04/07/2023 SERVICE CHECKLIST - PETROL & DIESEL ENGINES 1 JANUARY 1999 ONWARD (LOWER MILEAGE)

Service interval: 12,000 miles or 12 months, whichever sooner, travelling less than 18,000 miles per year

Title First Name Surname Model Mileage Reg. No. VIN Job no.

Note any aditional work required

2 years or 24,000 3 years or 36,000 4 years or 48,000 5 years or 60,000 6 years or 72,000 7 years or 84000 8 years or 96000 9 years or 108000 10 years or 120000

M1 M2 M3 M1 M2 M3 M1 M2 M3 M1Key

No M1 M2 M3 No M1 M2 M3 Drive vehicle into workshop - flat surface, inside vehicle LHF RHF LHR RHR Spare

1 Dash warning lamps, gauges and lights on buzzer I I I Tread depth I I I2 Steering wheel free play I I I 253 Seat belst and operation I I I Pressure I I I Outside the vehicle 26 Wheele nut torque I I I4 Exterior bodywork visual inspection I I I Drive vehicle off ramp- flat surface, engine bay5 Wipers / wiper blades function / condition I I I 27 Cab tilt system I I6 Doors / door locks L L L 28 All drive belts I I I7 Hood latches L L L 29 Windshield washer top-up fluid level I I I8 Door hinges, latches, links & rollers I I I 30 Battery fluid level I I I9 All exterior lamps / indicators functioning I I I 31 Check air conditioning hoses, connections I10 Headlamp aiming I I I 32 Check cooling system for condition and leaks I I I Drive vehicle onto ramp - ramp work 33 Coolant / antifreeze strength I R11* Engine oil R R R 34* Air cleaner filter (at 24k for D22 YD22Ti 2WD & K12) R12* Engine oil filter R R R 35 Cyclone pre-air cleaner I I I13* Manual transmission oil - levels and leaks I I I 36* Diesel fuel filter & drain water I I I

Cabstar BD30 - replace at 2 years or 36,000 miles 37 Spark plugs R14 A/T Fluid - Levels and leaks I I I 38 Valve clearance (inspect / adjust if noisey) I I I15 Transfer & differental oil - levels & leaks I I I 39 Throttle stobs of engine brake - Cabstar BD30 I I

Cabstar BD30 - replace at 2 years or 36,000 miles 40 Fuel lines / Evap lines I I IX-Trail - replace at 36,000 miles 41 Brake booster vacumn hoses & connections I I

16* Steering gear & linkage, I I I 42 Clutch system - fluid level & leaks, pedal freeplay I I Iaxle & suspension, propeller Cabstar BD30 - see additional itemsshaft & exhaust system 43 Manual steering gear oil ( where applicable) I I I

17 Front wheel bearings - Cabstar BD30 L L L 44 Power steering - levels & leaks I I I18 Stub axles - Cabstar BD30 L L L 45* Cabin air filter R R R19 Leaf spring flanges - Cabstar BD30 L L L 46 Check cruise control vacumn hoses and connections I I I20 Body corrosion I I I 47 Road Test I I I21* Front brake pads, discs & other components I I I 48 Reset service interval reminder (where fitted) I I I22* Rear brake pads, discs & other components I I I 49 Idle speed I23 Foot brake, parking brake: operation/freeplay/stroke I I I 50 Wheel alignment (if necessary, balance wheels) I I I24* Brake fluid, check for leaks - see additional items I I I 51 Check exhaust emissions I I I

Diesel: If engine power decreases, black exhaust smoke in emitted or engine noise increases, Inspect and if necessary, adjust the fuel injector starter pressure and spray pattern.

* Change frequency as required under severe conditions

1 year or 12,000 miles

Checked/completed √ Requires attention X Not applicable - I = Inspect / adjust L = Lubricate R = Replace T = Tighten