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NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Page 1: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

www.thompsongas.com

Presents

NFPA 58 Emergency Shutdown Compliance (2011)

Page 2: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

2

Introduced in the 2001 edition

General Purpose of § 5.7.7.2 (2004 edit.)

Table 5.7.7.3

Why Tank Opening Valve Changes?

For Increased Facility Safety

Ability to Stop Outward Flow of Product From

the Tank

Ability to Close Valves from a Remote Location

Ability to Close Valves by Thermal Actuation

NFPA 58- 2011 Upgrades

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2011 Liquid Bulk Plant Valves

Page 4: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Liquid Inlet Only Lines – cont.

Existing Installation

Excess flow valve in tank

with shutoff valve in

piping.

Retrofit Options

Install G200 back check

valve as close as

practical to the shutoff

valve.

Replace excess flow

valve with internal valve

Install N550 ESV as close

as practical to shutoff

valve.

Page 5: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Liquid Inlet and Outlet Only Lines

Existing Installation Excess flow valve in tank

with shutoff valve in piping.

Retrofit Options Replace excess flow

valve in tank with internal valve.

Install N550 ESV as close as practical to shutoff valve.

Page 6: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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BEFORE

AFTER

Examples

Liquid Outlet

Page 7: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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BEFORE

Page 8: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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AFTER

Page 9: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Example - Vapor Distribution SystemBEFORE

Page 10: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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AFTER

Page 11: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Example - Vapor Distribution System

BEFORE

Page 12: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

12

AFTER

Page 13: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Example - Vapor Distribution System

BEFORE

Page 14: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Example - Vapor Distribution System

AFTER

Page 15: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Install pneumatic actuated emergency shutoff valves

(ESVs) in all liquid openings and/or vapor openings of

each tank.

Step 1: Flare down (IVs Only)

Step 2: Dismantle key areas

Step 3: Install new ESVs (IVs or ESVs )

Install Pressure Relief Valves

Step: Install pneumatics and leak test piping

Scope of Work

Page 16: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Pneumatic Diagram

Page 17: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Page 18: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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When were relief last replaced?

Consider replacing relief valves while

tank is flared down.

Page 19: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Benefits - 2011 Upgrades

Primary goals of this code requirement:

Protect the public

Increase safety of fire fighting operations

Eliminate the need for large quantities of water

to prevent tank failure when exposed to fire

Page 20: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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Benefits - 2011 Upgrades

Provides total shut down of facility either

automatically or manually.

Limits the extent of LPG than can be released to

the atmosphere.

Should there be ignition/fire:

Controllable by limiting the amount of fuel.

Size of fire should be small with minimum exposure

to EEs, fire fighters and the public.

Page 21: NFPA 58 Emergency Shutdown Compliance (2011)€¦ · NFPA 58- 2011 Upgrades. 3 2011 Liquid Bulk Plant Valves. 4 Liquid Inlet Only Lines –cont. Existing Installation Excess flow

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2011 Upgrade Considerations

Internal or External Upgrade- can product be

removed from the tank for upgrades to be

performed.

Should go ahead and update vapor line (not

required) while have tank down.

If internal upgrade, when were internal relief

valves last replaced? Best to replace while tank

is down