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A technical manual from the expertsin Business-Critical Continuity™
NetSure™ ITM with eSure™ Technology Site Planning Data and System Drawings – 48V DC UPS
Section 6037 (Issue AB, February 23, 2012)
Contents 1. Site Planning Data 2. One Line Diagram 3. System Outline Drawings 4. Connection Details
Section 6037 Emerson Network Power Issue AB, February 23, 2012 NetSure
™ ITM
Page 2 Proprietary Information
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
1 SITE PLANNING DATA
1.1 Technical Specifications
NetSure™ ITM – Technical SpecificationsDC UPS Primary Module 1 Expansion Module 2 Expansion Module 3 Expansion Module 4
Power Rating (full) – kW 70 70 70 70
Power Rating (N +1) – kW 64 70 70 70
AC Input Specifications
Phase 3
Power Factor 0.99 at full load, 0.97 at 50% load
Frequency – Hz 45-65
Input Voltage – Nominal 400 / 480V, 3 wire + ground
Input Voltage – Range 304-530 VAC; shall withstand up to 600 VAC input without damage.
Input Breaker Rating / AIC Rating – A 150 / 65,000
Max Input Current / DC UPS Module 480V: 111A @ 384V; 89A @ 480V
400V: 133A @ 320V; 107A @ 400V
380V: 140A @ 304V; 112A @ 380V
Inrush Current Inrush current does not exceed 150% of the rated input steady state peak value
Total Harmonic Distortion <5% from 50-100% of load
DC Output Specifications
Voltage Nominal: -48VDC; normal operation: -54.5 VDC (battery float)
Range: -42 to -58 VDC
System Efficiency 96% peak; >95.5% from 40-100% load (system level including branch distribution losses)
Energy Optimization Mode: Intelligent Power Matching Allows operation at near-peak efficiency down to 5% overall load
Branch Distribution Options 22 circuit breakers, 100-200A each; optional: 6 fuses, 2x500A + 4x200A
Battery Specification
Type VRLA, Emerson Excellence EB4, 200 Ah
Arrangement 3 strings; eight 6V blocks per string
Backup Time See backup time table at various loads
Design Life 15 years @ 20 °C ; 10 years @ 25 °C
Recharge Time (to 97% of nominal capacity) Less than 3 hours for > 35% load; Less than 4 hours > 15% load
Physical Data
Form Factor Rack
Installed Dimensions (H xW x D) – in. (mm) 85 x 24 x 41 (2150 x 600 x 1050)
Installed Weight – lb. (kg) 2925 (1325)
Environmental Specifications
System Operating Temp. – °F (°C) -5 °C to +35 °C; recommended operation with battery: 20 °C to 25 °C air inlet
System Storage Temp. – °F (°C) -40 to 158 °F (-40 °C to +70 °C)
Relative Humidity 0 to 95%, non condensing
Operating Elevation – ft. (m) 6562 (2000) at full power
Audible Noise < 62dB
Heat Rejection at Full Load – BTU/hr. (kW) 9,554 (2.8) per DC UPS module
EMI FCC class A
Safety Certifications
Agency Approved CE Marked to EN 60 950-1:2006
UL Listed to 60 950-1 + UL 1801; CSA certified
Monitoring Capability
Standard Web-basedmonitoring, alarm reporting via SNMP, and integration with SiteScan via SiteLink-Emodule
Optional Energy Master Remote Supervision
eSure™ PCU (R48-6000Ne) – Technical SpecificationsDC Output
Output Power 5833Wmaximum
Regulation Steady state output voltage remains within +/-0.25% for any combination of input voltage from 5% to 100% load
Wide Band Noise Does not exceed 250mv peak-to-peak, or 100 mv rms per Telcordia GR-947-CORE
Psophometric Noise Does not exceed 1mv from 10% to 100% load
Protection
Current Limiting The output current is limited to 110 amps
Over Current Internal fuse
Physical Characteristics
Mounting Plug-in installation, hot swappable
Dimensions (H x W x D) – in. (mm) 3.36 x 8.83 x 14.62 (85.5 x 224.5 x 371.5)
Weight – lb. (kg) 22 (10)
Emerson Network Power Section 6037 NetSure
™ ITM Issue AB, February 23, 2012
Proprietary Information Page 3
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
1.2 Battery Run Times
Battery Back-up Time (minutes)DC UPSLoad
Singlemodule70kW
Twomodules140kW
Threemodules210kW
Four modules280kW
10kW 130 300 480 630
20kW 55 130 210 300
30kW 28 90 130 180
40kW 17 55 90 130
50kW 12 41 70 100
64kW 7 24 50 75
70kW 3 21 43 69
80kW 17 34 55
90kW 14 27 47
100kW 12 22 40
110kW 10 19 34
120kW 8 17 28
134kW 6 16 25
140kW 3 14 22
150kW 12 19
160kW 10 17
170kW 9 15
180kW 8 14
190kW 7 13
204kW 4 11
210kW 2 10
220kW 9
230kW 9
240kW 8
250kW 7
260kW 6
274kW 3
280kW 1
Section 6037 Emerson Network Power Issue AB, February 23, 2012 NetSure
™ ITM
Page 4 Proprietary Information
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
2 ONE LINE DIAGRAM
LoadShunts
LoadShunts
BatteryShunts
BatteryFuse Battery
LVD
PCU PCU PCU PCU PCU PCU
Controller and
Communication
Controller and
Communication
Load Breakersor
Optional Fuses
Load Breakersor
Optional Fuses
BatteryShunts
BatteryFuse
Battery
LVD
AC Input B(Optional)
AC Input A
AC Input B(Optional)
AC Input A
PCUBreakers(Note 4)
CurrentTransformer
PCUBreakers(Note 4)
CurrentTransformer
ACCircuitBreakers
(Note 3)
ACCircuitBreakers
(Note 3)
InternalDC-link
PRIMARYDC UPSMODULE (1)
EXPANSIONDC UPSMODULES (2-4)
InternalCOM-link
NOTES
1. DUAL AC INPUT VERSION OPTIONAL.2. RECOMMENDED INPUT WIRE SIZE 2/0 AWG, 90 C (194 F), SEE NEC TABLE 310.16.
3. MAX INPUT CURRENT:480V: 111A @ 384V; 89A @ 480V400V: 133A @ 320V; 107A @ 400V380V: 140A @ 304V; 112A @ 380V
3. SYSTEM AC INPUT BREAKER(S) RATED 150A, 65kAIC.
4. PCU AC INPUT BREAKERS RATED 32A, 5000AIC. TWO (2) PCUs PER BREAKER.
Emerson Network Power Section 6037 NetSure
™ ITM Issue AB, February 23, 2012
Proprietary Information Page 5
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
3 SYSTEM OUTLINE DRAWINGS
3.1 Mechanical Installation and Outline Drawings
3.1.1 Individual Cabinet Mechanical Data
23.62(600)
84.33(2142)
top
cabled
84.72(2152)
bottom
cabled
Battery Compartment
Conduits forAC Inputs41.34
(1050)
DC Power SystemCompartment
Z
X
YTop Cabled Version
X = 11.81 (300)
Y = 26.38 (670)
Z = 36.61 (930)
Bottom Cabled Version
X = 11.81 (300)
Y = 26.38 (670)
Z = 40.55 (1030)
CENTER OF GRAVITY
26.38(670)
CG
11.81(300)
(Bottomcabled)CG
11.81(300)
36.61(930)
40.55(1030)
CG(topcabled)
23.62(600)
Battery Compartment
Conduits forAC Inputs
41.34(1050)
DC Power SystemCompartment26.38
(670)
CG
11.81(300)
DC UPS MODULE WITH
TOP FEED DC DISTRIBUTION
DC UPS MODULE WITH
BOTTOM FEED DC DISTRIBUTION
Top View Top View
Front View
Notes:
1. Dimensions are in inches (millimeters).
2. Weight (fully loaded): 2925 lbs / 1325 kg.
3. Heat Rejection: 9554 BTU/h at full load (per module).
4. May be installed on concrete slab or raised floor.
3.1.2 System Configurations
System can be expanded either to
the left or the right of the Primary Module.
Single Module70kW (full)64kW (n+1)
Two Modules140kW (full)134kW (n+1)
Three Modules210kW (full)204kW (n+1)
Four Modules280kW (full)274kW (n+1)
Section 6037 Emerson Network Power Issue AB, February 23, 2012 NetSure
™ ITM
Page 6 Proprietary Information
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
3.1.3 Main Components
3.1.3.1 Bottom Cabled Configuration - Circuit Breaker Load Distribution (Standard)
AC Input Conduit
* PCUs (12 x 5833W)
ACU+ (Controller)
Battery Fuses (800A)(Battery leads factory
connected and routed toBattery Compartment.)
SM-AC (AC Input Monitoring)
Battery Return and Load Return(Battery return leads factoryconnected and routed to
Battery Compartment.)
12
1 11
22
AC Input Circuit Breaker(s)
(150A, 65kAIC)
Internal Circuit Breakers (32A)(Each Circuit Breaker Feeds Two PCUs)
LVD Contactor
PCU* Position
#1
#3
#5
#7
#9
#11
PCU* Position
#2
#4
#6
#8
#10
#12
Feeds PCU Position (left to right)#1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12
Front View(door removed)
Load Distribution Devices(DC distribution circuit breakers,22 positions, 100-200A)(Fuse Option Available)
Emerson Network Power Section 6037 NetSure
™ ITM Issue AB, February 23, 2012
Proprietary Information Page 7
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
3.1.3.2 Top Cabled Configuration - Circuit Breaker Load Distribution (Standard)
AC InputConduit Openings
* PCUs (12 x 5833W)
ACU+ (Controller)
Battery Fuses (800A)(Battery leads factory
connected and routed toBattery Compartment.)
SM-AC (AC Input Monitoring)
Battery Return and Load Return
(Battery return leads factoryconnected and routed to
Battery Compartment.)
12
1 11
22
AC Input Circuit Breaker(s)
(150A, 65kAIC) Internal Circuit Breakers (32A)
(Each Circuit Breaker Feeds Two PCUs)
LVD Contactor
PCU* Position#1
#3
#5
#7
#9
#11
PCU* Position#2
#4
#6
#8
#10
#12
Feeds PCU Position (left to right)
#1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12
Front View(door removed)
Load Distribution Devices
(DC distribution circuit breakers,22 positions, 100-200A)
(Fuse Option Available)
Section 6037 Emerson Network Power Issue AB, February 23, 2012 NetSure
™ ITM
Page 8 Proprietary Information
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
3.1.4 Bottom Cable Entry
Battery
Compartment
BFU
Distr.
Distr.
Raised Floor
Hot AisleCold Aisle
A
Air Flow
Note 2
Side View
Support
Stand
½” (12mm) FloorAnchoring Bolts
(4 places)
Top
Front
Notes:1. Dimensions are in inches (millimeters).2. Do not block air intake openings.3. Minimum under floor space for underfloor
output cable runs: A = 1f (300mm).4. Run cables not to block air openings for battery
cooling.
BatteryCompartment
Conduits forAC Inputs
DC Power SystemCompartment
35.43(900)
17.72 (450)
8.86(225)
9.84(250)
19.68(500)
9.84(250)
8.86(225) Optional Floor
Opening forBattery Cooling
PCUs
PCUs
PCUs
PCUs
PCUs
PCUs
P/N 547823
36” Tall Floor Stand
P/N 547822
24” Tall Floor Stand
Emerson Network Power Section 6037 NetSure
™ ITM Issue AB, February 23, 2012
Proprietary Information Page 9
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
3.1.5 Top Cable Entry
Note 2
Distr.
Distr.
Hot AisleCold Aisle
Air Flow
Concrete
Floor (slab)Side View
Notes:1. Dimensions are in inches (millimeters).2. Do not block air intake openings.
Top
BatteryCompartment
DC PowerSystem
CompartmentOpenings forOutput Cables
FrontCable Tray Supportsif Mounted on Top ofModule
Front View
Cable Tray
Cable Run
Battery
CompartmentPCUs
PCUs
PCUs
PCUs
PCUs
PCUs
Top View
Battery
Compartment
Openings for
Output Cables
Cable Tray23.62(600)
BFU
½” (12mm) FloorAnchoring Bolts
(4 places)
35.43(900)
19.68(500)
Air Exchange(keep clear)
AC InputConduit Openings
Section 6037 Emerson Network Power Issue AB, February 23, 2012 NetSure
™ ITM
Page 10 Proprietary Information
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
4 CONNECTON DETAILS
4.1 Bottom Cable Entry Electrical Connection Detail
DETAIL E
2"
RECOMMENDED COUPLING:RACO TYPE 2628(GRAINGER 3LV08) ORTHOMAS BETTS TYPETK126US
COMMUNICATION LINKS BETWEEN CABINETS:1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC.2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED.3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED.
NOTE
1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES – START WHITH INNER ROW FIRST.2. THE DC DISTRIBUTION GROUND/RETURN BUSBAR MUST BE CONNECTED VIA A SOLID
SINGLE-POINT GROUNDING LEAD TO THE MAIN BUILDING GROUND. REFER TO NEC,TABLE 250-122 FOR GROUNDING CONDUCTOR SIZE.
DETAIL D
ENTESC
USB
RJ45
USB
INPUT AC CONDUIT(S)SEE DETAIL ”E”
CONTROLLER
SEE DETAIL ”D”INPUT AC CONNECTIONSEE DETAIL ”A”
INPUT AC CABLEROUTING
CABINET GROUNDINGSUITABLE CABLE LUGSWITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS& BETTS TYPE 54136RECOMMENDED TORQUE407-434 in-lbs (46-49 Nm).
SIDE PLATES ARE ONLYDELIVERED ON MAINCABINET. SHALL BEMOVED TO THE LASTEXTENSION CABINET INA ROW
1"
SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS & BETTS TYPE 54209RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm)
DETAIL C (Circuit Breaker Option)
1”
SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS & BETTS TYPE 54109RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm)
DETAIL B (Circuit Breaker Option)
1.75"
1.5”
DETAIL C (Fuse Option)
SU ITABLE CABLE LUGS W ITH HOLE D IA 1/2 " (M12 )
TYPIC AL LUG THOMAS & BETTS TYPE 54282 (350kcm il)R ECOMMENDED TORQUE 690-743 in-lbs (78-84 Nm)
1.75"
1.7
5"
DETAIL B (Fuse Option)
SU ITABLE CABLE LUGS W ITH HOLE D IA 1/2 " (M12 )
TYPIC AL LUG THOMAS & BETTS TYPE 54282 (350kcm il)R ECOMMENDED TORQUE 690-743 in-lbs (78-84 Nm)
NEGATIVE BUSBARSEE DETAIL ”C”(LOAD)
POSITIVE BUSBARSEE DETAIL ”B”(RETURN)
INPUT GROUNDINGCONNECTION
LUGS 5/16" (M8)TYPICAL LUG THOMAS &BETTS TYPE 54109RECOMMENDED TORQUE204-221 in-lbs (23-25 Nm)
DETAIL A
ONE OR TWO AC CIRCUIT BREAKERS,NO LUGS NEEDED.MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3)RECOMMENDED TORQUE 124 in-lbs (14 Nm)
factory wiring
L1 L2 L3
AC IN A
L1 L2 L3
AC IN B
GNDStud
GNDStud
Emerson Network Power Section 6037 NetSure
™ ITM Issue AB, February 23, 2012
Proprietary Information Page 11
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
4.2 Top Cable Entry Electrical Connection Detail
KNOCKOUTS FOR INPUTAC CONDUIT(S) SIZE 2"OR COUPLING(S) SIZE 2"(NOT INCLUDED)
CONTROLLERSEE DETAIL ”D”
INPUT AC CONNECTIONSEE DETAIL ”A”
DETAIL E
2"
RECOMMENDED COUPLING:RACO TYPE 2628(GRAINGER 3LV08) ORTHOMAS BETTS TYPETK126US
INPUT AC CABLEROUTING
CABINET GROUNDINGSUITABLE CABLE LUGSWITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS& BETTS TYPE 54136
RECOMMENDED TORQUE407-434 in-lbs (46-49 Nm).
SIDE PLATES ARE ONLYDELIVERED ON MAINCABINET. SHALL BEMOVED TO THE LASTEXTENSION CABINET INA ROW.
DETAIL B (Circuit Breaker Option)
1”
SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS & BETTS TYPE 54109RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm)
DETAIL C (Circuit Breaker Option)
1"
SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10)TYPICAL LUG THOMAS & BETTS TYPE 54209RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm)
COMMUNICATION LINKS BETWEEN CABINETS:1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC.2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED.3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED.
NOTE1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES – START WITH INNER ROW FIRST.2. THE DC DISTRIBUTION GROUND/RETURN BUSBAR MUST BE CONNECTED VIA A SOLID
SINGLE-POINT GROUNDING LEAD TO THE MAIN BUILDING GROUND. REFER TO NEC,TABLE 250-122 FOR GROUNDING CONDUCTOR SIZE.
DETAIL D
ENTESC
USB
RJ45
USB
DETAIL A
ONE OR TWO AC CIRCUIT BREAKERS,NO LUGS NEEDED.MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3)RECOMMENDED TORQUE 124 in-lbs (14 Nm)
DETAIL B (Fuse Option)
1.75"
1.75"
SU ITABLE CABLE LUGS W ITH HOLE D IA 1/2" (M12)
TYP ICAL LUG THOMAS & BETTS TYPE 54282 (350kcmil)RECOMMENDED TORQUE 690-743 in-lbs (78-84 Nm)
DETAIL C (Fuse Option)
1.75"
1.5”
SU ITABLE CABLE LUGS W ITH HOLE D IA 1/2" (M12)
TYP ICAL LUG THOMAS & BETTS TYPE 54282 (350kcmil)RECOMMENDED TORQUE 690-743 in-lbs (78-84 Nm)
NEGATIVE BUSBARSEE DETAIL ”C”(LOAD)
POSITIVE BUSBARSEE DETAIL ”B”(RETURN)
INPUT GROUNDINGCONNECTIONLUGS 5/16" (M8)TYPICAL LUG THOMAS &BETTS TYPE 54109RECOMMENDED TORQUE204-221 in-lbs (23-25 Nm)
factory wiring
AC IN AL1 L2 L3
AC IN BL1 L2 L3
GNDStud
GNDStud
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Emerson (NYSE: EMR), based in St. Louis, Missouri (USA), is a global leader in bringing technology and engineeringtogether to provide innovative solutions for customers in industrial, commercial, and consumermarkets through itsnetwork power, process management, industrial automation, climate technologies, and tools and storage businesses.For more information, visit: Emerson.com.
Emerson Network Power, a business of Emerson (NYSE:EMR), is the global leader in enabling Business-Critical Continuity™
from grid to chip for telecommunication networks, data centers, health care and industrial facilities. Emerson NetworkPower provides innovative solutions and expertise in areas including AC and DC power, precision cooling, embeddedcomputing and power, integrated racks and enclosures, power switching and controls, infrastructure management, andconnectivity. All solutions are supported globally by local Emerson Network Power service technicians. For moreinformation on Emerson Network Power’s full suite of solutions specifically supporting the communications networkinfrastructure, visit: EmersonNetworkPower.com/EnergySystems.
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This publication is issued to provide outline information only which (unless agreed by Emerson Network Power Energy Systems, North America, Inc. in writing) may not beused, applied or reproduced for any purpose or form part of any order or contract or be regarded as a representation relating to theproducts or services concerned. EmersonNetwork Power Energy Systems, North America, Inc. reserves the right to alter without notice the specification, design or conditions of supply of any product or service.Emerson®, Emerson Network Power™, Business-Critical Continuity™, EfficiencyWithout Compromise™, Albér®, EnergyMaster™, Liebert®, NetSure®, SiteScan™ and SiteWeb™
are trademarks of Emerson Electric Co. and/or one of its subsidiaries.
Code: Section 6037, Issue AB