New Insights Into the Removal of Calcium Sulfate

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    42 FALL 2011 SAUDI ARAMCO JOURNAL OF TECHNOLOGY

    ABSTRACT

    Calcium sulfate is one of the major scales that cause many

    significant and serious operating problems in producing oil

    and gas wells and in water injectors. Impermeable hard scale

    deposits of calcium sulfate can severely impair the formation

    permeability or lead to downhole equipment failure. Typically,

    preventive treatments, such as the use of scale inhibitors, are

    the most economical methods for calcium sulfate mitigation;

    however, application of a cost-effective treatment is needed incase of emergency, when calcium sulfate precipitation occurs.

    A comprehensive lab investigation was conducted to assess

    the effectiveness of several remedial methods for calcium

    sulfate removal. This article shows the amount of calcium

    sulfate dissolved after its exposure to different reactive fluids

    at 25 C and 50 C. In addition, it discusses the effect of

    different factors on the efficiency of each remedial treatment.

    These factors include pH, temperature, reactive fluid

    concentration and presence of magnesium/iron ions.

    Based on obtained results, several new findings were

    identified. The presence of gypsum (CaSO4.2H2O) has anegative impact on the performance of mud acid treatments.

    After the initial dissolution of gypsum in live mud acid,

    dissolved calcium will precipitate as both calcium fluoride and

    calcium sulfate in spent hydrochloric (HCl)/hydrofluoric (HF)

    acid solutions. Gypsum has a higher solubility limit in live

    HCl acid compared to its spent solutions, which results in the

    reprecipitation of calcium sulfate in spent HCl. This solubility

    of gypsum in acidic solutions could result in severe formation

    damage. Live acids can initially dissolve any precipitated

    calcium sulfate solids in wellbore areas, but the calcium sulfate

    will reprecipitate in the formation rocks as the acid is spent.

    Gypsum has a higher solubility limit in ethylene diamine

    tetra-acetic acid (EDTA) solutions, compared to acidic

    solutions. No reprecipitation of calcium sulfate occurred in

    these solutions due to the fact that calcium ions exist as

    complex ions and are not free to interact with other ions. The

    dissolving power of EDTA was found to be a function of the

    solution pH value. The dissolving power of EDTA for gypsum

    was higher at high pH values. The presence of both mag-

    nesium and iron (III) ions had a negative effect on gypsum

    dissolution in the EDTA fluid. Compared to magnesium, iron

    (III) ions resulted in a significant decrease in gypsum solubility

    in EDTA. Dissolved magnesium ions in EDTA solutions can

    reprecipitate as magnesium sulfate when gypsum is dissolved.

    This reprecipitation is greater in lower pH EDTA solutions.

    INTRODUCTION

    Calcium sulfate has been cited in the literature as one of the

    major scales that cause many significant and serious operating

    problems in producing oil and gas wells and in water injectors.

    Impermeable hard scale deposits of calcium sulfate can severelyimpair the formation permeability, thereby decreasing the well

    injectivity or productivity1-4. In addition, calcium sulfate can

    also negatively impact the well economics when it precipitates

    in downhole equipment, such as electrical submersible pumps

    (ESPs). This precipitation leads to pump failure due to over-

    loading that causes serious damage to the pump components,

    and as a result, costly workovers are required.

    Calcium sulfate has two main stable crystal forms.

    Gypsum, CaSO4.2H2O, is formed at low temperatures (i.e.,

    T < 98 C), while anhydrite, CaSO4, is the predominant form

    produced at high temperatures5. Gypsum, the most common

    oil field calcium sulfate scale, is very difficult to remove. This

    is mainly because it has relatively low solubility limits in

    water, almost 2.36 kg in 1 m3 of water at 25 C. At higher

    temperatures, calcium sulfate becomes more insoluble in water

    as low as 1.69 kg in 1 m3 of water at 90 C. Besides temp-

    erature, other factors affect gypsum solubility, such as the

    solutions pH value and pressure. In general, calcium sulfate is

    more soluble at low pH values and high pressures4, 6.

    Many publications have reported on the precipitation of

    calcium sulfate during different oil field operations, such as

    water injection, acid stimulation and commingled hydro-

    carbon/water production. The main cause of calcium sulfatescaling during these operations is the chemically incompatible

    mixing of two fluids. For example, mixing injected seawater,

    which is high in sulfate ions, with formation water, which

    is high in calcium ions, will result in calcium sulfate pre-

    cipitation once its solubility limit is exceeded. Similarly,

    calcium sulfate precipitation can result from the incompatible

    mixing of spent acid solutions with overflush fluids. It has

    been reported7 that calcium sulfate precipitation occurred in

    and around the ESPs of the Farida/Zelda reservoir wells

    mainly after acid stimulation treatments. This was found to be

    New Insights into the Removal of CalciumSulfate Scale

    Authors: Dr. Mohammed H. Al-Khaldi, Ahmad M. Al-Juhani, Dr. Saleh H. Al-Mutairi and Dr. M. Nihat Gurmen

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    SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2011 43

    due to the incompatible mixing of spent hydrochloric

    (HCl)/hydrofluoric (HF) acid and seawater overflush fluid.

    Dissolved calcium ions united with sulfate ions from the

    seawater to form calcium sulfate scale. Similarly, the conduct

    of a chemical simulation8 revealed that detrimental acidizing

    treatments in limestone/dolomite Dalan and Kangan

    formations could result in calcium sulfate precipitation.

    Simulation results indicated that in addition to precipitation

    due to incompatible mixing, calcium sulfate may precipitate inspent acid solutions due to the rise in the solutions pH value.

    Whereas, calcium sulfate initially is soluble in live acid

    solutions, it reprecipitates as the solutions pH value

    increases.

    Typically, preventive treatments, such as the use of scale

    inhibitors, are the most economical methods for calcium

    sulfate mitigation2, 9; however, application of a cost-effective

    treatment is needed when calcium sulfate precipitation occurs.

    Chemical dissolvers offer alternatives to mechanical methods

    for removing near wellbore calcium sulfate scaling. A

    thorough literature survey reveals that chemical means rely on

    the use of amino carboxylic acid salts. Ethylene diamine tetra-

    acetic acid (EDTA) is one of the most effective dissolvers for

    calcium sulfate, Fig. 110. In many reservoirs, EDTA has been

    used to remove calcium sulfate formation damage11, 12. Severe

    calcium sulfate damage experienced by a high temperature gas

    condensate well in the Kalinovac field was removed12 using an

    8 wt% tetrasodium EDTA treatment.

    As can been seen, a number of studies have been performed

    to investigate the solubility of calcium sulfate in HCl acid and

    EDTA solutions; however, the studies have been conducted

    within limited parameters. Therefore, the objectives of this

    study are to: (1) Explore the solubility trend of calcium sulfate

    in HCl acid and HCl/HF acids, (2) Investigate the dissolution

    of calcium sulfate in EDTA solutions, and (3) Examine the

    effects of pH, temperature and the presence of both iron and

    magnesium on the solubility of calcium sulfate in HCl acid,

    HCl/HF acid and EDTA.

    THEORY

    Equation 1 shows how calcium sulfate, gypsum, and scaling

    can be expressed:

    (1)

    The potential for gypsum scaling measured thermodynamically

    by the saturation index (SI). A positive SI value indicates that the

    mixture solution is supersaturated and there is a potential for

    scaling, while a zero or negative SI value shows that the mixture is

    undersaturated and there is no scale tendency. The SI for gypsum

    is the logarithm of the ion activity product of its two ion

    components, calcium ions and sulfate ions, divided by itssolubility product, Eqn. 29:

    (2)

    where Ca2+ is the activity coefficient of the calcium ion,

    SO42- is the activity coefficient of the sulfate ion, C i is the

    concentration of the specie i (mole/L), and Ksp is the solubility

    product of calcium sulfate salt, which is a function of

    temperature and pressure. The ion activity coefficient in

    electrolyte solutions can be calculated using solution ionic

    strength and ion interaction coefficients. For example, the

    calcium activity coefficient can be calculated using Eqns. 3

    and 413:

    (3)

    (4)

    where Im is the ionic strength, z is the valence (or oxidation)

    number of the calcium ion, B is the ion interaction coefficient

    and mj is the molality of interacting ion j (mol/kg). In the case

    of the calcium ion, the interacting ion in the HCl acid solution

    will be the chloride ion. In calculating a specie activitycoefficient, the ion interaction coefficients are zero for ions

    with the same charge or unchanged ions. Many studies have

    reported ion interaction coefficients for various ion pairs14.

    HCl acid and HCl/HF acids dissociate to produce H+ ions.

    In these acidic solutions, calcium sulfate is dissolved due to H+

    attack on sulfate crystal sites, Eqns. 5 to 7:

    (5)

    (6)

    (7)

    The interaction of dissolved calcium ions with fluoride ions

    can result in the precipitation of calcium fluoride, Eqn. 8:

    (8)

    Calcium fluoride precipitation is dependent on the

    solutions pH value as will be discussed later. The EDTA is

    a weak acid that dissociates stepwise as follows, Eqns. 9

    to 12:

    Fig. 1. Chemical and 3D structure of EDTA molecule10.

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    (9)

    (10)

    (11)

    (12)

    The distribution of the acid species is dependent on boththe pH value and the dissociation constants, as shown in Fig.

    215, 16. The dissociation constants of EDTA are: Ka1= 1.02

    E-2, Ka2 = 2.14 E-3, Ka3 = 6.92 E-7, Ka4 = 5.5 E-1115, 16. The

    first dissociation constant of EDTA, Ka1, is expressed in Eqn.

    13 as:

    (13)

    The mechanism of calcium sulfate dissolution in the EDTA

    solution is different from that in acidic solutions. Calcium

    sulfate is mainly dissolved due to calcium chelation at pH > 4.

    Equation 14 shows the reaction of tetrasodium EDTA with

    calcium sulfate:

    44 FALL 2011 SAUDI ARAMCO JOURNAL OF TECHNOLOGY

    (14)

    The calcium sodium EDTA complex is stable because of the

    chelation bonds, Fig. 317. Similar to calcium, EDTA is also an

    excellent chelating agent for both magnesium and iron, Eqns.

    15 and 16:

    (15)

    (16)

    The chelating agent affinity for an ion is defined by the

    formation constant, KF, Eqns. 17 and 18:

    (17)

    (18)

    The larger the formation constant is, the stronger is the

    chelating agent-ion complex. Table 118 lists the formation

    constants of EDTA with calcium, magnesium and iron (III)

    cations. The presence of magnesium and iron will affect the

    calcium sulfate dissolution in the EDTA solutions as will be

    discussed later.

    EXPERIMENTAL STUDIES

    Materials

    Calcium sulfate di-hydrate (CaSO4.2H2O) was obtained from

    the Sigma-Aldrich company with a purity of more than 98%.

    Magnesium chloride hexa-hydrate and iron chloride hexa-

    hydrate were acquired from BDH laboratory supplies and

    Fisher Scientific companies with a purity of 99% and 97%,

    respectively. Ammonium bi-fluoride salts were supplied by a

    local service company and were used as is. Solutions of mudacid (HCl/HF) at 9/1 wt%/wt% were prepared using

    ammonium bi-fluoride and concentrated HCl acid solutions

    at 37.5 wt%, Eqn. 19:

    (19)

    The tetrasodium EDTA salt was obtained from the DOW

    Chemical company. The average pH value of tetrasodium

    EDTA salt is 14. HCl acid at 20 wt% was used to adjust the

    pH value of the EDTA solution to the desired value. All

    IonFormation Constant,

    Log KF18 at 25 C

    Calcium, Ca2+ 10.70

    Magnesium, Mg2+ 8.69

    Iron (III), Fe3+ 25.7

    Fig. 2. Distribution of EDTA species as a function of the solutions pH value at

    25 C15, 16.

    Fig. 3. Octahedral geometry of 1:1 metal EDTA ion complex17.

    Table 1. The formation constants of EDTA with different ions

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    SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2011 45

    reactive solutions of HCl acid, HCl/HF acid mixture and

    EDTA were prepared using distilled water with a resistivity

    greater than 18 .cm at room temperature.

    Experimental Procedure

    The solubility of gypsum in different reactive fluids was

    investigated at 25 C and 50 C at atmospheric pressure.

    Three sets of static solubility experiments were conducted

    using 15 wt% HCl acid, 9 wt% HCl/HF acid, and 1 wt% and8 wt% EDTA solutions. These experiments were carried out

    using 10 ml of reactive fluid mixed with 1 g of calcium sulfate

    di-hydrate and equilibrated at the desired temperature using a

    hot water bath. Solutions of HCl acid and HCl/HF acids with

    gypsum solids were incubated for four hours. This soaking

    time is enough to reach an equilibrium state of gypsum

    dissolution in acidic solutions19. The mixtures of EDTA and

    gypsum were soaked for nearly eight hours to reach the

    reaction equilibrium state12.

    Several test tubes were used to conduct each set of reactive

    fluid/gypsum solubility experiments. At the end of the desired

    soaking time, unreacted solids in each test tube containing a

    reactive fluid/gypsum mixture were filtered using 1.2 m filter

    paper. Then the pH value of certain filtered reactive fluid

    samples of HCl acid and mud acid was adjusted using a few

    drops of 3N NaOH to reach the desired value. This was done

    to investigate the effect of the solutions pH value on the

    gypsum solubility. The pH value of the EDTA solutions was

    adjusted using 20 wt% HCl acid to the desired value before

    they was mixed with gypsum. Each series of solubility

    experiments was conducted in duplicate at 25 C and 50 C.

    In another two series of experiments, magnesium chloride

    and iron chloride were added to the solutions of HCl acid andEDTA at 1, 2 and 3 wt% before gypsum was added to the

    final solution. These sets of experiments were performed to

    investigate the effect of magnesium and iron (III) on gypsum

    solubility in different reactive solutions.

    The calcium, magnesium and iron concentrations in the

    collected reactive fluid samples were measured using

    inductivity coupled plasma. To measure the pH value of the

    collected samples, an Orion model 250A meter and Cole-

    Parmer Ag/AgCl single junction pH electrode were used.

    Fluoride ion concentration was measured using a fluoride

    selective pH electrode. Collected solid samples were analyzed

    using X-ray powder diffraction (XRD).

    RESULTS AND DISCUSSIONS

    The solubility of gypsum (CaSO4.2H2O) in HCl/HF acids, HCl

    acid and EDTA solutions was studied at atmospheric pressure.

    The effects of the solution pH value, the temperature and the

    presence of both magnesium and iron (III) on gypsum solubility

    were also investigated. Table 2 gives a list of the static solubility

    experiments conducted using different reactive fluids.

    Figure 4 shows the solubility of gypsum in the HCl/HF acid

    mixtureat 9/1 wt%/wt%, respectively, as a function of the

    solutionspH valueat 25 C. Initially, calciumandsulfate

    levels inthelive mudacid solutionreached nearly 3,300 mg/L

    and 20,000 mg/L, respectively, due to gypsum dissolution

    after a soakingtime of four hours at aliquid/solid ratioof

    Fig. 4. Gypsum solubility in 9 wt% HCl/1 wt% HF acid as a function of the

    solutions pH value at 25 C and atmospheric pressure.

    Table 2. Gypsum static solubility experiments conducted using different reactive

    fluids at atmospheric pressure and a liquid/solid ratio of 10 ml/1 g

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    46 FALL 2011 SAUDI ARAMCO JOURNAL OF TECHNOLOGY

    The reprecipitation of calcium ions as both calcium fluoride

    and calcium sulfate when the pH of the mud acid solution

    increased was due to the presence of free fluoride and sulfate

    ions at relatively high pH values.

    Figures 615, 16 and 715, 16 depict the distribution of

    hydrofluoric and sulfuric acids, respectively. At low pH

    values, both fluoride and sulfate ions are bound by hydrogen

    ions, so they are not free to bind with calcium. Therefore,

    when gypsum initially dissolves in a live mud acid solution,the dissolved calcium cannot combine with either fluoride or

    sulfate ions because they are not free. Subsequently, when

    hydrogen ions are consumed due to acid spending, both

    fluoride and sulfate ions become free and combine with

    calcium ions to precipitate as calcium fluoride and calcium

    sulfate, Eqns. 1 and 8. This finding clearly shows the potential

    detrimental effects of calcium sulfate scale in association with

    mud acid treatments. Similarly, the reprecipitation of calcium

    sulfate in spent acid solutions was observed during the HCl

    acid/gypsum solubility experiments.

    It was reported19 that gypsum solubility in HCl acid

    solutions increased as the acid concentration increased up to

    nearly 15 wt% and then decreased with further acid

    concentration increases. The report did not investigate the pH

    value effect on gypsum solubility in HCl acid. Figure 8 shows

    the effect of the solutions pH value on gypsum solubility in

    15 wt% HCl acid at 25 C. Compared to live HCl acid

    solutions, gypsum had a lower solubility limit in spent HCl

    acid. Calcium and sulfate levels in the live 15 wt% HCl acid

    solution initially reached nearly 4,400 ppm and 14,000 ppm,

    respectively, due to gypsum dissolution after a soaking time of

    four hours at a liquid/solid ratio of 10 ml/1 g. Consequently,

    raising the HCl acid solutions pH value from zero to nearly1 resulted in the reprecipitation of calcium sulfate as indicated

    by a decrease in the concentration level of both calcium and

    sulfate ions to nearly 1,800 ppm and 4,000 ppm, respectively.

    XRD analysis of this precipitation indicated it was calcium

    sulfate, Fig. 9. A similar gypsum solubility trend in concert

    with the solutions pH value was also observed at high

    temperatures.

    Figure 10 shows the effect of the solutions pH value on

    gypsum solubility in 15 wt% HCl acid at 50 C. From this

    figure, three main conclusions can be drawn. First, from both

    10 ml/1 g, Eqn. 7. Consequently, when the pH value of the

    mud acid solutions containing these levels of calcium and

    sulfate was raised to a higher value, white solid particles

    precipitated, and the concentration of calcium, sulfate and

    fluoride ions sharply decreased. For example, the level of

    calcium ions decreased from 3,300 to 1,000; sulfate ions from

    20,000 to 6,450 and fluoride ions from 6,450; mg/L to 3,000

    mg/L when the solutions pH value was raised from zero to

    nearly 1.5 using a few drops of 3N NaOH. This decrease

    continued until the concentration of dissolved calcium ions

    reached almost zero at a pH value of nearly 3.5. This behavior

    indicated a precipitation process involving calcium, fluoride

    and sulfate ions. XRD analysis of the collected white solid

    material precipitated in the spent mud solutions indicated that

    it contained both calcium fluoride and calcium sulfate, Fig. 5.

    Fig. 5. XRD analysis of solid material precipitated in spent mud acid/gypsum

    mixture solutions. The solid precipitate was a mixture of both calcium fluoride

    and gypsum.

    Fig. 6. Distribution of HF acid species as a function of the solutions pH value at

    25 C15, 16.

    Fig. 7. Distribution of H2SO4 species as a function of the solutions pH value at

    25 C15, 16.

    Fig. 8. Gypsum solubility in 15 wt% HCl acid as a function of the solutions pH

    value at 25 C and atmospheric pressure.

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    SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2011 47

    Figs. 8 and 10, it is obvious that the increase in reaction

    temperature from 25 C to 50 C resulted in more gypsum

    dissolution in the live HCl acid solution, such that the

    dissolved calcium concentration increased from 4,400 to

    nearly 8,000, respectively. Second, the effect of temperature

    on gypsum dissolution in the HCl acid diminished when the

    pH value of the acid solution exceeded 1. Finally, the increase

    in the solutions pH value resulted in the reprecipitation of

    calcium sulfate, also at high temperatures. Calcium sulfatereprecipitation also occurred in live HCl acid solutions when

    they reached room temperature. The amount of the

    reprecipitation was accounted for in the calculation of the

    calcium sulfate solubility in the HCl acid solutions at 50 C.

    Due to the fact that magnesium sulfate has a higher

    solubility than that of calcium sulfate, the presence of

    magnesium in reactive solutions should increase the gypsum

    solubility in these solutions due to the so-called common ion

    effect20. Figures 11 and 12 show that the presence of both

    magnesium and iron (III) had no effect on the gypsum

    solubility in the live HCl acid at 25 C and 50 C, up to

    concentration levels of 4,000 ppm and 6,000 ppm,

    respectively. These solutions also experienced a reprecipitation

    of calcium sulfate when their temperature values reached

    room temperature, Figs. 13 and 14.

    It was reported21 that the solubility product of gypsum in

    water is nearly constant at different temperatures up to 60 C

    and at 25 C, it is 2.4E-5 M2. Figure 15 shows the solubility

    product of gypsum in HCl acid, at different pH values, calculated

    using Eqns. 2 to 4. Compared to water, it is obvious that the

    solubility product of gypsum in live HCl acid is higher at

    almost 3.79E-5; however, the solubility of gypsum in spent

    HCl acid (pH > 2) approaches its solubility limit in water. Incontrast to the solubility behavior of gypsum in water, its

    solubility limit in live HCl acid solutions increased with the

    increase in temperature. For example, the gypsum solubility

    product in HCl acid (pH = 0) increased from 3.79E-5 to

    9.9E-5 M2 when the solution temperature was increased from

    25 C to 50 C. This solubility trend of gypsum was not

    observed in the EDTA solutions.

    Fig. 10. Gypsum solubility in 15 wt% HCl acid as a function of the solutions pH

    value at 50 C and atmospheric pressure.

    Fig. 11. Gypsum solubility in live 15 wt% HCl acid as a function of dissolved

    magnesium ion concentration at atmospheric pressure.

    Fig. 12. Gypsum solubility in live 15 wt% HCl acid as a function of dissolved iron

    (III) ion concentration at atmospheric pressure.

    Fig. 13. Calcium sulfate reprecipitation in live 15 wt% HCl acid containing (a)

    iron, and (b) magnesium ions, at different concentrations as a result of the

    decrease in the solutions temperature value.

    Fig. 9. XRD analysis of solid material reprecipitated in filtered HCl acid solutions

    after reaction with gypsum. Reprecipitation occurred when the pH value was raised.

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    48 FALL 2011 SAUDI ARAMCO JOURNAL OF TECHNOLOGY

    Figure 16 shows the solubility of gypsum in an 8 wt%

    EDTA solution as a function of the pH value. Both dissolved

    calcium ions and sulfate ions, due to gypsum dissolution,increased as the solution pH increased. This is mainly due to

    the fact that at higher pH values, the EDTA molecule exists as

    a dissociated form, which means it has more chelation sites

    (carboxylic groups), Fig. 2. From measurements of the calcium

    and sulfate concentrations, it is clear that the temperature

    change from 25 C to 50 C did not affect the gypsum solu-

    bility in the EDTA solutions with a soaking time of 8 hours. In

    addition, gypsum reprecipitation as a result of temperature

    change did not occur in these solutions. Along with the

    advantage of the EDTA solutions over HCl acid, gypsum has

    higher solubility in these solutions compared to HCl acid; the

    dissolved calcium in the EDTA solutions and the spent HCl

    acid is nearly 8,000 ppm and 1,900 ppm, respectively.

    The presence of both magnesium and iron affected the

    gypsum solubility in the EDTA solutions, Figs. 17 and 18.

    Compared to magnesium, iron (III) had a significant effect on

    calcium sulfate dissolution in the EDTA solutions. This is mainly

    due to the fact that EDTA has a higher affinity for iron than for

    calcium, while it has a comparable affinity for both calcium

    and magnesium, Table 2. In other words, in the presence of

    iron (III), there will be fewer chelation sites for calcium

    compared to those available in the presence of magnesium.

    Fig. 14. XRD analysis of solid material reprecipitated due to temperature change

    in live HCl/gypsum mixture solutions containing (A) 1 wt% MgCl2.6H2O and

    (B) 1 wt% FeCl3.6H2O.

    Fig. 15. Solubility product of gypsum in 15 wt% HCl acid as a function of the pH

    value.

    Fig. 17. Gypsum solubility in 8 wt% EDTA as a function of dissolved magnesium

    ion concentration at 50 C and atmospheric pressure.

    Fig. 16. Gypsum solubility in 8 wt% EDTA as a function of the solutions pH

    value at atmospheric pressure.

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    SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2011 49

    The presence of magnesium ions did not only decrease the

    EDTAs ability to dissolve gypsum, but the ions also

    reprecipitated as magnesium sulfate. The amount of this

    reprecipitation of magnesium ions increased at low pH values,

    Fig. 19. No reprecipitation occurred in the EDTA solutions

    containing iron (III) ions, Fig. 20. This was clearly indicated,

    Fig. 17, where the concentration of iron (III) in the EDTA

    before gypsum dissolution (theoretical) is equal to gypsum afte

    soaking for 8 hours.

    CONCLUSIONS

    The interaction between gypsum and different reactive fluids

    (HCl/HF acid, HCl acid and EDTA) was studied in detail. The

    effects of different parameters, such as solution pH value,temperature and presence of iron (III) and magnesium ions wer

    investigated. The following conclusions can be drawn:

    1. The presence of gypsum (CaSO4.2H2O) has a negative

    impact on the performance of mud acid treatments. After

    the initial dissolution of gypsum in the live mud acid,

    dissolved calcium will precipitate as both calcium fluoride

    and calcium sulfate in spent HCl/HF acid solutions.

    2. Gypsum has a higher solubility limit in live HCl acid

    compared to its spent solutions. This will result in

    reprecipitation of calcium sulfate in spent HCl acid.

    3. The reprecipitation of calcium sulfate in spent solutions ofHCl acid and HCl/HF acids could result in severe

    formation damage. Live acids initially can partially

    dissolve any precipitated calcium sulfate solids in the

    wellbore area, but the dissolved calcium and sulfate ions

    will reprecipitate in the formation rocks as the acid is spent.

    4. Gypsum has a higher solubility limit in the EDTA

    solutions, compared to acidic solutions. No reprecipitation

    of calcium sulfate occurred in these solutions due to the

    fact that calcium ions exist as complex ions and are not

    free to interact with other ions.

    5. The presence of both magnesium and iron (III) ions had a

    negative effect on gypsum dissolution in the EDTA fluid.

    Compared to magnesium, iron (III) ions resulted in a signi-

    ficant decrease in gypsum solubility in the EDTA solutions.

    6. Dissolved magnesium ions in the EDTA solutions could

    reprecipitate as magnesium sulfate when the gypsum is

    dissolved. This reprecipitation is higher in low pH EDTA

    solutions.

    ACKNOWLEDGMENTS

    The authors would like to thank the management of SaudiAramco and Schlumberger for their support and permission to

    publish this article. Special thanks go to the Chemistry and

    Advanced Instruments Units of the R&D Center for their

    analysis of different solutions and solids.

    This article was presented at the SPE European Formation

    Damage Conference,Noordwijk, theNetherlands, June7-10, 2011

    REFERENCES

    1. Fulford, R.: Effects of Brine Concentration and Pressure

    Drop on Gypsum Scaling in Oil Wells, SPE paper 1830,

    Fig. 18. Gypsum solubility in 8 wt% EDTA as a function of dissolved iron (III)

    ion concentration at 50 C and atmospheric pressure.

    Fig. 19. Magnesium reprecipitation in 8 wt% EDTA containing MgCl2.6H2O at

    1, 2, 3 wt%. The solutions pH values are (a) 4, (b) 8 and (c) 14.

    Fig. 20. No ions reprecipitation in the solution of 8 wt% EDTA containing

    FeCl3.6H2O at 1, 2, 3 wt% after gypsum dissolution. The solutions pH values

    are (a) 4, (b) 8 and (c) 14.

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    presented at the SPE 42nd Annual Fall Meeting, Houston,

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    2. Smith, C.F., Nolan, T.J. and Crenshaw, P.L.: Removal

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    50 FALL 2011 SAUDI ARAMCO JOURNAL OF TECHNOLOGY

  • 7/25/2019 New Insights Into the Removal of Calcium Sulfate

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    SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2011 51

    Dr. Saleh H. Al-Mutairi is a

    Researcher with the Stimulation Group

    in the Operations Services Division at

    Saudi Aramcos Exploration and

    Petroleum Engineering Center -

    Advanced Research Center (EXPEC

    ARC). His research interests include

    well stimulation, formation damage, tubular corrosion

    problems and rheology of fluids. Saleh has 11 years of

    experience in well stimulation operations and research, andhe has published several pieces of work in this area.

    He received his B.S. degree in Chemical Engineering and

    an MBA degree, both from King Fahd University of

    Petroleum and Minerals (KFUPM), Dhahran, Saudi Arabia.

    Saleh also received a M.S. degree in Petroleum Engineering

    from the University of Texas at Austin, Austin, TX. He

    received his Ph.D. degree in Petroleum Engineering from

    Texas A&M University, College Station, TX.

    Dr. M. Nihat Gurmen is a Technical

    Manager at Schlumberger for the

    Arabian Market covering Saudi

    Arabia, Kuwait and Bahrain. Based inal-Khobar, Saudi Arabia, he is a

    company Subject Matter Expert for

    stimulation products, fluids and

    services. Nihat started his Schlumberger career in the Client

    Support Laboratory in Sugar Land, TX, in 2004. In his

    next assignment, Nihat transferred to Alice, a field location

    in South Texas, as the District Technical Engineer. In his

    current role in the Arabian Market, Nihat ensures that

    correct technologies are applied in stimulation operations

    and introduces new products and services as necessary.

    Nihat received his B.S. degree in Chemical Engineering

    from Bogazici University, Istanbul, Turkey, and earned a

    Ph.D. degree from the University of South Florida, Tampa,

    FL. He was a postdoctoral fellow at the University of

    Michigan, Ann Arbor, MI, in the Fogler Research Group.

    Nihat is an active member of the Society of Petroleum

    Engineers (SPE) and coauthor of various journal, SPE and

    patent publications.

    BIOGRAPHIES

    Dr. Mohammed H. Al-Khaldi joined

    Saudi Aramco in 2001 as a Research

    Engineer working in Saudi Aramcos

    Exploration and Petroleum

    Engineering Center Advanced

    Research Center (EXPEC ARC).

    During this time, he was responsible

    for evaluating different stimulation treatments, conductingseveral research studies and investigating several

    stimulation fluids. In addition, Mohammed was involved in

    the design of acid fracturing treatments. As an award for

    his efforts, he received the Vice Presidents Recognition

    Award for significant contributions to the safe and

    successful completion of the first 100 fracturing treatments.

    Mohammeds research interests include well stimulation,

    formation damage mitigation and conformance control.

    He received his B.S. degree in Chemical Engineering

    (with First Class Honors) from King Fahd University of

    Petroleum and Minerals (KFUPM), Dhahran, Saudi Arabia.

    Mohammed also received his M.S. and Ph.D. degrees in

    Petroleum Engineering (with First Class Honors) fromAdelaide University, Adelaide, Australia.

    He is an active member of the Society of Petroleum

    Engineers (SPE). Mohammed has published more than 15

    SPE papers and seven journal articles, and has two patents.

    In 2011, he received the SPE Best Technical Paper Award,

    winning first place in the 2nd GCC SPE paper contest.

    Ahmad M. Al-Juhani is a Chemical

    Engineering student at King Fahd

    University of Petroleum and Minerals

    (KFUPM), Dhahran, Saudi Arabia. He

    is scheduled to graduate in August

    2011.Ahmad did his training with the

    Formation Damage and Stimulation Unit, Operation

    Support Division, at the Exploration and Petroleum

    Engineering Center - Advanced Research Center (EXPEC

    ARC). During this period, he worked on several studies

    involving pipe dope removal, calcium sulfate scale removal

    and H2S scavenger evaluation.