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NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION WITH COMPOSTING RESULTING IN 5 PRODUCTS: GREEN GAS, CO 2 , HEAT, CONDENSATE WATER AND COMPOST Public awareness and growing requirements to sustainability lead to a transition in the treatment of municipal biowaste from composting to anaerobic digestion, followed by composting. Concepts which include digestion are ecological superior but often complex and expensive. We designed a new integrated design with the aim to: 1.Lower costs 2.Simplify technology and make it more straight forward 3.Increase sustainability re-using heat, water & compost from composting, together with green gas and CO 2 from digestion; 5 products in total. ing.Willem Elsinga MBA www.policyplanning.eu [email protected] T +31(0)341 564 112 M +31(0)6 1539 7696 F +31(0)341 564 116

NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

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Page 1: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION WITH COMPOSTING RESULTING IN 5 PRODUCTS: GREEN GAS, CO2 , HEAT,

CONDENSATE WATER AND COMPOST

Public awareness and growing requirements to sustainability lead to a transition in the treatment of municipal biowaste from composting to anaerobic digestion, followed by composting. Concepts which include digestion are ecological superior but often complex and expensive.

We designed a new integrated design with the aim to:

1.Lower costs2.Simplify technology and make it more straight forward3.Increase sustainability re-using heat, water & compost from composting,

together with green gas and CO2 from digestion; 5 products in total.

ing.Willem Elsinga MBA [email protected] T +31(0)341 564 112 M +31(0)6 1539 7696 F +31(0)341 564 116

Page 2: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Na-compostering

voorcompostering

voorcomposteringvoorcompostering

voorcompostering

Afdek-materiaal

Situation April 2009

Example project Meerlanden: transition from open air composting to enclosed digestion followed by composting

Page 3: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Bio-waste Composting Compost

In elder days life was simple….

Mixing

Heat + Water Environment

Situation April 2009

Page 4: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Bio-waste pressing composting

storage

compostdigestion

biogasCO2

separation

mixing

water treatment water

sand

‘green’ gasupgrading

Digestion concepts are complex & expensive but ecological superiorHeat + Water Environment

Page 5: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Bio-waste pressing composting

storage

compostdigestion

biogasCO2

separation

mixing

water treatment water

sand

‘green’ gasupgrading

Digestion concepts are complex & expensive but ecological superior new straightforward and cheaper diagram .Heat + Water Environment

Bigger COMPOSTING

operation € 2

amortization € 1

water treatment € 0

total € 3

press/water treatment

operation € 5

amortization € 3

water treatment € 3

total € 11

Bio-waste COMPOSTING compostdigestion

biogas

CO2

mixing

‘green’ gasupgrading

water

heat

heat + Water environment

Page 6: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

biofilter

Waste reception

Compost screen

screengrinder

biowaste

treatment

voorcompostering

voorcompostering

air

compoststock

Afdek-materiaal

Tunnels

Tunnels

Tunnels

Tunnels

Tunnels

WW

destoner

MEERLANDEN_05.wmv

heat to

greenhouses

Situation 2010: composting tunnels working, pilot heat to greenhouses

Page 7: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

biofilter

Ontvangsthal

compostscreen

zeefverkleiner

GFT

behandeling

voorcompostering

voorcompostering

air

compoststock

Afdek-materiaal

Tunnels

Tunnels

Tunnels

Tunnels

Tunnels

WW

destoner

MEERLANDEN_05.wmv

heat to

glastuinbouw

Situation 2010: composting tunnels working, pilot heat to greenhouses

Page 8: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

biofilter

Reception/Pretreatment

area

compostscreen

Grinded biowaste

screen

grinderbiowaste

behanTreatment

voorcompostering

voorcompostering

air

compoststock

Afdek-materiaal

Tunnels

Tunnels

Tunnels

Tunnels

Tunnels

Anaerobic digestion

mixer

Situation 2012: biogasplant working, heat & CO2 greenhouse

WW

destoner

biogasupgrading

CO2 & heat

to geenhouses

greengas in public gasgrid

Page 9: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

biofilter

Reception/Pretreatment

area

compostscreen

Grinded biowaste

screen

grinderbiowaste

behanTreatment

voorcompostering

voorcompostering

air

compoststock

Afdek-materiaal

Tunnels

Tunnels

Tunnels

Tunnels

Tunnels

Anaerobic digestion

mixer

WW

destoner

biogasupgrading

CO2 & heat

to geenhouses

greengas in public gasgrid

Situation 2012: biogasplant working, heat & CO2 greenhouse

Page 10: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

bio-waste COMPOSTING 18 kt compostdigestion

biogas

CO2

mixing

‘green’ gasupgrading

water

heat

55 kt bio-waste 2,5 mln Nm3 ‘green’ gas + 2,5 mln kg CO2

+ 17 GWhth heat + 20 kt water + 18 kt compost

heat + Water environment

55 kt 42 kt

13 kt

4 mln Nm3

2,5 mln Nm3

2,5 mln kg

17 GWhth

20 kt

45 kt

30 kt

88 kt 18 kt

Page 11: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Process: digestion composting upgrading biogasProducts: biogas 1 compost + 4 ‘green’ gas + 5 C02

2 heat + 3 water

55 kt bio-waste 2,5 mln Nm3 ‘green’ gas + 2,5 mln kg CO2

+ 17 GWhth heat + 20 kt water + 18 kt compost

Page 12: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Old greenhouses,Reconstruction area

New sustainable greenhouse area,Development Primaviera, SGN

Meerlanden biogas & Composting plant

Show greenhouse Arendshoeve

Schiphol logistic park

New integrated digestion/composting Meerlanden plant and greenhouse areas near Schiphol

Page 13: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Old greenhouses,Reconstruction area

New sustainable greenhouse area,Development Primaviera, SGN

Meerlanden biogas & Composting plant

Show greenhouse Arendshoeve

Schiphol logistic park

New integrated digestion/composting Meerlanden plant and greenhouse areas near Schiphol

Page 14: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Heat demandHeat supply

Match between heat supply and demand

Page 15: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

effects

acute chronic

components [Ppb] [Ppb]

03 100 28

C2H4 50 8

NO 1000 250

N02 600 132

S02 70 15

NH3 3300 197

There are aleady limits (in ppm) for H2O (40), NO (2,5), NO2 (2,5), C2H4 (1)CxHy (1200), H2S (5), HCN (20)

Quality requirements CO2

Page 16: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

CO2-reductionen/t Biomüll Entwicklung Meerlanden

-100

0

100

200

300

400

500

2008

2011 Aren

dshoe

ve20

13 Prim

Aviera

kg C

O2

redu

ctie

per

ton

gft savings CO2 by use of

heat from composting

savings CO2 by use ofCO2 from biogassavings CO2 by use of'green' gas

savings CO2 by use ofcompostemissions CO2 transportand process

CO2 reductions/t bio-waste, development Meerlanden project

Page 17: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

contamination bio-waste is eliminated in thermophilic digestion and composting

Reduzierungen Enterococcus / E. Coli, Kompogas +Nachrote

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

[1] Biomüll [2] nach Vergärung [3] 2-3 WochenNachrotte

Probenahme

Ent.c

./E.C

oli (

log

units

/gr)

Enteroc. E. Coli

Salmonellapositive

Salmonellanegative

Bio-waste

Reductions Salmonella, Enterococaceae and E. Coli after thermophilic digestion + composting

after compostingafter digestion

Page 18: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION WITH COMPOSTING RESULTING IN 5 PRODUCTS: GREEN GAS, CO2 , HEAT,

CONDENSATE WATER AND COMPOST

In our latest bio-waste concepts we include kitchen waste collection in dense populated cities, use for co-digestion and insects breeding

We designed a new integrated design with the aim to:

1.Lower costs2.Simplify technology and make it more straight forward3.Increase sustainability re-using heat, water & compost from composting,

together with green gas and CO2 from digestion; 5 products in total.

Our latest concepts also include high quality kitchen waste collection fit for use in co-digestion or insect breeding

ing.Willem Elsinga MBA [email protected] T +31(0)341 564 112 M +31(0)6 1539 7696 F +31(0)341 564 116

Page 19: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

ing.Willem Elsinga MBA [email protected] T +31(0)341 564 112 M +31(0)6 1539 7696 F +31(0)341 564 116

NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION WITH COMPOSTING RESULTING IN 5 PRODUCTS: GREEN GAS, CO2 , HEAT,

CONDENSATE WATER AND COMPOST

In our latest bio-waste concepts we include kitchen waste collection in dense populated cities, use for co-digestion and insects breeding

Page 20: NEW INTEGRATED DESIGN OF DRY ANAEROBIC DIGESTION …

Ich danke Ihnen für die AufmerksamkeitI thank you for your attention and

salute you with flowers from Holland