from the front.
Leave it blank. It’s used by CKD for your control No.
Designate the direction of compressed air flow when seen from the front. Leave it blank when no code is selected.
Dimensions are calculated by totaling the interface dimensions of each component. The bracket installation position can also be calculated.
Engineer Comment Field
*1: The distance from pipe center to the attaching surface is 55 mm.*2: When using a product at the end of the combination, a piping adaptor (A400-UN, A401-UN) or masking adaptor (CXU30-MA)
should be used at its end. (The horizontal port does not have threads.)*3: Diameter of connecting ports for 8, 10 and 15 are 20 mm, while for 20 is 25 mm.
Leave it blank. It's used by CKD when confirming your order.
Approval Inspector Contact
There is only 1pc. of piping adaptor in the order list. Properly indicate the required quantities.
Write in this field when using products with different options and port sizes, etc.
Use the pilot operated 5-port valve with up to three stations.
T bracket set *1 B410-UN-WJoiner set C4000-J400-UN-W
Parts name Interface dimensions Model No. Direction Installation position Field for engineers
Filter regulator63
W3000- -WW3100- -W
80W4000- -WW4100- -W
Air filter63 F3000- -W80 F4000-15-W
Oil mist filter63 M3000- -W80 M4000- -W
High performance oil mist filter
63 MX3000- -W80 MX4000- -W
Regulator*63
R3000-- -W
R3100- -W
80R4000-15-W DownR4100- -W
Lubricator63 L3000- -W80 L4000- -W
Pressure switch80 P4000- -W
31.5 P4100-UN- -W *2 *2
Shut-off valve 63V3000- -WV3010- -W
Residual pressure exhaust 3-port solenoid valve 45 CXU30-VE-UN-00
Slow start valve 63V3301- -W-V3321- -W-
Direct acting 2-port solenoid valve 50 CXU30-FAB4U-UN-8L-
2HS-3 *2 *2
Pilot-kick 2-port solenoid valve 63 CXU30-ADK-UN-00-2HS-3 *2 *2
Pilot operated 5-port valve 56
CXU30-4G2R-UN-
*2 *2CXU30-4G2R-UN-
Distributor* 31.5 D401-UN-00- -W *2 *2Distributor 42 D300- -WTurn adaptor 22.5 CXU30-TA-UN-00Piping adaptor *3 A400-UN- -WL-type piping adaptor* 31.5 A401-UN- -WMasking adaptor 21.5 CXU30-MA-UN-00
Use T brackets at regular intervals. When the assembly is supported on only one end, up to three stations can be used. When it is supported on both ends, up to five stations can be used.
T bracketT bracket
Direct acting 2-port solenoid valve
Pilot operated 2-port valve
Direct acting 2-port solenoid valve
Regulator
Filter
8
CXU30 Series custom combination specifications 4000 Series baseContact Slip No.
Quantity: SetDelivery date: /
Date issued: / / Your company name Contact Order No.
Engineer Comment FieldApproval Inspector Contact
Model No.CXU30 UN
Flow directionBlank Left → RightX1 Right → Left
For products with the asterisk mark "*", indicate "up" or "down" directions. In the case of regulators, indicate the knob direction and other port directions as "up" or "down".
Indicate the installation position from the left when seen from the front.
*1: The distance from pipe center to the attaching surface is 55 mm.*2: When using a product at the end of the combination, a piping adaptor (A400-UN, A401-UN) or masking adaptor (CXU30-MA)
should be used at its end. (The horizontal port does not have threads.)*3: Diameter of connecting ports for 8, 10 and 15 are 20 mm, while for 20 is 25 mm.
T bracket set *1 B410-UN-WJoiner set C4000-J400-UN-W
Parts name Interface dimensions Model No. Direction Installation position Field for engineers
Filter regulator63
W3000- -WW3100- -W
80W4000- -WW4100- -W
Air filter63 F3000- -W80 F4000- -W
Oil mist filter63 M3000- -W80 M4000- -W
High performance oil mist filter
63 MX3000- -W80 MX4000- -W
Regulator*63
R3000- -WR3100- -W
80R4000- -WR4100- -W
Lubricator63 L3000- -W80 L4000- -W
Pressure switch80 P4000- -W
31.5 P4100-UN- -W *2 *2
Shut-off valve 63V3000- -WV3010- -W
Residual pressure exhaust 3-port solenoid valve 45 CXU30-VE-UN-00
Slow start valve 63V3301- -W-V3321- -W-
Direct acting 2-port solenoid valve 50 CXU30-FAB4U-UN-8L- *2 *2
Pilot-kick 2-port solenoid valve 63 CXU30-ADK-UN-00- *2 *2
Pilot operated 5-port valve 56
CXU30-4G2R-UN-
*2 *2CXU30-4G2R-UN-
Distributor* 31.5 D401-UN-00- -W *2 *2Distributor 42 D300- -WTurn adaptor 22.5 CXU30-TA-UN-00Piping adaptor *3 A400-UN- -WL-type piping adaptor* 31.5 A401-UN- -WMasking adaptor 21.5 CXU30-MA-UN-00
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Example of CXU13 Series custom combination specifications 1000, 2000, 3000 Series mix
Overview
The CXU10 Series are customer-oriented products, aimed to fit the needs of each user with custom combinations. Compared to conventional custom combinations, additional models such as solenoid valves, etc., have been added.
How to complete the custom combination specifications sheet
(1) Enter the full model No. in the model No. field for the required part.
(2) Place a " " to indicate the installation position and designate "Up" or "Down" for the direction of the required part.
(3) Place a " " in the bracket or joiner field. Refer to each section in this catalog on how to order components and their descriptions.
CXU13 Series custom combination specifications 1000, 3000 Series mixContact Slip No.
Quantity: SetDelivery date: /
Date issued: / / Your company name Contact Order No.
Model No.CXU13 UN
Flow directionBlank Left → RightX1 Right → Left
For products with the asterisk mark "*", indicate "up" or "down" directions. In the case of regulators, indicate the knob direction and other port directions as "up" or "down".
Indicate the installation position from the left when seen from the front.
Engineer Comment FieldApproval Inspector Contact
Leave it blank. It’s used by CKD for your control No.
There is only 1pc. of piping adaptor in the order list. Properly indicate the required quantities.
4000 Series cannot be selected due to the height difference of B410-W and B110-H-W.
Designate the direction of compressed air flow when seen from the front. Leave it blank when no code is selected.
Use the pilot operated 5-port valve with up to three stations.
Leave it blank. It's used by CKD when confirming your order.
T bracket set *1 B110-H-UN-WT bracket set *1 B310-UN-WJoiner set C1000-J100-UN-WJoiner set C4000-J400-UN-W
*1: The distance from pipe center to the attaching surface is 45 mm.*2: When using a product at the end of the combination, a piping adaptor (A*00-UN, A*01-UN) or masking adaptor (CXU*0-MA) should be used at
its end. (The horizontal port does not have threads.)*3: Diameter of connecting ports for 8, 10 and 15 are 20 mm, while for 20 is 25 mm.
Use T brackets at regular intervals. When the assembly is supported on only one end, up to three stations can be used. When it is supported on both ends, up to five stations can be used.
Dimensions are calculated by totaling the interface dimensions of each component. The bracket installation position can also be calculated.
Parts name Interface dimensions Model No. Direction Installation position Field for engineers
Filter regulator40: 100050: 200063: 3000
W3000-10-WW 100- -W
Air filter40: 100050: 200063: 3000
F 000- -W
Oil mist filter40: 100050: 200063: 3000
M 000- -W
High performance oil mist filter40 MX1000- -W63 MX3000- -W
Regulator40: 100050: 200063: 3000
R 000- -W
R 100- -W
Lubricator40 L1000- -W63 L3000- -W
Pressure switch80 P4000- -W28 P1100-UN- -W *2 *2
31.5 P4100-UN-8-W *2 *2
Shut-off valve40 V1000- -W63 V30 0- -W
Residual pressure exhaust 3-port solenoid valve 45 CXU30-VE-UN-00
Slow start valve 63V3301- -W-V3321- -W-
Pilot operated 2-port solenoid valve 40
CXU10-EXA-UN-*2 *2
Direct acting 2-port solenoid valve 40
CXU10-FAB3-UN-C6-2HS-3 *2 *2
Direct acting 2-port solenoid valve 50
CXU30-FAB4U-UN-8L-*2 *2
Pilot-kick 2-port solenoid valve 63CXU30-ADK-UN-00-
*2 *2
Pilot operated 5-port valve 56
CXU30-4G2R-UN-
*2 *2CXU30-4G2R-UN-
Module check valve* 56 CXU10-CHV-UN-00- *2 *2
Module conversion adaptor 16 CXU13-CA-UN-00 *2 *2
Distributor*28 D101-UN-00- -W
*2 *231.5 D401-UN-00- -W
Distributor 42 D300- -W
Turn adaptor10 CXU10-TA-UN-00
22.5 CXU30-TA-UN-00
Piping adaptor21.5 A100-UN- -W*3 A400-UN- -W
L-type piping adaptor*28 A101-UN- -W
31.5 A401-UN- -W
Masking adaptor10 CXU10-MA-UN-00
21.5 CXU30-MA-UN-00
Filter regulator
Pressure switchT bracket
10
CXU13 Series custom combination specifications 1000, 2000, 3000 Series mixContact Slip No.
Quantity: SetDelivery date: /
Date issued: / / Your company name Contact Order No.
Model No.CXU13 UN
Flow directionBlank Left → RightX1 Right → Left
For products with the asterisk mark "*", indicate "up" or "down" directions. In the case of regulators, indicate the knob direction and other port directions as "up" or "down".
Indicate the installation position from the left when seen from the front.
Engineer Comment FieldApproval Inspector Contact
*1: The distance from pipe center to the attaching surface is 45 mm.*2: When using a product at the end of the combination, a piping adaptor (A*00-UN, A*01-UN) or masking adaptor (CXU*0-MA) should be
used at its end. (The horizontal port does not have threads.)*3: Diameter of connecting ports for 8, 10 and 15 are 20 mm, while for 20 is 25 mm.
T bracket set *1 B110-H-UN-WT bracket set *1 B310-UN-WJoiner set C1000-J100-UN-WJoiner set C4000-J400-UN-W
Parts name Interface dimensions Model No. Direction Installation position Field for engineers
Filter regulator40: 100050: 200063: 3000
W 000- -WW 100- -W
Air filter40: 100050: 200063: 3000
F 000- -W
Oil mist filter40: 100050: 200063: 3000
M 000- -W
High performance oil mist filter40 MX1000- -W63 MX3000- -W
Regulator40: 100050: 200063: 3000
R 000- -WR 100- -W
Lubricator40 L1000- -W63 L3000- -W
Pressure switch80 P4000- -W28 P1100-UN- -W
*2 *231.5 P4100-UN- -W
Shut-off valve40 V1000- -W63 V3000- -W
Residual pressure exhaust 3-port solenoid valve 45 CXU30-VE-UN-00
Slow start valve 63V3301- -W-V3321- -W-
Pilot operated 2-port solenoid valve 40 CXU10-EXA-UN- *2 *2
Direct acting 2-port solenoid valve 40 CXU10-FAB3-UN- *2 *2
Direct acting 2-port solenoid valve 50 CXU30-FAB4U-UN-8L- *2 *2
Pilot-kick 2-port solenoid valve 63CXU30-ADK-UN-00-
*2 *2
Pilot operated 5-port valve 56
CXU30-4G2R-UN-
*2 *2CXU30-4G2R-UN-
Module check valve* 56 CXU10-CHV-UN-00 *2 *2
Module conversion adaptor 16 CXU13-CA-UN-00 *2 *2
Distributor*28 D101-UN-00- -W
*2 *231.5 D401-UN-00- -W
Distributor 42 D300- -W
Turn adaptor10 CXU10-TA-UN-00
22.5 CXU30-TA-UN-00
Piping adaptor21.5 A100-UN- -W*3 A400-UN- -W
L-type piping adaptor*28 A101-UN- -W
31.5 A401-UN- -W
Masking adaptor10 CXU10-MA-UN-00
21.5 CXU30-MA-UN-00
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Filters and regulators Standard white series
W1000/W2000/W3000/W4000/W8000-W SeriesThe removal of dust elements as small as 5 μm and tar elements as small as 0.3 μm is possible.Port size: Rc1/8 to Rc1JIS code
B Port sizeA Model No.
How to order
Note on model No. selection* 1: The R1 pressure switch with display is black.* 2: Select options for each section: drainage, bowl
material, element and regulator. When selecting options for several items, list options
in order from the top.* 3: For the auto-drain usage conditions, refer to
"Pneumatic, Vacuum and Auxiliary Components" (CB-024SA)
* 4: A manual drain cock is attached to all drainage types.
* 5: Refer to "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for max. flow rate when option "Y" is selected.
* 6: When the option "T6" is selected, only "Blank" or "R2" can be selected for the D Attachments.
The digital pressure sensor PPX mounting port (Rc1/8) is left open when assembled.
W3000 W
(White type)
D Attachments
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
C Option
Z8
Model No.
W10
00W
2000
W30
00W
4000
W80
00
Code DescriptionPort size
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
Option * 2
Drainage* 3
Blank Manual drain cock
F Automatic drain with manual override (NO: discharge w/o pressurization)
F1 Automatic drain with manual override (NC: no discharge w/o pressurization)
FF Automatic discharge drain with manual override (NO: discharge w/o pressurization)
FF1 Automatic discharge drain with manual override (NC: no discharge w/o pressurization)
Bowl material
Blank Polycarbonate bowlZ Nylon bowlM Metal bowl
M1 * 4 Metal bowl with manual drain cock
ElementBlank 5 μmY * 5 0.3 μm (submicron)
Pressure range
Blank 0.05 to 0.85 MPaL 0.05 to 0.35 MPa
Pressure relief
Blank Relief mechanismN Nonrelief
Pressure gauge
Blank With standard pressure gauge (G401)T No pressure gauge (gauge port is sealed when assembled)
T8 Pressure gauge mounting port is left open when assembledT6 * 6 Digital pressure sensor PPX attachment optionR1 * 1 Pressure switch with display PPD assembly
Flow direction
Blank Standard flow (left → right)X1 Reverse flow (right → left)
AttachmentsBlank Not attachedG45P G45D-8-P10 (L: G45D-8-P04)G49P G49D-8-P10 (L: G49D-8-P04)G59P G59D-8-P10 (L: G59D-8-P04)G40P G40D-8-P10 (L: G40D-8-P04)G52P G52D-8-P10 (L: G52D-8-P10)R2 * 6 Digital pressure sensor: PPX-R10N-6M
B
C
D
Interface40 mm
W1000
W3000 W4000 W8000
W2000
A
Interface50 mm
Interface80 mm
Interface63 mm
Interface100 mm
12
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Filter/Regulator SeriesDimensions
Dimensions W1000
W3000
Optional dimensions Metal bowl (option)
W2000
W4000
Attached pressure gauge
XY
W1000 W2000 W3000 W4000 W8000G45P (74) (73.5) (70) (75) (85) φ 39
G49P (73.5) (73) (69.5) (74.5) (84.5) φ 43.5
G59P (76) - (72) (77) (87) φ 52
G40P (75.5) (75) (71.5) (76.5) (86.5) φ 42.5
G52P (86) (85.5) (82) (86) (98) φ 52.5
R2 (74) (73) (69.5) (75) (85) 30
Table of optional dimensions with pressure gauge
Model No.F1M M M1
A B CW2000 - - 147
W3000 163.5 143.5 154
W4000 187 166.5 177
W8000 256 245.5 256
Dimensions table
For the plastic bowl, the dimensions of the manual cock and the auto-drain cock are the same. For the plastic bowl, the dimensions of the
manual cock and the auto-drain cock are the same. W8000
For the plastic bowl, the dimensions of the manual cock and the auto-drain cock are the same.
40
IN OUT
26.5
Port size
Bore size φ 4Soft nylon tube
2.5
9840 Maintenance dimensions
Attachment(pressure gauge)
X50.5
36
YWith PPDOption
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d
Port size
50
OUTIN
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tubeDrain discharge port
Maintenance dimensions60
147
88.5
Attachment(pressure gauge)
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d
X
35.5
1.5
Y
3
26.5
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
63 3
IN OUT
104
148
60
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d
X46.5
(34.5)
2.5
Y
Rc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Attachment(pressure gauge)
With PPDOption
31.5Maintenance dimensions
80 3
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
IN OUT
6017
111
0
With PPDOption
Attachment(pressure gauge)
Maintenance dimensions
Port size
X51.5
(42.5)
39.5
2.5
Y
Manual metal cock(FM, F1M)
Tube center
Rc1/4Drain discharge port Drain discharge port
A
Tube center Pipe center
B
C
Manual cock(M)
Manual resin cock(M1)
68.5
Drain discharge port
Rc1/8 (6)Rc1/4 (8) Rc1/4 (8)
Rc3/8 (10)
Drain discharge port
Port size
Drain discharge port
Rc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tubeDrain discharge port
With PPD(option)
Attachment (pressure gauge)
Maintenance dimensions
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d
100
250
159
460
Port sizeRc3/4 (20)Rc1 (25)
X61.5
50
50
Y
IN OUT
13
Reverse filter and regulator Standard white series
W1100/W2100/W3100/W4100/W8100-W SeriesThe removal of dust elements as small as 5 μm and tar elements as small as 0.3 μm is possible, with back flow function. Port size: Rc1/8 to Rc1JIS code
B Port sizeA Model No.
How to order
Note on model No. selection* 1: The R1 pressure switch with display is black.* 2: Select options for each section: drainage, bowl
material, element and regulator. When selecting options for several items, list options
in order from the top.* 3: Position of the check valve and pressure gauge
cannot be changed. If the IN and OUT directions must be reversed,
add "X1" to the end of the option field.* 4: Refer to "Pneumatic, Vacuum and Auxiliary
Components" (CB-024SA) for the auto-drain use conditions.
* 5: A manual drain cock is attached to all drainage types.
* 6: Refer to "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for max. flow rate when option "Y" is selected.
* 7: When the option "T6" is selected, only "Blank" or "R2" can be selected for the D Attachments. The digital pressure sensor PPX mounting port (Rc1/8) is left open when assembled.
W3100 W
D Attachments
C Option
8 Z
Model No.
W11
00W
2100
W31
00W
4100
W81
00
Code DescriptionPort size
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
Option * 2, 3
Drainage* 4
Blank Manual drain cock
F Automatic drain with manual override (NO: discharge w/o pressurization)
F1 Automatic drain with manual override (NC: no discharge w/o pressurization)
FF Large automatic discharge drain with manual override (NO: discharge w/o pressurization)
FF1 Large automatic discharge drain with manual override (NC: no discharge w/o pressurization)
Bowl material
Blank Polycarbonate bowlZ Nylon bowlM Metal bowl
M1 * 5 Metal bowl with manual drain cock
ElementBlank 5 μmY * 6 0.3 μm (submicron)
Pressure range
Blank 0.05 to 0.85 MPaL 0.05 to 0.35 MPa
Pressure relief
Blank Relief mechanismN Nonrelief
Pressure gauge
Blank With standard pressure gauge (G401)T No pressure gauge (gauge port is sealed when assembled)
T8 Pressure gauge mounting port is left open when assembledT6 * 7 Digital pressure sensor PPX attachment optionR1 * 1 Pressure switch with display PPD assembly
Flow direction
Blank Standard flow (left → right)X1 Reverse flow (right → left)
AttachmentsBlank Not attachedG45P G45D-8-P10 (L: G45D-8-P04)G49P G49D-8-P10 (L: G49D-8-P04)G59P G59D-8-P10 (L: G59D-8-P04)G40P G40D-8-P10 (L: G40D-8-P04)G52P G52D-8-P10 (L: G52D-8-P10)R2 * 7 Digital pressure sensor: PPX-R10N-6M
B
C
D
(White type)
W1100
W3100 W4100 W8100
W2100
A
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
Interface40 mm
Interface50 mm
Interface80 mm
Interface63 mm
Interface100 mm
14
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Filter/Regulator SeriesDimensions
Dimensions W1100
Optional dimensions Metal bowl (option)
Attached pressure gauge
XY
W1100 W2100 W3100 W4100 W8100G45P (74) (73.5) (70) (75) (85) φ 39
G49P (73.5) (73) (69.5) (74.5) (84.5) φ 43.5
G59P (76) - (72) (77) (87) φ 52
G40P (75.5) (75) (71.5) (76.5) (86.5) φ 42.5
G52P (86) (85.5) (82) (86) (98) φ 52.5
R2 (74) (73) (69.5) (75) (85) 30
Table of optional dimensions with pressure gauge
W2100
Model No.F1M M M1
A B CW2100 - - 147
W3100 163.5 143.5 154
W4100 187 166.5 177
W8100 256 245.5 256
Dimensions table
W3100
W8100
W4100
For the plastic bowl, the dimensions of the manual cock and the auto-drain cock are the same. For the plastic bowl, the dimensions of the
manual cock and the auto-drain cock are the same.
For the plastic bowl, the dimensions of the manual cock and the auto-drain cock are the same.
40
IN OUT
35.5
Port size
Drain discharge port
2.5
9840
Maintenance dimensions
Attachment(pressure gauge)
X50.5
36
YWith PPDOption
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d
Port size
50
OUTIN
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube Maintenance
dimensions6014
788
.5
Attachment(pressure gauge)
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d
X
35.5
1.5
Y
3
35.5
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
63 3
IN OUT
104
148
60D
imen
sion
s w
hen
the
knob
is o
pera
ted
X46.5
(34.5)
2.5
Y
Port sizeAttachment(pressure gauge)
With PPDOption 31.5
Maintenance dimensions
80 3
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
IN OUT
6017
111
0
With PPDOption
Attachment(pressure gauge)
Maintenance dimensions
Rc1/4 (8)Rc3/8 (10)Rc1/2 (15)
X51.5
(42.5)
39.5
2.5
Y
Manual metal cock(FM, F1M)
Tube center
Rc1/4Drain discharge port Drain discharge port
A
Tube center Pipe center
B
C
Manual cock(M)
Manual resin cock(M1)
68.5
Bore size φ 4Soft nylon tube
Rc1/8 (6)Rc1/4 (8)
Drain discharge port
Rc1/4 (8)Rc3/8 (10)
Drain discharge port Drain discharge
port
Port sizeRc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Attachment (pressure gauge)
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tubeDrain discharge port
IN OUT
Dim
ensi
ons
whe
n th
e kn
ob is
ope
rate
d100
250
159
460
With PPD(option)
Maintenance dimensions
Port sizeRc3/4 (20)Rc1 (25)
50
Y
X
5061.5
15
How to order
Air filter Standard white series
F1000/F2000/F3000/F4000/F6000/F8000-W SeriesThe removal of dust elements as small as 5 μm and tar elements as small as 0.3 μm is possible.Port size: Rc1/8 to Rc1JIS code
B Port sizeA Model No.
Note on model No. selection* 1: Select options for drain, bowl material, element and
flow direction. When selecting options for several items, list options
in order from the top.* 2: Refer to "Pneumatic, Vacuum and Auxiliary
Components" (CB-024SA) for the auto-drain use conditions.
* 3: A manual drain cock is attached to all drainage types.
F3000 W
C Option
8 Z
Model No.
F100
0F2
000
F300
0F4
000
F600
0F8
000
Code DescriptionPort size
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
Option * 1
Drainage* 2
Blank With manual drain cockF Automatic drain with manual override (NO: discharge w/o pressurization)
F1 Automatic drain with manual override (NC: no discharge w/o pressurization)FF Large automatic discharge drain with manual override (NO: discharge w/o pressurization)
FF1 Large automatic discharge drain with manual override (NC: no discharge w/o pressurization)
Bowl material
Blank Polycarbonate bowlZ Nylon bowlM Metal bowl
M1 * 3 Metal bowl with manual drain cock
ElementBlank 5 μm
Y 0.3 μm (submicron)Differential pressure detection
Blank No differential pressure detection portQ With differential pressure detection port (Rc1/4)
Flow direction
Blank Standard flow (left → right)X1 Reverse flow (right → left)
B
C
(White type)
Dimensions F1000 F2000
• Dimensions of options With auto-drain (F1)
F1000 F3000
F4000
F2000
A
F6000 F8000
Interface40 mm
Interface50 mm
Interface80 mm
Interface63 mm
Interface100 mm
Interface90 mm
4043
IN OUT
Bore size φ 4Soft nylon tube
Maintenance dimensions
4098
18
Port size
Tube center
M5
92
Port size
(28)
5050
OUTIN
147
22.5
Maintenance dimensions
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube 60Drain discharge
port Drain discharge port
Rc1/8 (6)Rc1/4 (8)
Drain discharge port
Rc1/4 (8)Rc3/8 (10)
16
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
Model No.F1M M M1
A B CF2000 - - 147
F3000 164 143.5 154
F4000 187 166.5 177
F6000 226 205 216
F8000 266 245.5 256
Dimensions table
F4000
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
Dimensions F3000
Air Filter SeriesDimensions
F6000 F8000
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.Optional dimensions
Metal bowl (option)
63
IN OUT
(34.5)
63
Port size
80
IN OUT
Manual metal cock (F1M) Manual cock (M) Manual resin cock (M1)
Tube center
Tube center Pipe center
Rc1/4Drain discharge port
A
B
C
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tubeMaintenance dimensions60
148
Port size
Maintenance dimensions6017
1
79
(42.5)
Rc1/4 (8)Rc3/8 (10)
Drain discharge port
Rc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Drain discharge port
Drain discharge port
Secondary side pressure Rc1/4
18.57.5
1027
.3
Primary side pressure Rc1/4
Bore size φ 5.7 to φ 6 Soft nylon tubeBore size φ 5Soft vinyl tube
Maintenance dimensions
INOUT
60Drain discharge port
210
90
Port sizeRc3/4 (20)Rc1 (25)
42.5 42.5
Primary pressure Rc1/4 30
Secondary pressure Rc1/4
With differential pressure detection port (Q)
22
Bore size φ 5.7 to φ 6 Soft nylon tubeBore size φ 5Soft vinyl tube
IN OUT
Drain discharge port
250
100
60 Maintenance dimensions
Port sizeRc3/4 (20)Rc1 (25)
5050
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Oil mist filter Standard white series
M1000/M2000/M3000/M4000/M6000/M8000-W SeriesIdeal for circuits which could be adversely affected by oil, such as measuring and instrumentation circuitsPort size: Rc1/8 to Rc1
Dimensions M1000 M2000
• Dimensions of options With auto-drain (F1)
JIS code
B Port sizeA Model No.
How to order
Note on model No. selection* 1: Select options for drain, bowl material, mantle and
flow direction. When selecting options for several items, list options
in order from the top.* 2: NO auto-drain cannot be selected.* 3: Refer to "Pneumatic, Vacuum and Auxiliary
Components" (CB-024SA) for the auto-drain use conditions.
* 4: A manual drain cock is attached to all drainage types.
* 5: Combination with option F1 is not possible.* 6: This cannot be selected with "M" and "X". Replace
the element before the differential pressure indicator's color changes completely to red.
The differential pressure indicator functions only when the compressed air is flowing. Note that it does not function only by being pressurized.
M3000 W
C Option
8 S
Model No.
M10
00M
2000
M30
00M
4000
M60
00M
8000
Code DescriptionPort size
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
Option * 1Drainage
* 2, 3Blank With manual drain cock
F1 Automatic drain with manual override (NC: no discharge w/o pressurization)
BowlMaterial
Blank Polycarbonate bowlZ Nylon bowlM Metal bowl
M1 * 4 Metal bowl with manual drain cock
Mantle (Element)
Blank M-type (nominal 0.01 μm; remaining oil 0.01 mg/m3 or less)S S-type (0.3 μm; remaining oil 0.5 mg/m3)
X * 5 X-type (deodorization; remaining oil 0.03 mg/m3)Differential pressure detection
Blank No differential pressure detection portQ With differential pressure detection port (Rc1/4)
Differential pressureIndicator
Blank No differential pressure indicatorQ1 * 6 With differential pressure indicator
Flow direction
Blank Standard flow (left → right)X1 Reverse flow (right → left)
B
C
(White type)
M1000 M3000
M4000
M2000
A
M6000 M8000
Interface40 mm
Interface50 mm
Interface80 mm
Interface63 mm
Interface100 mm
Interface90 mm
4043
INOUT
Bore size φ 4Soft nylon tube
Maintenance dimensions4098
18
Port size
Tube center
M5Drain discharge port
92
Port size
(28)
5050
OUTIN
147
22.5
Maintenance dimensions
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tubeDrain discharge
port
Rc1/8 (6)Rc1/4 (8)
Drain discharge port
Rc1/4 (8)Rc3/8 (10)
60
18
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
Model No.F1M M M1
A B CM2000 - - 147
M3000 164 143.5 154
M4000 187 166.5 177
M6000 226 205 216
M8000 319 298 309
Dimensions table
M4000
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
Dimensions M3000
OiI Mist FiIter SeriesDimensions
With differential pressure indicator (option) Q1
M6000 M8000
Optional dimensions Metal bowl (option)
Manual metal cock (F1M) Manual cock (M) Manual resin cock (M1)
Tube center
Tube center Pipe center
Rc1/4 Drain discharge port
A
B
C
Drain discharge port
63
IN OUT
(34.5)
63
Port size
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
Maintenance dimensions
6014
8
Drain discharge port
Rc1/8 (8)Rc3/8 (10)
24
44
54
80
IN OUT
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
Port size
Maintenance dimensions
6017
1
79
(42.5)
Drain discharge port
Rc1/8 (8)Rc3/8 (10)Rc1/2 (15)
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
Rc1/4
22
30
Primary pressureRc1/4
100
IN OUT
303
200
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tubeDrain discharge port
50
Port sizeRc3/4 (20)Rc1 (25)
Option(With differential pressure detection port)
18.511Secondary
pressureRc1/4 17
.3
27.3
Primary pressureRc1/4
With differential pressure detection port
IN OUT
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tubeDrain discharge port
3321
0
42.5 42.5
Port sizeRc3/4 (20) Rc1 (25)
9050
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
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High performance oil mist filter Standard white series
MX1000/MX3000/MX4000/MX6000/MX8000-W SeriesSecondary oil content 0.001 mg/m3 or lessAppropriate for optical devices, such as optical positioning devices and laser processing systemsPort size: 1/8 to 1/2JIS code
B Port sizeA Model No.
How to order
Note on model No. selection* 1: Select options for drain, bowl material and
differential pressure detection. When selecting options for several items, list options
in order from the top.* 2: NO auto-drain cannot be selected.* 3: Refer to "Pneumatic, Vacuum and Auxiliary
Components" (CB-024SA) for the auto-drain use conditions.
* 4: A manual drain cock is attached to all drainage types.
MX3000 W
C Option
8 Z
Model No.
MX
1000
MX
3000
MX
4000
MX
6000
MX
8000
Code DescriptionPort size
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
Option * 1
Drainage* 2, 3
Blank With manual drain cock
F1 Automatic drain with manual override (NC: no discharge w/o pressurization)
BowlMaterial
Blank Polycarbonate bowlZ Nylon bowlM Metal bowl
M1 * 4 Metal bowl with manual drain cockDifferential pressure detection
Blank No differential pressure detection port
Q With differential pressure detection port (Rc1/4)
Flow direction
Blank Standard flow (left → right)X1 Reverse flow (right → left)
B
C
(White type)
Dimensions MX1000
Interface80 mm
Interface63 mm
MX3000 MX4000
Interface40 mm
MX1000
• Dimensions of options With auto-drain (F1)
A
Interface90 mm
MX6000
Interface100 mm
MX8000
40
43
INOUT
Bore size φ 4Soft nylon tube
Maintenance dimensions4098
18
Port size
Tube center
M5Drain discharge port
92
Drain discharge port
Rc1/8 (6)Rc1/4 (8)
20
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
Model No.F1M M M1
A B CMX3000 164 143.5 154
MX4000 187 166.5 177
MX6000 226 205 216
MX8000 319 298 309
Dimensions table
MX4000
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
Dimensions MX3000
OiI Mist FiIter SeriesDimensions
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
Option(With differential pressure detection port)
Optional dimensions Metal bowl (option)
MX6000 MX8000
63
IN OUT
(34.5)
63
Port size
Bore size φ 5.7 to 6Soft nylon tubeBore size φ 5Soft vinyl tube
Maintenance dimensions6014
8
80
IN OUT
Bore size φ 5.7 to 6Soft nylon tubeBore size φ 5Soft vinyl tube
Port size
Maintenance dimensions
6017
1
79
(42.5)
Manual metal cock (F1M) Manual cock (M) Manual resin cock (M1)
Tube center
Tube center Pipe center
Rc1/4Drain discharge port
A B
C
Drain discharge port
Rc1/4 (8)Rc3/8 (10)
Drain discharge port
Rc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Drain discharge port
For the plastic bowl, the dimensions of the manual cock and the auto-drain are the same.
Secondary pressureRc1/4
18.511
17.3
27.3
Primary pressureRc1/4
With differential pressure detection port90
IN OUT
210
60
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tubeDrain discharge port
Maintenance dimensions
42.5 42.5
Port sizeRc3/4 (20)Rc1 (25)
Secondary pressureRc1/4
22
30
Primary pressureRc1/4
100
IN OUT
Bore size φ 5.7 to 8Soft nylon tubeBore size φ 5Soft vinyl tubeDrain discharge port
303
200 Maintenance dimensions
50
Port sizeRc3/4 (20)Rc1 (25)
50
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Regulator Standard white series
R1000/R2000/R3000/R4000/R6000/R8000-W SeriesCompact, pressure gauge embeddedPort size: Rc1/8 to Rc1JIS code
B Port sizeA Model No.
How to order
Note on model No. selection* 1: When selecting options for several items, list options
in order from the top.* 2: When the option "T6" is selected, only "Blank" or
"R2" can be selected for the D Attachments. The digital pressure sensor PPX mounting port
(Rc1/8) is left open when assembled.* 3: The R1 pressure switch with display section is
black.
R3000 W
D Attachments
C Option
8 L G49P
Model No.
R10
00R
2000
R30
00R
4000
R60
00R
8000
Code DescriptionPort size
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
Option * 1Pressure
rangeBlank 0.05 to 0.85 MPa
L 0.05 to 0.35 MPaPressure
reliefBlank Relief mechanism
N Nonrelief
Pressure gauge
Blank With standard pressure gauge (G401)
T No pressure gauge (gauge port is sealed when assembled)
T8 Round shaped pressure gauge attached option (pressure gauge port is left open when assembled)
T6 * 2 Digital pressure sensor PPX attachment optionR1 * 3 Pressure switch with display PPD assembly
Flow direction
Blank Standard flow (left → right)X1 Reverse flow (right → left)
AttachmentsBlank Not attachedG45P G45D-8-P10 (L: G45D-8-P04)G49P G49D-8-P10 (L: G49D-8-P04)G59P G59D-8-P10 (L: G59D-8-P04)G40P G40D-8-P10 (L: G40D-8-P04)G52P G52D-8-P10 (L: G52D-8-P10)R2 * 2 Digital pressure sensor: PPX-R10N-6M
B
C
D
(White type)
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
R1000 R3000
R4000
R2000
A
R8000R6000
Interface40 mm
Interface50 mm
Interface80 mm
Interface63 mm
Interface100 mm
Interface90 mm
22
Regulator SeriesDimensions
Dimensions R1000 R2000
Attached pressure gauge
XY
R1000 R2000 R3000 R4000 R6000 R8000G45P (74) (73.5) (70) (75) (80) (85) φ 39
G49P (73.5) (73) (69.5) (74.5) (79.5) (84.5) φ 43.5
G59P (76) (75.5) (72) (77) (82) (87) φ 52
G40P (75.5) (75) (71.5) (76.5) (81.5) (86.5) φ 42.5
G52P (86) (85.5) (82) (86) (93) (98) φ 52.5
R2 (74) (73) (69.5) (75) (80) (85) 30
Table of optional dimensions with pressure gauge
R3000 R4000
R6000 R8000
IN OUT
Port size
3511
03
50
IN OUT
88.5
31
Port size
40
IN OUT 24.5
68.5
2.5Dimensions when
the knob is operated
Attachment (pressure gauge)
With PPDOption
Y
X
50.536
Port size
27
Tube center
63
IN OUT 32.5
104
2.5
Y
Attachment(pressure gauge)
With PPDOption
Port size
X
47
32
With PPDOption
2.5
X
5236.5
Attachment(pressure gauge)
39.5
80
3 31.5
Y
Rc1/8 (6)Rc1/4 (8)
Rc1/4 (8)Rc3/8 (10)
Rc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Rc1/4 (8)Rc3/8 (10)
Attachment(pressure gauge)
Y
X
1.5
35.5 26.5
90
IN OUT
80.5
70.5
151
3
Attachment (pressure gauge)
Option (with PPD)90
45 45
4011
1
Y
Rc1/4(−T, −T8) Port size
Rc3/4 (20)Rc1 (25)
57X
100
IN OUT
415
9
X62
Y
50
Attachment (pressure gauge) With PPD
(option)50
Port sizeRc3/4(20)Rc1(25)
Dimensions when the knob is operated
3
Dimensions when the knob is operated
Dimensions when the knob is operated
Dimensions when the knob is operated
Dimensions when the knob is operated
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Reverse regulator Standard white series
R1100/R2100/R3100/R4100/R6100/R8100-W SeriesFrom secondary pressure to primary pressure with back flow functionPort size: Rc1/8 to Rc1JIS code
B Port sizeA Model No.
How to order
Note on model No. selection* 1: When selecting options for several items, list
options in order from the top.* 2: Position of the check valve and pressure
gauge cannot be changed. If the reverse direction of IN and OUT is required, add "X1" to the end of optional section.
* 3: When the option "T6" is selected, only "Blank" or "R2" can be selected for the D Attachments.
The digital pressure sensor PPX mounting port (Rc1/8) is left open when assembled.
* 4: The R1 pressure switch with display section is black.
R3100 W
D Attachments
C Option
G49P
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
8 L
Model No.
R11
00R
2100
R31
00R
4100
R61
00R
8100
Code DescriptionPort size
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
Option * 1, 2Pressure
rangeBlank 0.05 to 0.85 MPa
L 0.05 to 0.35 MPaPressure
reliefBlank Relief mechanism
N Nonrelief
Pressure gauge
Blank With standard pressure gauge (G401)
T No pressure gauge (gauge port is sealed when assembled)
T8 Round shaped pressure gauge attached option (pressure gauge port is left open when assembled)
T6 * 3 Digital pressure sensor PPX attachment optionR1 * 4 Pressure switch with display PPD assembly
Flow direction
Blank Standard flow (left → right)X1 Reverse flow (right → left)
AttachmentsBlank Not attachedG45P G45D-8-P10 (L: G45D-8-P04)G49P G49D-8-P10 (L: G49D-8-P04)G59P G59D-8-P10 (L: G59D-8-P04)G40P G40D-8-P10 (L: G40D-8-P04)G52P G52D-8-P10 (L: G52D-8-P10)R2 * 3 Digital pressure sensor: PPX-R10N-6M
A
B
C
D
(White type)
R1100 R3100
R4100
R2100
R6100 R4100
Interface40 mm
Interface50 mm
Interface80 mm
Interface63 mm
Interface100 mm
Interface90 mm
24
Regulator SeriesDimensions
Dimensions R1100
R3100 R4100
Attached pressure gauge
XY
R1100 R2100 R3100 R4100 R6100 R8100G45P (74) (73.5) (70) (75) (80) (85) φ 39
G49P (73.5) (73) (69.5) (74.5) (79.5) (84.5) φ 43.5
G59P (76) (75.5) (72) (77) (82) (87) φ 52
G40P (75.5) (75) (71.5) (76.5) (81.5) (86.5) φ 42.5
G52P (86) (85.5) (82) (86) (93) (98) φ 52.5
R2 (74) (73) (69.5) (75) (80) (85) 30
Table of optional dimensions with pressure gauge
R2100
R6100 R8100
40
IN OUT 24.5
68.5
2.5Dimensions when
the knob is operated
63
IN OUT 32.5
104
3Dimensions when the knob is operated
2.5
31.5
Y
Attachment(pressure gauge)
With PPDOption
Rc1/4 (8)Rc3/8 (10)
X
47
3280
IN OUT 3511
03Dimensions when the
knob is operated
X
52
36.5
2.5
Y
Attachment(pressure gauge)
With PPDOption
39.5
Port size
Attachment (pressure gauge)
With PPDOption
Y
X
50.5
36
Rc1/8 (6)Rc1/4 (8)
36
Port size
Port sizeRc1/4 (8)Rc3/8 (10)Rc1/2 (15)
88.5
1.5
Attachment(pressure gauge)
Y
X35.5
50
31
IN OUT
35.5
Port sizeRc1/4 (8)Rc3/8 (10)
90
IN OUT
80.5
70.5
151
Attachment (pressure gauge)
Option (with PPD)90
45 45
4011
1
Y
Rc1/4(−T, −T8) Port size
Rc3/4 (20)Rc1 (25)
57X
3
100
IN OUT
415
9 Attachment (pressure gauge) With PPD
(option)
X62
Y
50
50
Port sizeRc3/4 (20)Rc1 (25)
3Dimensions when the knob is operated
Dimensions when the knob is operated
Dimensions when the knob is operated
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Lubricator Standard white series
L1000/L3000/L4000/L8000-W SeriesSupplies fine oil mistPort size: Rc1/8 to Rc1JIS code
B Port sizeA Model No.
How to order
L3000 W
C Option
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
8 C
Model No.
L100
0L3
000
L400
0L8
000
Code DescriptionPort size
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
Option
DrainageBlank No manual cock
C With manual cockLL With float switch
Bowl material
Blank Polycarbonate bowlZ Nylon bowlM Metal bowl
Flow direction
Blank Standard flow (left → right)X1 Reverse flow (right → left)
A
B
C
(White type)
Interface80 mm
L4000
Interface63 mm
L3000
L4000
Interface40 mm
L1000
Note on model No. selection* 1: When selecting options for several items, list
options in order from the top.* 2: The adjusting dome material remains unchanged
(polycarbonate), even when a nylon bowl or metal bowl is selected. Contact CKD if a different material is required.
3000/4000/8000 Series
Shape
MaterialPlastic bowl Metal bowl
Polycarbonate Nylon AluminumLubricator L*000 LL LLZ LLM
Dimensions L1000
Drain and bowl material combinations containing the option ("C" in How to order) with float switch
L3000
Interface100 mm
L8000
L8000
40
IN OUT
(45)
8865
Rc1/8 (6)Rc1/4 (8)
Port size
Bore size φ 4Soft nylon tube
Option with manual cockMaintenance dimensions
96
43
Option with manual cock
Rc1/4 (8)Rc3/8 (10)
Port size
63
IN OUT
(46)
123.
590
Maintenance dimensions
148
(34.5)63
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
Option with manual cock
Rc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Port size
80
IN OUT
(47)
149
115
Maintenance dimensions
171
(42.5)79
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
100
IN OUT
5422
8
Rc3/4(20)Rc1(25)
Port size
Bore size φ 5.7 to φ 6Soft nylon tubeBore size φ 5Soft vinyl tube
Option with manual cockMaintenance dimensions
250
52.5
115
50
26
Mechanical pressure switch Standard white series
P4000-W SeriesWide pressure setting range covers 0.1 to 0.8 MPaPort size: Rc1/4 to Rc1/2JIS code
A Port size
How to order
P4000 W
B Option
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
8
B
Code DescriptionPort size
8 Rc1/410 Rc3/815 Rc1/2
OptionBlank No indicator lamp
1N 100/200 VAC with indicator lamp3N 24 VDC with indicator lampT No pressure gauge
A
B
Interface80 mm
(White type)
Dimensions
1N
5195
28
G1/2(Lead wire outlet)
2-Rc1/4 (8)2-Rc3/8 (10)2-Rc1/2 (15)
80
(IN)OUT
(OUT)IN
7
26.5
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D Length of lead wire
Reed switch compact mechanical pressure switch
P1100/P4100/P8100-UN- SeriesCompatible with module connection to SELEX F.R.L.
JIS code
How to order (modular design)
W
(White type)
For custom order
Interface31.5 mm
UN
* Dedicated model No. for custom combinations. Applicable components
cannot be purchased individually.
P4100
Interface28 mm
P1100
P
A Series model No.
Note on model No. selection* 1: This is used for intermediate connection of the
module series. The module connection section is not threaded.
* 2: A masking plug matching the port size comes with the product.
4100
Branch direction * 1Blank * 2 L R
Length of lead wireBlank 1 m
3 3 m5 5 m
Code DescriptionSeries model No.1100 For 1000 Series4100 For 2000, 3000 and 4000 Series8100 For 6000 and 8000 Series
Port size1100 4100 8100
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
A
B
C
D
6
C Branch direction
L 3
B Port size
Interface50 mm
P8100
28
Dimensions P1100 P4100
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications and safety precautions.
P*100-W SeriesDimensions
P8100
7.5
Cross section A-A (S = 2)
28
40
A
A
39.5
7.5
6718
35 4545 55
5.5
10
16
Port size6: Rc1/88: Rc1/4
(16)6.8
Atmospheric pressure venting port fitting
21
M3
11
31.5
50
22
69
7
37.5
7
5545
7060
Port size8: Rc1/4
10: Rc3/815: Rc1/2
B310: 45B410: 55
(16)6.8
Atmospheric pressure venting port fitting
7
21
M3
Weight 126 g Weight 190 g
8
Cross section A-A (S = 1)
50
81
A
A
65
79.5
53
50 65
70
85
9 15
27
Port size20:Rc3/425:Rc1
(16)6.8
Atmospheric pressure venting port fitting
26
M3
20
14
Weight 467 g
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Shut-off valve Standard white series
V1000/V3000-W SeriesOne-step release operationPrevent residual pressure accidents in pneumatic linesPort size: Rc1/8 to Rc1/2JIS code
B Port size
How to order
W
D Attachments
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications, internal structure and safety precautions.
(White type)
Interface40 mm
*The EXH port is dedicated for installation of the silencer.
V1000
Interface63 mm
V3000
C Option
V3000
A Model No.B
Code DescriptionModel No.V1000 For 1000 SeriesV3000 For 2000, 3000 and 4000 Series
Port sizeV1000 V3000
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/2
OptionBlank None
X1 IN/OUT reverse flow (right → left)
AttachmentsBlank Not attached
S Silencer
A
B
C
D
S8
*The EXH port is dedicated for installation of the silencer.
Dimensions V1000 V3000
Select the reverse regulator (R*100-W) or reverse filter regulator (W*100-W) when installing V*000-W onto the primary side of the regulator or filter regulator.
X1
40
5363
32.5
IN OUT
2-Rc1/8 (6)2-Rc1/4 (8)
Rc1/8EXH*
63
5067
50.5
IN OUT2-Rc1/4 (8)2-Rc3/8 (10)2-Rc1/2 (15)
Rc3/8EXH*
30
Shut-off valve with a lock Conforms to OSHA standards
V3010-W/V6010-W SeriesPrevent residual pressure accidents in pneumatic linesPort size: 1/4 to 1
JIS code Interface63 mm
D Attachments * 2
B Port size
How to order
W
C Option
8
(White type)
Note on model No. selection* 1: Contact CKD if you want to lock the equipment at the
energized position (with air being supplied).* 2: The silencer element is not made of flame-resistant plastic.
S
OSHA (Occupational Safety and Health Administration)OSHA establishes the US safety standards for employees.
[Code of Lockout/Tagout]When performing service or maintenance on machines and equipment, the air source shall be closed with a shut-off valve (residual pressure release valve) and residual pressure shall be released. If a third party inadvertently operates the valve during such operation and compressed air is applied, the unexpected energization or start up of the machines or equipment could harm employees. This standard states that all valves used for such purposes shall have a key or a structure which can be locked with a key.
How to use During normal use
During maintenance work The component can be locked when
residual pressure is released.
Dimensions V3010
Select the reverse regulator (R*100-W) or reverse filter regulator (W*100-W) when you install the V*010-W onto the primary side of the regulator or filter regulator.
Model No.
V301
0
V601
0
Code DescriptionPort size8 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
OptionBlank None
X1 IN/OUTreverse flow (right → left)
AttachmentsBlank No attachment
S Silencer
A
B
C
D
A Model No.
V6010
V3010 X1
Suction
Knob
×
Exhaust
*The EXH port is dedicated for installation of the silencer.
75
90
φ 10
11
76.5
54.5
(117
)
AttachmentS(silencer)Part model No.: SLW-15A
Port size2-Rc3/4 (20)2-Rc1 (25)
Rc1/2EXH*2
50 57
63
φ 10
11 6750
.5(1
02)
Rc3/8EXH
Port size2-Rc1/4 (8)2-Rc3/8 (10)2-Rc1/2 (15)
AttachmentS(silencer)Part model No.: SLW-10A
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Slow start valve Standard white series
V3301-W/V3321-W SeriesTo ensure safetyduring start up or stop
Port size: Rc1/4 to Rc1/2
JIS code
How to order Solenoid valve
A Port size
E Attachments
D Voltage
C Electrical connections
B Manual override
V3301 08 W 1
Select the reverse regulator (R*100-W) or reverse filter regulator (W*100-W) when installing the V3301-W or V3321-W onto the primary side of the regulator or filter regulator.
Manual V3321 08 W(White type)
Code DescriptionPort size
1 (P)/2 (A) port08 Rc1/410 Rc3/815 Rc1/2
Manual overrideBlank Non-locking
M1 Locking
Electrical connectionsBlank Grommet lead wire
S Grommet lead wire with surge suppressorB Terminal boxLS Terminal box with surge suppressor and indicator lamp
Voltage1 100 VAC 50/60 Hz Standard2 200 VAC 50/60 Hz3 24 VDC
Option4 12 VDC5 110 VAC 50/60 Hz6 220 VAC 50/60 Hz
AttachmentsBlank No attachmentG49P Pressure gauge: G49D-8-P10
S Silencer
A
B
C
D
E
Interface63 mm
Dimensions V3301-W
A B CV3301-08-W Rc1/4
Rc3/8 Rc1/4V3301-10-W Rc3/8
V3301-15-W Rc1/2
V3321-W
A B CV3321-08-W Rc1/4
Rc3/8 Rc1/4V3321-10-W Rc3/8
V3321-15-W Rc1/2
S
S
Refer to the modular design rotary actuator F.R.L. in "Pneumatic, Vacuum and Auxiliary Components" (CB-024SA) for specifications and safety precautions.
1 (P) 2 (A)
3 (R)V3321
1 (P) 2 (A)
3 (R)V3301
63
5053
Pg9
8613
7
2 (A)1 (P)
B 3 (R) 2-C
(63) 45
Lead wireLength 300 mm
2-A
(103
)
63
50 60
6
8213
3
2 (A)1 (P)
B3 (R)
2-C
(63) 45
2-A
(103
)
Plug assembly(Custom order to remove)
32
XXXXX Series○○○○○○
A Model No.
E Option
C Flow direction option
Residual pressure exhaust 3-port solenoid valve
CXU30-VE-UN SeriesResidual pressure exhaust 3-port solenoid valve capable of modular connection with 2000, 3000 and 4000 SeriesSuitable for modular component master valves
JIS code
For custom order
Interface45 mm
How to order
CXU30 UN P
Code Description
Pressure switch option
Blank No pressure switch
P With pressure switch
Flow direction option
Blank Standard flow (left → right)
X1 Reverse flow (right → left)
Electrical connections
BDIN terminal box (Pg7)with surge suppressor and indicator lamp
E20E connector, lead wire (500 mm) with surge suppressor and indicator lamp
B2DIN terminal box with M12 connector cable (300 mm), with surge suppressor and indicator lamp * 1
Option
Blank None
S Silencer (SLW-8L) attached
Rated voltage
1 100 VAC (with rectifier circuit)
3 24 VDC
B
C
D
E
F
00VE E20 S 3
B Pressure switch option
D Electrical connections
F Rated voltage
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 67 for the model No. of your order.
Note on model No. selection* 1: Only the rated voltage [3] is available for the electrical
connection [B2].* 2: The length of the lead wire for the pressure switch is 1 m.* 3: The product comes with a fitting for the atmospheric
pressure inlet port of the pressure switch.
X1
2(A)
3(R)
1(P)
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CXU30-VE-UN Series
Dimensions E connector
DIN terminal box B Flow direction X1
45
111:
late
ral c
onne
ctor
118.
7: (D
IN te
rmin
al b
ox o
uter
dire
ctio
n)
117.
2: (D
IN te
rmin
al b
ox in
ner d
irect
ion)
MA
X10
106:
upw
ard
conn
ecto
r75
.9 (m
anua
l op
erat
ion
posi
tion) 38
45
(96)
1 (P)
52: upward connector
48: lateral connector 23
86
1(P)port: Rc1/22(A) port: 3000 Series module only
Silencer (attached): SLW-8L
3 (R)
4545
Rc1/4
2 (A)
2 (A) 1 (P)
34
CXU30-VE-UN SeriesDimensions
Pressure switch P
Pin layout (common to DIN terminal box and pressure switch)
PIN No. Applications1 PIN (Not used)
2 PIN (Not used)
3 PIN Power supply−
4 PIN Power supply+
DIN terminal box with M12 connector cable B2 / Pressure switch P-B2
1
23
4
Cab
le le
ngth
(300
)
Lead
wire
leng
th (1
000)
Cab
le le
ngth
(300
)
82
26
M12-4P connector
M12-4P connector
M12-4P connector
Atmospheric pressure inlet port: M3
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Pilot operated 2-port solenoid valve for compressed air
CXU10-EXA-UN SeriesNC (normally closed), diaphragm structureCapable of modular connection with 1000 SeriesIdeal for modular component blow valves
Expandable
JIS code
C Voltage
B Coil option
A Port size (OUT)
Code DescriptionPort size (OUT)C6 φ 6 push-in fitting
CL6 φ 6 L-type push-in fittingC8 φ 8 push-in fitting
CL8 φ 8 L-type push-in fitting
Coil option * 12C Standard Lead wire (without surge suppressor)2H
OptionDIN terminal box (Pg7), with lamp (included in terminal box)
2HSDIN terminal box (Pg7), with lamp/surge suppressor (included in terminal box)
Voltage * 11 100 VAC 50/60 Hz3 24 VDC
A
B
C
* 1: Refer to the table on the left for the available coil option and voltage combinations.* 2: When using with an extremely small flow rate or when the solenoid valve’s secondary side
is restricted, set the pressure so that the pressure difference does not fall below 0.01 MPa with the valve opened. (Refer to cautions on pages 88 and 91.) Contact CKD if the differential pressure before/after the solenoid valve with the valve opened is small.
CXU10-EXA C6 12CUN
Dimensions Grommet lead wireCXU10-EXA-UN-*-2C-*Cartridge fitting: Straight
With DIN terminal box (Pg7)CXU10-EXA-UN-*-2HS-*
Option A B C D EC6 27 Push-in fitting φ 6 - - -
CL6 - Push-in fitting φ 6 31 37 18.5
C8 27 Push-in fitting φ 8 - - -
CL8 - Push-in fitting φ 8 32 39 21
Optional dimensions table
Cartridge fitting: Elbow
Select from the combinations indicated with above.
Note on model No. selection
Coil optionVoltage
1 32C
2H
2HS
How to order
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 72 for the model No. of your order.
For custom order
Refer to air unit components on page 72 for specifications and internal structure.
Screw free open
B
OUT
IN
2815
40
IN
OUT
52A
IN
300 22 18
18
27
45.5
1644.5
36
65
30
52C D
EB
36
Direct acting 2-port solenoid valve
CXU10-FAB3-UN SeriesNC (normally closed)Capable of modular connection with 1000 SeriesIdeal for modular component blow valves
Screw free open
Both sides40 mm
For custom order
JIS code
CXU10-FAB3
A
C Rated voltage
B Coil option
3
Port size (OUT)
Code DescriptionPort size (OUT)C6 φ 6 push-in fitting
CL6 φ 6 L-type push-in fittingC8 φ 8 push-in fitting
CL8 φ 8 L-type push-in fitting
Coil option2C Grommet lead wire
2HS DIN terminal box with lamp and surge suppressor (Pg11)
Rated voltage1 100 VAC 50/60 Hz, 110 VAC 60 Hz3 24 VDC
A
B
C
C6 2CHow to order
Cartridge fitting: Elbow
Dimensions Grommet lead wireCXU10-FAB3-UN-*-2C-*Cartridge fitting: Straight
With DIN terminal box (Pg11)CXU10-FAB3-UN-*-2HS-*
Option A B C D EC6 27 Push-in fitting φ 6 - - -
CL6 - Push-in fitting φ 6 31 37 18.5
C8 27 Push-in fitting φ 8 - - -
CL8 - Push-in fitting φ 8 32 39 21
Optional dimensions table
UN
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 74 for the model No. of your order.
Refer to air unit components on page 74 for specifications and internal structure.
58.547
42
28
40
57.5
21.518
A
4040
28 22.5 18.5300
B
ININ
OUT
57.5
C
E
D
B
OUT
IN
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Direct acting 2-port solenoid valve
CXU30-FAB4U-UN SeriesNC (normally closed)Capable of modular connection with 2000, 3000 and 4000 Series
How to orderCXU30-FAB4U-UN-8L 3
A Coil option
B Rated voltage
Code DescriptionCoil option2C Grommet lead wire
2HS DIN terminal box with lamp and surge suppressor (Pg11)
Rated voltage1 100 VAC 50/60 Hz, 110 VAC 60 Hz3 24 VDC
A
B
Dimensions Grommet lead wire With DIN terminal box (Pg11)CXU30-FAB4U-UN-8L-2C-* CXU30-FAB4U-UN-8L-2HS-*
JIS code
Customonly
Without screw
Open type
Refer to air unit components on page 76 for specifications and internal structure.
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 76 for the model No. of your order.
2C
Interface50 mm
OUT
IN
24.5 24
95 109
25
50 50Rc1/4
3448.5
6042
88.5
34
38
XXXXX Series○○○○○○
Refer to air unit components on page 78 for specifications and internal structure.
How to orderCXU30-ADK-UN-00
C Rated voltage
Dimensions Grommet lead wire With DIN terminal box (Pg11)CXU30-ADK-UN-00-*2C-* CXU30-ADK-UN-00-*2HS-*
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 78 for the model No. of your order.
B Coil option
A Sealant material
32C
Code DescriptionSealant materialBlank Nitrile rubber
F Fluoro rubber
Coil option2C Grommet lead wire *1
2HS DIN terminal box with lamp and surge suppressor (Pg11)
Rated voltage1 100 VAC 50/60 Hz, 110 VAC 60 Hz3 24 VDC
A
C
B
*1: The coil option 2C can be selected only for the rated voltage [1].
For custom order
JIS code
F
Pilot-kick 2-port solenoid valve
CXU30-ADK-UN SeriesNC (normally closed)Diaphragm structureCapable of modular connection with 2000, 3000 and 4000 SeriesSuitable for modular component master valves
Interface63 mm
OUT
IN
38
63
IN OUT
116
103
22.5
23.534.5300
63 63
IN OUT
3865.5
54
63
22.5
4294
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Pilot operated 5-port valve
CXU30-4G2R-UN Series5-port electromagnetic valve capable of modularconnection with 2000, 3000 and 4000 Series
How to orderCXU30-4G2R-UN
G Rated voltage
Note on model No. selection* 1: The fitting that can be mounted on the R1 port is the
same as GWS*-8-S.* 2: The exhaust check valve is provided as standard.
3-position all ports closed and PAB connection are not provided with the exhaust check valve. For the exhaust check valve, refer to page 104.
* 3: If the port size, electrical connection, option, or voltage is changed for solenoid valves 1 and 2 , the product is processed as a customized order.
* 4: Refer to dimensions for positions of solenoid valves 1 and 2 .
* 5: When masking plates are used for all solenoid valves, electrical connections and rated voltage options are blank.
A Model No.
F Option
E Electrical connections
D Port size (OUT)
Solenoid valve 2 solenoid position * 2, 4 and 5
C
3 C6 E20 S 3
B Solenoid valve 1 solenoid position * 2, 4 and 5
Code DescriptionSolenoid valve 1 solenoid position
0 No solenoid valve; Masking plate1 2-position single; with exhaust check valve2 2-position double; with exhaust check valve3 3-position all ports closed4 3-position ABR connection; with exhaust check valve5 3-position PAB connection
Solenoid valve 2 solenoid position0 No solenoid valve; Masking plate1 2-position single; with exhaust check valve2 2-position double; with exhaust check valve3 3-position all ports closed4 3-position ABR connection; with exhaust check valve5 3-position PAB connection
Port size (OUT)C4 φ 4 push-in fittingC6 φ 6 push-in fitting
CL6 φ 6 push-in fitting L-type (facing rear)C8 φ 8 push-in fitting
Electrical connectionsB DIN terminal box (Pg7) with surge suppressor and indicator lamp
E20 E connector lead wire (500 mm) with surge suppressor and indicator lamp
OptionBlank None
S Two silencers (SLW-8S) attached
Rated voltage1 100 VAC (with rectifier circuit)3 24 VDC
B
C
D
E
F
G
3
For custom order
Without screw
Open type
JIS code2-position single 2-position double 3-position all ports closed 3-position ABR connection 3-position PAB connection
Refer to air unit components on page 80 for specifications and internal structure.
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 80 for the model No. of your order.
Refer to page 85 for the solenoid valve model No. list.
Interface56 mm
a
4 2(A) (B)
5 1 3(R1)(P) (R2)
ba
4 2(A) (B)
5 1 3(R1)(P) (R2)
ba4 2
(A) (B)
5 1 3(R1)(P) (R2)
a4 2
(A) (B)
5 1 3(R1)(P) (R2)
b a
4 2(A) (B)
5 1 3(R1)(P) (R2)
b
40
DIN terminal box (B) φ 6 push-in fitting L-type (facing rear) Cartridge fitting: Straight
* The DIN terminal box assembly will be shipped facing inwards.
01
Dimensions
CXU30-4G2R- E connectorCartridge fitting: Straight
CXU30-4G2R-UN SeriesDimensions
* Values in ( ) apply for 100 VAC.
MA
X10
110.
3
1328
47.5
23.5
74.7
109
Push-in fitting φ 4, φ 6 and φ 8 (selection)
Push-in fitting φ 4, φ 6 and φ 8 (selection)
2 × 2 (B) port
2 × 4 (A) port
3 (R2) port
14.6
Rc1/4
77.5 (upward connector)
41 25
525249
Push-
in fittin
g com
mon
to φ 4
, φ 6
and φ
8
27.5
27.5
73 (lateral connector)
45
24
166
34
56
66
(pitch)16
5 (R1) portRc1/4
24
52 (m
askin
g pla
te)
Lead wire length: 500 mm
3000 Series module only
Silencer (attached): SLW-8S
2 × 1 (P) port
(AWG#26, O.D. φ 1.35)
Solenoid valveSolenoid valve
103 (
106.5
): Si
ngle
(later
al co
nnec
tor)
67.5
(man
ual o
pera
tion
posit
ion)
98 (1
01.5)
: Sing
le (u
pwar
d con
necto
r)
(pitc
h)
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DIN terminal box (B) φ 6 push-in fitting L-type (facing rear)Cartridge fitting: Straight
* The DIN terminal box assembly will be shipped facing inwards.
23 4 5
Dimensions
CXU30-4G2R- E connectorCartridge fitting: Straight
CXU30-4G2R-UN Series
* Values in ( ) apply for 100 VAC.
MA
X10
152.7
: Dou
ble 16
4.5: 3
-posit
ion (D
IN te
rmina
l box
outer
direc
tion)
149.4
: Dou
ble 16
1.2: 3
-posit
ion (D
IN te
rmina
l box
inne
r dire
ction
)
1328
47.5
23.5
109
Push-in fitting φ 4, φ 6 and φ 8 (selection)
Push-in fitting φ 4, φ 6 and φ 8 (selection)
2 × 2 (B) port
2 × 4 (A) port
3 (R2) port
14.6
Rc1/4
525249
Push-
in fittin
g com
mon
to φ 4,
φ 6 an
d φ 8
27.5
27.5
73 (lateral connector)
45
24 166
56
66
(pitch)16 41 25
5 (R1) portRc1/4
24
Lead wire length: 500 mm
3000 Series module only2 × 1 (P) port
(AWG#26, O.D. φ 1.35)
Solenoid valve Solenoid valve
137 (
144):
Dou
ble 14
9 (15
6): 3-
posit
ion (la
teral
conn
ector
)
66.9: D
ouble 7
8.7: 3-
position
(manu
al oper
ation p
osition
)
128 (
135):
Doub
le 140
(147
): 3-po
sition
(upw
ard co
nnect
or)
(pitc
h)
77.5 (upward connector)
Silencer (attached): SLW-8S
42
XXXXX Series○○○○○○
Dimensions
For custom order
00CXU10-CHVHow to order
* 1 Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 86 for the model No. of your order.
* 2 The piping adaptor and masking adaptor are mounted facing upward from the product front.
UN
C Flow direction
B Option
A Port size
A6 X1
Code DescriptionPort size
6 Piping adaptor (Rc1/8") assembled8 Piping adaptor (Rc1/4") assembled10 Piping adaptor (Rc3/8") assembledMA Masking adaptor assembled
OptionBlank No option
A Fluoro rubber specifications
Flow directionBlank Standard flow (left → right)
X1 Reverse flow (right → left)
B
A
C
Module check valve
CXU10-CHV-UN SeriesCompletely blocks reverse flow of fluidModular connection with FRL 1000 SeriesExtract intermediate air with branching port
Refer to air unit components on page 86 for specifications and internal structure.
Interface56 mm
JIS code
40
43 48.5
28
56
2 × φ 5.4
Mas
king
ada
ptor
64.5
Pipi
ng a
dapt
or R
c1/8
, Rc1
/4, R
c3/8
com
mon
6.2
23
Masking adaptor (assembled)Piping adaptor set (assembled)Port sizeRc1/8 (6)Rc1/4 (8)Rc3/8 (10)
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A Model No.
UNHow to order
00
(White type)
B Port size
A Port size
(White type)
B Option
W QD300
Distributor Code DescriptionPort size
8 Rc1/410 Rc3/8
OptionBlank None
Q2 each of R1/4 pipe plug, R3/8 pipe plug attached
A
B
8
Dimensions D101-UN-00
Distributor Standard white series
D101/D401/D801-UN-W/D300-W SeriesApplicable for pipe branching.Port size: Rc1/8 to Rc1
6D101 W
Dimensions D300
D401-UN-00 D801-UN-00
Examples (D101-00-W/D401-00-W/D801-00-W)
D101
D801
D401
D300
Code DescriptionModel No.D101 For 1000 SeriesD401 For 2000, 3000 and 4000 SeriesD801 For 6000 and 8000 Series
Port sizeD101 D401 D801
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
A
B
Interface28 mm
Interface31.5 mm
Interface50 mm
Interface42 mm
A A
Front
28
Top
Cross section A-A
Port sizeRc1/8 (6)Rc1/4 (8)
4036
Cross section A-AFront
15
37.5
60
Port sizeRc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Top
3031.5
50AA
Cross section A-A
Front
Top
(port size)2-Rc1/4, 3/845
OUTIN
AA
50
2-Rc3/8
2-Rc1/4
42
A 81A
Top
50 Port sizeRc3/4 (20)Rc1 (25)
20
Front Cross section A-A
41
86
53
44
XXXXX Series○○○○○○
Turn adaptor
CXU10-TA-UN/CXU30-TA-UN SeriesRotates module fitting section by 90 degreesDirection of module components can be changed
How to use
CXU10How to order
Code DescriptionModel No.
CXU10 1000 SeriesCXU30 3000 Series
AA Model No.
UNTA
Internal structure and parts list/dimensions CXU10-TA-UN CXU30-TA-UN
Note on model No. selection* 1: CXU30-TA can be connected to 2000 Series, 3000
Series and 4000 Series.
Screw free open
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 90 for the model No. of your order.
00
For custom order
Cross section A-A
Front Side
Top
10
3636A A
Top
Front Side
Cross section A-A
4545
22.5
A A
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Dimensions A101-UN
Dimensions and applicationsPiping adaptor
Model No.: A100-UN-6, 8, 10-W A400-UN-8, 10, 15, 20-W A800-UN-20, 20, 32-W
Examples
Model No. Port size Compatible series A B C D OthersA100-UN-6-W Rc1/8
1000 Series 21.5 13.5 40 36 -A100-UN-8-W Rc1/4A100-UN-10-W Rc3/8A400-UN-8-W Rc1/4 2000
3000 Series
4000 Series
20 (25)
6 (11)
50 45Numbers in ( ) are
for Rc3/4A400-UN-10-W Rc3/8A400-UN-15-W Rc1/2A400-UN-20-W Rc3/4A800-20-W Rc3/4 6000
8000 Series35
(38)15
(18) 81 66 Numbers in ( ) are for 1 and 1/4A800-25-W Rc1
Customonly
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually.
How to order
Port sizeB
W(White type)
6
L-type piping adaptor
Model No.A
A101
Code DescriptionModel No.A101 For 1000 SeriesA401 For 2000, 3000 and 4000 SeriesA801 For 6000 and 8000 Series
Port sizeA101 A401 A801
6 Rc1/88 Rc1/4
10 Rc3/815 Rc1/220 Rc3/425 Rc1
A
B
A401-UN A801-UN
UN
Piping adaptor and L-type piping adaptor Standard white series
A100/A400/A800-UN-W SeriesA101/A401/A801-UN-W SeriesPort size: Rc1/8 to Rc1, Rc1/4 to Rc1
Examples
A A
Top
40
28
Front Cross section A-A
Port sizeRc1/8 (6)Rc1/4 (8)
36
B
Port size
C
D
A
Rc1/4 (8)Rc3/8 (10)Rc1/2 (15)
Cross section A-AFront
15
37.5
60
Port size
Top
3031.5
50AA A 81A
Top
50 Port sizeRc3/4 (20)Rc1 (25)
20
Front Cross section A-A
41
86
53
46
XXXXX Series○○○○○○
Masking adaptor
CXU10-MA-UNCXU30-MA-UN SeriesUsed for masking the fitting section
CXU30-MA
How to orderCXU10-MA-UN-00CXU30-MA-UN-00
Internal structure and parts list/dimensions CXU10-MA-UN-00
No. Parts name Model No.1 Module conversion adaptor CXU13-CA-00
2 O-ring JASO-2013
3 Masking adaptor CXU10-MA-00
For custom order
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually.
CXU10-MA
CXU30-MA-UN-00
Interface10.5 mm
Interface21.5 mm
Front Cross section A-A
21.5
45A A
1 2 33
10.5
Front Cross section A-A
36A A
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Module conversion adaptor
CXU13-CA-UN/CXU48-CA-UN SeriesCapable of connecting 1000 Series with 2000, 3000, 4000 Series and 2000, 3000, 4000 Series with 6000, 8000 Series
CXU13-CAHow to order
Dimensions CXU13-CA-UN-00
UN
For custom order
00
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 92 for the model No. of your order.
Screw free open
CXU48-CA UN 00
CXU48-CA-UN-00
Interface16 mm
A A 45
Top Cross section A-A
45
16
Front Side
B B 7466
25
Front Side
Top Cross section B-B
48
XXXXX Series○○○○○○
Dimensions and applicationsT bracket set
Joiner set Model No.: C1000-J100-UN-W C4000-J400-UN-W C8000-J800-UN-W
Model No. Compatible series A B C DC1000-J100-UN-W 1000 Series 10 36 26 M3.5
C4000-J400-UN-W2000 Series
21 44 32 M53000 Series4000 Series
C8000-J800-UN-W6000 Series
26 65 50 M68000 Series
Examples
For custom order
Model No.: B110-UN-W/B310-UN-W/B410-UN-W/B810-UN-W
* 1: B310-UN-W and B410-UN-W cannot be combined.* 2: By using B110-UN-W, the 1000 Series can be
adjusted to the same height as the 3000 Series.
Examples
Model No. Compatible series A B C D E F G H I KB110-UN-W 1000 Series 45 35 10 100 5.5 7.5 16 25 7.5 40B110-UN-H-W 1000 Series 45 35 10 100 5.5 7.5 16 30 7.5 45
B310-UN-W2000 Series
60 45 10 125 7 14 22 27 7 453000 Series
B410-UN-W 4000 Series 60 45 10 125 7 14 22 37 7 55
B810-UN-W6000 Series
70 50 15 150 9 14 27 37 8 658000 Series
* Dedicated model No. for custom combinations. Applicable components cannot be purchased individually. Refer to page 93 for the model No. of your order.
Bracket/joiner
B-UN-W/J-UN-W SeriesC
I
B
E
D
FHK G
A
Center of port size
A
B
C
D
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M E M OM E M O
50
Custom order air unit
CKD customizes all air unit combinations.Allows vertical module connections, which are not available with customized units.
CONTENTS Custom order air unit 52
CXUZ Series
Overview
1 No restrictions in vertical/ horizontal directions
Vertical and horizontal piping and be freely altered and solenoid valves can also be installed where desired.
2 Unlimited flexibility Module components not listed in this
catalog are also available.
3 Reduced man-hours All components are connected as
modules, eliminating work such as piping.
Features
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How to orderCXUZ-FL
Dedicated model No.Each product is assigned a 6-digit number.
Air unit components can be combined according to applications and space.Contact CKD for combinations.
Related products (compatible module combination products)
CXU10 (Compatible series: 1000 Series)
Item Precision regulator Electro pneumatic regulator
Model No.
RPE1000 EVD-1000
Catalog No. CB-024SA CB-024SA
Air unit custom order product
CXUZ Series
CXU30 (Compatible series: 2000, 3000, 4000 Series)
Item Spool position detectorDirect acting 3-port solenoid valve Precision regulator Electro pneumatic regulator
Model No.
SNP RP2000 EVD-3000
Catalog No. CB-03-1SA CB-024SA CB-024SA
52
Valve air unitModel No. for manifold
In valve air units, the solenoid valve is connected to components such as regulators.Extra work such as connecting the piping is eliminated and the unit can be used immediately.
CONTENTS Pilot operated 2-port solenoid valve 54
CXU10-GEXA Series Pilot operated 5-port valve 58
CXU30-M4G2R Series
Overview
1 Simplified order placementUnits can be purchased with only one form, making order placement and delivery management easy.
2 Reduced man-hoursFR components and solenoid valves are connected as a module, eliminating extra work such as connecting the piping.
3 Space-savingSimple design free of piping and fittings.Compact design that fits into confined spaces.
Features
1 Easy to select modelsComplex options are eliminated to allow easier selection, even for the first order.
Descriptions of icons
EasyManifold
SeriesModel No.
Voltage Connection port FR component Electrical connections
24VDC
100VAC
Port size(IN)
Port size(OUT) Regulator Filter
Regulator
Grom
met
lead
E c
onne
ctor
DIN te
rmina
l box
3/8 φ 4 φ 6 φ 8 1/4 R2000 W2000 W3000 Pilot operated 2-port solenoid valveCXU10-GEXA
Pilot operated 5-port valve CXU30-M4G2R
EasyManifold
EasyManifold
Series Variation [solenoid valve]
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JIS code Specifications
* 1: The voltage fluctuation range is ±10%.* 2: Effective cross-sectional area S and sonic conductance C are converted as S ≒ 5.0 × C.* 3: When using an extremely small flow rate or when the solenoid valve’s secondary side is restricted, set the pressure so
that the pressure difference does not fall below 0.01 MPa with the valve opened. (Refer to precautions on pages 100 to 104.) Contact CKD if the differential pressure before/after the solenoid valve is small when the valve is open.
Description CXU10-GEXAWorking fluid Compressed airOperating pressure differential MPa 0.01 to 0.7 * 3Max. working pressure MPa 0.7Proof pressure MPa 1.05Fluid temperature °C 5 to 55Ambient temperature °C 5 to 55Atmosphere Do not place near corrosive gas, explosive gas, or waterValve structure Pilot operated diaphragm structureValve section leakage cm3/min (ANR) 10 or lessMounting orientation FreePort size (IN) IN: Rc3/8Port size (OUT) Push-in fitting φ 6 Push-in fitting φ 6 L-type Push-in fitting φ 8 Push-in fitting φ 8 L-typeC [dm3/(s·bar)] * 2 1.6 3.0b 0.37 0.32Electrical specifications
Rated voltage 100 VAC, 24 VDC * 1Rated power VA 1.2Power consumption W DC 0.6Thermal class BDegree of protection(IEC standards 529)
Lead wire: IP×0, with DIN terminal box: IP×5
EasyManifold
WeightDescription Weight
FR components (including T brackets and joiners)A: Piping adaptor 0.21R: Regulator 0.58RT8: Regulator (without pressure gauge) 0.57W: Filter regulator 0.7WT8: Filter regulator (without pressure gauge) 0.69
2-port solenoid valveCXU10-EXA (single valve + joiner) * 6 0.11
Weight is calculated as FR component + 2-port solenoid valve × number of stations.
(unit: kg)
Pilot operated 2-port solenoid valve for compressed airModel No. for manifold
CXU10-GEXA SeriesNC (normally closed)Order as a manifold with a connected regulator
(example) CXU10-GEXA-C6-R-3-2C-3
Regulator specificationsSet pressure MPa 0.05 to 0.7 * 4, 5Pressure relief Relief mechanismPort size Rc3/8Ambient/fluid temperature °C 5 to 60
Filter specificationsFiltration rating μm 5Drain capacity cm3 12.0Port size Rc3/8* 4: The set pressure range is limited by the working pressure of CXU10-EXA.* 5: When "F1" with an auto-drain is selected, the minimum dynamic pressure must be 0.15 MPa.
* 6: Weight of models with the DIN terminal box is +20 g.
OUT OUT
IN
IN
OUT OUT OUT
54
How to order
Note on model No. selection* 1: The standard filter regulator is the NC auto-drain.
Specify A unless the component option R, RT8, W, or WT8 is selected. Multiple FR component options cannot be selected.
* 2: This is the model No. for the IN side left (FR component direction option "Blank").
* 3: Refer to the table to the right for the available coil option and voltage combinations.
* 4: Contact CKD for models with M12 connector cables.
CXU10-GEXA-
Internal structure
Model No. Corresponding catalog and page No.CXU10-EXA 73 page
CXU10-TA 90 page
CXU10-MA 91 page
R2000 Catalog No. CB-024SA
W2000 Catalog No. CB-024SA
CXU10-GEXA SeriesHow to order
E Rated voltage
D Coil option
C Number of solenoid valve stations
B FR component options
A Port size (OUT)
3 2CC6 R 3Code DescriptionPort size (OUT)C6 φ 6 push-in fitting
CL6 φ 6 L-type push-in fittingC8 φ 8 push-in fitting
CL8 φ 8 L-type push-in fitting
FR component options
Com
pone
nt
optio
ns
A Piping adaptor (Rc3/8)R Regulator (R2000-10-W-X2 * 2)
RT8Regulator (R2000-10-W-T8X2 * 2)No pressure gauge (port Rc1/4 ventilated)
W Filter regulator (W2000-10-W-F1 * 2)
* 1 WT8Filter regulator (W2000-10-W-F1T8 * 2)No pressure gauge (port Rc1/4 ventilated)
DirectionBlank IN side left
X IN side right
Number of solenoid valve stations1 1 stationto to4 4 stations
Coil option * 3, 42C Standard Lead wire (without surge suppressor)2H
OptionDIN terminal box (Pg7), with lamp (included in terminal box)
2HSDIN terminal box (Pg7), with lamp/surge suppressor (included in terminal box)
Rated voltage1 100 VAC3 24 VDC
A
B
C
D
E
Coil optionVoltage
1 32C
2H
2HS
Select from the combinations indicated with above.
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CXU10-GEXA Series
Dimensions Grommet lead wireCXU10-GEXA-*-A-*-2C-*Cartridge fitting: Straight
Cartridge fitting: Elbow
With DIN terminal box (Pg7)CXU10-GEXA-*-A-*-2HS-*
No. Product name Model No.1 Piping adaptor * 1 (FR component option -A)
2 T bracket B110-W
3 Turn adaptor CXU10-TA-00
4 Pilot operated 2-port solenoid valve CXU10-EXA-
5 Turn adaptor CXU10-TA-00
6 Masking adaptor CXU10-MA-00-B
Option A B C D EC6 27 Push-in fitting φ 6 - - -
CL6 - Push-in fitting φ 6 31 37 18.5
C8 27 Push-in fitting φ 8 - - -
CL8 - Push-in fitting φ 8 32 39 21
Configured product table Optional dimensions table
* 1: Configured products may differ depending on FR component options.* 2: Mounting directions of brackets and solenoid valves differ from those of
the custom units.
21.5
10 40
(40 × n) + 28
(40 × n) + 20n: Number of solenoid valve stations
300 53
3140
60
A
3545 55
45
11
7.5
5.5
7.5
10
Enlarged view of bracket section
E 31
D C
7567
30
65
IN
n: Number of solenoid valve stations
RC3/8
1 2 3 4 5 6
56
CXU10-GEXA SeriesDimensions
FR component option: Reverse flowCXU10-GEXA-*- X-*-*-*
* When the reverse flow option X is selected, the IN side and FR component are to the right.
The figure on the left is for the regulator.
Pressure gauge (optional)
X Y
G45D (73.5) φ 39
G49D (73) φ 43.5
G59D (75.5) φ 52
G40D (75) φ 42.5
G50D (75) φ 52.5
G41D (73.5) φ 42
G52D (85.5) φ 52.5
Pressure gauge dimensions table
Pressure gauge (optional)
X Y
G45D (73.5) φ 39
G49D (73) φ 43.5
G40D (75) φ 42.5
G41D (73.5) φ 42
G52D (85.5) φ 52.5
Pressure gauge dimensions table
Dimensions FR component option: RegulatorCXU10-GEXA-*- -*-*-*R
RT8
FR component option: Filter regulatorCXU10-GEXA-*- -*-*-*W
WT8
RRT8
66
388
.531
.552
(40 × n) + 28(40 × n) + 20
n: Number of solenoid valve stations35 40
X
Y
454535
55
88.5
66
314
760
IN
IN
(40 × n) + 28(40 × n) + 20
n: Number of solenoid valve stations
Maintenance dimensions
35.5 40
x
Y
454535
55
(40 × n) + 28
(40 × n) + 20n: Number of solenoid valve stations
66
IN
Rc3/8 Pressure gauge (optional)
Pressure gauge (optional)
Rc1/4(-WT8)
Rc3/8
Rc3/8
Rc1/4(-RT8)
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Pilot operated 5-port valve
CXU30-M4G2R SeriesOrder as a manifold with a connected regulator
JIS code
EasyManifold
Common specificationsDescription Content
Valve type and operation Pilot operated soft spool valveWorking fluid Compressed airMax. working pressure MPa 0.7Min. working pressure MPa 0.2 (2-position, 3-position)Proof pressure MPa 1.05Fluid temperature °C 5 to 55Ambient temperature °C 5 to 55
Atmosphere Do not place near corrosive gas, explosive gas, or water
Port sizeA, B port Push-in fittingφ 4, φ 6, φ 8R1, R2 port Rc1/4
Manual operating device Non-locking/locking commonPilot exhaust method Main valve/pilot valve common exhaustLubrication * 1 Not requiredDegree of protection * 2 Dust proofVibration/shock resistance m/s2 50 or less / 300 or less* 1: Use the turbine oil Class 1 ISO VG32 when you lubricate. Excessive or intermittent lubrication results in unstable operation.* 2: Avoid splashes of water or oil during operation. IP65 (jet-proof) applies for DIN terminal box specifications. Note that an adaptor cord with the specified outer diameter should be chosen and should be tightened to the specified torque.
Electrical specificationsDescription Content
Rated voltage DC 24 V AC 100Rated voltage fluctuation range ±10%Holding current
A24 VDC 0.017100 VAC 0.009
Power consumption W 24 VDC 0.4Apparent power VA 100 VAC 0.98Thermal class BSurge suppressor StandardIndicator With indicator lamp (standard)
WeightWeight is calculated as FR component used + solenoid valve 1 to 4 + valve sub-base.
Flow characteristics
* 1: Effective cross-sectional area S and sonic conductance C are converted as S ≒ 5.0 × C.* 2: The values for 2-position and ABR connection are the values when the exhaust check valve is part of the component.
Solenoid positionP→A/B A/B→R1/R2
C[dm3/(s∙bar)] b C[dm3/(s∙bar)] b2-position 2.3 0.29 1.8 0.24
3-positionAll ports closed 2.1 0.27 2.3 0.27ABR connection 2.1 0.34 1.7 0.2PAB connection 2.2 0.34 2.4 0.29
Regulator specificationsSet pressure MPa 0.2 to 0.7 * 3Pressure relief Relief mechanismPort size Rc3/8Filter specificationsFiltration rating μm 5Drain capacity cm3 45Port size Rc3/8
Description DetailsFR components (including T brackets and joiners)
A: Piping adaptor 0.54R: Regulator 0.80RT8: Regulator (without pressure gauge) 0.79W: Filter regulator 1.06WT8: Filter regulator (without pressure gauge) 1.05
5-port valve: Solenoid position Discrete valve Valve sub-baseNo solenoid valve: Masking plate 0.02
0.322-positionSingle
E connector 0.08DINterminal 0.10
DoubleE connector 0.10DINterminal 0.14
3-position All ports closed E connector 0.11DINterminal 0.15
* 3: The set pressure range is limited by the working pressure of CXU30-4G2R.
2-position single
2-position double
3-position all ports closed
3-position ABR connection
(example) CXU30-M4G2R-1130-C6-R-B-3
3-position PAB connection
(unit: kg)
IN
b
42
( A)
( B)
a
5 ( R1) 3 ( R2)
4 2(A) (B)
5 1 3(R1)(P) (R2)
a b
4 2(A) (B)
5 1 3(R1)(P) (R2)
a b
a4 2
(A) (B)
5 1 3(R1)(P) (R2)
a4 2
(A) (B)
5 1 3(R1)(P) (R2)
a
4 2(A) (B)
5 3(R1) (R2)
b
1(P)
b
42
( A)
( B)
a
42
( A)
( B)
a5 ( R1) 3 ( R2)
(P)1 1(P)(P)1 1(P)
42
( A)
( B)
58
How to order
Model No.A
Note on model No. selection* 1: The fitting that can be mounted on the R1 port is
GWS*-8-S.* 2: The exhaust check valve is provided as standard. 3-position all ports closed and PAB connection are
not provided with the exhaust check valve. Refer to page 104 for details on the exhaust check
valve.* 3: If the port size, electrical connection, or voltage
differs for each solenoid valve, the product is processed as a customized order.
* 4: The standard filter regulator is the NO auto-drain. Multiple FR component options cannot be selected.
* 5: This is the model No. for the IN side left (FR component direction option "Blank").
* 6: Two silencers (SLW-8S) are attached to one sub-base.
* 7: Refer to dimensions for positions of solenoid valves 1 to 4 .
* 8: When masking plates are used for all solenoid valves, electrical connections and rated voltage options are blank.
CXU30-M4G2R
How to order Solenoid valve No. 1 2 3 4
320 1 R B 3
Internal structure
Model No. Corresponding catalog and page No.CXU30-4G2R 82 page
CXU10-MA 47 page
CXU13-CA 92 page
R2000 Catalog No. CB-024SA
W3000 Catalog No. CB-024SA
CXU30-M4G2R SeriesHow to order
F Electrical connections
Rated voltage
G
E FR component options
D Port size (OUT)
C
B Solenoid valve 1 2 solenoid position * 2, 7 and 8
Code DescriptionSolenoid valve 1 , solenoid valve 2 solenoid position
0 No solenoid valve; Masking plate1 2-position single; with exhaust check valve2 2-position double; with exhaust check valve3 3-position all ports closed4 3-position ABR connection; with exhaust check valve5 3-position PAB connection
Solenoid valve 3 , solenoid valve 4 solenoid positionBlank No sub-base
0 No solenoid valve; Masking plate1 2-position single; with exhaust check valve2 2-position double; with exhaust check valve3 3-position all ports closed4 3-position ABR connection; with exhaust check valve5 3-position PAB connection
Port size (OUT)C4 φ 4 push-in fittingC6 φ 6 push-in fitting
CL6 φ 6 push-in fitting L-type (facing rear)C8 φ 8 push-in fitting
FR component options
Com
pone
nt
optio
ns
A Piping adaptor (Rc3/8)R Regulator (R2000-10-W-X2 * 5)
RT8Regulator (R2000-10-W-T8X2 * 5)No pressure gauge (port Rc1/4 ventilated)
W Filter regulator (W3000-10-W-F * 5)
* 4 WT8Filter regulator (W3000-10-W-FT8 * 5)No pressure gauge (port Rc1/4 ventilated)
DirectionBlank IN side left
X IN side right
Electrical connectionsB DIN terminal box (Pg7) with surge suppressor and indicator lamp
E20 E connector lead wire (500 mm)with surge suppressor and indicator lamp
Rated voltage1 100 VAC (with rectifier circuit)3 24 VDC
B
C
D
E
F
G
Solenoid valve 3 4 solenoid position * 2, 7 and 8
C6
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CXU30-M4G2R Series
Dimensions
CXU30-M4G2R -A E connectorCartridge fitting: Straight
No. Product name Model No.1 Piping adaptor * 1 (FR component option -A)
2 T bracket B310-W
3 Pilot operated 5-port valve CXU30-4G2R-
4 T bracket B310-W
5 Module conversion adaptor CXU13-CA-00
6 Masking adaptor CXU10-MA-00
Model No. Number of solenoid valves Module sub-base quantityCXU30-M4G2R- 1 2 2 1
CXU30-M4G2R- 1 2 3 4 4 2
Configured product table Solenoid valve and module sub-base quantity
* 1: Configured products may differ depending on FR component options.
* The masking plate quantity is included in the solenoid valve quantity. There are two solenoid valves for each module sub base.
654321
7
14 7
Enlarged view of bracket section
* Values in ( ) apply for 100 VAC.
n: Number of solenoid valvesm: Module sub-base quantity
(pitch
)
(pitch)
Pus
h-in
fitti
ng c
omm
on to
φ 4
, φ
6 an
d φ
8
52(m
askin
g plat
e)
24
Rc1/4m × 5 (R1) port
5570
4560
67.5
(man
ual op
eration
positi
on)
34
103 (10
6.5): S
ingle (
lateral
connec
tor)
98 (10
1.5): S
ingle (
upward
conne
ctor)
73 (lateral connector)
77.5 (upward connector)
Rc1/4m × 3 (R2) port
24
14.6
Push-in fitting φ 4, φ 6 and φ 8 (selection)n × 4 (A) port
16
6
Push-in fitting φ 4, φ 6 and φ 8 (selection)n × 2 (B) port
Solenoid valve 1
Solenoid valve 3
Solenoid valve 5Solenoid valve 2
Solenoid valve 4
Solenoid valve 6
1656
Lead wire length:500 mm(AWG#26,O.D. φ 1.35)
49
45
27.5
27.5
Silencer (attached)SLW-8S
128 (13
5): Dou
ble 140
(147):
3-posit
ion (up
ward co
nnector
)
66.9: D
ouble 7
8.7: 3-
position
(manu
al oper
ation p
osition
)
137 (14
4): Dou
ble 14
9 (156)
: 3-pos
ition (la
teral co
nnecto
r)
73 (lateral connector)
77.5 (upward connector)
5252
INRc3/8
20 (56 × m) + 21.5(56 × m)
60
CXU30-M4G2R SeriesDimensions
Dimensions DIN terminal boxCartridge fitting: Straight2-position single 3-position, double
Pressure gauge (optional)
X Y
G49D (73) φ 43.5
G59D (75.5) φ 52
G40D (75) φ 42.5
G50D (75) φ 52.5
G41D (73.5) φ 42
G52D (78.5) φ 52.5
φ 6 push-in fitting L-type (facing rear)
Pressure gauge dimensions table
FR component option: RegulatorCXU30-M4G2R-**-*- -*-*R
RT8
For the pressure gauge model No., refer to the catalog No.CB-024SA.
* The DIN terminal box assembly will be shipped facing inwards.
110.
3
152.
7: D
ouble
164
.5: 3
-pos
ition
(DIN
term
inal b
ox o
uter
dire
ction
)
109 109
MA
X10
MA
X10
74.7
2813
47.5
23.5
149.4
: Dou
ble 16
1.2: 3
-pos
ition (
DIN
termi
nal b
ox in
ner d
irecti
on)
Dimensions when the knob is operated
IN
m: Module sub-base quantity
Rc1/4(-RT8)
73(lateral connector)
77.5(upward connector)
35.545
X
Y
Pressure gauge (optional)70 60
55 45
332
.5
Rc3/8
88.5
50 (56 × m) + 21.5
(56 × m)
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Pressure gauge (optional)
X Y
G49D (69.5) φ 43.5
G59D (72) φ 52
G40D (71.5) φ 42.5
G50D (71.5) φ 52.5
G41D (70) φ 42
G52D (75) φ 52.5
Pressure gauge dimensions table
CXU30-M4G2R Series
FR component option: Reverse flowCXU30-M4G2R-**-*- X-*-*
* When the reverse flow option X is selected, the IN side and FR component come to the right.
The solenoid valve is arranged from the left. The figure on the left is for the regulator.
Dimensions FR component option: Filter regulatorCXU30-M4G2R-**-*- -*-*W
WT8
RRT8
6
5
(56 × m)m: Module sub-base quantity
IN
Solenoid valveSolenoid valve
Solenoid valve
(56 × m) + 21.5
Rc3/8
50
Maintenance dimensions
m: Module sub-base quantity
Dimensions when the knob is operated
IN
60
Bore size φ 5.7 to φ 6 Soft nylon tubeBore size φ 5 Soft vinyl tubeDrain discharge port
45 34.5
X
45556070
(56 × m)
(56 × m) + 21.5
3
Rc3/8
148
104
Y
Rc1/4(-RT8)
Pressure gauge(optional)
77.5(upward connector)
73(lateral connector) 63
4
3
2
1
Solenoid valve
Solenoid valve
Solenoid valve
62
Air unit componentsModel No. for discrete items
Air unit components can be easily added to existing units and can be conveniently purchased with regular maintenance items.General components can be purchased together with air unit components and assembled together.
CONTENTS Residual pressure exhaust 3-port solenoid valve 66
CXU30-VE Series Pilot operated 2-port solenoid valve 72
CXU10-EXA Series Direct acting 2-port solenoid valve 74
CXU10-FAB3 Series Direct acting 2-port solenoid valve 76
CXU30-FAB4U Series Pilot-kick 2-port solenoid valve 78
CXU30-ADK Series Pilot operated 5-port valve 80
CXU30-4G2R Series Module check valve 86
CXU10-CHV Series 4-way distributor 88
CXU10-D4 Series CXU30-D4 Series
Turn adaptor 90 CXU10-TA Series CXU30-TA Series
Masking adaptor 91 CXU10-MA Series
Module conversion adaptor 92 CXU13-CA Series CXU48-CA Series
Brackets, joiners, O-rings/gaskets, pipe plugs 93 B-W J-W ORING GASKET CXU-PP
Overview
1 Module connection of solenoid valves
2-port and 5-port valves can be connected to conventional FRL components.
2 Easy connection using a joiner Since no pipings and tubes are used,
there is no possibility of foreign objects entering the system or pressure loss.
3 Various module components Modules can be split into four
directions, twisted 90 degrees, or resized.
Features
Descriptions of icons
1 Gasket connection on the IN side
A gasket is required for connecting female ends of modules.
IN sideGasket
Screw free open
2 Cannot be used at terminal ends.
Since no connection screw is provided, a masking adaptor or piping adaptor is required to use this at a terminal end.
Expandable
3 Easy to expand stations IN structures are used on both
sides of the module, making it easy to expand stations.
Inline
4 Main inline The component can be used as
the main inline. This structure is the opposite of the expandable.
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Series variation Air unit components
Series Major applications JIS code Model No.Module Port size (OUT) Flow characteristics
C [dm3/(s·bar)]* 1
DescriptionPage1000 Series
20003000 Series 4000
φ 4 φ 6 φ 8 1/8 1/4 3/8 1/2
Residual pressure exhaust 3-port solenoid valve
For modular component Master valve
CXU30-VE 7 66
Pilot operated 2-port solenoid valveFor air blow CXU10-EXA 1.4 to 3.2 72
Direct acting 2-port solenoid valve For air blow CXU10-FAB3 1.2 74
Direct acting 2-port solenoid valve For air blow CXU30-FAB4U 2.1 76
Pilot-kick 2-port solenoid valveMain ON/OFF CXU30-ADK 11 78
Pilot operated 5-port valveFor driving cylinder
(example) CXU30-4G2R-13-C6-B-1
CXU30-4G2R 2.2 to 2.7 80
[Solenoid valves]
Series Major applications Examples Model No.Module Port size Description
Page1000 Series20003000 Series 4000
60008000 Series 3/8
Module check valveBack-flow prevention CXU10-CHV 86
4-way distributor4-way branching
CXU10-D488
CXU30-D4
Turn adaptorTurning the module
90 degrees
CXU10-TA90
CXU30-TA
Masking adaptorMasking the module CXU10-MA 91
Module conversion adaptorConnecting 1000 Series
and 3000 SeriesCXU13-CA
92
Connecting 4000 Series and 8000 Series
CXU48-CA
[Distributor, adaptors]
IN sideGasket
Expand-able
Screw free open
IN sideGasket
Expand-able
Screw free open
IN sideGasket
Expand-able
Screw free open
IN sideGasket
Screw free open
IN sideGasket
Screw free open
IN sideGasket
Screw free open
* 2
InlineScrew free open
IN sideGasket
Screw free open
IN sideGasket
Expand-able
Screw free open
Moduleonly
Inline
OUT
IN
5( R1)
3( R2)
42( B
)( A)
ab
1(P)(P)1
a( B
)( A) 4
2
OUT
IN
OUT
IN
OUT
IN
2(A)
3(R)
1(P)
64
CXU SeriesSeries variation
Series Major applications JIS code Model No.Module Port size (OUT) Flow characteristics
C [dm3/(s·bar)]* 1
DescriptionPage1000 Series
20003000 Series 4000
φ 4 φ 6 φ 8 1/8 1/4 3/8 1/2
Residual pressure exhaust 3-port solenoid valve
For modular component Master valve
CXU30-VE 7 66
Pilot operated 2-port solenoid valveFor air blow CXU10-EXA 1.4 to 3.2 72
Direct acting 2-port solenoid valve For air blow CXU10-FAB3 1.2 74
Direct acting 2-port solenoid valve For air blow CXU30-FAB4U 2.1 76
Pilot-kick 2-port solenoid valveMain ON/OFF CXU30-ADK 11 78
Pilot operated 5-port valveFor driving cylinder
(example) CXU30-4G2R-13-C6-B-1
CXU30-4G2R 2.2 to 2.7 80
* 1: Effective cross-sectional area S and sonic conductance C are converted as S ≒ 5.0 × C.
Series Major applications Examples Model No.Module Port size Description
Page1000 Series20003000 Series 4000
60008000 Series 3/8
Module check valveBack-flow prevention CXU10-CHV 86
4-way distributor4-way branching
CXU10-D488
CXU30-D4
Turn adaptorTurning the module
90 degrees
CXU10-TA90
CXU30-TA
Masking adaptorMasking the module CXU10-MA 91
Module conversion adaptorConnecting 1000 Series
and 3000 SeriesCXU13-CA
92
Connecting 4000 Series and 8000 Series
CXU48-CA
* 2: There is a port size for CXU30-D4.
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XXXXX Series○○○○○○
Common specifications
Solenoid valve specifications
* 1: Use the turbine oil Class 1 ISO VG32 when you lubricate. Excessive or intermittent lubrication results in unstable operation.* 2: Avoid splashes of water or oil during operation. IP65 (jet-proof) applies for DIN terminal box specifications. Note that an adaptor cord with the specified outer diameter should be
chosen and should be tightened to the specified torque.* 3: Weight with the DIN terminal box is +0.02 kg.
Description DetailsStructure No pressure switch With pressure switchValve type and operation Pilot operated type soft spool valveWorking fluid Compressed airMax. working pressure MPa 0.7Min. working pressure MPa 0.2Proof pressure MPa 1.05Fluid temperature °C 5 to 55Ambient temperature °C −5 to 55 (no freezing) 5 to 55 (no freezing)Atmosphere Do not place near corrosive gas, explosive gas, or water
Port sizePort P Rc1/2 (capable of connection with 2000, 3000 and 4000 Series)Port A For module only (2000, 3000 and 4000 Series)Port R Rc1/4
Manual operating device Non-locking/locking commonPilot exhaust method Main valve/pilot valve individual exhaustLubrication * 1 Not requiredDegree of protection * 2 Dust proofVibration/shock m/s2 50 or less / 294 or lessEffective cross-sectional area
P→A mm2 35A→R mm2 20
Weight (excluding joiner) kg * 3 0.38 0.45
Description DetailsRated voltage
VDC 24AC 100
Rated voltage fluctuation range ±10%Holding current
A24 VDC 0.017100 VAC 0.009
Power consumption W 24 VDC 0.4Apparent power VA 100 VAC 0.98Thermal class BSurge suppressor StandardIndicator With indicator lamp (standard)
Wiring
E20: oil resistant vinyl cabtire cableB: DIN terminal box (VCTF 2(3) core (φ 3.5 to 7) specified in the applicable dimensions for cable JIS
C3306)B2: DIN terminal box with M12 connector cable (oil resistant vinyl cabtire cable)
Residual pressure exhaust 3-port solenoid valve
CXU30-VE SeriesCapable of modular connection with 2000, 3000 and 4000 SeriesResidual pressure exhaust 3-port solenoid valveSuitable for modular component master valves
Moduleonly
Inline
JIS code
2(A)
3(R)
1(P)
66
CXU30-VE SeriesHow to order pressure switch specifications
* 4: The contact activates if air pressure exceeding the set pressure is applied.* 5: The fitting that comes with the product should be used for the atmospheric pressure inlet port and the tube should be
extended to a spot where no water will enter.
CXU30-VE-00How to order
Note on model No. selection
F Rating voltage
* 1: Only the rated voltage [3] is available for the electrical connection [B2].
* 2: The joiner set (joiner, bolt, O-ring) and a gasket come with the product.
* 3: The length of the lead wire for the pressure switch is 1 m.
* 4: The product comes with a fitting for the atmospheric pressure inlet port of the pressure switch.
Pressure switch specifications
Pressure switch electrical part specification
Description DetailsSet pressure range MPa 0.1 to 0.6Hysteresis MPa 0.08 or lessRepeatability MPa ±0.02 or lessContact configuration 1a * 4
WiringE20, B: lead wire (oil resistant vinyl cabtire cable 2-conductor 0.2 mm2)
B2: lead wire (oil resistant vinyl cabtyre cable) + M12 connectorDegree of protection IP65 equiv. * 5
Description DetailsLoad voltage 24 VDC 100 VACLoad current 5 to 50 mA 7 to 20 mAInternal voltage drop 3V or lessLamp LED (lit when ON)Insulation resistance 20 MΩ and over at 500 VDC meggerWithstand voltage No failure after 1 minute of 1,000 VAC application.
A Model No.
E Option
D Electrical connections
C Flow direction option
B Pressure switch option
P 3X1 SE20Code DescriptionPressure switch optionBlank No pressure switch
P With pressure switch
Flow direction optionBlank Standard flow (left → right)
X1 Reverse flow (right → left)
Electrical connectionsB DIN terminal box (Pg7) with surge suppressor and indicator lamp
E20 E connector lead wire (500 mm) with surge suppressor and indicator lamp
B2 DIN terminal box with M12 connector cable (300 mm), with surge suppressor and indicator lamp * 1
OptionBlank None
S Silencer (SLW-8L) attached
Rated voltage * 11 100 VAC (with rectifier circuit)3 24 VDC
B
C
D
E
F
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Internal structure and parts list E connector
DIN terminal box B Pressure switch
CXU30-VE Series
No. Parts name Material1 E connector socket assembly -
2 Coil assembly -
3 Piston D assembly -
4 Manual operating device Resin
5 Piston room Resin
6 Manual protection cover Resin
7 Spool assembly -
8 Body Aluminum alloy die-casting
9 Spool spring Stainless steel
10 Cap Resin
11 Module sub-base Aluminum alloy die-casting
12 Masking plate Steel plate
13 DIN terminal box assembly -
14 Adaptor Brass
15 Piston Resin
16 Magnet -
17 Shield plate Steel plate
18 Stopper Resin
19 Plate Resin
20 Cylinder switch -
21 Spring Piano wire
22 Body Aluminum alloy die-casting
23 Screw Steel
11
11
12
13
23 22 21 20 19 18 17 16 15 14 12
10
10
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
68
CXU30-VE SeriesInternal structure and parts list
Dimensions E connector
DIN terminal box B Flow direction X1
45
111:
late
ral c
onne
ctor
118.
7: (D
IN te
rmin
al b
ox o
uter
dire
ctio
n)
117.
2: (D
IN te
rmin
al b
ox in
ner d
irect
ion)
MA
X10
106:
upw
ard
conn
ecto
r
75.9
(man
ual
oper
atio
n po
sitio
n) 38
45
(96)
1 (P)
52: upward connector
48: lateral connector 23
86
1(P) port: Rc1/22(A) port: 3000 Series module only
Silencer (attached): SLW-8L
3 (R)
4545
Rc1/4
2 (A)
2 (A) 1 (P)
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CXU30-VE Series
Dimensions Pressure switch P
DIN terminal box with M12 connector cable B2 / Pressure switch P-B2
Pin layout (common to DIN terminal box and pressure switch)
PIN No. Applications1PIN (Not used)
2PIN (Not used)
3PIN Power supply−
4PIN Power supply+
1
23
4
Cab
le le
ngth
(300
)
Lead
wire
leng
th (1
000)
Cab
le le
ngth
(300
)
82
26
M12-4P connector
M12-4P connector
M12-4P connector
Atmospheric pressure inlet port: M3
70
M E M OM E M O
71
Specifications
* 1: The voltage fluctuation range is ±10%.* 2: Effective cross-sectional area S and sonic conductance C are converted as S ≒ 5.0 × C.* 3: Weight with the DIN terminal box is +20 g.* 4: When using an extremely small flow rate or when the solenoid valve’s secondary side is restricted, set the pressure so that the pressure difference does not
fall below 0.01 MPa with the valve opened. (Refer to precautions on pages 98 to 101.) Contact CKD if the differential pressure before/after the solenoid valve is small when the valve is open.
Description CXU10-EXAWorking fluid Compressed airOperating pressure differential MPa 0.01 to 0.7 * 4Max. working pressure MPa 0.7Proof pressure MPa 1.05Fluid temperature °C 0 to 55Ambient temperature °C -5 to 55Atmosphere Do not place near corrosive gas, explosive gas, or waterValve structure Pilot operated diaphragm structureValve section leakage cm3/min 10 or lessMounting orientation FreePort size (IN) NonePort size (OUT) Push-in fitting φ 6 Push-in fitting φ 6 L-type Push-in fitting φ 8 Push-in fitting φ 8 L-typeC [dm3/(s·bar)] * 2 1.6 3.0b 0.37 0.32Weight g * 3 98 95 98 100
Electrical specificationsRated voltage 100 VAC (50/60 Hz) , 24 VDC * 1Apparent power VA 1.2Power consumption W DC 0.6Thermal class BDegree of protection(IEC standards 529)
Lead wire: IP×0, with DIN terminal box: IP×5
CXU10-EXAHow to order
Note on model No. selection* The joiner set (joiner, bolt, O-ring) and a gasket come
with the product.
Pilot operated 2-port solenoid valve for compressed air
CXU10-EXA SeriesNC (normally closed), diaphragm structureCapable of modular connection with 1000 SeriesIdeal for modular component blow valves
Screw free open
IN sideGasket
Expand-able
JIS code
C Voltage
CoilOption
Voltage1 3
2C
2H
2HS
Select from the combinations indicated with ● above.
A Port size (OUT)
C6 12C
Code DescriptionPort size (OUT)C6 φ 6 push-in fitting
CL6 φ 6 L-type push-in fittingC8 φ 8 push-in fitting
CL8 φ 8 L-type push-in fitting
Coil option * 1, 22C Standard Lead wire (without surge suppressor)2H
OptionDIN terminal box (Pg7), with lamp (included in terminal box)
2HSDIN terminal box (Pg7), with lamp and surge suppressor (included in terminal box)
Voltage * 11 100 VAC 50/60 Hz3 24 VDC
A
B
C
* 1: Refer to the table to the left for the available coil option and voltage combinations.
* 2: Contact CKD for models with M12 connector cables.
B Coil option
OUT
IN
72
CXU10-EXA SeriesInternal structure/dimensions
Internal structure and parts list CXU10-EXA
Cartridge fitting: Elbow
Dimensions Grommet lead wireCXU10-EXA-*-2C-*Cartridge fitting: Straight
With DIN terminal box (Pg7)CXU10-EXA-*-2HS-*
No. Parts name Material1 Cover (* 1) PBT PBT
2 Bush NBR Nitrile rubber
3 Coil assembly - -
4 Stuffing PPS Polyphenylene sulfide
5 Diaphragm assembly H-NBR/PPS Hydrogenated nitrile rubber and polyphenylene sulfide
6 Body PA66 Polyamide resin
7 Spring SUS Stainless steel
8 Valve body PBT PBT
9 Gasket H-NBR Hydrogenated nitrile rubber
10 Pin SUS Stainless steel
11 Cartridge fitting
Option A B C D EC6 27 Push-in fitting φ 6 - - -
CL6 - Push-in fitting φ 6 31 37 18.5
C8 27 Push-in fitting φ 8 - - -
CL8 - Push-in fitting φ 8 32 39 21
Optional dimensions table
* 1: PA66 and polyamide are used when the DIN terminal box is attached.
1
2
3
4
5
6
7
8
9
10
11
28
15
40
IN
OUT
52A
IN
300 22 18
18
27
45.5
1644.5
36
65
30
52C D
EB
B
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Specifications
* 1: Effective cross-sectional area S and sonic conductance C are converted as S ≒ 5.0 × C.
Description CXU10-FAB3Working fluid Compressed airOperating pressure differential MPa AC: 0 to 1.0, DC: 0 to 0.6Max. working pressure MPa 1.0Proof pressure MPa 1.5Fluid temperature °C AC: 5 to 60, DC: 5 to 40Ambient temperature °C AC: 5 to 60, DC: 5 to 40Atmosphere Do not place near corrosive gas, explosive gas, or waterValve structure Direct acting poppet structureValve section leakage cm3/min 10 or lessMounting orientation FreePort size (IN) NoneOrifice size mm 3C [dm3/(s·bar)] * 1 1.2b 0.56Weight kg 0.25Electrical specificationsRated voltage 100 VAC, 24 VDC
Rated power VA50 Hz During holding: 7.5, at start: 2060 Hz During holding: 5.5, at start: 17
Power consumption W
50 Hz 4.060 Hz 3.4
DC 6.5Thermal class B
CXU10-FAB3
A
C Rated voltage
B Coil option
3
Port size (OUT)
Code DescriptionPort size (OUT)C6 φ 6 push-in fitting
CL6 φ 6 L-type push-in fittingC8 φ 8 push-in fitting
CL8 φ 8 L-type push-in fitting
Coil option2C Grommet lead wire
2HS DIN terminal box with lamp and surge suppressor (Pg11)
Rated voltage1 100 VAC 50/60 Hz, 110 VAC 60 Hz3 24 VDC
A
B
C
C6 2CHow to order
Note on model No. selection* The joiner set (joiner, bolt, O-ring) and a gasket come
with the product.
Direct acting 2-port solenoid valve
CXU10-FAB3 SeriesNC (normally closed)Capable of modular connection with 1000 SeriesIdeal for modular component blow valves
Screw free open
IN sideGasket
Expand-able
JIS codeOUT
IN
74
CXU10-FAB3 SeriesInternal structure/dimensions
Internal structure and parts list CXU10-FAB3
Cartridge fitting: Elbow
Dimensions Grommet lead wireCXU10-FAB3-*-2C-*Cartridge fitting: Straight
With DIN terminal box (Pg11)CXU10-FAB3-*-2HS-*
No. Parts name Material1 Coil assembly Class B molded coil
2 Plunger assembly SUS, NBR Stainless steel/nitrile rubber
3 O-ring NBR Nitrile rubber
4 Spring SUS Stainless steel
5 Body PA66 Polyamide resin
6 Pin SUS Stainless steel
7 Cartridge fitting
Option A B C D EC6 27 Push-in fitting φ 6 - - -
CL6 - Push-in fitting φ 6 31 37 18.5
C8 27 Push-in fitting φ 8 - - -
CL8 - Push-in fitting φ 8 32 39 21
Optional dimensions table
1
2
3
4
5
6
7
58.547
42
28
40
57.5
21.518
A
4040
28 22.5 18.5300
B
ININ
OUT
57.5
C
E
D
B
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Specifications
* 1: Effective cross-sectional area S and sonic conductance C are converted as S ≒ 5.0 × C.
Description CXU30-FAB4UWorking fluid Compressed airOperating pressure differential MPa AC: 0 to 1.0, DC: 0 to 0.9Max. working pressure MPa 1.0Proof pressure MPa 1.5Fluid temperature °C AC: 5 to 60, DC: 5 to 40Ambient temperature °C AC: 5 to 60, DC: 5 to 40Atmosphere Do not place near corrosive gas, explosive gas, or waterValve structure Direct acting poppet structureValve section leakage cm3/min(ANR) 10 or lessMounting orientation Free
Port sizeIN None
OUT Rc1/4Orifice size mm 4C [dm3/(s·bar)] * 1 2.1b 0.34Weight kg 0.55Electrical specificationsRated voltage 100 VAC, 24 VDC
Rated power VA50 Hz During holding: 15, at start: 4060 Hz During holding: 11, at start: 35
Power consumption W
50 Hz 7.560 Hz 6.5
DC 8.0Thermal class B
CXU30-FAB4U-8L
A
B Rated voltage
Coil option
Code DescriptionCoil option2C Grommet lead wire
2HS DIN terminal box with lamp and surge suppressor (Pg11)
Rated voltage1 100 VAC 50/60 Hz, 110 VAC 60 Hz3 24 VDC
A
B
2C 3How to order
Note on model No. selection* The joiner set (joiner, bolt, O-ring) and a gasket come
with the product.
Direct acting 2-port solenoid valve
CXU30-FAB4U SeriesNC (normally closed)Capable of modular connection with 2000, 3000 and 4000 SeriesInterchangeable with GFAB actuator assembly
Screw free open
IN sideGasket
Expand-able
JIS codeOUT
IN
76
CXU30-FAB4U SeriesInternal structure/dimensions
Internal structure and parts list CXU30-FAB4U
Dimensions Grommet lead wireCXU30-FAB4U-8L-2C-*
With DIN terminal box (Pg11)CXU30-FAB4U-8L-2HS-*
No. Parts name Material1 Coil assembly Class B molded coil
2 Plunger assembly SUS, NBR Stainless steel/nitrile rubber
3 O-ring NBR Nitrile rubber
4 Spring SUS Stainless steel
5 Body PPS Polyphenylene sulfide
6 Gasket NBR Nitrile rubber
7 Plate SUS Stainless steel
8 Body ADC12 Aluminum die casting
9 O-ring NBR Nitrile rubber
10 Base plate SPCC Steel plate
11 O-ring NBR Nitrile rubber
1
2
3
4
5
6
7
8
9
10
11
109
95
50
25
24 30024.5
Rc1/450
34
88.5
6048.5
42
34
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Pilot-kick 2-port solenoid valve
CXU30-ADK SeriesNC (normally closed)Diaphragm structureCapable of modular connection with 2000, 3000 and 4000 SeriesSuitable for modular component master valves
Inline
Moduleonly
JIS code
Description CXU30-ADKWorking fluid Compressed airOperating pressure differential MPa AC: 0 to 1.0, DC: 0 to 0.7Max. working pressure MPa 2Proof pressure (water pressure) MPa 4Fluid temperature (* 1) °C Nitrile rubber: -10 to 60, fluoro rubber: 5 to 60Ambient temperature °C −10 to 60Atmosphere Do not place near corrosive gas, explosive gas, or waterValve structure Pilot-kick poppet, diaphragm structureValve section leakage cm3/min 10 or lessMounting orientation FreePort size NoneOrifice size mm 12C [dm3/(s·bar)] (* 2) 10.4b 0.46Weight kg 0.65Electrical specificationsRated voltage 100 VAC, 24 VDC
Apparent power VA
50 Hz 24.060 Hz 19.0
Power consumption
W50 Hz 10.060 Hz 8.0
DC 11.0Thermal class B
Specifications
* 1: No freezing.* 2: Effective cross-sectional area S and sonic conductance C are converted as S ≒ 5.0 × C.
CXU30-ADK-00
A
C Rated voltage
B Coil option
Sealant material
Code DescriptionSealant materialBlank Nitrile rubber
F Fluoro rubber
Coil option2C Grommet lead wire *1
2HS DIN terminal box with lamp and surge suppressor (Pg11)
Rated voltage1 100 VAC 50/60 Hz, 110 VAC 60 Hz3 24 VDC
A
B
C
F 32CHow to order
Note on model No. selection* The joiner set (joiner, bolt, O-ring) comes with the
product.
* 1: The coil option 2C is available for rated voltage [1] only.
OUT
IN
78
CXU30-ADK SeriesInternal structure/dimensions
Internal structure and parts list CXU30-ADK
Dimensions Grommet lead wireCXU30-ADK-00-*2C-*
With DIN terminal box (Pg11)CXU30-ADK-00-*2HS-*
No. Parts name Material1 Core assembly SUS Stainless steel
2 Shading coil Cu Copper
3 Coil - -
4 Plunger assembly SUS Stainless steel
5 Plunger spring SUS Stainless steel
6 Kick spring SUS Stainless steel
7 Stuffing C Bronze casting
8 Sealant NBR (FKM) Nitrile rubber (fluoro rubber)
9 Diaphragm assembly SUS・NBR (SUS・FKM) Stainless steel and nitrile rubber (stainless steel and fluoro rubber)
10 O-ring NBR (FKM) Nitrile rubber (fluoro rubber)
11 Body ADC Aluminum die casting
12 Plate cover ABS ABS resin
1
2
3
4
5
6
7
8
9
10
11
12
38
63
300 34.5 23.5
63
116
103
22.5
38
63
65.554
63
9442
22.5IN OUT IN OUT
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JIS code Common specifications
* 1: Use the turbine oil Class 1 ISO VG32 when you lubricate. Excessive or intermittent lubrication results in unstable operation.* 2: Avoid splashes of water or oil during operation. IP65 (jet-proof) applies for DIN terminal box specifications. Note that an adaptor cord with the specified outer diameter should be chosen and should be tightened to the specified
torque.
Description DetailsValve type and operation Pilot operated type soft spool valveWorking fluid Compressed airMax. working pressure MPa 0.7Min. working pressure MPa 0.2 (2-position, 3-position)Proof pressure MPa 1.05Fluid temperature °C 5 to 55Ambient temperature °C −5 to 55 (no freezing)Atmosphere Do not place near corrosive gas, explosive gas, or water
Port sizeA/B port Push-in fitting φ 4, φ 6, φ 8P port None (capable of connection with 3000 Series)R1/R 2-port Rc1/4
Manual operating device Non-locking/locking commonPilot exhaust method Main valve/pilot valve common exhaustLubrication * 1 Not requiredDegree of protection * 2 Dust proofVibration/shock resistance m/s2 50 or less / 300 or less
Electrical specificationsDescription Details
Rated voltage V
DC 24AC 100
Rated voltage fluctuation range ±10%Holding current
A24 VDC 0.017100 VAC 0.009
Power consumption W 24 VDC 0.4Apparent power VA 100 VAC 0.98Thermal class BSurge suppressor StandardIndicator With indicator lamp (standard)
WeightDescription Details
Solenoid position Discrete valve Valve sub-baseNo solenoid valve: Masking plate 0.02
0.32
2-position Single E connector 0.08DINterminal 0.10
Double E connector 0.10DINterminal 0.14
3-position All ports closed
E connector 0.11DINterminal 0.15
The weight is calculated as the valve 1 + the valve 2 + the valve sub-base.
Pilot operated 5-port valve
CXU30-4G2R Series5-port electromagnetic valve capable of modularconnection with 2000, 3000 and 4000 Series
Screw free open
IN sideGasket
Expand-able
(unit: kg)
2-position single
2-position double
3-position all ports closed
3-position ABR connection
3-position PAB connection
(example) CXU30-4G2R-13-C6-B-1
a4 2
(A) (B)
5 1 3(R1) (P) (R2)
a4 2
(A) (B)
5 1 3(R1) (P) (R2)
b
a
4 2(A) (B)
5 1 3(R1) (P) (R2)
b
a
4 2(A) (B)
5 1 3(R1) (P) (R2)
b
a
4 2(A) (B)
5 1 3(R1) (P) (R2)
b
5(R
1)3(
R2)
1(P)(P)1
a( A
) 4( B
) 2
( A) 4
( B) 2
ab
80
How to order
Flow characteristics
* 1: Effective cross-sectional area S and sonic conductance C are converted as S ≒ 5.0 × C.* 2: The values for 2-position and ABR connection are the values when the exhaust check valve is part of
the component.
Solenoid positionP→A/B A/B→R1/R2
C [dm3/(s∙bar)] b C [dm3/(s∙bar)] b2-position 2.3 0.29 1.8 0.24
3-positionAll ports closed 2.1 0.27 2.3 0.27ABR connection 2.1 0.34 1.7 0.2PAB connection 2.2 0.34 2.4 0.29
Note on model No. selection* 1: The fitting that can be mounted on the R1 port is
GWS*-8-S.* 2: The exhaust check valve is provided as standard.
3-position all ports closed and PAB connection are not provided with the exhaust check valve.
Refer to page 104 for details on the exhaust check valve.
* 3: If the port size, electrical connection, option, or voltage is changed for solenoid valves 1 and 2 , the product is processed as a customized order.
* 4: The joiner set (joiner, bolt, O-ring) and a gasket come with the product.
* 5: Refer to dimensions for positions of solenoid valves 1 and 2 .
* 6: When masking plates are used for all solenoid valves, electrical connections and rated voltage options are blank.
Code DescriptionSolenoid valve 1 solenoid position
0 No solenoid valve; Masking plate1 2-position single; with exhaust check valve2 2-position double; with exhaust check valve3 3-position all ports closed4 3-position ABR connection; with exhaust check valve5 3-position PAB connection
Solenoid valve 2 solenoid position0 No solenoid valve; Masking plate1 2-position single; with exhaust check valve2 2-position double; with exhaust check valve3 3-position all ports closed4 3-position ABR connection; with exhaust check valve5 3-position PAB connection
Port size (OUT)C4 φ 4 push-in fittingC6 φ 6 push-in fitting
CL6 φ 6 push-in fitting L-type (facing rear)C8 φ 8 push-in fitting
Electrical connectionsB DIN terminal box (Pg7) with surge suppressor and indicator lamp
E20 E connector lead wire (500 mm) with surge suppressor and indicator lamp
OptionBlank None
S Two silencers (SLW-8S) attached
Rated voltage1 100 VAC (with rectifier circuit)3 24 VDC
B
C Solenoid valve 2 solenoid position * 2, 5 and 6
C
D
CXU30-4G2R- 3 3
B Solenoid valve 1 solenoid position * 2, 5 and 6
A Model No.
E20 3
D Port size (OUT)
E Electrical connections
F Option
G Rated voltage
E
F
G
CXU30-4G2R SeriesFlow characteristics/how to order
S
Refer to page 85 for the solenoid valve model No. list.
C6
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Internal structure and parts list 2-position singleE connector
No. Parts name Material1 E connector socket assembly -
2 Coil assembly -
3 Pilot exhaust check valve Hydrogenated nitrile rubber
4 Piston D assembly -
5 Manual operating device Resin
6 Piston room Resin
7 Manual protection cover Resin
8 Spool assembly -
9 Plate Resin
10 Body Aluminum alloy die-casting
11 Piston S assembly -
12 Cap Resin
13 Module sub-base Aluminum alloy die-casting
14 Fitting adaptor Resin
15 Cartridge push-in fitting -
16 DIN terminal box assembly -
2-position doubleE connector
3-positionE connector
DIN terminal box B
CXU30-4G2R Series
11 12
13
14
15
10987654321
11
13
14
15
10987654321
11
13
14
15
109876543212 16
82
83
Dimensions
CXU30-4G2R- E connector
Cartridge fitting: Straight
01
DIN terminal box (B) Cartridge fitting: Straight
φ 6 push-in fitting L-type (facing rear)
* The DIN terminal box assembly will be shipped facing inwards.
CXU30-4G2R SeriesDimensions
* Values in ( ) apply for 100 VAC.
MA
X10
110.
3
1328
47.5
23.5
74.7
109
Push-in fitting φ 4, φ 6 and φ 8 (selection)
Push-in fitting φ 4, φ 6 and φ 8 (selection)
2 × 2 (B) port
2 × 4 (A) port
3 (R2) port
14.6
Rc1/4
77.5 (upward connector)
41 25
525249
Push-
in fittin
g com
mon
to φ 4
, φ 6
and φ
8
27.5
27.5
73 (lateral connector)
45
24
166
34
56
66
(pitch)16
5 (R1) portRc1/4
24
52 (m
askin
g plat
e)
Lead wire length : 500 mm
3000 Series module only
Silencer (attached): SLW-8S
2 × 1 (P) port
(AWG#26, O.D. φ 1.35)
Solenoid valveSolenoid valve
103 (
106.5
): Si
ngle
(later
al co
nnec
tor)
67.5
(man
ual o
pera
tion
posit
ion)
98 (1
01.5)
: Sing
le (u
pwar
d con
necto
r)
(pitc
h)
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84
CXU30-4G2R Series
Dimensions
CXU30-4G2R- E connector
Cartridge fitting: Straight
23 4 5
DIN terminal box (B) Cartridge fitting: Straight
φ 6 push-in fitting L-type (facing rear)
* The DIN terminal box assembly will be shipped facing inwards.
* Values in ( ) apply for 100 VAC.
MA
X10
152.
7: D
ouble
164
.5: 3
-pos
ition
(DIN
term
inal b
ox o
uter
dire
ction
)
149.4
: Dou
ble 16
1.2: 3
posit
ion (D
IN te
rmina
l box
inne
r dire
ction
)
1328
47.5
23.5
109
Push-in fitting φ 4, φ 6 and φ 8 (selection)
Push-in fitting φ 4, φ 6 and φ 8 (selection)
2 × 2 (B) port
2 × 4 (A) port
3 (R2) port
14.6
Rc1/4
525249
Push-
in fittin
g com
mon
to φ 4,
φ 6 an
d φ 8
27.5
27.5
73 (lateral connector)
45
24 166
56
66
(pitch)16 41 25
5 (R1) portRc1/4
24
Lead wire length : 500 mm
3000 Series module only2 × 1 (P) port
(AWG#26, O.D. φ 1.35)
Solenoid valveSolenoid valve
137 (
144):
Dou
ble 14
9 (15
6): 3-
posit
ion (la
teral
conn
ector
)
66.9: D
ouble 7
8.7: 3-
position
(manu
al oper
ation p
osition
)
128 (
135):
Doub
le 140
(147
): 3-po
sition
(upw
ard co
nnect
or)
(pitc
h)
77.5 (upward connector)
Silencer (attached): SLW-8S
84
85
Solenoid valve model No. table
CXU30-4G2R SeriesSolenoid valve model No. table
OptionSolenoid valve model No.Solenoid valve
switching classification Electrical connections Rated voltage
0 4G2R-MP
1B
1 4GB219R-00-BH-13 4GB219R-00-BH-3
E201 4GB219R-00-E20H-13 4GB219R-00-E20H-3
2B
1 4GB229R-00-BH-13 4GB229R-00-BH-3
E201 4GB229R-00-E20H-13 4GB229R-00-E20H-3
3B
1 4GB239R-00-B-13 4GB239R-00-B-3
E201 4GB239R-00-E20-13 4GB239R-00-E20-3
4B
1 4GB249R-00-BH-13 4GB249R-00-BH-3
E201 4GB249R-00-E20H-13 4GB249R-00-E20H-3
5B
1 4GB259R-00-B-13 4GB259R-00-B-3
E201 4GB259R-00-E20-13 4GB259R-00-E20-3
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Module check valve
CXU10-CHV SeriesCompletely blocks reverse flow of fluid such as compressed airCapable of modular connection with FRL 1000 SeriesIntermediate extraction of air with branching port
00CXU10-CHVHow to order
Note on model No. selection* 1: The joiner set (joiner, bolt, O-ring) and a gasket
come with the product.* 2: The piping adaptor, the joiner set (joiner, bolt,
O-ring) and two gaskets come with the product.* 3: The masking adaptor, the joiner set (joiner, bolt,
O-ring) and an O-ring come with the product.
B Option
Code DescriptionPort sizeBlank No piping adaptor * 1
6 Piping adaptor (Rc1/8") assembled * 28 Piping adaptor (Rc1/4") assembled * 210 Piping adaptor (Rc3/8") assembled * 2MA Masking adaptor attached * 3
OptionBlank No option
A Fluoro rubber specifications
B
Description DetailsWorking fluid Compressed airMax. working pressure MPa 1.0Min. working pressure MPa 0.03Proof pressure MPa 1.5Port size NoneAmbient/fluid temperature °C 5 to 60Weight kg 0.08Effective cross-sectional area
(IN → branching port) mm2 28
(IN → OUT) mm2 28
Specifications
A
How to use
JIS code
A
6
A Port size
Screw free open
IN sideGasket
86
CXU10-CHV SeriesInternal structure/dimensions
Internal structure and parts list
Dimensions
No. Parts name Material1 Body Polyamide
2 Valving element Nitrile rubber (fluoro rubber)
3 Valve guide Polyacetal
4 Coil spring Stainless steel
5 Cover Aluminum alloy
6 Stopper pin Stainless steel
7 O-ring Nitrile rubber (fluoro rubber)
CAUTION Check the JIS code on the body before connecting the piping.
* Materials in ( ) are for the option "A" (fluoro rubber).
Free flowShutoff
Safety precautions
40
43 48.5
28
56
2 × φ 5.4
Mas
king
ada
ptor
64.5
Pip
ing
adap
tor R
c1/8
, Rc1
/4, R
c3/8
com
mon
6.2
23
Masking adaptor (attached)Piping adaptor (attached)Port sizeRc1/8 (6)Rc1/4 (8)Rc3/8 (10)
Branching ports1 2 3 6
5
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15
4-way distributor
CXU10-D4/CXU30-D4 SeriesModule fitting section branching to 4 directions.Fitting can be mounted and removed from one direction.Pressure gauge mounting port provided
SpecificationsDescription CXU10-D4 CXU30-D4
Working fluid Compressed airMax. working pressure MPa 1.0Proof pressure MPa 1.5Branching fitting quantity 4Port size None Rc3/8, Rc1/2Ambient/fluid temperature °C 5 to 60
Weight kg 0.1 0.3
How to use
How to order
Code DescriptionOptionBlank No pressure gauge port (blanking plug attached)
T6 Pressure gauge port Rc1/8T8 Pressure gauge port Rc1/4
G401 With pressure gauge (G401)R1 Pressure switch with display PPD mounted
AA Option
CXU30-D4How to order
Note on model No. selection* 1: CXU30-D4 can be connected to 2000 Series, 3000
Series and 4000 Series.* 2: There are four connection sections. The joiner sets
and gaskets should be purchased and assembled accordingly.
* 3: The joiner set (joiner, bolt, O-ring) and a gasket come with the product.
A Option
CXU10-D4 00
Code DescriptionOptionBlank No pressure gauge port (blanking plug attached)
T6 Pressure gauge port Rc1/8T8 Pressure gauge port Rc1/4
G401 With pressure gauge (G401)R1 Pressure switch with display PPD mounted
A
Screw free open
IN sideGasket
T6
T6
JIS code
JIS codeRc3/8
Rc3/8
Rc1/2Rc1/2
88
Internal structure and parts list CXU10-D4 CXU30-D4
Dimensions CXU10-D4 CXU30-D4
No. Parts nameMaterial
CXU10-D4 CXU30-D41 Body Polyamide resin Aluminum alloy die-casting
2 Blank plug assembly PBT resin, nitrile rubber, steel
3 Gauge plug assembly Polyamide resin, nitrile rubber, steel
Pressure gauge (G401) PBT resin, nitrile rubber, polyacetal resin, polycarbonate resin brass, steel
Option XT6 25.5
T8 25.5
G401 25.5
R1 40
Optional dimensions tableOption X
T6 30.5
T8 30.5
G401 30.5
R1 45
Optional dimensions table
CXU10-D4/CXU30-D4 SeriesInternal structure/dimensions
3
1
2
3
1
2
56
67
50
XRc3/8
Rc3/8
Rc1/2Rc1/2
X
50
56 40
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Turn adaptor
CXU10-TA/CXU30-TA SeriesRotates module fitting section by 90 degrees.Direction of module components can be changed
SpecificationsDescription CXU10-TA CXU30-TA
Working fluid Compressed airMax. working pressure MPa 1.0Proof pressure MPa 1.5Port size NoneAmbient/fluid temperature °C 5 to 60Weight kg 0.03 0.12
How to use
CXU10How to order
Code DescriptionModel No.
CXU10 1000 SeriesCXU30 3000 Series
AA Model No.
00TA
Internal structure and parts list/dimensions CXU10-TA CXU30-TA
No. Parts nameMaterial
CXU10-TA CXU30-TA1 Body Polyamide resin Aluminum alloy die-casting
Note on model No. selection* 1: CXU30-TA can be connected to 2000 Series, 3000
Series and 4000 Series.* 2: The joiner set (joiner, bolt, O-ring) and a gasket
come with the product.
Screw free open
IN sideGasket
AA 3636
10
Top
SideFront
Cross section A-A
AA
22.5
4545
Cross section A-A
SideFront
Top
90
XXXXX Series○○○○○○
SpecificationsDescription CXU10-MA
Working fluid Compressed airMax. working pressure MPa 1.0Proof pressure MPa 1.5Port size NoneAmbient/fluid temperature °C 5 to 60Weight kg 0.02
How to use
Masking adaptor
CXU10-MA SeriesUsed for masking the fitting section of 1000 Series
How to order
Code DescriptionOptionBlank Joiner
B T bracket (B110-W)BH T bracket (B110-H-W)
AA Option
CXU10-MA B
Internal structure and parts list/dimensions CXU10-MAOption: Blank Option: B, BH
Option A B CB 40 60 -
BH 45 65 Identification "H"
Optional dimensions table
Note on model No. selection* 1: The product comes with an O-ring.* 2: Hexagon nuts for securing the T bracket are
included with the T bracket.
00
10
36
5.5
3545
C
A B5.5
16
7.57.5
D
5.5
10
Bracket section details Cross section DD
11
D
40 (after assembled)
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Module conversion adaptor
CXU13-CA/CXU48-CA SeriesCapable of connecting 1000 Series with 2000/3000/4000 Series and2000/3000/4000 Series with6000/8000 Series
SpecificationsDescription CXU13-CA CXU48-CA
Working fluid Compressed airMax. working pressure MPa 1.0Proof pressure MPa 1.5Port size NoneAmbient/fluid temperature °C 5 to 60Weight kg 0.04 0.13
How to use
* 1: CXU13-CA can be connected to 2000 Series, 3000 Series and 4000 Series. The product comes with C1000-J100 and C4000-J400 joiner sets (joiner, bolt, O-ring) and a gasket for each set.* 2: CXU48-CA can be connected to 2000/3000/4000 Series and 6000/8000 Series. The product comes with C4000-J400-W and C8000-J800-W joiner sets (joiner, bolt, O-ring) and a gasket for each set.
Internal structure and parts list/dimensions CXU13-CA CXU48-CA
No. Parts name Material1 Body Aluminum alloy die-casting
Screw free open
IN sideGasket
CXU13How to order
Code DescriptionModel No.
CXU13 For 1000 - 3000 SeriesCXU48 For 4000 - 8000 Series
AA Model No.
00CA
A B BA
1625
45 66
45 74
Cross section A-A Cross section B-B
Side SideFront Front
Top Top
92
93
XXXXX Series○○○○○○
Bracket/joiner
B-W/J-W SeriesO-ring, gasket and pipe plug
ORING/GASKET/CXU-PP Series
Dimensions and applicationsT bracket set
Pipe plug
O-ring and gasket
Model No.: B110-W/B110-H-W/B310-W/B410-W/B810-W
* By using B110-H-W, the 1000 Series can be adjusted to the same height as the 3000 Series.
Examples
Model No.: C1000-J100-W C4000-J400-W C8000-J800-W
Examples
Joiner set
Model No. Compatible series A B C D E F G H I J KB110-W 1000 Series 45 35 10 100 5.5 7.5 16 25 7.5 JAS0-2013 40B110-H-W 1000 Series 45 35 10 100 5.5 7.5 16 30 7.5 JAS0-2013 45
B310-W2000 Series
60 45 10 125 7 14 22 27 7 JISB2401-P21 453000 Series
B410-W 4000 Series 60 45 10 125 7 14 22 37 7 JISB2401-P21 55
B810-W6000 Series
70 50 15 150 9 14 27 37 8 AS568-127 658000 Series
Model No. Compatible series A B C D EC1000-J100-W 1000 Series 10 36 26 M3.5 JAS0-2013
C4000-J400-W2000 Series
21 44 32 M5JISB2401-P21
3000 Series4000 Series
C8000-J800-W6000 Series
26 65 50 M6 AS568-1278000 Series
Model No. Thread standardsCXU-PP-6 R1/8CXU-PP-8 R1/4CXU-PP-10 R3/8CXU-PP-15 R1/2
Material: Steel
Model No. Compatible series StandardsC1000-ORING
1000 SeriesJASO-2013
C1000-GASKET For CKD
C4000-ORING 2000 Series3000 Series4000 Series
JIS B2401-P21
C4000-GASKET For CKD
C8000-ORING6000 Series8000 Series
AS568-127
C8000-GASKET For CKD
Material: NBR
The sales unit is 5 pieces/set.
* A set contains five pipe plugs.
A
B
C
D
E
O-ring
Gasket
C
J
I
B
E
D
FHK G
A
Center of port size
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Safety PrecautionsAlways read this section before use
When designing and manufacturing a device using CKD products, the manufacturer is obligated to check that device safety mechanism, pneumatic control circuit, or water control circuit and the system operated by electrical control that controls the devices are secured.It is important to select, use, handle and maintain the product appropriately to ensure that the CKD product is used safely.Observe warnings and precautions to ensure device safety. Check that device safety is ensured and a safe device is manufactured.
1 This product is designed and manufactured as a general industrial machine part.It must be handled by an operator having sufficient knowledge and experience in handling it.
2 Use this product in accordance with specifications.This product must be used within its stated specifications. You should never modify or machine them.This product is intended for use as a device or part for general-purpose industrial machinery. It is not intended for use outdoors (except for the outdoor) or for use under the following conditions or environment.(Consult CKD before adoption of product. If you consent to the product specifications and to the limitations of its usage, it may be used at your discretion. However, safeguards should be put into place that will circumvent any dangers in the event of failure or accident.)
Use for special applications including nuclear energy, railways, aircrafts, marine vessels, vehicles, medicinal devices, devices or applications coming into contact with beverages or food, amusement devices, emergency cutoff circuits, press machines, brake circuits, safety devices or applications. Use for applications where life or assets could be significantly affected and special safety measures are required.
3 Observe body standards and regulations, etc., related to the safety of the device design and control, etc.ISO4414, JIS B 8370 (General rules for pneumatic systems)JFPS2008 (Principles for pneumatic cylinder selection and use)Including High Pressure Gas Safety Act, Industrial Safety and Health Act, other safety rules, body standards and regulations, etc.
4 Do not handle, pipe, or remove devices before confirming safety. Inspect and service the machine and devices after confirming safety of the entire system related to this product. Note that there may be hot or charged sections even after operation is stopped. When inspecting or servicing the device, turn off the energy source (air supply or water supply) and turn off power to the facility. Release any compressed air from the system and pay enough attention to possible water leakage and leakage of electricity. When starting or restarting the machinery and equipment using pneumatic components, make sure that the system safety, such as preventative measures against things flying out, etc., is secured.
5 Observe warnings and cautions on the pages below to prevent accidents.
WARNING
The precautions are ranked as "DANGER", "WARNING" and "CAUTION" in this section.
DANGER: When a dangerous situation may occur if handling is mistaken, leading to fatal or serious injuries and when there is a high degree of emergency to a warning.
WARNING: When a dangerous situation may occur if handling is mistaken, leading to fatal or serious injuries.
CAUTION: When a dangerous situation may occur if handling is mistaken, leading to minor injuries or physical damage.
Note that some items described as "CAUTION" may lead to serious results depending on the situation.Every item provides important information and must be observed.
Limited warranty and disclaimer
1 Term of warrantyThis warranty shall be valid for one year after delivery to the customer's designated site.
2 Scope of warrantyIf any faults, found to be the responsibility of CKD, occur during the above warranty term, the product shall be replaced, the required replacement parts provided free of charge, or shall be repaired at the CKD factory free of charge.Note that the following faults are excluded from the warranty scope:(1) Failure due to use exceeding the conditions and environments set forth in the catalog or these specifications.(2) Failure resulting from factors other than this product.(3) Faults caused by improper use of the product.(4) Faults resulting from modifications or repairs made without CKD consent.(5) Faults caused by matters that could not be predicted with the technologies applied when the product was delivered.(6) Faults resulting from natural disasters or accidents for which CKD is not liable.This warranty covers only the actual delivered product and does not cover any damage resulting from losses induced by faults in the delivered product.
3 Compatibility confirmationThe customer is responsible for confirming the compatibility of CKD products with the customer's systems, machines and equipment.
94
Safety Precautions for
Fluid Control Components: Warnings and precautionsRefer to the "General Purpose Valves (No.CB-03SA-1)" for precautions on general fluid control components. Always read this section before use.
Design & selection
Direct acting 2-port solenoid valve CXU10-FAB3/CXU30-FAB4U and pilot-kick 2-port solenoid valve CXU30-ADK
1. Safety design
This product cannot be used as an emergency shut-off valve.
The valves listed in this catalog are not designed as valves to ensure safety such as emergency shutoff valves. When using in such a system, always take separate measures that will ensure safety.
Be sure to implement safety measures to prevent people from getting harmed or the facility from getting damaged in case of failure.
WARNING
Current leakage from other fluid control components
When using a PLC having a CR circuit to absorb the surge voltage generated from a switching element, the leaked current may adversely affect the operation of the solenoid valve. Keep leaked current to less than the value given in the safety precautions for each product in this catalog or the value given for each product.
CAUTION
2. Working fluid
Quality of fluid Foreign matter such as rust or dirt in the fluid causes
operation faults or leaks and lowers product performance. Provide measures to remove foreign matter.
Fluid temperature Use the product within the fluid temperature range.
WARNING
3. Working environment
Only explosion-proof solenoid valves and air operated valves can be used in an explosive atmosphere.
Explosion-proof solenoid valves are not available for air units. Select them from General Purpose Valves (No.CB-03SA-1).
When using with AC voltage, a recurring noise may occur depending on working conditions.
If a humming noise is a problem for the working environment, select DC voltage.
WARNING
4. Securing of space
Securing of maintenance space Secure sufficient space for maintenance and inspection.
CAUTION
5. Current leakage
Current leakage from other fluid control components When operating the solenoid valve with a programmable
controller, etc., check that the leaked current output from the programmable controller is within the following specifications.
VoltageModel No.
100 VAC 200 VAC 12 VDC 24 VDC
CXU10-FAB3CXU30-FAB4U
6 mA or less
3 mA or less
1 mA or less
2 mA or less
CXU30-ADK 6 mA or less
3 mA or less
2 mA or less
1 mA or less
Do not use this product in a corrosive gas atmosphere or an atmosphere that could affect the component materials.
Do not use the products near a heat generating source or at a location where they may be exposed to radiant heat.
Use the products within the specified ambient temperature range.
When you use the products in a cold climate, take necessary measures to prevent freezing. When wrapping insulation around the solenoid valve, etc., do not wrap around the coil section.
Take appropriate safeguards according to the degree of protection listed in the catalog specifications.
Take appropriate safeguards when using this product in places where oil or welding spatter, etc., could come into contact with it.
CR circuit
Triac C
R
Solenoid valve
Programmable controller side
Leaked current
Caution
95
Installation & adjustment
1. Installation
Make sure to read the instruction manual thoroughly before installing this product.
Do not apply external force to the coil during installation.
After installation, check for leaks from pipes, for proper wire connections and that the product is installed correctly.
CAUTION
CXU Series
2. Piping
If the pipe vibrates when the solenoid valve is opened and closed, securely fix the piping.
The solenoid valve may chatter depending on the circuit. Contact CKD if chattering occurs.
If the piping cross-section area on the fluid inlet is reduced, the operation may become unstable due to a differential pressure fault during valve operation. The piping on the fluid inlet must have a size that matches the valve port size and must have no restricted sections. (CXU30-ADK)
CAUTION
3. Wiring
Use the products within the allowable voltage range. Use outside of the allowable voltage range may lead to malfunction or coil damage.
Provide a circuit breaker, such as a fuse, on the control circuit to protect electrical equipment.
If the electric circuit system is vulnerable to solenoid surge, use a solenoid with a surge suppressor (optional), or insert a surge absorber, etc., in parallel to the solenoid.
As a guide, use a wire with a nominal cross sectional area of 0.5 mm2 or greater. Make sure that excessive force is not applied to the lead wires.
Use of a switching circuit which does not generate contact chattering will increase the durability of the solenoid valves and motor driven valves.
CAUTION
During use & maintenance
1. Maintenance & inspection
Do not touch coils or actuators with hands or body while the power is ON or immediately after it is turned OFF.
The solenoid valve coil and actuator will heat up when energized. Depending on the product, directly touching them may cause burns.
Do not touch the electrical wiring connections (bare, live parts) with hands or body when they are energized. This may cause electric shock.
Touching electrical wiring connections while power is on may lead to electrical shock.
Use this product under the max. working pressure and max. operating pressure differential.
To ensure optimum use, inspect the product every six months. This frequency varies with the frequency of use.
WARNING Do not use valves as footing or place any heavy objects on top of them.
If you use the products under a continuously energized state or infrequency, contact CKD.
If the product has not been in use for over one month, perform a test run before starting the actual operation.
Read the instruction manual thoroughly before starting maintenance to ensure correct operation.
Always turn the power OFF and release any fluids or pressure before starting maintenance.
Check for clogging of the filter.
CAUTION
96
CXU SeriesIndividual precautions
During use & maintenance
2. Assembling & disassembling
When cleaning the product, use a low polluting cleaning agent such as a neutral detergent. (Rubber parts should be replaced as they may swell.)
Contact CKD with questions about repair parts, etc. The coil assembly set screws should be tightened to the following tightening torque during reassembly.
CAUTION
Model No. Coil assembly set screwCXU10-FAB3
1.1 to 1.8 NmCXU30-FAB4UCXU30-ADK
3. How to connect the terminal box DIN terminal box with lamp (Pg11)(1) Use the following cabtyre cable.
• Cable O.D.: φ 6 to φ 10• Nominal sectional area: 0.5 to 1.5 mm2
(2) Put the crimp terminal for copper wire on the cabtyre cable's lead wire and crimp the terminal. The terminal box terminal screw size is M3.
(3) Tighten the screws to the following tightening torque.• Set screw tightening torque: 0.5 N∙m• Terminal screw tightening torque: 0.5 N∙m
4. Leakage Sudden leakage
When the pump starts, if pressure is suddenly applied to a closed pilot operated 2-port solenoid valve, it may open for an instant causing fluid to leak. Exercise caution.
(CXU30-ADK)
* The orientation of the cable lead out port can be changed by removing the terminal block from the case, rotating it by 90° and then replacing the block into the case.
Screws
CaseGasket
Washer
Cap
Gasket
Terminal block
Grounding terminal
Voltage terminal (Note) Polarity independent
Cabtyre cordJIS C3306
Outer diameter φ 6 to 10
Attach case and tighten with set screws
Coil assembly
Uncoated crimp terminal for copper wire
Ground cable
Insert gasket and terminal block into coil terminal
Terminal crimping
Strip lead wire sheathing
Wire with steps to .1 7
6
2
7
3
1
5
4
Note: Rotatable by 90 degrees
Fix crimp terminal onto terminal block
Insert cap, washer, gasket and caseTighten cable with cap
Conductor wire 0.75-1.5 mm2
Caution
97
Safety Precautions for
Always read this section before use.Also read the safety precautions in "General Purpose Valves (catalog No. CB-03-1SA)."
Fluid Control Components: Warnings and precautions
Pilot operated 2-port solenoid valve for compressed air CXU10-EXA Series
Design & selection
1. Checking the specifications
Use this product in accordance with the specifications range. Use with pressure or temperature exceeding the specifications range may result in damage or operation faults. (Refer to the specifications.)
Contact CKD when you want to use fluids other than compressed air.
Working fluid Active gases cannot be used. Contact CKD when
these applications are required. If the product is used under conditions where the pressure difference between the primary side and secondary side while the valve is open is below 0.01 MPa, the diaphragm may vibrate, resulting in a short service life. If you use the product under the conditions where there is a possibility that the differential pressure or flow rate may decrease as described below, it is recommended that the pilot air external release type should be used. Contact CKD for details.
When a throttling section exists in the primary or secondary side of the solenoid valve
When multiple solenoid valves connected in parallel are opened simultaneously (The drop in solenoid valve source pressure causes the pressure difference between the primary side and the secondary side to diminish.)
WARNING
Using 100 VAC 2.0 mA or lessUsing 24 VDC 1.8 mA or less
Observe the following precautions when you use nylon tubes or urethane tubes for piping.
Use flame resistant tubes where spatter could occur. When using the standard push-in fitting on the spiral tube, fix the base of the tube with a hose band. Rotation may occur, causing a reduction in holding force.
2. Safety design
Be sure to implement safety measures to prevent people from getting harmed or the facility from becoming damaged in case of failure.
WARNING
CAUTION
3. Working environment Use clean air.
Do not use compressed air which contains chemicals, synthetic oil with organic solvent, salt, or corrosive gas, as these materials may cause damage and/or malfunction.
The ozone content in the compressed air should be 0.1 ppm or less. A higher ozone content may cause malfunction and leakage.
Protection property (IPX5) of DIN terminal box connection type IPX5 is a rating of ingress protection based on IEC60529 (IEC529:1989-11) standards. Avoid use in conditions where water or cutting oil directly contacts the valve.
Explanation of IPX5 protection rating symbol and testing method Degree of protection
Note: IPX5 is based on the following testing method.
IEC (International Electrotechnical Commission) standards (IEC60529 [IEC529: 1989-11])IP –
Degree of protection (International Protection)
No. for the 2nd characteristic (degree of protection against water infiltration)Grade Degree of protection Overview of test method (fresh water is used)
5
Protection against water jets
No harmful effects occur even when water is sprayed with nozzles from all directions.
In the following testing device, water is sprayed at the exterior of the test piece at a rate of 1 m2 per minute from every direction for a total of three minutes or longer.
No. for the first characteristic (degree of protection against foreign solids).
Check for current leakage from other fluid control components to prevent malfunctions.
If you use a programmable controller, current leakage may affect the solenoid valve and cause malfunction.
Note that the values that are affected by leakage current depend on the solenoid valve.
2.5 to 3 m 12.5 L/min
Water spray nozzle bore size: φ 6.3 mm
Programmable controller
98
4. Durability
If you use the products under a continuously energized state, it may cause a deterioration in performance. Contact CKD if this is the case.
WARNING
Voltage specification Inverse voltage value when power turned OFF24 VDC Approx. 47 V
5. Pneumatic pressure source
CAUTION
Do not supply with anything other than compressed air. Use clean compressed air that does not contain corrosive gases.
Use dry compressed air that does not cause condensation inside the piping.
Moisture will occur if the temperature drops in the pneumatic piping or pneumatic components.
Operation faults could occur if moisture enters the air flow path in pneumatic components and temporarily blocks passage.
Moisture could cause rust, making the pneumatic device fail.
Use compressed air that does not contain oxidized oil, tar, carbon, etc., from the air compressor.
If oxidized oil, tar, or carbon enter the air compressor and solidify, resistance at the sliding section will increase and could lead to operation faults.
Use compressed air that does not contain solid foreign matter.
Any foreign particles in the compressed air may enter the pneumatic system causing wear, locking, or internal leakage of the sliding parts.
6. Surge suppressor
The surge suppressor enclosed with the solenoid valve is used to protect the output contact for that solenoid valve drive. There is no protection for the other peripheral devices and devices could be damaged or malfunction by the surge. It absorbs a surge voltage generated by other devices causing itself to be burned out. Care must be taken for the points below.
CAUTION
If the output unit is an NPN type, a surge voltage equaling the voltage shown in the table above plus the power supply voltage may be applied to the output transistor. To reduce this risk, use a contact protection circuit adjacent to the output transistor.
If another device or solenoid valve is connected in parallel to the solenoid valve, the inverse voltage surge generated when the valve is OFF would apply to those devices. Even in the case of a solenoid valve with 24 VDC surge suppressor, a surge voltage may reach tens of volts for some models. This inverse voltage may cause damage to or malfunction in the other parallel-connected components. Avoid parallel connection of devices susceptible to reversing polarity voltages, e.g., LED indicators. When driving several solenoid valves in parallel, the surge from other solenoid valves could enter the surge suppressor of one solenoid valve with a surge suppressor. Depending on the current value, that surge suppressor could burn. When driving several solenoid valves with surge suppressors in parallel, surge current could concentrate at the surge suppressor with the lowest limit voltage and cause similar burning. Even if the solenoid valve is the same, the surge suppressor's limit voltage can be inconsistent and in the worst case, could result in burning. Avoid the arrangement of driving multiple solenoid valves in parallel.
The surge suppressor functions to limit a solenoid valve surge voltage, which can reach several hundred V, to a low voltage level that the output contact can withstand. Depending on the output circuit used, this may be insufficient and could result in damage or malfunction. Check whether the surge suppressor can be used within the surge voltage limit of the solenoid valve in use, the output device's withstand pressure and circuit structure and by the degree of return delay time. If necessary, provide other surge countermeasures. CKD's solenoid valve with surge suppressor can suppress inverse voltage surge which occurs when the valve is turned off to the level shown in the table below.
The surge suppressor incorporated in the solenoid valve will often be short-circuited if it is damaged by an excessive voltage or current from the other solenoid valves. If the surge suppressor fails, If a large current flows during output, the output circuit or solenoid valve could be damaged or ignited. Do not continue energizing it if a solenoid valve equipped with a surge suppressor becomes faulty. Provide an overcurrent protection circuit on the power or drive circuit or use a power supply with overcurrent protection so that a large current does not flow continuously.
Install a pneumatic filter just before using the pneumatic component in the circuit.
CXU SeriesIndividual precautions
[Example of output transistor protective circuit installation 1]
[Example of output transistor protective circuit installation 2]
Programmable controller side Solenoid valve side
Programmable controller side Solenoid valve side
Example of malfunction
Inverse voltageMalfunction
OFFOFF ON ONONON
ON-OFF ON-OFF
Countermeasure diode
Countermeasure example 2
Solen
oid
valve
Solen
oid
valve
Solen
oid
valveSo
lenoid
va
lve
Solen
oid
valve
Solen
oid
valve
Air filter(5 μm or
less)
Air filter(5 μm or
less)Dryer
Caution
99
CXU Series
7.100 VAC specifications
The models with 100 VAC specifications have a built-in full-wave rectifier circuit.
CAUTION
Installation & adjustment
1. Installation
Do not clean the products with water or solvent. Do not paint them.
Some plastic parts may be damaged. Make sure that the fitting and tube are not twisted or pulled and that moment load is not applied.
Make sure that the tube does not get worn or damaged.
Tubing could be crushed, broken, or dislocated.
WARNING
2. Pre-operation inspection
When supplying compressed air after connecting pipes, do not suddenly apply high pressure.
The pipe connections could be damaged or the pipes can jump about leading to accidents.
Before supplying compressed air after connecting the pipes, check that there are no air leaks at any pipe connections.
Check for air leaks by applying leak detection liquid on the piping connections.
CAUTION
3. Piping
Connect piping so that connections are not dislocated by system movement, vibration, or tension.
For push-in fittings, cut the tube at right angles to the special tool.
Confirm that the tube has been inserted properly and make sure that there is no tension during use. The tube could be dislocated or damaged if there is any tension.
Make sure that the fitting and tubes are not twisted or pulled and that moment load is not applied.
Use the designated tube. Particularly in the case of super-flexible urethane tubes, use a insert sleeve.
4. Lead wire connection
Connect the lead wire in a suitable manner.
The following lead wire should be used:
CAUTION
Electrical connection code Description Conductor
sizeConductor
sectional areaOuter diameter
of insulatorOuter diameter
of coveringBlank Grommet lead wire AWG#24 0.22 equiv. 1.42 -
5. DIN terminal box
There is a risk of electric shock when you assemble or disassemble the terminal box if it is energized. Turn off power before you start working on it.
WARNING
Disassembly Loosen the screw (1) and pull the cover (2) in the direction of the screw (1) to remove the connector from the coil assembly (12).
Take out the screw (1) from the cover (2). Find the notch (9) (next to the GDSN mark) at the bottom of the terminal block (3). Insert a small flathead screwdriver into the gap between the housing (2) and the terminal block (3) and pry it to remove the terminal block (3) from the cover (2) (Refer to Fig. 1). Remove the terminal block without applying excessive force. There is a risk of damage.
Remove the cable gland (4) and take out the washer (5) and the rubber seal (6).
CAUTION
Fig. 1
If you use an SSR to turn the solenoid valve on and off, a return error may occur to the solenoid valve depending on the type of SSR.Use caution when selecting SSRs. (We recommend consulting with the relay or sequencer manufacturers.)
Securely insert the tube to the tube end and make sure that the tube cannot be pulled off.
Cut the tube at a right angle with a dedicated cutter.
VDE
S
6/250
3
12
GDSN
NotchIf you apply an excessive force there is a risk of damage.
Pg7
100
Exploded view
Wiring Wiring preparation•The dimensions for the cable (7) are identical to those
of the VCTF 2(3) core (bore size: φ 3.5 to 7.0 mm) defined in JIS C3306.•The correct strip length of the cable lead wire is 10 mm.•Either twisted wires or solid wires can be used.•When you use a twisted wire, avoid connecting a
soldered wire.•When you use a crimp sleeve (10) at the end of the
twisted wire, select H0.5/6 (0.3 to 0.5 mm2) or H0.75/6 (0.75 mm2) made by Weidmüeller Japan, or an equivalent product. Crimp sleeves are not provided.
Fig. 2
During use & maintenance1. Common
Continuous energizing over a long period of time may cause the performance of the solenoid valve to deteriorate. Furthermore, use caution under the following use conditions:
When the energized time exceeds non-energized time in intermittent energizing
When one energizing session exceeds 30 minutes in intermittent energizing
Consider heat dissipation when installing the product. Contact CKD when energizing this product continuously.
Sudden leakage If sudden pressure is applied when the compressor
starts while the valve is closed, the pilot operated 2-port solenoid valve may open for an instant causing fluid to leak. Exercise caution.
Disassembly Do not disassemble this valve. If disassembled, the valve may not keep its
original performance. The coil and AC rectifier stack generate heat while the valve is energized and they remain hot immediately afterwards. Do not touch these parts with your hands and keep your body away from them.
Pressure difference Under the following conditions, make sure to set
the pressure so that the pressure difference while the valve is open does not drop below 0.01 MPa.
If a pressure difference (between the primary side and secondary side) of at least 0.01 MPa cannot be secured while the valve is open, the diaphragm may vibrate, resulting in a short service life.
CAUTION
When a throttling section exists in the secondary side When multiple solenoid valves connected in parallel (modular or manifold connection) are opened simultaneously (The drop in source pressure causes the pressure difference between the primary side and the secondary side to diminish.)
If sufficient pressure difference between the primary side and the secondary side cannot be secured when the valve is opened, or if the pressure difference is unknown, we recommend the pilot air external release type. Contact CKD for details.
Note that the secondary-side pressure is retained when the primary-side pressure drops below the secondary-side pressure while the solenoid valve is open. (When the solenoid valve is closed, fluid flows from the secondary side to the primary side.)
When you install the valve, make sure that no tension is applied to the coil lead wire.
When you transport the product, hold the body itself. (Do not carry the product by holding the lead wire or by letting the product hang by it.)
When the regulator and solenoid valve are directly coupled, they may vibrate causing resonance and chattering.
If there is a throttling section in the fluid supply piping, the operation may become unstable due to a differential pressure fault when the valve operates. The fluid supply piping should match the port size of the valve.
Depending on the conditions of your usage, the operation of the solenoid valve may become unstable after being left unattended for an extended period of time. Make sure to perform a test run before using the product for actual operations.
Avoid using the product for applications that involve the joints to be continuously rotating or swaying. The joints may become damaged.
Wiring•Pass the cable (7) through the cable gland (4), the
washer (5) and the rubber seal (6) in this order and insert it into the cover (2).•Connect the cable to terminals 1 and 2. There is no
polarity.•The recommended tightening torque is 0.2 to 0.25 N·m.
Assembly Set the wired terminal block (3) onto the cover (2).
(Push it in until it clicks.)* Terminal block can be set in any of the four different
directions (Fig.2). Insert the rubber seal (6) and the washer (5) in this order into the cable through-hole in the cover (2) and securely tighten the cable gland (4).Note: The recommended tightening torque for the
cable gland is 1.0 to 1.5 N·m.Pull the cable to check that it does not come off.
Place the gasket (8) between the bottom of the terminal block (3) and the plug of the coil assembly (12) and insert the connector. Insert the screw (1) from the top of the cover (2) and tighten it.Note: The recommended
tightening torque for screws is 0.2 to 0.25 N·m.
CXU SeriesIndividual precautions
1
2
6
54
7
10
11
39
812
Caution
101
During use & maintenance
3. Pilot air external release specifications
■ With the custom-made product, a small amount of pilot air is released outside of the product when the solenoid valve opens. Before using the product, consider the impact of the released fluid on humans and the ambient environment. You may hear a fluid release sound when the valve is operating. This is normal.
2. CXU10-EXA standard product Internal exhaust specifications: Ensuring the min. operating pressure differential
Relevant model No.: CXU10- -(port size) -0 (coil option) -(voltage code)
This pilot operated solenoid valve opens and closes based on differential pressure before and after the solenoid valve. Hence, a pressure difference (∆P = P1 - P2) of at least 0.01 MPa must be ensured for accurate operation of the valve. If such pressure difference ∆P cannot be ensured, the diaphragm may vibrate, resulting in a short service life.Pressure difference ∆P is determined by the flow rate Q that flows through the solenoid valve. The larger the flow rate Q is, the greater the pressure difference ∆P will become. The guideline for the "required flow rate" to ensure a pressure difference of at least 0.01 MPa when the valve is open is shown in the figure below.
(1) When you select a model, check the above figure to make sure that the necessary pressure difference ∆P is ensured with the required flow rate.
(2) Note that the required pressure difference and flow rate may not be secured in the following cases: ● When the flow rate is reduced before/after the solenoid valve with a throttling section, nozzle, or long piping. ● When air supply on the primary side of the solenoid valve is low (insufficient regulator capacity, a throttling section, long piping, etc.).
● When air consumption of a component sharing the air supply source (regulator, etc.) on the primary side of the solenoid valve increases constantly or temporarily.
● When the flow rate changes or decreases due to the fluctuation of the source pressure of the air supply on the primary side of the solenoid valve.
● When multiple solenoid valves are opened simultaneously.(3) When operating a manifold with multiple valves open simultaneously, be sure to select components so
that the following flow rate will be ensured. Required operation flow rate/solenoid valve × No. of valves opened simultaneously = Operation flow rate < supply flow rate.
(Example)If P1 = 0.3 MPa when 1 solenoid valve is open, the flow rate that can be ensured when the pressure difference P = 0.01 MPa is approximately 110 L/min (required operation flow rate). When 3 manifolds are open simultaneously, 110 L/min × 3 manifold stations = 330 L/min (operation flow rate) < the supply flow rate.
(4) If the required flow rate cannot be ensured, or if the flow rate cannot be confirmed, consider using the pilot air external release (custom order product) or contact CKD.
EXAGEXA
CXU Series
C6 (φ 6)
C8 (φ 8)
0
50
100
150
200
250
300
350
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
P1: solenoid valve primary side, valve open pressure (MPa)
Range where pressure difference ∆P = 0.01 MPa is not ensured
Range where pressure difference ∆P = 0.01 MPa is ensured
Flow
rate
Q (L
/min
)
102
Pneumatic components
Safety PrecautionsAlways read this section before use.Refer to "Pneumatic Valves (No.CB-023SA)" for general precautions on valves.
Design & selection
The surge suppressor enclosed within the solenoid valve is for protecting the output contact for that solenoid valve drive only. There is no protection for other peripheral devices and those devices may malfunction or be damaged by a surge. The suppressor absorbs a surge voltage generated by other devices and burns itself out protecting the output contact. The following points must be taken into consideration.
The surge suppressor functions to limit a voltage surge in the solenoid valve, which can reach several hundred volts, to a low voltage level that the output contact can withstand. Depending on the output circuit used, this may be insufficient and could result in damage or malfunction. Confirm in advance whether the surge suppressor is suitable for the withstand voltage of both the solenoid valve in use and the output device, circuit structure and the degree of return delay time. When necessary, provide other surge countermeasures. CKD's solenoid valve with surge suppressor can counter inverse voltage surge which occurs when the valve is turned off to the level shown in the table below.
If another device or solenoid valve is connected in parallel to the first solenoid valve, the inverse voltage surge generated when the valve is OFF would apply to those devices. Even in the case of a solenoid valve with 24 VDC surge suppressor, a surge voltage may reach tens of volts for some models. This inverse voltage may cause damage or malfunction to other components connected in parallel. Avoid parallel connection of devices susceptible to reversing polarity voltages, e.g., LED indicators. When driving several solenoid valves in parallel, the surge from other solenoid valves could enter the surge suppressor of one solenoid valve and cause it to burn. When driving several solenoid valves with surge suppressors in parallel, surge current could concentrate at the surge suppressor with the lowest voltage limit and cause similar burning. Even if the solenoid valve is the same, the surge suppressor's voltage limit can be inconsistent and in the worst case, could result in burning. Avoid driving multiple solenoid valves in parallel.
1. Surge suppressor
If the output unit is an NPN type, the output transistor may be subject to the voltage shown in the table plus the power supply voltage. Make sure to implement a contact protection circuit to avoid the risk.
2. 100 VAC specifications
The models with 100 VAC specifications have a built-in full-wave rectifier circuit.
If you use an SSR to turn the solenoid valve on and off, a return error may occur to the solenoid valve depending on the type of SSR.
Use caution when selecting SSRs. (We recommend consulting with the relay or sequencer manufacturers.)
Voltage specification Inverse voltage value when power turned OFF24 VDC Approx. 47 V
Pilot operated 5-port valve CXU30-4G2R Series / Residual pressure exhaust 3-port solenoid valve CXU30-VE
CAUTION
CAUTION
The surge suppressor incorporated in the solenoid valve will often be short-circuited if it is damaged by an excessive voltage or current from the other solenoid valves. Where there is a failed surge suppressor, if a large current flows when the output is ON, in the worst case senario, the output circuit or solenoid valve could be damaged or ignited. Do not continue energizing the solenoid valve if the surge suppressor becomes faulty. Provide an overcurrent protection circuit on the power or drive circuit or use a power supply with overcurrent protection so that a large current does not flow continuously.
Solenoid valve sideProgrammable controller side
Solenoid valve sideProgrammable controller side
[Output transistor protection circuit: Installation example 2]
[Output transistor protection circuit: Installation example 1]
ON ONOFF OFF
Countermeasures
Device
+
−
Diod
e with
reve
rse
curre
nt ch
arac
terist
ics
Countermeasure example
Overcurrent damage
Example of malfunction
Sole
noid
va
lve
Countermeasure example for inverse voltage
Sole
noid
va
lve
Sole
noid
va
lve
Sole
noid
va
lve
Sole
noid
va
lve
Sole
noid
va
lve
Caution
103
CXU Series
4. Pneumatic pressure source
5. How to use
CAUTION
WARNING
CAUTION
Do not supply with anything other than compressed air.
Use clean compressed air that does not contain corrosive gases.
Use dry compressed air that does not cause condensation inside the piping.
Moisture will form if the temperature drops in the pneumatic piping or pneumatic components.
Operation faults could occur if moisture enters the air flow path in pneumatic components and temporarily blocks passage.
Moisture could cause rust, making the pneumatic device fail.
Use compressed air that does not contain oxidized oil, tar, carbon, etc., from the air compressor.
If oxidized oil, tar, or carbon enter the air compressor and solidify, resistance at the sliding section will increase and could lead to operation faults.
Use compressed air that does not contain solid foreign matter.
Any foreign particles in the compressed air may enter the pneumatic system causing wear and locking of the sliding parts and resulting in internal leakage.
Install a pneumatic filter just before using the pneumatic component in the circuit.
The 3(R) port is a dedicated exhaust port. Do not apply any pressure or use in a way that causes negative pressure to form here.
Do not use the product with the supply port (P-port) throttled or released to the atmospheric pressure.
The supply pressure may drop out of the operating range resulting in malfunction.
3. Release check valve
The release check valve is a check valve. Note that if you operate the cylinder rod directly when not pressurized, the check valve opens but the cylinder rod does not move. (CXU30-4G2R)
The solenoid valve for 2-position single, 2-position double and 3-position ABR connection mounted on CXU30-4G2R is provided with the "release check valve" as standard.
If you use components that are affected by a small amount of leakage or low pressure such as low sliding cylinders, they may not work properly.
If you do not need the release check valve, contact CKD. Otherwise, choose a gasket "4G2R-GASKET" which is not equipped with a release check valve.
CAUTION
Air filter(5 μm or
less)
Air filter(5 μm or
less)Dryer
104
Installation & adjustment
1. Lead wire connection
The lead wire standards vary depending on the type of electrical connections. Connect wires in a manner suitable to the lead wire.
CAUTION
Electrical connection code Description Conductor size Conductor
sectional areaOuter diameter
of insulatorE E connector (with lead wire) AWG#26 0.13 equiv. 1.3
For electrical connections, check that tension by lead wires is not applied to the solenoid valve coil.
2. How to use the E connector
The E connector has top and side connectors to which sockets can be connected. The socket assembly comes with the product. Select the connector position according to the installation environment.
How to connect and disconnect the socket When you connect the socket, hold the lever and socket with your fingers and insert it straight into the square window on the connector body. Align the lever jaw with the groove on the connector body and lock it. When you connect it from the top, position the socket so that the lever faces the front. When you connect it from the side, position the socket so that the lever is facing upward.
When you pull it out of the socket, press down the lever to release its jaw from the groove, then pull it out straight.
CAUTION
How to connect the lead wire Strip the end of the lead wire by about 3 mm. Align the end of core wires, insert them into the contact terminal and crimp with a crimp tool. When you crimp the wire, make sure that both the sheath and core wires are held and and up to 0.5 mm of the core wire end is visible.
After crimping, position the contact terminal as shown below and insert into the square window on the socket. The connector locks when it is inserted to the end. After insertion pull it lightly to check that it is locked.
3. DIN terminal box
There is a risk of electric shock when you assemble or disassemble the terminal box if it is energized. Turn off power before you start working on it.
WARNING
Disassembly Loosen the screw (1) and pull the cover (2) in the direction of the screw (1) to remove the connector from the coil assembly (12).
Take out the screw (1) from the cover (2). Find the notch (9) (next to the GDSN mark) at the bottom of the terminal block (3). Insert a small flathead screwdriver into the gap between the housing (2) and the terminal block (3) and pry it to remove the terminal block (3) from the cover (2) (Refer to Fig. 1). Remove the terminal block without applying excessive force. There is a risk of damage.
Remove the cable gland (4) and take out the washer (5) and the rubber seal (6).
CAUTION
Fig. 1
Exploded view
Wiring Wiring preparation• The dimensions for the cable (7) are identical to those of
the VCTF 2(3) core (bore size: φ 3.5 to 7.0 mm) defined in JIS C3306.
• The correct strip length of the cable lead wire is 10 mm.• Either twisted wires or solid wires can be used.• When you use a twisted wire, avoid connecting a
soldered wire.• When using a crimp sleeve (10) at the end of the twisted
wire, select H0.5/6 (0.3 to 0.5 mm2) or H0.75/6 (0.75 mm2) made by Weidmüeller Japan, or an equivalent product. Crimp sleeves are not provided.
Wiring• Pass the cable (7) through the cable gland (4), the
washer (5) and the rubber seal (6) in this order and insert it into the cover (2).
• Connect the cable to terminals 1 and 2. There is no polarity.• The recommended tightening torque is 0.2 to 0.25 N·m.
0 to 0.5 mm
Electric wire size0.08 to 0.16 mm2
AWG26 to 28
Holding the sheathand the wires
Core wires are visible
If you apply an excessive force there is a risk of damage.
Pg7
Notch
GDSN
21
3 6/250
S
VDE
Groove
Socket
Lever
11
3 98
10
12
2
6
5
4
1
7
Caution
105
106
Installation & adjustment Assembly
Set the wired terminal block (3) onto the cover (2). (Push it in until it clicks.)* The terminal block can be set in any of the four different
directions (Fig.2). Insert the rubber seal (6) and the washer (5) in this order into the cable through-hole in the cover (2) and securely tighten the cable gland (4).
Note: The recommended tightening torque for the cable gland is 1.0-1.5 N·m.Pull the cable to check that it does not become loose.
Place the gasket (8) between the bottom of the terminal block (3) and the plug of the coil assembly (12) and insert the connector. Insert the screw (1) from the top of the cover (2) and tighten it.
Fig. 2
During use & maintenance
1. CXU30-4G2R Series
Continuous energizing over a long period of time may cause the performance of the solenoid valve to deteriorate. Furthermore, use caution under the following use conditions:• When the energized time exceeds non-energized
time in intermittent operation.• When one energizing session exceeds 30 minutes
in intermittent operation consider heat dissipation when installing the product.
The exterior of the coil may get hot when the AC voltage is used continuously energized. It may cause burns. Do not touch it when it is energized.
CAUTION
3. Manual operating device
CXU30-4G2R and CXU30-VE Series are internal pilot operated solenoid valves. If air is not supplied to the P-port, the main valve will not be switched even if the manual override is operated.
A manual protective cover is provided as standard. The manual override protective cover is closed when the valve is shipped to protect it, which cannot be seen when delivered. Open the protective cover and operate the manual override.Note that the protective cover will not close unless the manual locking device is released.
WARNING
Note: The recommended tightening torque for screws is 0.4-0.45 N·m.
How to operate manual override
Push & non-locking operation Push in the direction of the
arrow until it stops. Manual override is unlocked
when released.Push & locking operation
Push manual override and turn 90° in the direction of the arrow. Manual override is not unlocked even when released.
When conducting manual operations, make sure that there are no people near the moving cylinder and take proper measures for ensuring safety.
4. How to replace a coil
E connector coil assembly Replace the coil by removing the set screws shown below.
Loosening other screws may cause malfunction. When you install the coil assembly, check that the gasket is properly installed on it and make sure that the tightening torque is correct. Incorrect installation may result in air leakage or malfunction.
WARNING
Make sure that the fitting and tube are not twisted or pulled and that moment load is not applied.
4. Installation
CXU SeriesIndividual precautions
2. CXU30-VE Series
This valve is specifically designed to start and stop a device. Do not use this valve for repetitive operation of a cylinder or as a regular 3-way valve.
Provide heat removal measures when you use the products with continuous current application for an extended period of time.
CAUTION
Slide type
DIN terminal box
Rotation type
Manual override is used for both non-locking and locking. The lock is applied by pressing down and turning the manual override. Make sure to press and rotate this to engage the lock. If manual override is turned without being pressed down, it could be damaged or air could leak.
Opening and closing the manual protective cover Do not excessively force the manual protective cover when
opening and closing it. Excessive force may cause damage. (Less than 5 N)
OFFON PUSH ON
106
107
DIN terminal box coil assembly Replace the coil assembly by removing the set screws
shown below. Loosening other screws may cause malfunction. When you install the coil assembly, check that the gasket is properly installed on it and make sure that the tightening torque is correct. Incorrect installation may result in air leakage or malfunction.
The coil assembly of E-connector specifications and that of DIN terminal box specifications are not interchangeable.
CXU SeriesIndividual precautions
How to set the pressure The pressure display on the gradation plate is for your reference. When setting pressure, refer to the separate pressure gauge. The pressure display on the gradation plate is the value when the contact opens.
If you want to set it at the value when the contact closes, set the pressure display on the gradation plate at a value smaller than the figure from which hysteresis is subtracted. (Refer to the chart below.) If not set properly, the valve may not work correctly at the set pressure.
(Hysteresis refers to the pressure range from when the switch is turned on to the set pressure until the pressure drops and the switch turns off.)
Operation chart
Installation Do not drop or bump the product when handling it. Route the wire so that repetitive bending and tensile stresses do not apply to it. Failure to do so may lead to disconnection.
Do not use the product near a strong magnetic field or large current (large magnet or spot welding machine, etc.). This may cause malfunction.
To ensure the degree of protection equivalent to IP65 of the pressure switch, connect the M3 fitting which comes with the product and extend the tube so that water will not go inside. M3 fitting tightening torque is 0.3-0.6 N∙m. Do not plug the atmospheric pressure inlet port. Plugging it may result in malfunction. The product cannot be used outdoors.
Do not pressurize the atmospheric pressure inlet port or blow compressed air into it. Performance may drop or the product may get damaged.
Wiring Connecting the lead wire(1) Do not connect the lead wire directly to the power
supply. Connect the load in series. Failure to do so may result in burning out the lamp or melting the contact.
(2) When you use DC, connect the brown wire to the ⊕ side and the blue wire to the ⊖ side. The lamp will not come on if wires are connected in reverse.
(3) When you connect it to an AC relay or PC input, the switch lamp may not come on if the circuit is half-wave rectified. In this case, the lamp comes on if the switch lead wire polarity is reversed.
Contact capacity Do not exceed the specified load voltage and load current
range. Failure to do so may result in burning the lamp, melting the contact, or malfunction. The lamp may not come on if the current is less than the rated current.
Contact protection(1) When you use the product with a conductive load such as
a relay, provide a contact protection circuit as shown below. Failure to do so may result in melting the contact.
(2) If DC wiring exceeds 50 m or AC wiring exceeds 10 m, the wiring capacity will be reached, creating an inrush current and damaging or shortening the life of the switch.
Provide a contact protection circuit if the wiring length is exceeded.
OFFGradation plate
set pressure
Air pressure
High pressure
Hysteresis
ONAtmospheric pressure
Brown line Blue line
Applied voltage DC
+
v
−
Switch −
Load
User wiringProtection circuitGeneral rectifying diode
Recommended valuesForward current: 1 A or greaterNon-repetitive backward voltage: 200 V or greater
Hitachi V06C or equivalent
Diode
Capacitor and resistance usedBrown line Blue line
Applied voltage ACDC
−
Switch −
Load
+
V
C R
User wiringProtection circuit (spark prevention circuit)
R resistance 1-3 KΩOkaya Denki XEB1K1 or equivalent
Recommended values C capacitor 0.033-0.1 μF
Choke coil usedBrown line Blue line
Applied voltage ACDC
Switch
L
Load
V
Choke coilL = Several hundred μH to several mH
with excellent high frequency characteristics
Within 2 m
Resistance usedBrown line Blue line
Applied voltage ACDC
Switch
R
Load
V
Rush current limit resistanceR = Largest resistor allowed for the load circuit
Within 2 m
6. Pressure switch
CAUTION
5. How to use
Provide a silencer or exhaust filter to the exhaust port for safety and noise reduction.
CAUTION
Capacitor resistance
Recommended tightening torque: 0.15-0.19 N∙m
Set screw
Set screw
Coil assembly
Caution
107
108
Pneumatic components (F.R.L. unit (modular design))
Safety PrecautionsAlways read this section before use.Refer to "Pneumatic, Vacuum and Auxiliary Components (CB-024SA)" for general precautions.
F.R.L. unit (modular design)
Design & selection
1. Common
This product is designed for industrial use. Do not use the product for medical purposes or any system or circuit that concerns human life.
The air filter, lubricator plastic bowl, lubricator drip window and pressure gauge lens are all made of polycarbonates. Do not use the product in an atmosphere and/or environment where synthetic oil, organic solvents, chemicals, cutting fluids, thread locker, leak detector fluids, or hot water are present and may come into contact with it.
Refer to page 114 for details on the chemical resistance characteristics of the plastic bowl.
Piping load torque Make sure that no piping load or torque is applied
to the body or pipes.Series 1000 2000 3000 4000 6000 8000
Max. torqueN∙m 10 10 50 50 100 100
If a torque of 20 N∙m is applied to the piping, the pipe may break. You should be particularly careful with the 1000 Series. Use within the specified torque, even when using the piping adaptor.
When there is a large amount of moisture Install the air dryer and drain separator before the
air filter. If there is a lot of moisture from the compressor,
hot and highly humid air could shorten the device's life or result in corrosion.
Dry air Rubber parts for the regulator could deteriorate
quickly, so the use of a fluorine rubber valve assembly is recommended. Contact CKD when necessary.
Water-lubricated compressor circuit Take measures to prevent chlorine-based
substances from entering the compressed air.
Use the auto-drain under the following working conditions. Failure to observe this could result in operation faults.
NO automatic drain (release without pressurization) "F": Use a compressor with a capacity of 0.75 kW (90 L/min [ANR]) or greater.Set the pressure at 0.1 MPa or greater. (Air is purged with initial drainage until pressure reaches 0.1 MPa.)
NC automatic drain (no release without pressurization) "F1":A compressor with a capacity of 0.75 kw or less may be used.Set the working pressure at 0.15 MPa or greater.
1000 Series NC automatic drainSet the flow rate to be less than the maximum flow rate.Do not use the product where significant vibration is present, such as next to a directly-mounted compressor. Air leaks may occur from the drain outlet due to float vibration.Avoid drain overflow. It may cause malfunction.
WARNING
CAUTION
108
109
2. Regulators and filter-regulators
Install a safety device where an output pressure exceeding the regulator’s set pressure value could result in damage or faulty operation of secondary side devices.
The regulator cannot process residual pressure (release secondary pressure) when the primary pressure is released.
Use a regulator with a check valve when residual pressure must be processed.
The regulator cannot be used for circuits where the secondary side is sealed balance circuits or.Contact CKD for these applications.
3. Lubricator
Lubricators Contact CKD for lubrication of the air motor and
bearing. Also Contact CKD when using this unit at a high frequency such as in a press machine.
If the working air quantity is small for the lubricator, oil may not drip.
Check the minimum air quantity required for dripping oil.
As the pressure drop could increase, set the secondary pressure of the regulator to 85% or less of the primary side.
When using regulators in parallel as shown below, do not use the OUT side as a closed circuit. If a closed circuit is required, set a check valve at the regulator's OUT side.
5. Shut-off valve
Precautions for shut-off valves The EXH port is dedicated for a silencer. Tighten with a torque of 3 N·m or less (Tighten by hand).
Do not connect pipes where their loads or torque, etc., may be applied to the EXH port.
If release is incomplete because of air quality, manually release air by operating the knob (turn and pull it up).
4. Pressure switch
When you use a digital pressure sensor PPX or compact pressure switch PPD, avoid using it together with the lubricator. These are not splash-proof and so they may become inoperable if oil comes into contact with them.
WARNING WARNING
CAUTION
CAUTION
WARNING
CAUTION
6. Module check valve This valve cannot be used as a stop valve that has no leakage. Slight leakage is allowed for in the product specifications.
CXU SeriesIndividual precautions
Caution
109
110
Installation & adjustment
1. Common
Do not use the products in environments where they are exposed to direct ultraviolet light.
Flush and wash pipes to be used. Dirt or foreign materials in piping will lower product
performance.
Check that foreign materials do not enter when tightening pipes or fittings.
Make sure that no piping screw chips or sealant material enters the pipes when connecting the pipes and fittings. Dirt or foreign materials in piping will lower product performance.
To use F.R.L. correctly1. Set the regulator pressure to increase. After
setting the pressure, lock the handle. Check primary pressure carefully before setting the pressure.
2. Check the arrow indicating the air inlet before connecting. A reverse connection could result in improper operation.
3. Install the air filter and the lubricator vertically with the case facing downward. Without this, a drain discharge failure or a dripping failure may go unnoticed.
4. Do not use the auto-drain where vibration is present. This may cause malfunction.
The drain pipe of the auto-drain should be routed in the following manner. Failure to do so may result in malfunction.
Use a pipe whose inner diameter is 5.7 or greater and whose length is 5 m or shorter. Do not route it vertically.
Pipe so that no lateral load is applied on the bowl. When you tighten a fitting into an Rc1/4 female thread, hold
the hexagon part of the cock.
Piping screw-in torque Make sure that excessive torque is not applied on
the body and pipe when connecting the pipes.Series 1000 2000 3000 4000 6000 8000
Max. torqueN∙m 15 30 30 30 70 70
Drain piping The drain pipe for the plastic bowl has a barb fitting and a tube can be directly installed. Confirm that the drain cock is closed before inserting the tube. Pipe so that no lateral load is applied on the bowl. Do not secure the tube connected to the drain outlet with a lateral load applied. If drained with the lateral load applied, external leakage may occur. Contact CKD if you want to control discharge with another valve attached to the end of the tube inserted in the drain discharge port.
Tightening torque of the drain cock The maximum tightening torque of the drain cock of the plastic bowl is as follows.
∙ 1000 Series: 0.1 N·m∙ Others: 0.5 N·m
Drain piping for the auto-drain metal bowl• When you tighten a fitting into the female thread
of the drain discharge port, hold the hexagon part of the cock. You may break the bowl if you tighten the fitting without holding the hexagonal part. Manual operation may become impossible if a female fitting is used for the auto-drain metal bowl.
CAUTION
CXU Series
Piping with a pressure detection portF6000- -W-Q/M6000- -W-QMX6000- -W-Q/F8000- -W-QM8000- -W-Q/MX8000- -W-QA pressure detection port is available as an option for F6000-W, M6000-W, MX6000-W, F8000-W, M8000-W and MX8000-W.You can visually check the service life of the filter element or the oil mist filter mantle assembly by installing the differential pressure gauge GA400-8-P02 into the pressure detection port.When you select the option Q and X1 simultaneously for F6000-W and M6000-W and mount the differential pressure gauge GA400, raise the gauge with a pipe so that there is no interference.
Identify the high pressure and low pressure ports for the differential pressure gauge and install the gauge correctly.
Metal bowl(Auto-drain)
O S
Cock(Hexagonal)
Drain outlet
Differential pressure gauge GA400-8-P02
Pressure detection port
110
111
Regulators and filter-regulators Lightly tighten (0.6 N·m or less) the mounting screws for the embedded pressure gauge G401-OP, G401 and gauge plug.
When you install a pressure gauge with a safety mark or a general screw-in pressure gauge on the gauge plug, tighten it to a torque of 10-15 N·m or less.
Do not move or swing the product holding the adjustment knob on the regulator.
Do not let a pressure exceeding the full scale of the gauge be applied to it. The gauge may be damaged. (Pay special attention when you use a gauge whose full scale is 0.2 or 0.4 MPa.)
3. Lubricator
Oil drip adjustment of the lubricator Adjust the oil drip rate by turning the adjusting dome by hand. When you tighten, the torque should be 0.5 N·m or less. The figures (graduation) on the dial are a guide used after adjustment. They do not indicate the oil drip rate.
4. Pressure switch
How to mount the pressure switch (PPD) Separate the body from the base. Install an O-ring.* Install the O-ring to the O-ring groove with a clean
finger, referring to the dimension drawing for the direct mount (PPD-****-1F-1) (PPD-****-1F-2).
Install the base.Install the base with the two screws (M3) that come with the product.* Install the O-ring at the specified position in the specified
direction.* Do not tighten one screw completely. Instead, tighten
the two screws alternately so that they are balanced. (Tightening torque: 0.5±0.1 N∙m)
Everything is complete when the body is installed. Make sure there are no dirt and foreign particles present
inside the base. Then, insert the body. Make sure that the body does not catch on the base. Next, insert the two keys. While pressing the body against the base, make the heads of the keys face each other and insert them until they fit fully in the recesses on the base.
Note 1: Make sure to insert both keys. Check that both keys are installed before pressurization.
Note 2: If you want to change the position or orientation of the PPD that has been installed, be sure to use new keys, O-rings and set screws in the option kit for re-installation.
2. Regulators and filter-regulators
CAUTION
CAUTION
CAUTION
5. Pressure gauge
Pressure gauges Repeated sudden increases and decreases in
pressure and pressure pulsation must be avoided because it could adversely affect pressure gauge life. Arrange the piping so that pressure change can be mitigated, or contact CKD as we can provide a pressure gauge with a cushioning screw. Pressure exceeding the pressure range may damage the gauge.
CAUTION
CXU SeriesIndividual precautions
Key (important)
R2000R3000W3000R4000W4000R6000R8000W8000
The notch faces downward
R1000W1000
Tapping screw for plastic(P tight)
M3 screws that come with the product
Adjusting dome
Oil drip adjustment
Caution
111
112
During use & maintenance
Perform a periodic inspection once every six months or less to check for any cracks, scratches and other damages of the air filter and plastic bowl of the lubricator.
Replace the bowl with a new plastic or metal one if you find any damages.
Check the air filter, lubricator plastic bowl and lubricator drip window periodically for any staining.
If they are stained and become difficult to see through them, replace with a new one.
Use water and household detergent to wash parts. Rinse them out well with clean water afterwards.
Removing the filter and lubricator bowls Stop the compressed air supply. Release the
pressure in the bowls completely and make sure that there is no residual pressure before removing the cups.
Check the oil drip rate once a day. If oil dripping is faulty, lubrication failure may occur.
Do not use a distributor to separate the air with oil mist and the air without oil mist. Oil in the lubricator may flow backward.
Performance could drop if the filter element is clogged. Regularly inspect and replace the element.
Do not disassemble or modify the product.
Read instructions and precautions enclosed with the product before use or maintenance.
Drainage starts when the cock is turned in the O direction and the discharge stops when the cock is turned in the S direction.
Tighten it by hand in the S direction. When an automatic drain is available, drainage is discharged automatically when it accumulates. Drainage can also be discharged manually.
1. Common
WARNING
CAUTION
Drainage method
Removing the plastic bowl
Removing the metal bowl
CXU Series
2000, 3000, 4000, 6000, 8000 Series
O S
• Plastic bowl• Metal bowl (M1)
O S
Metal bowl (manual cock)
Metal bowl(Auto-drain)
O S
Latch
Bowl guard
(1) (2)
(3)
1000 Series
Body
A
Bowl guard(1) (2)
(3)
2000, 3000, 4000, 6000, 8000 Series
Latch
(1) (2) (3)
112
● Close the filler plug after refilling.● Never remove the bowl without removing the filler plug
first (while the bowl is pressurized). (L3000 - L8000)● For the 1000 Series, never remove the bowl with the filler
plug set at SHUT (while the bowl is pressurized). (L1000)
Element for W1000 - W8000 The valve assembly can be easily removed during
maintenance. Inspect it carefully during maintenance. Do not lose springs and other parts during
maintenance.
Drain so that the air filter moisture does not accumulate beyond the upper limit.
Components could malfunction if moisture flows into the secondary side.
Submicron 0.3 µm element This filter cannot be washed and reused. When the
pressure drop reaches 0.07 MPa, replace the element with a new one. (except for 1000 and 2000 Series)
Oil mist filter The mantle (element) should be replaced with a
new one after one year (6,000 hours) or when the pressure drop reaches 0.1 MPa. (excluding the X-type) Replace the mantle when it reaches the end of service life. (Do not touch the urethane foam layer when replacing the mantle.)
If a differential pressure indicator is provided, replace the mantel (element) before the differential pressure indicator's color changes completely to red.
Use Class 1 turbine oil (no additives) ISO VG32 for the lubricator.
Other oils may cause damage or malfunction. Removing the lubricator filler plug
To prevent the filler plug from popping out, loosen it by one full turn and then completely release the pressure in the bowl before removing it.
Wipe away any dirt around the filler plug hole to prevent contamination.
● The plastic bowl must not be filled above the "drain upper limit" or "MAX LEVEL" stamped on the bowl guard.
3. Filter
5. Lubricator
Periodically refill oil in the lubricator bowl so that the level does not drop below the lower limit.
When you refill oil to the L1000, the pressure in the bowl can be released by turning the filler plug. Refer to the section above for details on handling the filler plug. (You can refill oil even when the system is pressurized.)
Remove the bowl and bowl guard after confirming the bowl is not pressurized. Then directly refill oil into the bowl. Refer to the previous page for details on removing the bowl.
When you refill the L3000 to L8000, loosen the filler plug slightly to release the pressure in the bowl, then remove it. Refer to the section above for details on handling the filler plug.
(By removing the filler plug, you can refill the system even when it is pressurized.)
You can refill through the filler plug hole. You can also refill the bowl directly by removing the bowl and the bowl guard.
Refer to the previous page for details on removing the bowl.
2. Filter/regulator
4. Regulators and filter-regulators
Pull the pressure adjustment knob and release the lock before setting the regulator pressure. The regulator could be damaged if the pressure is set without releasing the lock.
The set pressure changes from the initial set value based on the working environment and conditions, as well as aging of parts materials. Periodically check the pressure and if there is a change, reset the pressure accordingly.
CAUTION
WARNING
CAUTION
CAUTION
WARNING
CAUTION
Metal bowl Metal bowl
CXU SeriesIndividual precautions
When you keep the regulator with the primary pressure released for an extended period of time, reset the pressure to zero. An external leakage may occur due to a stuck valve.
The set pressure changes from the initial set value based on the working environment and conditions, as well as aging of parts materials. Periodically check the pressure and if there is a change, reset the pressure accordingly.
SpringLooper
Element
Upper limit of drain Upper limit of drain
Filler plug Filler plug1000 Series
SHUT
OPEN
3000, 4000, 8000 Series
For the 1000 Series, the pressure in the bowl can be released by sliding the filler plug 45 degrees to the OPEN side.
Caution
113
The chemical resistance of plastic parts is shown below. Avoid using products in an atmosphere where chemicals are contained in compressed air, the atmosphere, or where they could adhere to parts.
Use in the above state could lead to bowl damage and accidents. Do not use these chemicals. Do not use the products in an atmosphere containing these chemicals. A metal bowl should be used if these chemicals must be used.
F.R.L. components
Chemical resistance of plastic
WARNING
Chemical resistance of plastic bowl/body Use a metal bowl in an atmosphere containing the following chemicals.Check whether the testing solutions, sealants and adhesives contain the following chemicals.
ChemicalsCategory of chemicals
Major products of chemicals General applicationsPolycarbonate
BowlNylon bowl
Nylon body
Inorganic chemicals
AcidsHydrochloric acid, sulphuric acid, hydrofluoric acid, phosphoric acid, chromic acid, etc.
Metal pickling solution, acidic degreasing solution, film treatment solution, etc.
× × ×
AlkalinesAlkaline substances such as caustic soda, caustic potash, slaked lime, aqueous ammonia, sodium carbonate
Alkaline degreasing solution for metalsWater-based cutting oil, leakage detection agent
×
Inorganic salts
Sodium sulfide, sodium nitrate, potassium bichromate, sodium sulfate, etc. ×
Organic chemicals
Aromatic groupHydrocarbons
Benzene, toluene, xylene, ethyl benzene, styrene, etc.
Contained in paint thinner (benzene, toluene and xylene) × × ×
Chlorinated aliphatic
hydrocarbons
Methyl chloride, ethylene chloride, methylene chloride, acetylene chloride, chloroform, trichlene, perchlene, carbon tetrachloride
Organic solvent-based cleaning solution for metals (trichlene, perchlene, carbon tetrachloride, etc.)
×
Chlorinated aromatic
hydrocarbons
Chlorobenzene, dichlorobenzene, benzene hexachloride (B/H/C), etc.
Agricultural chemicals ×
Petroleum components Solvent naphtha, gasoline, kerosene ×
Alcohols Methyl alcohol, ethyl alcohol, cyclohexanol, benzyl alcohol
Used as antifreezing agentLeakage detection agent
× × ×
Phenols Carbolic acid, cresol, naphthol, etc. Disinfectant solution × × ×
Ethers Methyl ether, methyl ether ethyl, ethyl ether Additives for brake fluid ×
Ketones Acetone, methyl ethyl ketone, cyclohexanone, acetophenone, etc. × × ×
Carboxylic acids
Formic acid, acetic acid, butyl acid, acrylic acid, oxalic acid, phthalic acid, etc.
Dyes and oxalic acid are used for aluminum processing.Phthalic acid is used for paint baseUsed as leakage detection agent
× × ×
EstersDimethyl phthalate (DMP), diethyl phthalate (DEP), dibutyl phthalate (DBP), dioctyl phthalate (DOP)
Used as lubricant, synthetic oil, additives for rust preventing agent, used as plasticizer for synthetic resin
×
Oxyacids Glycol acid, lactic acid, malic acid, citric acid, tartaric acid × × ×
Nitro compounds
Nitro methane, nitro ethane, nitro ethylene, nitro benzene, etc. ×
Amines Methylamine, diemethylamine, ethylamine, aniline, acetoacetanilide, etc. Additives for brake fluid × × ×
Nitriles Acetonitrile, acrylonitrile, benznitrile, acetoylidyne nitrile, etc. Raw material for nitrile rubber ×
: Resistant, ×: Non-resistant (plastic will become damaged.)
CXU Series
114
Pneumatic components (Air unit CXU Series)
Safety PrecautionsAlways read this section before use.Refer to "Pneumatic, Vacuum and Auxiliary Components (CB-024SA)" for general precautions.
Design & selection
Installation & adjustment
Use T brackets at regular intervals. When the assembly is supported on only one end, up to
three stations can be used; when it is supported on both ends, up to five stations can be used.
When a pilot operated 5-port valve (CXU30-4G2R) is used at max. flow rate, use with up to three stations.
One station consists of two solenoid valves. Up to six solenoid valves can be used.
When you combine the 1000 Series units, the bracket may twist resulting in a gap on one side. If this happens, secure the bracket with screws to ensure secure mounting. This will solve such problems easily.
Notes on selecting CXU13-UN If the assembly is a combination of 1000 Series
and 3000 Series, supporting it on one end is insufficient resulting in breakage of the joiner due to the load. Support the assembly on both ends.
Tighten the fixing screw for the 1000 Series joiner to a torque of 1-1.2 N·m; for the 3000 Series joiner to a torque of 3-4 N·m.
Air unit CXU Series
When a pilot operated 2-port solenoid valve (CXU10-EXA) is used at max. flow rate, one station is allowed if a regulator is used with the 1000 Series.
As a reference, you can use up to four stations when 3000 Series is attached with a regulator.
Up to four stations
Up to three stations when supported on one end
Up to five stations when supported on both ends
Up to three stations
Caution
115
M E M OM E M O
116
M E M OM E M O
117
( 器 ) 世界モ (16.11.8)B-44.ai
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●Specifications are subject to change without notice.
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SingaporeCKD SINGAPORE PTE. LTD.
No.33 Tannery Lane #04-01 Hoesteel Industr ial Building, Singapore 347789, Singapore PHONE +65-67442623 FAX +65-67442486CKD CORPORATION BRANCH OFFICE
No.33 Tannery Lane #04-01 Hoesteel Industr ial Building, Singapore 347789, Singapore PHONE +65-67447260 FAX +65-68421022
IndiaCKD INDIA PRIVATE LTD.
Unit No. 607, 6th Floor, Welldone Tech Park, Sector 48, Sohna Road, Gurgaon-122018, Haryana, IndiaPHONE +91-(0)124-418-8212
CKD INDIA PRIVATE LTD. BANGALORE BRANCHNo. 201/B, 2nd Floor, Museum Terraces Apartment, No. 29, Museum Road, Bangalore-560001, Karnataka, IndiaPHONE +91-(0)80-4212-7008/7009 FAX +91-(0)80-4212-7007
IndonesiaPT CKD TRADING INDONESIA
Menara Bidakara 2, 18th Floor, Jl. Jend. Gatot Subroto Kav.71-73, Pancoran, Jakarta 12870, IndonesiaPHONE +62 21-2938-6601 FAX +62 21-2906-9470
VietnamCKD VIETNAM ENGINEERING CO.,LTD.
18th Floor, CMC Tower, Duy Tan Street, Cau Giay District, Hanoi, Vietnam PHONE +84-4-37957631 FAX +84-4-37957637
Taiwan台湾喜開理股 有限公司TAIWAN CKD CORPORATION
16F-3, No. 7, Sec. 3, New Taipei Blvd., Xinzhuang Dist., New Taipei City 242, TaiwanPHONE +886-(0)2-8522-8198 FAX +886-(0)2-8522-8128・新竹営業所(HSINCHU OFFICE)・台中営業所(TAICHUNG OFFICE)・台南営業所(TAINAN OFFICE)
China喜開理(上海)機器有限公司CKD(SHANGHAI)CORPORATION●営業部 /上海浦西事務所(SALES HEADQUARTERS / SHANGHAI PUXI OFFICE)
Room 601, 6th Floor, Yuanzhongkeyan Building, No. 1905 Hongmei Road, Xinhui District, Shanghai 200233, ChinaPHONE +86-(0)21-61911888 FAX +86-(0)21-60905356・上海浦東事務所(SHANGHAI PUDONG OFFICE)・無錫事務所(WUXI OFFICE)・杭州事務所(HANGZHOU OFFICE)・寧波事務所(NINGBO OFFICE)・南京事務所(NANJING OFFICE)・蘇州事務所(SUZHOU OFFICE)・昆山事務所(KUNSHAN OFFICE)・北京事務所(BEIJING OFFICE)・天津事務所(TIANJIN OFFICE)・長春事務所(CHANGCHUN OFFICE)・大連事務所(DALIAN OFFICE)・青島事務所(QINGDAO OFFICE)・済南事務所(JINAN OFFICE)・烟台事務所(YANTAI OFFICE)・瀋陽事務所(SHENYANG OFFICE)・重慶事務所(CHONGQING OFFICE)・成都事務所(CHENGDU OFFICE)・西安事務所(XIAN OFFICE)・武漢事務所(WUHAN OFFICE)・鄭州事務所(ZHENGZHOU OFFICE)・長沙事務所(CHANGSHA OFFICE)・広州事務所(GUANGZHOU OFFICE)・深圳西事務所(WEST SHENZHEN OFFICE)・深圳東事務所(EAST SHENZHEN OFFICE)・東莞事務所(DONGGUAN OFFICE)・厦門事務所(XIAMEN OFFICE)
KoreaCKD KOREA CORPORATION●HEADQUARTERS(3rd Floor), 44, Sinsu-ro, Mapo-gu, Seoul 121-856, KoreaPHONE +82-(0)2-783-5201~5203 FAX +82-(0)2-783-5204・水原営業所(SUWON OFFICE)・天安営業所(CHEONAN OFFICE)・蔚山営業所(ULSAN OFFICE)
□ 2-250, Ouji, Komaki City, Aichi, Japan 485-8551□ PHONE +81-(0)568-74-1338 FAX +81-(0)568-77-3461Website http://www.ckd.co.jp/