New Proprietary Back taper & flute geometry for superior ... · • High performance Coolant Thru Solid Carbide Drill • New Proprietary Back taper & flute geometry for superior

• High performance Coolant Thru Solid Carbide Drill• New Proprietary Back taper & flute geometry for superior chip evacuation• Ground "K-land" on the cutting edge for optimum performance• TiAlN + Al-Ti-Cr Dual layer coating provides 30% more tool life than regular TiAlN coated carbide drills.

2

Features

Work Materials suited for:

VG Oil Hole Solid Carbide Drill for 3D / 5D - Technical Information

• High performance 140° self-centering point for precise drilling

• New Proprietary back taper, flute geometry & "S" shaped cutting edge for superior chip evacuation

• Made from sub-micro grain carbide for high toughness, hardness & wear resistance

• Ground "K-land" on the cutting edge for optimum performance

• TiAlN + Al-Ti-Cr Dual layer coating enchances tool performance by providing excellent heat resistance &

thermal insulation properties

• Dual layer coating provides 30% more tool life than regular TiAlN coated drills

• Stainless Steel

• Aluminum Alloys

• Hi-temp alloys

• Cast Irons

• Alloy steels

• Structural Steels

• Carbon Steels

• Brass & Bronze

VG Drill - Application Success Data

VG OIL HOLE SOLID CARBIDE DRILL

MedicalSurgical Implant Part

DRILL DIAMETER 10.7mmCUTTING SPEED (SFM) 130

RPM 1150FEED (IPR) 0.011

FEED (mm/rev) 0.28DOC .780"(19.8mm)

HOLE DESCRIPTION BlindWater Soluble

316 LVM32-38 HRC

CNC Vertical Machining Ctr

3-Times more tool life than Competition

MATERIALHARDNESSMACHINE

PERFORMANCE

RESULT

INDUSTRYCOMPONENT

CU

TTIN

G C

ON

DITI

ON

S

WORK PIECE

COOLANT

VG DRILL COMPETITOR MNo of Holes

0 500 1000 1500

VG DRILL 3D

Drill VG-OH 3D

Food ProcessingMincemaster

DRILL DIAMETER 3.0CUTTING SPEED (SFM) 230


FEED (mm/rev) 0.127DOC 1"(25.4mm)

HOLE DESCRIPTION ThruWater Soluble

D-2 25-30 HRC

CNC Horizontal Machining Ctr.

1.7-Times more tool life than Competition


PERFORMANCE

RESULT

INDUSTRYCOMPONENT

CU

TTIN

G C

ON

DITI

ON

S

WORK PIECE

COOLANT


0 500 1000 1500 2000 2500

VG DRILL 3D

Drill VG-OH 5D

Electronics & CommunicationsBeryllium Copper bushings

DRILL DIAMETER 7/16" (.4375")CUTTING SPEED (SFM) 135


FEED (mm/rev) 0.25DOC 1.125"(28.6mm)

HOLE DESCRIPTION BlindSemi-Synthetic

Beryllium Copper 30 HRC

Vertical Machining Center

Minimum Wear Compared to Competition


PERFORMANCE

RESULT

INDUSTRYCOMPONENT

CU

TTIN

G C

ON

DITI

ON

S

WORK PIECE

COOLANT


0 100 200 300 400 500 600

VG DRILL 3D

Drill VG-OH 3D

HIGH WEAR

Pump IndustryHydraulic Pressure Control Valves

DRILL DIAMETER #21(.159")CUTTING SPEED (SFM) 200


FEED (mm/rev) 0.07DOC 1" (25.4)

HOLE DESCRIPTION ThruWater Soluble

Special 50% Nickel Material30-35 HRC

Vertical Machining Center

3.5-Times more tool life than Competition


PERFORMANCE

RESULT

INDUSTRYCOMPONENT

CU

TTIN

G C

ON

DITI

ON

S

WORK PIECE

COOLANT

VG DRILL COMPETITOR B

No of Holes

0 1000 2000 3000 4000 5000

VG DRILL 3D

Drill VG-OH 3D

COMPETITOR A

3

VG OIL HOLE DRILL FOR 3D / METRIC SIZES

3.0 0.1181 17.5 68 3 3.1 0.1220 20 72 4 3.2 0.1260 20 72 4 3.3 0.1299 20 72 4 3.4 0.1339 20 72 4 3.5 0.1378 20 72 4 3.6 0.1417 22.5 72 4 3.7 0.1457 22.5 72 4 3.8 0.1496 22.5 72 4 3.9 0.1535 22.5 72 4 4.0 0.1575 22.5 72 4 4.1 0.1614 25 80 5 4.2 0.1654 25 80 5 4.3 0.1693 25 80 5 4.4 0.1732 25 80 5 4.5 0.1772 25 80 5 4.6 0.1811 27.5 80 5 4.7 0.1850 27.5 80 5 4.8 0.1890 27.5 80 5 4.9 0.1929 27.5 80 5 5.0 0.1969 27.5 80 5 5.1 0.2008 27.5 82 6 5.2 0.2047 27.5 82 6 5.3 0.2087 27.5 82 6 5.4 0.2126 27.5 82 6 5.5 0.2165 27.5 82 6 5.6 0.2205 30 82 6 5.7 0.2244 30 82 6 5.8 0.2283 30 82 6 5.9 0.2323 30 82 6 6.0 0.2362 30 82 6 6.1 0.2402 32.5 88 7 6.2 0.2441 32.5 88 7 6.3 0.2480 32.5 88 7 6.35 0.2500 32.5 88 1/46.4 0.2520 32.5 88 7 6.5 0.2559 32.5 88 7 6.6 0.2598 35 88 7 6.7 0.2638 35 88 7 6.8 0.2677 35 88 7 6.9 0.2717 35 88 7 7.0 0.2756 35 88 7 7.1 0.2795 37.5 94 8

7.2 0.2835 37.5 94 8 7.3 0.2874 37.5 94 8 7.4 0.2913 37.5 94 8 7.5 0.2953 37.5 94 8 7.6 0.2992 40 94 8 7.7 0.3031 40 94 8 7.8 0.3071 40 94 8 7.9 0.3110 40 94 8 8.0 0.3150 40 94 8 8.1 0.3189 42.5 100 9 8.2 0.3228 42.5 100 9 8.3 0.3268 42.5 100 9 8.4 0.3307 42.5 100 9 8.5 0.3346 42.5 100 9 8.6 0.3386 45 100 9 8.7 0.3425 45 100 9 8.8 0.3465 45 100 9 8.9 0.3504 45 100 9 9.0 0.3543 45 100 9 9.1 0.3583 47.5 106 10 9.2 0.3622 47.5 106 10 9.3 0.3661 47.5 106 10 9.4 0.3701 47.5 106 10 9.5 0.3740 47.5 106 10 9.525 0.3750 50 106 3/89.6 0.3780 50 106 10 9.7 0.3819 50 106 10 9.8 0.3858 50 106 10 9.9 0.3898 50 106 10

10.0 0.3937 50 106 10 10.1 0.3976 52.5 116 11 10.2 0.4016 52.5 116 11 10.3 0.4055 52.5 116 11 10.5 0.4134 52.5 116 11 10.7 0.4213 55 116 11 11.0 0.4331 55 116 1111.5 0.4528 57.5 122 12 11.9 0.4685 60 122 12 12.0 0.4724 60 122 1212.3 0.4843 62.5 128 13 12.5 0.4921 62.5 128 1312.7 0.5000 65.0 128 13

SOLID CARBIDE GS COATED

Utilize high accuracy shape of relief (2rake +XWthinning)Coolant Through Solid Carbide Drill"S"shaped cutting edge for superior chip removalMade from High grade carbide with Composite Multi-layer GS Coating (Al-Ti-Cr based coating)

High Performance

Range 3.0 to 12.7

4

VG OIL HOLE DRILL FOR 3D / FRACTIONAL SIZES

1/8 0.1250 20 72 1/8#30 0.1285 20 72 5/32#29 0.1360 20 72 5/329/64 0.1406 22.5 72 5/32#25 0.1496 22.5 72 4 5/32 0.1562 22.5 72 5/32#21 0.1590 25 80 3/16#20 0.1614 25 80 5 #19 0.1654 25 80 5 #18 0.1693 25 80 5

11/64 0.1719 25 80 3/16#17 0.1732 25 80 5 #16 0.1772 25 80 5 #15 0.1800 27.5 80 3/16#13 0.1850 27.5 80 5 3/16 0.1875 27.5 80 3/16#12 0.1890 27.5 80 5 #9 0.1969 27.5 80 5 #7 0.2008 27.5 82 6

13/64 0.2031 27.5 82 7/32#4 0.2087 27.5 82 6 #3 0.2126 27.5 82 6

7/32 0.2188 30 82 7/32#2 0.2205 30 82 6 #1 0.2283 30 82 6

15/64 0.2344 30 82 1/41/4 0.2500 32.5 88 1/4F 0.2570 35 88 9/32

17/64 0.2656 35 88 9/32I 0.2717 35 88 7

9/32 0.2812 37.5 94 9/32M 0.2953 37.5 94 8

19/64 0.2969 40 94 5/165/16 0.3125 40 94 5/16

P 0.3228 42.5 100 9 Q 0.3320 42.5 100 11/32R 0.3386 45 100 9

11/32 0.3438 45 100 11/32T 0.3583 47.5 106 10 U 0.3680 47.5 106 3/8

3/8 0.3750 50 106 3/8W 0.3858 50 106 10

25/64 0.3898 50 106 10 Y 0.4040 52.5 116 7/16

27/64 0.4213 55 116 11 7/16 0.4375 57.5 122 7/16

29/64 0.4528 57.5 122 12 15/32 0.4685 60 122 12 31/64 0.4843 62.5 128 13

1/2 0.5000 65.0 128 13

closest Fractional size

SOLID CARBIDE GS COATED

Utilize high accuracy shape of relief (2rake +XWthinning)Coolant Through Solid Carbide Drill"S"shaped cutting edge for superior chip removalMade from High grade carbide with Composite Multi-layer GS Coating (Al-Ti-Cr based coating)

High Performance

Range 1/8 to 1/2

5

VG OIL HOLE DRILL FOR 5D / METRIC SIZES

SOLID CARBIDE GS COATEDHigh Performance

Range 3.0 to 12.7Utilize high accuracy shape of relief (2rake +XWthinning)Coolant Through Solid Carbide Drill"S"shaped cutting edge for superior chip removalMade from High grade carbide with Composite Multi-layer GS Coating (Al-Ti-Cr based coating)

6

VG OIL HOLE DRILL FOR 5D / FRACTIONAL SIZES

1/8 0.1250 32 86 1/8#30 0.1285 32 86 5/32#29 0.1360 32 86 5/329/64 0.1406 36 86 5/325/32 0.1562 36 86 5/32#21 0.1590 40 98 3/16#20 0.1614 40 98 5#19 0.1654 40 98 5#18 0.1693 40 98 5

11/64 0.1719 40 98 3/16#17 0.1732 40 98 5#16 0.1772 40 98 5#15 0.1800 44 98 3/16#13 0.1850 44 98 53/16 0.1875 44 98 3/16#12 0.1890 44 98 5#9 0.1969 44 98 5#7 0.2008 44 100 6

13/64 0.2031 44 100 7/32#4 0.2087 44 100 6#3 0.2126 44 100 6

7/32 0.2188 48 100 7/32#2 0.2205 48 100 6#1 0.2283 48 100 6

15/64 0.2344 48 100 1/41/4 0.2500 52 109 1/4F 0.2570 56 109 9/32

17/64 0.2656 56 109 9/32I 0.2717 56 109 7

9/32 0.2812 60 118 9/32M 0.2953 60 118 8

19/64 0.2969 64 118 5/165/16 0.3125 64 118 5/16

P 0.3228 68 127 9Q 0.3320 68 127 11/32R 0.3386 72 127 9

11/32 0.3438 72 127 11/3223/64 0.3594 76 136 3/8

U 0.3680 76 136 3/83/8 0.3750 80 136 3/8

25/64 0.3898 80 136 10Y 0.4040 84 149 7/16

27/64 0.4213 88 149 117/16 0.4375 92 158 7/16

29/64 0.4528 92 158 1215/32 0.4685 96 158 12

1/2 0.5000 104 167 1/2

closest Fractional size

SOLID CARBIDE GS COATEDHigh Performance

Range 1/8 to 1/2 Utilize high accuracy shape of relief (2rake +XWthinning)Coolant Through Solid Carbide Drill"S"shaped cutting edge for superior chip removalMade from High grade carbide with Composite Multi-layer GS Coating (Al-Ti-Cr based coating)

7

VG DRILL - STANDARD DRILLING CONDITION

VG OIL HOLE 3D L9588, L9589

1) Utilize the standard drilling condition shown in catalogs just as general guide, when starting operation. 2) Adjust drilling conditions when unusual vibration or unusual sound occurs when cutting.3) When using low speed machines, use maximum speed and adjust the feed rate.

RPM SFM 3.82Drill dia. Feed Rate (in/min) : RPM×IPR

Work Material Cast Irons /Carbon Steels Alloy Steels

Mold Steels /Hardened Steels (20-30 HRC)

Mold Steels / Hardened Steels (30-35 HRC)

Ductile Cast Irons

Stainless Steel(300-400 Series, 17-4PH,15-5PH)

Nickel Alloys, Titanium Alloys

Aluminum Casting, Copper AlloysSpeed (SFM)

Drill Diameter (mm/inches) 260 - 270 SFM 190 - 200 SFM 160 - 185 SFM 130 - 160 SFM 200 - 225 SFM 130 - 170 SFM 65 - 110 SFM 260 - 400 SFM

Fractional Metric mm Decimal RPM Feed

(IPR) RPM Feed(IPR) RPM Feed



(IPR) RPM Feed(IPR)

— 3 0.118 8500 0.004 6300 0.003 5300 0.002 4200 0.002 7000 0.004 4200 0.003 3200 0.001 9700 0.0041/8 3.175 0.125 8000 0.004 6000 0.003 5100 0.002 4000 0.002 6500 0.004 4000 0.004 3100 0.001 9300 0.004— 4 0.157 6400 0.005 4700 0.004 4000 0.003 3200 0.003 5100 0.005 3200 0.004 2400 0.002 7300 0.005— 5 0.197 5100 0.006 3800 0.005 3200 0.004 2500 0.003 4100 0.006 2500 0.006 1900 0.002 5900 0.006— 6 0.236 4300 0.007 3200 0.006 2700 0.004 2100 0.004 3500 0.007 2100 0.007 1700 0.002 4900 0.007

1/4 6.35 0.250 4000 0.008 3000 0.007 2500 0.005 2000 0.004 3200 0.007 2000 0.007 1600 0.002 4600 0.008— 7 0.276 3650 0.009 2700 0.007 2300 0.005 1800 0.005 3000 0.008 1800 0.008 1350 0.003 4200 0.008— 8 0.315 3200 0.010 2400 0.008 2000 0.006 1600 0.005 2600 0.009 1600 0.009 1200 0.003 3700 0.009— 9 0.354 2800 0.011 2100 0.009 1800 0.007 1400 0.006 2300 0.010 1400 0.009 1100 0.003 3300 0.0103/8 9.525 0.375 2700 0.012 2000 0.009 1700 0.007 1300 0.006 2200 0.010 1350 0.009 1000 0.004 3100 0.011

— 10 0.394 2500 0.012 1900 0.009 1600 0.007 1250 0.006 2100 0.010 1300 0.010 950 0.004 2900 0.011

— 11 0.433 2300 0.013 1700 0.009 1450 0.008 1100 0.007 1900 0.010 1150 0.010 850 0.004 2700 0.012

1/2 12.7 0.500 2000 0.013 1500 0.010 1250 0.009 1000 0.007 1650 0.012 1000 0.012 800 0.004 2300 0.014

Work Material Cast Irons /Carbon Steels Alloy Steels

Mold Steels /Hardened Steels (20-30 HRC)

Mold Steels / Hardened Steels (30-35 HRC)

Ductile Cast Irons

Stainless Steel(300-400 Series, 17-4PH,15-5PH)

Nickel Alloys, Titanium Alloys

Aluminum Casting, Copper AlloysSpeed (SFM)

Drill Diameter (mm/inches) 260 - 270 SFM 190 - 200 SFM 160 - 185 SFM 130 - 160 SFM 200 - 225 SFM 130 - 170 SFM 65 - 110 SFM 260 - 400 SFM

Fractional Metric mm Decimal RPM Feed




(IPR) RPM Feed(IPR)

— 3 0.118 8500 0.004 6300 0.004 5300 0.003 4200 0.003 7000 0.004 4200 0.004 3200 0.001 9700 0.0041/8 3.175 0.125 8000 0.004 6000 0.004 5100 0.003 4000 0.003 6500 0.004 4000 0.004 3100 0.001 9300 0.004— 4 0.157 6400 0.005 4700 0.005 4000 0.003 3200 0.004 5100 0.005 3200 0.005 2400 0.002 7300 0.005— 5 0.197 5100 0.006 3800 0.006 3200 0.004 2500 0.004 4100 0.006 2500 0.006 1900 0.002 5900 0.006— 6 0.236 4300 0.007 3200 0.007 2700 0.005 2100 0.005 3500 0.007 2100 0.007 1700 0.002 4900 0.0071/4 6.35 0.250 4000 0.008 3000 0.008 2500 0.005 2000 0.005 3200 0.007 2000 0.008 1600 0.002 4600 0.008— 7 0.276 3650 0.009 2700 0.009 2300 0.005 1800 0.005 3000 0.008 1800 0.009 1350 0.003 4200 0.008— 8 0.315 3200 0.010 2400 0.009 2000 0.006 1600 0.006 2600 0.009 1600 0.010 1200 0.003 3700 0.009— 9 0.354 2800 0.011 2100 0.010 1800 0.007 1400 0.006 2300 0.010 1400 0.010 1100 0.003 3300 0.0103/8 9.525 0.375 2700 0.012 2000 0.010 1700 0.007 1300 0.007 2200 0.010 1350 0.010 1000 0.004 3100 0.011— 10 0.394 2500 0.012 1900 0.010 1600 0.008 1250 0.007 2100 0.010 1300 0.011 950 0.004 2900 0.011— 11 0.433 2300 0.013 1700 0.010 1450 0.009 1100 0.008 1900 0.010 1150 0.011 850 0.004 2700 0.0121/2 12.7 0.500 2000 0.013 1500 0.012 1250 0.010 1000 0.008 1650 0.012 1000 0.013 800 0.004 2300 0.014

Drilling in WET Conditions

Drilling in WET ConditionsVG OIL HOLE 5D L9586, L9587

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Documents

New Proprietary Back taper & flute geometry for superior ... · • High performance Coolant Thru Solid Carbide Drill • New Proprietary Back taper & flute geometry for superior