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• New Bright Black (BB) Multi-Layer Coating Technology
The innovative surface treatment applied to the top layer of the BB Coating prevents adhesion.
Long and stable tool life is attained through the use of a multi-layer coating structure with a dedicated substrate for cast iron turning.
• Long and Stable Tool Life
Special top coating
New special coating structure for gray / nodular cast iron
CA4515 / CA4505CA4515 / CA4505CA4515 / CA4505New Bright Black (BB)Coating Technology
New Bright Black (BB)Coating Technology
New Bright Black (BB)Coating Technology
New Bright Black (BB)Coating Technology
New CVD Coated Carbide for Gray / Nodular Cast IronNew CVD Coated Carbide for Gray / Nodular Cast Iron
0.30
0.25
0.20
0.15
0.10
0.05
0.000 1 32 4 5
Cutting conditionsFCD450 Vc=450m/min ap=1.5mm f=0.35mm/rev Wet
Four slot facing
CA4505
CA4505 Competitor B
Competitor A
Competitor B
Competitor A
■
Nos
e w
ear
(mm
)
Cutting time [min]
Cutting conditionsFCD700 Vc=300m/min ap=1.5mm f=0.3mm/rev Wet
Eight slot facing
0 4000 8000 12000
Competitor C
Competitor D
CA4515
■
Hits CA4515
Competitor C
Competitor D
AdvantagesAdvantages
Wear Resistance Comparison (Nodular Cast Iron) Fracture Resistance Comparison (Nodular Cast Iron)
Shorter shank eliminates the need for cut off!
■
CA4515 CA4505First choice for stability
Wide application range for continuousto heavy interrupted cutting
Suitable for high-speed and efficient cutting
Improved tool life through superior wear resistance
CA45 series New CVD Coated Carbide for Gray / Nodular Cast IronFC
*FC
D*
550~
800
FCD
*35
0~50
0
Wor
kpie
ce M
ater
ial
Application
Continuous Light Interrupted Interrupted Heavy Interrupted
*FC: Gray Cast Iron; FCD: Nodular Cast Iron
■
■
Application Maps for Cast Iron Cutting
Stock Items (positive)Stock Items (negative)
CA4515
CA4505
■ Chipbreaker Selection (Negative Insert)
ZS Chipbreaker
0.5
Feed
(mm
/rev
) 0.4
0.3
0.2
0.1
Molded Chipbreaker
GC Chipbreaker
Continuous Light Interrupted Interrupted Heavy Interrupted
CA4505 CA4515
CVD Coated CarbideDescriptionInsert
Roughing
Without Chipbreaker
Roughing
Roughing
Roughing
Without Chipbreaker
●
●
●DNMG 150408ZS
150412ZS
●
●
●
●
DNMA 150404
150408
●
●
●
●
●
SNMG 120404
120408
120412
●
●
●
●
SNMG 120408ZS
120412ZS
●SNMG 120408GC
●
●
●
●
●
SNMA 120408
120412
120416
●
●
●
●
●
●
●
●
TNMG 160404
160408
TNMG 220412
TNMG 160408ZS
160412ZS
Roughing
Roughing
CA4505 CA4515
CVD Coated CarbideDescriptionInsert
●
●
●
●
●
●
TNMA 160404
160408
160412
●TNMG 160408GC
●
●
●
●
VNMG 160404
160408
Roughing
Without Chipbreaker
●
●
●
●
●
●
WNMG 080404
080408
080412
Roughing
●
●
WNMG 080404C
080408C
Roughing
Roughing
Roughing
Roughing
Without Chipbreaker
●
●
●
●
●
●
●
●
●
●
●
WNMG 080408ZS
080412ZS
WNMG 080408GC
080412GC
WNMA 080408
080412
CVD Coated CarbideDescriptionInsert
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
CA4505 CA4515
Finishing-MediumWith Wiper Edge
Roughing
Roughing
Without Chipbreaker
Roughing
Roughing
Roughing
120408WQ
120412WQ
CNMG
CNMG 120404
120408
120412
CNMG 120404C
120408C
120412C
●
●
●
●
●
●
CNMA 120404
120408
120412
●
●
●
●
●
DNMG 150404
150408
150412
●
●
●
●
CNMG 120408ZS
120412ZS
●
●
●
●
CNMG 120408GC
120412GC
CVD Coated CarbideDescriptionInsert
CA4505 CA4515
Medium cutting
●●CCMT 09T308
●
●
●
●
CPMH 090304
090308
●●DCMT 11T308
●●RCMX 1204M0
●●TPMR 160308
Medium cutting
Medium cutting
Medium cutting
Medium cutting
C Chipbreaker
Without Chipbreaker(**MA type)
•:Standard Stock