NEW RECORD Thick Wall Pressure Vessel “” Asturi.pdf · 2012. 4. 24. · Email : [email protected] KL Office : A1-2-1, Level 2, Block A1, Solaris Dutamas, Jalan Dutamas 1, 50480

A Trusted FabricatorFor Malaysia Oil & Gas and Energy Industry

Shell & Tube Heat Exchanger

PETRONASPETRONAS Vendor

Thick Wall Pressure Vessel Class II & III

SLUG CATCHERClient : Petronas CarigaliDimension : 19,000mm TL x 5,300 ID x 148mm TWeight : 470 tonnesDelivery : 22 September 2010

ANOTHER NEW

WEIGHT RECORD

470 tonnes Old Weight Record 240 tonnes

RECYCLE GAS COMPRESSORKO DRUM (V-30233)Client : Malaysian Refining Company (MRC)Dimension : 2,500mm ID x 4,000 TL Weight : 90 tonnesDelivery : 8 June 2009

NEW RECORD

200 mm

Thick Wall Pressure Vessel

Strength

Company Profi le :

@ A p r i l 2 0 1 2

&Capabilities

Integrated Quality Systems

ISO 9001 : 2008ISO 14001 : 2004OHSAS 18001 : 2007, ASME ‘U’,’U2’,’S’,’R’ Stamps5S Japanese Management System

www.asturi.com.myMain Office :Lot 74-A, Jalan Gebeng 1/6,Gebeng Industrial Estate,26080 Kuantan, Pahang, MALAYSIATel : +(609) 5833 888Fax : +(609) 5833 999Email : [email protected]

KL Office :A1-2-1, Level 2, Block A1,Solaris Dutamas, Jalan Dutamas 1,50480 Kuala Lumpur, MALAYSIATel : +(603) 6207 9988Fax : +(603) 6207 9889Email : [email protected]

Awards & Recognitions

Winner of NPC Productivity 2005Winner of Human Resource Minister Award 2006Winner of Pahang Chief Minister Quality Award 2007Winner of National Quality Environment (5S) Award 2008The Best Vendor in Continuous Improvement 2008 by PetronasWinner of Industry Excellence Award 2008Winner of National Occupational Safety & Health (DOSH) Award 2009

Proven on Time Delivery Track Record“ ”“ Rated as the cleanest & most systematic fabrication yard by our clients ”

Rear View Inside Factory View

Front View

1

Table of Contents

Strength& Capabilities @ April 2012

Strength & Capabilities

2-3 1.Visit of VVIP

4-5 2.Financial Performance

6-11 3.Corporate Information

12-13 4.Safety & Health

19 7.Completed Products

22-23 9.Records & Special Achievements

24-29 10.Products : Pressure Vessels Heat Exchangers Process Skids Non Pressure Vessels

42-43 12.Manpower

44-47 13.Growth & Expansion

58-59 15.Defence : Tactical Bridging System

20-21 8.Manufacturing Experience

48-57 14.Civil : Project List Project Photos

6.Oil & Gas Division

Civil Division

Defence Division

18 30-41 11.Assets & Equipments

14-17 5.Organisation Structure

60-62 16.Well Services : Well Services

Well Services Division

2Strength & Capabilities

1. Visit ofVVIP

3

Visit of VVIP


Visit by Minister of Defence 2003, currently Prime Minister of Malaysia

Visit by Minister of International Trade & Industries 2008,currently Deputy Prime Minister of Malaysia

Visit by Pahang Chief Ministeraccompanied by VP Petronas1999


2. FinancialPerformance

Financial Performance


P a i d u p C a p i t a l M o v e m e n t

Paid Up RM 20M @ 6M USD Asset ValueRM 146M

Total Project FundingRM 219M

BankersRHB, Bank Islam, SME Bank, CIMB, Bank Rakyat, OCBC

Revenue (RM)2007 : 57M2008 : 150M2009 : 187M

2012 : 142M2010 : 159M2011 : 118M @ February 2012

2.8 2.8 2.8

8.8

20 20 20

0

5

10

15

20

2005 2006 2007 2008 2009 2010 2011

RM' M

illio

n

Year


3. CorporateInformation

7

History of Asturi

Strength& Capabilities

December 1994AMB was incorporated

December 1995Office building and Block 1of the factory were completed

June 1996Commencement of Operation

December 1998Extension of Block 2 & 3factory buildings

August 1999Visit by The Right Honourable Dato’ Sri Adnan Yaakob,Chief Minister of Pahang

February 2000Authorization of ‘U’,’U2’,’S’,’R’ STAMPS from the American Society of Mechanicals Engineer (ASME)

September 2002Certified ISO 9001 : 2000 by BVQI

February 2003Visit by The Right HonourableDato’ Sri Mohd Najib Tun Razak, Minister of Defence, currentlyPrime Minister of Malaysia

October 2003Obtained Civil Class A License from the Malaysian Government (PKK)

June 2004Obtained Manufacturing Licenseof Special Equipment (Pressure Vessel) from People’s Republic of China

February 2005Awarded as Vendor to PETRONAS for Shell & Tube Heat Exchanger

April 2009Certified ISO 14001:2004, UKAS,DSM,OHSAS 18001:2007 by BVQI

September 2011Formation of first 2 subsidiaries- Asturi Truck & Crane Sdn.Bhd. (Rental Services for Heavy Truck & Crane)- Lapisan Warna Sdn.Bhd. (Specialised in Blasting & Painting Works)

December 2010Winner of NationalOccupational Safety & Health Malaysia (DOSH)

January 2011Extension of Block 9,10,11,12 & 13 factory building

January 2012Establishment ofWell Services Division

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.YB Dato’ Sri Mohd Najib Tun Razak Deputy Prime Minister and Minister of Defence Visit on Jan 03

YB Dato’ Sri Adnan Yaakob, Chief Minister of Pahang Visit on August 99

YB Tan Sri Muhyiddin Yassin, Minister of International Trade and Industry Visit on July 08

May 2006Winner of National Productivity Award 2005 (Ministry of International Trade & Industry)

September 2006Winner of Human Resource Minister Award 2006(Human Resource Development Council)

December 2006Certified 5S Japanese Management System by National Productivity Corporation

April 2007Awarded as Vendor to PETRONAS for Unfired Pressure Vessel Class II and III

November 2007Winner of Pahang Chief MinisterQuality Award 2007 by The StateGovernment of Pahang

July 2008Visit by Tan Sri Muhyiddin Yassin,Minister of International Trade and Industry, currently DeputyPrime Minister of Malaysia

September 2008Extension of Block 4,5,6,7 & 8factory buildings

October 2008Winner of National QualityEnvironment (5S) Award 2008by Malaysia Productivity Corporation

November 2008Winner The Best Vendor in Continuous Improvement by Petronas 2007-2008

March 2009Winner The Industry Excellence Award 2008 for category Quality Management Award (MPC)organised by MITI

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. Background

Roc No. :326994-MAuditors :Parkar Randall ThomasEstablished :13 December 1994Solicitors : Ibrahim Kamaruddin & AssociatesOperation :June 1996Company Secretary : Symphony Corporatehouse ServicesPaid Up Capital :RM20 Million @ USD 6MBankers :RHB Bank Bhd.SME Bank Bhd.Bank Islam (M) Bhd.CIMB Bank Bhd.

Contact

Main Office :

Lot 74-A, Jalan Gebeng 1/6,Gebeng Industrial Estate,26080 Kuantan, Pahang, MalaysiaTel : +(60) 9-5833 888Fax : +(60) 9-5833 999Email : [email protected]

KL Office :

A1-2-1, Level 2, Block A1,Solaris Dutamas, Jalan Dutamas 150480 Kuala Lumpur, MalaysiaTel : +(60) 3-6207 9988Fax : +(60) 3-6207 9889

www.asturi.com.my

Mission Statement


ASTURI is a Mechanical & Civil Engineering based company. Our aim is to be one of the best company in the country by : Producing high quality products and services which meet International Standards. Meeting all regulatory requirements of our customers' needs. Our hope is to see the company grow and at the same timecontribute meaningfully to the country.

Principle Activities

2

4

6

8

10

12

1

3

5

7

9

11

13

BOD(Board Of Director)

Tender

Production

Purchasing

Health, Safety & Environment

Marketing

Design

QA/QC

Finance

Maintenance

Defence

Well Services

Civil Works

Admin & IT

50 Engineers108 Technicals & Office Staff

..As at April 2012

182 Workshop Staffs7 Civil Work Staffs

..

Organisation Structure

Staff Strength

1

Mechanical Engineering &Fabrication of process

equipments

A S T U R I

2 3

C i v i lWorks

M i l i t a r yEquipmentsOil & Gas

Petrochemical andEnergy

WellServicesDivison

ASME 'U', 'U2', 'S', 'R',’NB’ Stamps by ASME since 2000.

DOSH Malaysia since 2001.

ISO 9001 : 2008, by BVQI

ISO 14001 : 2004, UKAS,DSM (Environment)

OHSAS 18001 : 2007, by BVQI

ETQM (Electronic Total Quality Management) since 2001.

Japanese 5S Management System since 2006.

Products

Systems

ISO 9001:2008

ASME ‘U’, ‘U2,’S’,’R’,‘NB’ Stamps

ISO 14001:2004, UKAS,DSM

OHSAS 18001:2007

5S Management System

DOSH Malaysia

9

Quality Policy


Quality Certifications

To ensure all products are manufactured in compliance with International Standards.

To ensure our products are delivered on time.

To ensure all our customers are happy with our products & services.

To ensure all staff are efficient, effective and responsible in carrying out their duties.

To ensure that excellent working culture is practiced, in line with current changes.

To ensure all work carry out are in line with strict safety enviroment requirements.

Appointed Vendor &Design Capabilities

10Strength& Capabilities

Appointed Vendor to Petronasfor Heat Exchanger

Date Awarded 2 February 05

Reference 001-05-01-050

Scope of Work Fabrication, installation and Maintenance Shell and Tube Heat Exchanger inclusive of Retubing.

Petronas Vendor Shell & Tube Heat Exchanger

Appointed Vendor to Petronasfor Pressure VesselDate Awarded 29 March 07

Reference 001-07-01-072

Scope of Work Manufacture of Unfired Pressure Vessel Class II and Class III

Petronas VendorPressure Vessel Class II & III

Design Capabilities

PVEliteCodeware COMPRESS 2011Autodesk Inventor Professional 2011CADWorx Plant 2010Caesar II 5.3Tank 3.1 (API 650/653 )HTRI Suite 6.0 (Heat Transfer Research Institute) Nozzle Pro 8.0Staad Pro 8.0Autocad 2010Ansys 13.0

...........

Awards & Recognitions


The Best Vendor inContinuous Improvement

2008 by Petronas

Winner of NPC Productivity

Award 2005

Winner of Human Resource

Minister Award 2006

Winner of Pahang Chief Minister

Quality Award 2007

Winner of National Quality

Environment (5S) Award 2008

Winner of Industry Excellence

Award 2008 National Occupational Safety & Health

(DOSH) Award 2009

MD receiving award from Deputy Prime Minister

MD receiving award from Prime Minister

MD receiving award from Director General of MPC

MD receiving award from Chief Minister of Pahang

MD receiving award from Secretary General Ministry of Human Resource

MD receiving award from Minister of International and Trade Industry


4. Safety &Health

“SAFETY IS EVERYONE RESPONSIBILITY”

Safety & Health Policy

Prevention of Pollution and Injuries

Legal Compliance

Continual Improvement

Minimize the potential pollution to environment,injuries fromour activities,services and products.Maintained proactive system to report, record and take the appropriate action about the accident, incident and near-misses in order to prevent injuries and damage of our properties.

Commit to comply with all Environment & Occupational Safety and Health laws, regulation and other requirements.

Implement and periodically review our HSE Management System for continual improvement.

Communication

Awareness of Employees

Communicate our HSE policy and practices to all employees, contractors, suppliers and interested parties.

Instill HSE awareness among our employees about importance of managing their safety and health.

Provide training in the relevant environmental aspects & Occupational Safety and Health hazard in order to improve their awareness abut applicable impacts & risks from our activities, products and services.

To enable each employee performing their duties and responsibility accordingly.

Asturi is committed towards maintaining of Occupational Safety and Health Management System (OHSAS 18001). We are committed to : -

Use of Proper PPE Use of Tubular Scaffolding

Use of Body HardnessNatural Lighting for Conducive Working

Proper Arrangement of Plate for Safe Storage

Tube Caging for Safe Handling

Compulsory Training for Machine Operators

Safety & Health


Working inConfine Space

Project Cummulative Safe Manhour5,150,922 until March 2012

Current Overall Cummulative Safe Manhour384,097 23 November 2011 - March 2012

Previous Overall Cummulative Safe Manhour4,766,615 February 2001 - November 2011


5. OrganisationStructure

TenderManager : Mohd Kamal Nor B.Eng. (Hons) Chemical ProcessUniversiti Kebangsaan Malaysia (UKM)

Admin & ITExecutive Director : Fatiha SharifBSc. of Commerce (Marketing)Deakin University Australia

FinanceManager : Norasidi Abdul RaniB.A (Hons) Business Accounting, University Lincolnshire & Humberside, UK

QA/QCManager : Ezani MahazanBSc. (Hons) Mechanical EngineeringUniversiti Techonologi Malaysia (UTM)

ProductionManager : Sirajulhuda Mustapa Eng. (Hons) Chemical EngineeringUniversiti Sains Malaysia (USM)

HSEManager : Mohamad SallehDiploma Power Electrical UTMProfessional Cert. OHSAS , NIOSH

PurchasingManager : Zakarno Awang Chik STPM, Credit Management Skill, Recovery & Collection Management

DesignManager : Nik Mohd Ashraf B.Eng (Hons) Mechanical EngineeringUniversity Industry Selangor

MarketingExecutive Director : Fatiha SharifBSc. of Commerce (Marketing)Deakin University Australia

B o a r d O f D i r e c t o r s

1234

5678

910

Civil EngineeringManager : Ir.Razali BaharomBSc. Civil Engineering, Universityof Technology Melbourne, Australia

DefenceManager : Mejar SazaliDiploma Strategy Study,Armed Forces Staff College

1112

Well ServicesTechnical Director : Samsudin Mat16 years experience

Dato’ Md. Sharif ShamsuddinDate: Chairman

Dato’ Ramlan OthmanMaster of Public Administration University of Southern, California

Managing DirectorDato’ Md Sharif B.A (Hons) Anthropology & SociologyUniversity Malaya

Executive DirectorFatiha SharifBSc of Commerce (Marketing) Deakin University, Australia

Ir. Razali BaharomBSc Civil Engineering, University of Technology Melbourne, Australia

Technical DirectorKamal NorB.Eng.(Hons) Chemical Process ,University Kebangsaan Malaysia

Standing From Left :

Miss Fatiha Sharif (Executive Director), Dato’ Dr.Yahya Nordin (Director) ,Miss Teoh (Secretary), Mr.Ir.Razali Baharom (Executive Director)

Sitting From Left :

Dato’ Ramlan Othman (Chairman) , Dato’ Md. Sharif Shamsuddin (Managing Director)

BOARD OF DIRECTORS 2012

Dato’Sharifah FatimahShareholder

Kamal NorTechnical Director Tender Manager

Nik AshrafDesign Manager

SirajulhudaProduction Manager

EzaniQA/QC Manager

SallehHSE Manager

NorasidiFinance Manager

ZakarnoPurchasing Manager

SamsudinWell Services Manager

Mejar SazaliDefence Manager

DirectorDato’ Dr. Yahya NordinPHD (Local Govt.)University of Wales Ins. of Science & Technology

Functional Structure


ST 01- 12 (R13)Effective Date : 22 March 2012

Approved by :

Dato’ SharifManaging Director

Business Development Structure


Approved by :


ST 02 - 12 (R09)Effective Date : 22 March 2012

2. Subsidiaries 3. Incubators

Rental for Heavy Lift, Truck and Crane (51%)

Specialised in Blasting &Painting Works (70%)

Internal Process SeparationsManufacture

Design Engineering Services (70%)

891026 K

Roof Truss Manufacturing and Supply Services

Property & Development

HoldingDedari

Plant Maintenance Services

5. Principals

Boiler Designer

Flare Stack Manufacture

Tactical Bridging System195996-D

Property & Development

ONGSHA

1. Specialisation

SDN.BHD. 771613-X

Steel Structure Sdn.Bhd.

Design, installation of structure steel

Sdn.Bhd. 980969-D

Oil & Gas

Well Services

Civil Works

Technology by BV

Sdn.Bhd.

EDES TECHNOLOGYSdn.Bhd.

6. Agencies

Logistic

TOTAL LOGISTICSRESOURCES (KL) SDN.BHD. 713788-T

Logistic

510506-DSDN.BHD.

Trading Services

779447-MSDN.BHD.

4. Associates

Transport

Manpower Supply Services

Manpower Supply

Trading and Supply Services

PEACE UNITYEXTERNAL ENTERPRISE

779447-M

474269-M

SDN.BHD. ENGINEERING

S E T I A

Monitoring & Operation Structure


ST 03 - 12 (R13)Effective Date : 22 March 2012

Approved by :


SHOP FLOORMEETING

CH : SirajulhudaSec : Adawiah

PROJECTTEAM MEETING

CH : Project LeaderSec : PN Engineer

PROJECTMEETING

CH : KamalSec : Adawiah

PT 1 : SirajulhudaPT 2 : EzaniPT 3 : KamalPT 8 Sirajulhuda

MARKETINGCOUNCIL

CH : Ms.FatihaSec : Kalvin

TECHNICAL DIRECTOR

MANAGING DIRECTOR

ISO 9001:2008COUNCIL

5 SCOUNCIL

QUALITY ASSURANCE

(QA)

MR : KamalSec : Mahamud

CN : SallehSec : Fauzieana

CH : Dato’ SharifSec. : Muaz

EXCOMEETING

MR :KamalSec : Muaz

HSE COUNCILISO

14001:2004OHSAS

I8001 : 2007

CH : SallehSec : Laila

DEPARTMENTMEETING

CH : HOD DeptSec : Ad Exec

PURCHASINGCOMMITTEE

CH : ZakarnoSec : Anis

Decision & Monitoring Level >>>

TECHNICAL ADVISOR

TRAININGDAY

CH : Dato’ SharifSec : Zatul

p e r i o d i c a l l y m o n t h l y

p e r i o d i c a l l y w e e k l y

p e r i o d i c a l l y w e e k l y

Wednesday Every 6 month Monthly Every 6 month

Thursday Friday Wednesday

Wednesday Every 6 month Monthly Every 6 month

1 MARKETING

M : Fatiha2 Ex

2 TENDER

M : 72 Ex

KamalEngineers

3 DESIGN

M : Nik Ashraf7 Engineers7 Draughtman2 Ex

4 PURCHASING

5 PRODUCTION

M : Zakarno2 Engineers

STORE4 Storekeepers3 Ex

MACHININGEx : Fadli7 machinists

MATERIAL INSPECTOR2 Material

Inspectors

M : Sirajulhuda9 Engineers2 Ex

6 QA/QC

7 HSE

M : Ezani9 Engineers

12 QC Inspectors3 Ex

M : Salleh4 Safety officer2 Ex8 Security Guards

6 Utility Workers

UTILITYEx : Rusdi

MAINTENANCEEx : Zulkiflee

Technicians

TRANSPORTATIONEx : Aziz11 Drivers-office15 Drivers - Cranes & Trucks

8 FINANCE

9 ADMIN

10 IT

M : Sidi82

ExFinance Officer

M : Fatiha4 Ex1 Utility Woker

M : Fatiha1 Ex

WELL SERVICES

CIVIL

DEFENCE

11

12

13

M: Samsuddin2 Engineers1 Ex

M: Ir Razali20 operation

staffs

M: Mejar SazaliMejar Tajuddin

Operation Level >>>


OIL & GASD I V I S I O N

6. CompletedProducts


Launcher &Receiver

71 units

Completed Products

Completed 1023 products

Shell & Tube Heat Exchangers

364 units

Process Skids

35 units

PressureVessels

497units

Tank & NonPressure Vessels

16 units

Others

40 units


7. ManufacturingExperience


Manufacturing Experience

PRODUCTS EXPERIENCECompleted 1023 products Shell and Tube Heat Exchangers - 364 units Pressure Vessels - 497 units Launcher & Receiver - 71 units Process Skids - 35 units Tank (Non PV) - 16 units Others - 40 units

Sizing ExperiencePressure Vessel 29+3 clad mm thick x 6,040 mm ID x 9,500 mm TL with 110 tonnesNon Pressure Vessel Site Built Tank size 15,000 mm ID Flare Stack to 65,400 mm L

Heaviest ExperiencePressure Vessel 148 mm thick x 5,300 mm ID x 19,000 mm TL with 470 tonnes Non Pressure Vessel (Flare Stack) 22 mm thick x 5,800 mm ID x 6,540 mm TL with 165 tonnes

Thickest ExperiencePressure Vessel 200 mm thick x 2,500 mm ID x 4,000 mm TL with 90 tonnes at 4,167 psi test pressure, ASME Section VIII, DIV.2Cladded Pressure Vessel 140 + 3 mm thick x 3,450 mm ID x 9,000 mm TL with 160 tonnes at 1,885 psi test pressure, ASME Section VIII, DIV.2

MANUFACTURINGEXPERIENCE

5000 numbers of tubes (10,000 nos of tubes holes),strength weld + light expansion

Largest Heat Exchanger Experience

Scope of Work Engineering Design (Process & Mechanical) Pressure Vessel Static Equipments (Vessel, Heat Exchanger, Filter,etc.) Piping and Structure Electrical and Instrumentation

Largest and Biggest Process Skid Experience

Record of delivery against contractual delivery from 20 weeks ARO to 13 weeks ARO(Amine Stripper for Ethylene Malaysia Sdn.Bhd.)

Best Delivery Achievement

10.4m L x 7.6m W x 5.7m H (4 units) - 800 tonnes

Process Skid Experience Fuel Gas Skid Water Injection Skid Vacuum Pump Skid Glycol Re-Gen Skid Reboiler Skid Membrane Skid

Cladded MaterialsDuplex MaterialsChromo MaterialModified Austenistic MaterialsNon Ferrous MaterialsCuNiHastelloy B

Special Materials Experience

Longest ExperiencePressure Vessel (Splitting Column) 39 + 3 clad mm thick x 1,800 mm ID x 56,000 mm OL with 106 tonnes

Workshop Performance (Tonnage Range)

Workshop Performance (Material Thickness)

54% (32mm and below)

8% (75mm and above)

38% (32mm to 75mm)

Pressure Vessel48%Heat Exchangers

37%

Maintenance8%

Process Skids3% Structural

2%

Type of Products

Carbon Steel42%Stainless Steel

35%

Clad (CS + SS)15%

OthersAlloy 904L, Inconel 600,Incoloy 800/825, Alloy 2205 (Duplex)Alloy 2507 (Super Duplex),CrMo, CuNi(SB700), 8%

Type of Materials


8. Records &Special

Achievements


Records & Special Achievements

records & special achievements

Recycle Gas Compressor KO Drum

RECORD 2Thickest Record 200 mm

Dimension WeightDelivery

:::

200 mm Thick x 2,500 mm ID x 4,000 mm TL90 tonnesJune 2009

RECORD 1PV Heaviest Record 470 tonnes

Slug CatcherDimension WeightDelivery

:::

148 mm Thick x 5,300 mm ID x 19,000 mm TL470 tonnesSeptember 2010

Production Cooler

RECORD 4Largest Heat Exchanger Record 5000 tubes

Dimension WeightDelivery

1,700 mm ID x 14,159 mm OL88.5 tonnesAugust 2009

RECORD 3Largest & Biggest Process Skids 800 tonnes

Acid Gas Removal Skid (Membrane Skid) System Dimension Total WeightDelivery

:::

10.4 m L x 7.6 m W x 5.7 m (H)4 units 800 tonnesApril 2007

RECORD 6Longest Record 56,000 mm

RECORD 5Sizing 6,040 mm ID Record

Flash KO DrumDimension

WeightDelivery

:

::

29+3 clad mm Thick x 6,040 mm ID x 9,500 mm TL110 tonnes 2002

Splitting ColumnDimension

WeightDelivery

:

::

39+3 clad mm Thick x 1,800 mm ID x 56,000 mm OL106 tonnesApril 2007


8. Products


Pressure Vessels

Slug Receiver

V2060 Slug Catcher Sponge Oil Absorber Naphta Recovery Drum

Slug Catcher

Splitting Column

Recycle KO Drum

Inlet Separator Inlet Separator HP Gas Separator

Fractionation Column

Dearator Tower Dearator

Flash KO Drum

Flash KO Drum

Amine Stripper

Utility Storage Tank

Flash DrumDearator Tower

Stripper

Condensate Filter

Dearator ET-V-703

Reactor Vector

Volume Air Tank

Slug Separator & Test Separator

26

Pressure Vessels


Heat Exchangers

45 tonnes Bundle Puller

Production Cooler

Gas Cooler ReboilerDepropanizer & Deethanizer Stripper Boiler

EDC Quencher Cooler Tube Bundle HE MPA/Steam Exchanger Water Cooler Ref.Condenser

Multi Tube Exchanger Heat Exchangers ready for delivery

HCL Column ReboilerFeed/Steam/Viss Exchangers

Regen Gas Heater Tube BundleLP Production Cooler

HP Gas Cooler

Insertion of Tube Bundle


Process Skids

Test Separator Seawater Injection Treatment Skid

Membrane Valve Skid

Reboiler Skid

Fuel Gas Skid Membrane Test Skid

Membrane Skids

Regeneration Skid

28

Process Skids


Non Pressure Vessels

HP / LP Flare Stack

Installation of Ladder & Platform -PDH Project

PDH Steel Structure Flare Stack System

Reheating Furnace Derrick Structure Flare Stack Stainless Steel Storage Tank


Slug Catcher Heat Exchangers

Bundle Puller 45T

Membrane Valve Skid

RecycleKO Drum

Tube Bundle


10. Assets & Equipments

Assets & Equipements 1/2

31Strenght & Capabilities

Assets & Equipements 2/2


33

Assets & EquipmentsPictures 1/5


1.1 Plate Rolling Machine 85mm 1.2 Plate Rolling Machine 35mm 2.0 Rotator 5 -600 tonnes 3.0 Turntable 1 - 5 tonnes

4.0 Overhead Crane 5 -50 tonnes 5.1 SAW - auto Welding 5.2 FCAW Welding Machine 5.3 TIG Welding Machine

5.4 SMAW Welding Machine 5.5 Gouging Machine 5.6 Plasma Gouging Machine 5.7 Auto Mechinized Nozzle Welding

34



5.8 Column & Boom 4m x 4m 5.9 Welding Generator 5.10 Electrode Oven 6.1 CNC Profile Cutter Machine

6.2 Manual Plasma Machine 7.1 Jacking System 50 -150 tonnes 7.2 Hydraulic Jacking System 8.1 Manual Drilling Machine

8.2 CNC Drilling Machine 8.3 Vertical Lathe Machine 8.4 Horizontal Lathe Machine 8.5 Pipe Bevelling Machine

8.6.1 Flange Facing Machine 18”-74” 8.6.2 Flange Facing Machine 4”-22” 9.1 Press Machine 350tonnes 9.2 Tube Expander

9.3 Tube Facing Cutter 9.4 Tube Puller 9.5 Tube Bending Machine 9.6 Portable Magnetic Drill

9.7 Bundle Puller 10.1 Torque Wrench 10.2 Air Compressor 10.3 Hi Force Hydraulic Pump





10.4 Pallete Truck 11.1 Air Compressor (655CFM Hino) 11.2 Air Compressor (390CF Isuzu)

11.5 Blasting Pot - 300 LBS

11.7 Gauge & Hydrometer

11.3 Garnet Cleaner/Separator



12.1 UT Thickness Gauge 12.2 Digital Hostest 12-20mm



13.1 Vernier Caliper 13.2 Digital Caliper 14.1 Clamp Meter

14.2 Densito Meter 15.1 Welding Gauge 16.1 Portable Digital Ultrasonic 17.1 Spectro Ar Spark Optical Emission

12.3 Manual Hostest 10-62mm 12.5 Temperature Infrared 12.6 Pressure Recorder 300-1000psi 12.7 Pressure Gauge 60-15000psi

38

Assets & Equipments


39

Assets & EquipmentsPictures -Heavy Vehicles (1/2)

Strenght & Capabilities

Mobile Crane TADANO 120TPH PMA 1766

Rough Terrain Crane KATO 45TPH PMA 1820

Mobile Crane TADANO 25T 1. PMA 277922. SL PMA 25211

Managed by :

40

Assets & EquipmentsPictures -Heavy Vehicles (2/2)


Skylift 18m PMA 10037

Skylift 25m PMA 22718 Low Loader 5 Axle (flat & lower deck)

Low Loader 3 Axle

Hydraulic multi axle trailer 192 wheeler

Forklift 5 tonnes Forklift 3 tonnes

Lorry 7 tonnes Lorry 3 tonnes

Managed by :

Assets & EquipmentsTransports

41Strenght & Capabilities

2008 2009 2010 2011

1 Transportation

1.1 Toyota Alphard 2 2

1.2 Toyota Innova 1 3 4

1.3 Toyota Hilux 1 2 3

1.4 Mercedes Benz Vito 119 1 1

1.5 Ford Ranger 1 1

1.6 Honda CRV E-RD1 1 1

1.7 Proton Waja 1 1 2

1.8 Nissan Vanette C22 1 1

Total 15

Asset : Accumulated List

NO ASSET NAMEPuchase Year Accumulated

Unit


11. Manpower

Manpower


List of Manpower (No.of Manpower)

DESIGNATION EXPERIENCE Under 5 years Over 5 years TOTAL

OFFICE

Top Management 0 5 5Management (Head of Department) 0 10 0HSE 9 7 16Supporting Staff 18 46 64

Engineer 25 24 53Design Engineer 11 8 19Production Engineer 6 5 11QC Engineer 5 5 10TQ Engineer 3 2 5 QC Inspector 4 4 8

Drafter 6 5 11Draftman 4 3 7Draftwoman 2 2 4Supervisor 0 3 3

TOTAL of Office Staff 162

WORKSHOP

Welders 31 19 50Foreman 0 5 5Helpers 20 43 63Fitters 22 15 37Machinist 9 2 11Semi Skill 1 5 6Scaffolders 2 2 4

TOTAL of Workshop Staff 176

TOTAL Staff (OFFICE + WORKSHOP) 338

Manpower as at April 2012

52% 48%

OfficeStaff

WorkshopStaff


12. Growth &Expansion

Factory Layout

ST 18/1-08 (R4)Effective Date : 18 October 2011


Factory Buildings (1/2)


Block 1 : Storage/Receiving Material Area (1190m²)

Block 2 : Marking & Cutting Area, Store adn QC/PN/DN Office (1790m²)

Block 3 : Fabrication Workshop (3420m²)



Note : New Block 6,7,8 Factory Building completed @ September 2008

Block 6 :Tube Bending Area (720m²)

Block 7 :PWHT (720m²)

Block 8 :Blasting & Painting (720m²)

Factory Buildings (2/2)


New ExtensionOffice 605 m Block 9,10,11,12,13 : Fabrication WorkshopFabrication for special materials exotic and non ferrous materialse.g : titanium, zirconium, alloys and etc

2


CIVIL WORKSDIVISION

13. Civil Works


Civil Works Project (1/2)


AWARD DATE CONTRACTUAL ACTUAL

1 Pembinaan Bangunan Kilang Baja LKPP, Lepar, CompletedPekan, Pahang

2 Pembinaan Bangunan Kilang Kinsteel Bhd. CompletedKuantan, Pahang

4 Cadangan Membina Jalan Sambungan JKA-57/2005(T) 15/06/05 15/06/05 14/06/06 13,3 Completed

(Missing Link) Dari Jalan Awan Besar

Ke Lebuhraya Shah Alam, Kuala Lumpur

- Cadangan Membina "Ramp" Dari

Jalan 2/149, Bandar Baru Sri Petaling

Ke Lebuhraya Shah Alam Ke Arah Cheras

(Di Persimpangan Bertingkat Awan Kecil)

Kuala Lumpur Secara 'Design And Build'

(2004/A146)

5 Proposed Third Lane Widening Between PLUS/WU/UUD/0425/C2,C3/05-011 01/09/05 01/03/07 01/03/07 7,5 CompletedTanjung Malim and Slim River - Package 4

Sub-Contract for Drainage Works

J/PHG/LKPP/DK-03/2001

PHG/KKB/010-DK/2003

26/07/2001

14/01/2003

25/07/2002

15/09/2003 15/09/2003

25/07/2002

10,5

6,9

VALUEMillion RM STATUSDATENO PROJECT DESCRIPTION CONTRACT NO.

6 Proposed Third Lane Widening BetweenPLUS/WU/UUD/0425/C2,C3/05-011 01/09/05 01/06/07 01/03/07 12,1 CompletedTanjung Malim and Slim River - Package 4

Sub-Contract for Clearance and Earthworks

7

- 01/05/07 01/05/07 01/09/08 5,6 Completed

Extension Factory Phase 3 - Block E, F, G, & H at Lot 74-A, Gebeng Industrial Estate, Kuantan, Pahang Darul Makmur

Merekabentuk, Membina dan Menyiapkan Projek Lebuhraya Pantai Timur Fasa 1 DariKarak-Kuantan dan Ke Sempadan Pahang/Terengganu.Subcontract For Earthworks and DrainageWorks For Package 1F1 (Ch 148+885 to152+600)

MTD/ECE/SC/RW-1F1/01.001 01/06/03 03/04/04 31/03/04 22,7 Completed3

Civil Works Project (2/2)


AWARD DATE CONTRACTUAL ACTUAL

VALUEMillion RM STATUSNO PROJECT DESCRIPTION CONTRACT NO.

8 Rancangan Bekalan Air Jerantut:- S/PHG/JBA/IP/DK/011/2007 08/05/07 28/07/08 31/07/10 29,2

CompletedPakej A(i): Cadangan Membina dan Menyiapkan Loji Batu Embun Daerah Jerantut, Pahang Darul Makmur

9 Menyiapkan Kerja-Kerja Terbengkalai Projek F/PHG/DK/1107/2009 02/04/09 26/05/10 30/04/10 15,8

CompletedNaik Taraf Jalan Kg. Tg. Lumpur Laluan 3 (C13),Kuantan, Pahang Darul Makmur

10 Extension Factory Phase 4 - Block K, L, M & N at Lot 74 - A, Gebeng Industrial Estate, Kuantan, Pahang Darul Makmur

- 15/06/09 01/09/10 - 10,5 80% progress

11 Pembinaan Bangunan IM Kilang Lot 49545 - Siklon Separator

12

13 Proposed Infrastructure Development for Phase 3 of

Malaysia International Aerospace Centre (MIAC) atSultan Abdul Aziz Shah Airport, Subang, Selangor

MIAC/PCD/C/03/2011

- 15/06/09 01/09/10 3,2 80% progress

Pembinaan Unit Kediaman Kos Sederhana Rendah Di Wakaf Sg. Nibong, Pulau Pinang.

JKR/IP/CKUB/72/2010 01/06/10 28/11/11 - 14 New

06/06/11 20/6/11 19/2/12 13,9 New

14 The Proposed Construction And Completion of Package 1 of The Marine Fish Hatchery And Fish Seed Marketing Centre At Merchong, Pekan, Pahang For The East Coast Economic Region Development Council (ECERDC)

4600000212 17/11/11 15/12/11 14/12/13 31,4 New

15 Kerja-kerja Membekal, menghantar danmemasang papan sesekat untuk tangki Pengentalan Serta Kerja-Kerja BerkaitanDi Loji-Loji Jabatan Bekalan Air Pahang

S/PHG/JBA/IP/DK/008/2011 18/11/11 02/5/12 - 1,884,35 New

Civil Works Pictures (1/7)


LEBUHRAYA PANTAI TIMUR FASA 1 Pakej 1F-1 (Ch 148+885 ke Ch 152+600)

Kerja Tanah Kerja Tanah

Kerja Tanah

Memasang Konkrit Culvert Memasang Konkrit Culvert

Menurap 75mm ACBC

LandscapeJambatan

JALAN AWAN BESAR KE LEBUHRAYA SHAH ALAM, KUALA LUMPUR Design and Build’ (2004/A146)

Siap dibina Siap dibina

Siap dibinaPavement



Memasang Konkrit Culvert

Menurap Crush Run

Kerja Tanah

NORTH-SOUTH EXPRESSWAY TANJUNG MALIM AND SLIM RIVERPakej 4 PLUS/WU/UUD/0425/C2,C3/05-011

Siap dibina

Kerja Slop

Memasang Box Culvert

RANCANGAN BEKALAN AIR JERANTUT PAHANGPakej A (i) S/PHG/JBA/IP/DK/011/2007

Chlorine Contact Tank Water Intake

Bangunan Pentadbiran Tangki Air

Filter Gallery



PEMBINAAN BANGUNAN KILANG KINSTEEL BHD. KUANTAN, PAHANG

PEMBINAAN BANGUNAN KILANG BAJA LKPP,LEPAR, PEKAN, PAHANG

Pembinaan sedang dijalankan

Memasang dapur Memasang peralatan

Kerja Piling Kerja Foundation

Pembinaan sedang dijalankan Siap dibina



Kerja sedang dijalankan Kerja pembinaan hampir siap

Siap dibina

JALAN TANJUNG LUMPUR C13, KUANTAN, PAHANGF/PHG/K/DK/1107/2009

Kerja Tanah

Siap dibina

Kerja sedang dijalankan

Footing

EXTENSION FACTORY PHASE 4BLOCK K,L,M & N at Lot 74-A, Gebeng Industrial Estate, Kuantan

Proses Piling

Pembinaan Structure

Footing

Footing

Pembinaan Structure



PEMBINAAN BANGUNAN INDERA MAHKOTA, KUANTANSIKLON SEPARATORS SDN BHD

Pembinaan Pejabat

Tapak Pembinaan

Pembinaan Pejabat

Pembinaan Structure

Pembinaan Structure

Proses Pembinaan

Kilang Siklon

Pejabat Sikon Pandangan Dalam Kilang



PEMBINAAN UNIT KEDIAMAN KOS SEDERHANA RENDAHDI WAKAF SG. NIBONG, PULAU PINANG

naanibmeP sesorP

naanibmeP kapaT

naanibmeP sesorP

erutcurtS naanibmeP

gililP sesorP

naanibmeP sesorP

naanibmeP sesorP

naanibmeP sesorPPembinaan unit kediaman kos rendah di Wakaf Sg.Nibong



PEMBINAAN INFRASTRUKTUR FASA 3 MALAYSIA INTERNATIONAL AEROSPACE CENTRE (MIAC) -LAPANGAN TERBANG SULTAN HJ. ABDUL AZIZ SHAH, SUBANG, SELANGORMIAC/PCD/C/03/2011UNIT KEDIAMAN KOS SEDERHANA RENDAH


DEFENCED I V I S I O N

14. TacticalBridgingSystem



Tactical Bridging System


KEMENTERIAN PERTAHANAN MALAYSIA

TS BR 90 Tactical Bridging

Floating Double Span Bridge Bridge

Vickers Alvis Defence System, UK

ATLSB (Axially Extensioned Long Span Bridge) BR90

BAE SYSTEMSTactical Bridging System

Principles

Tactical Single Span Bridge

Bridging Vehicle

MINISTRY OF DEFENCE MALAYSIA


WELLSERVICESD I V I S I O N

15. WellServices



Well Services


Fishing

5/16” Braided Line Heavy Duty Fishing Services

0.140” Slickline Fishing Service

Slickline

0.108” Slickline Services

0.125” Slickline Services

Asturi Well Services Division Provides the Following Equipments :

5/16” Cabin Type Single Drum Unit

0.108” and 0.125” Double Drum Slickline Unit

0.140” Skid and Accessories

Welhead Control Panel to operate dual & triple BOP

15K High Pressure Test Pump

3.5” PCE 10K H2s Service

5.5” PCE 10K H2s Service

70ft High Reach Hydraulic Telescopic Wireline Mast

Grease Injection Skid

Grease Injection Flow Control Head 10k H2s Service

3.5" Dual and Tripple Ram Compact BOP 10k H2s Service

5.5" Dual and Tripple Ram Compact BOP 10k H2s Service

Turn Around Sheave 10k H2s Service

4 Cylinder and 6 cylinder Water cooled Perking engine zone 2 certification

Asturi Well Services Division Provides the Following Tools :

Basic Tools :

1.50”

1.75”

1.875”

Type of Tools

QLS and Treaded

Pulling Tools :

From 1.25” to 7.00”

Heavy duty pulling tools, Spring Jar, etc

1.50”

2.125”

2.50”

Our Heavy Duty Fishing and Slickline Services, make it straight forward for

Drilling, Production and Workover to meet our customer's needs, because our

highly experience peoples use reliable and fit for purpose equipment that can

service a routine operation of the most challenging pressure control situations.

With the full complement of fishing and slickline equipment +

wellsite experience people will help to reduce expenses for customers

because we can get the job done right this is our full commitment to customer

and to set us apart from our competitors

Well Logging & Well Log Analysis

Asturi Well Services Division Provides the Following Applications :

Tubing clearance

Running / pulling flow control devices

Opening and closing Sliding sleeves

Bottom hole Pressure surveys and Fluid Samples

Tagged fluid Levels

Setting / Pulling Tubing Plugs

Depth Determination

Broaching and Swedging

Sand Bailing

Braided Line and Slickline Fishing

Gas Lift Installation

Paraffin Removal

Asturi Well Services Division also provide Equipments and Tool Rentals


Well Logging

Multifinger Calipers

Cased -hole Logging

Production Logging

Perforating

Pipe Recovery Operations

Well Log Analysis

Formation Evaluation

Full Wave Processing and Analysis

Old-Logs Translation and Interpretation

Multi-well Analysis

Well Log Processing and Analysis

Cased and Production Well Log Analysis

Downhole Pressure and Temperature Gauge

Pressure Build up Survey

Flowing Pressure Survey

Static/Flowing Gradient Survey

Modified Isochronal Test

Pressure Transient Analysis

“proven on tim

e delivery track record”

rated as the cleanest & most systematic fabrication yard by our clients

Documents

NEW RECORD Thick Wall Pressure Vessel “” Asturi.pdf · 2012. 4. 24. · Email : [email protected] KL Office : A1-2-1, Level 2, Block A1, Solaris Dutamas, Jalan Dutamas 1, 50480