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Clement R JohnAddress: Villa F2, Kristal Coral(Royal Zone), Kristal Campus X,Yamare, Sarjapura Hobli, Bangalore - 562125Mobile: +91 9742904007, Email : [email protected]
Seeking challenging role in an organization where I can concentrate on all my skills, abilities and knowledge to pioneer growth for self and the organization.
ACADEMIC CREDENTIALS
1. Diploma in Mechanical EngineeringSeptember 2003 to March 2005First class Studied at Hindustan Institute of Engineering & Technology, Chennai
PROFESSIONAL PROFILE
Total Experience: 23+ Years in Part Development, Project Management & Quality/ Productivity Improvement.
Part Development: Successfully led efforts to perform new part developments of machining components, plastics, castings, forgings as well as sheet metal components for prototyping, engineering samples and productionizing the same.
Project Management/Planning: Work closely with Clients and Vendors, capturing voice of customers and strategic objectives of the company, oversee new project developments and integrate new and existing products on all levels of the supply chain while working with fellow engineers, management, vendors and manufacturing team to guarantee the timely part development of new product lines as per customer requirements.
Quality / Productivity Improvement: Monitor process & identify deviations towards ensuring that the same will consistently produce products, meeting pre-determined specifications and quality attributes. Identifying factors critical to quality, reducing process variation, improving capabilities & increasing stability using Quality systems like QSB/SPQP etc.
CAREER HIGHLIGHTS
Oct 2012 - Dec 2016 – OTIS Elevator Company (India) Ltd, Bangalore as Senior Manager Key Roles & Responsibilities:
Manage the SQA team for their deliveries and commitment to OTIS. Manage in Developing parts and systems (Mechanical & Electrical) to OTIS India and OTIS
Asia Pacific .
Developed parts manufactured through Machining, Forging, Casting, Punching, Molding, Heat treatment, Plating, Painting and Powder metal Technology.
Appointed as SUBJECT MATTER EXPERT (SME) for GEAR’S & SHAFT for India operations.
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Appointed as Supplier Quality Champion( SQC) for Forgings, OTIS India operations
Jun 2006 –Oct 2012 with General Motors Corporation (GM) Bangalore as Supplier Quality Manager (Global Supply Chain)Key Roles & Responsibilities:
Manage the SQE team for their deliveries and commitment to GM. Developed parts manufactured through Machining, Forging, Casting, Punching, Molding,
Heat treatment, Plating, Painting and Powder metal Technology.
Led the projects for North America and Asia Pacific for Power Train Plants of GM
Appointed as SUBJECT MATTER EXPERT (SME) for GEAR’S & SHAFT for India operations.
Appointed as Supplier Quality Champion( SQC) for Forgings, GM India operations
Jun 2003 – Mar 2005 with Ramakrishna Forgings Ltd, Jamshedpur as Sr. Manager - Development Key Roles & Responsibilities:
Manage Machine Planning & Component prove out.
Manage development of new components, feasibility study & Cost estimation.
Handled TS 16949 documentations – APQP /SPQP, FMEA, Control Plan & Work Instructions.
Led the cross-functional team (CFT).
Handled key customers dealings including pricing & price negotiating.
Took active role in achieving QS 9000 certification for our organization during Jan 1997.
Converted all the operation wise stage drawings of various components (around 300 Nos.) to QS 9000 specification.
Managed QS 9000 surveillance audit by QAS auditors (Australia).
Led the projects in cost reduction and continuous improvement in Cutting Tool Cost and machining cycle time.
Developed critical components such as a) Synchronizing cone b) Air compressor connecting rod c) Shifter Forks d) Rear Axle Shaft e) Oil Pump Housing f) Mercury Pin and g) Timer gear.
Jul 1996 – May 2003 with JMT AUTO LTD, Jamshedpur as Manager - Development.About JMT AUTO LTD:One of the leading ancillary of Tata Engineering & Locomotive Company (TELCO), Jamshedpur and manufacture of automotive components like GEARS, SHAFTS, PINS, COUPLINGS, HOUSINGS etc., and various Engine, Axle and Excavator parts. One of the most sophisticated CNC plant and a QS 9000 certified company, which also does job work for TATA CUMMINS, LML, TAFE and HINDUSTAN MOTORSKey Roles & Responsibilities:
Study customer drawings and sort out various operations to be done for a particular component.
Preparation of cost data sheet & finalization with the customer.
To prepare operation wise process flow chart which is displayed in the workshop during the operation so as to make aware the operator about the machining operations before and after
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the current operation.
Co-ordinate and approve all stage drawings for each machining operations like PRE TURNING, TURNING, HOBBING, BROACHING, DRILLING, MILLING & INDUCTION HARDENING.
To prepare the control plan for each component for different machining operations.
CNC programming using software package CAPSTURN.
Oct 95 – Jul 96 with Singhbum Engineering, Jamshedpur as CAD Engineer & CNC Programmer.Apr 94 – Sep 95 with Sai Guru Gobind Engg, CHENNAI, as Engineer Trainee.
IT CREDENTIALS
Microsoft Office : MS Word, MS Exel, MS Powerpoint & MS Projects
TRAININGS ATTENDED
Attended Basic GD&T training from Tec-Ease, Inc through General Motors Corporation Attended Advanced GD&T training from Tec-Ease, Inc through General Motors Corporation Attended APQP Corporate training from General Motors Corporation Attended QSB Corporate training from General Motors Corporation Attended Quality & Productivity Improvement Techniques from TATA CUMMINS Attended workshop on Customer Satisfaction at CII( Competition Commission of India) Attended training on High Productivity & Better Tool life” from Sandvik Attended training on “Cutting Tools & Application” from Sandvik Attended training on “Technical training on Axles Machining & Assembly” from DANA SPICER
(LEEDS, London) Attended training on Run at Rate (R@R) from General Motors Corporation.
PERSONAL DETAILS
Date of Birth : Oct 24, 1973Passport Details : K2117370, End Date: Nov 2019
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