nd Edition 2006 - megatools.ru · 2nd Edition 2006 w w w w GUHRING is the leading global manufacturer of ... Dietmar Pfränger Production and Technical Director Oliver Gühring Sales

High Performance

Carbide End Mills Expanded size offering including SuperA™ coating PCD “Diamond Tech” End Mills Coolant Fed Carbide End Mills Variable Flute High Performance End Mills Carbide Roughers for Aerospace Materials

2nd Edition

2006

new

new

new

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new

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GUHRING is the leading global manufacturer of high quality, advanced design rotating cutting tools. Founded in 1898 in southwestern Germa-ny, the company’s product offering has grown to encompass more than 44,000 items spanning high performance twist drills, taps, end mills, reamers, countersinks, diamond tools, modular tooling systems, hydraulic and shrinkfit toolhol-ding systems, and wear-resistant coatings.

Brookfield, Wisconsin has been home to GUHRING’s primary North Ame-rican administrative and manufacturing facilities since 1978. The company also operates a satellite manufacturing facility outside Detroit, Michigan, plus secondary distribution, sales and warehouse facilities in Huntington Beach, California and Kitchener, Ontario. With more than 30 manufacturing and re-conditioning facilities strategically located around the globe, GUHRING is the supplier of choice for many of the world’s top metalworking manufacturers. When companies seek the very best in cutting tool quality, performance and cost efficiency, they select GUHRING.

GUHRING–The Tool Company

Dr. Jörg GühringPresident,Research and Development

Dietmar PfrängerProduction and Technical Director

Oliver GühringSales and Marketing Director

Bernd SchatzFinancial and Commercial Director

Series No. Index

3089 53309� 443093 503095 �03096 �13097 ��3098 �33146 453147 473148 453149 473150 513151 55315� 543153 513155 553156 543157 563158 573159 563160 573161 58316� 603164 593165 583166 603167 593168 483169 493170 483171 49317� �43173 �43174 �63175 �73177 �83178 363179 363180 383181 38318� 403183 413184 303186 3�3188 3�3189 343190 353191 4�319� 433�03 �53�04 333303 463304 5�3311 37331� 393364 313365 333367 �93676 463678 5�3689 373691 3937�3 333741 �53846 453847 473850 513851 55385� 543857 563858 573861 58386� 603864 593867 183868 483869 493870 193874 �63875 �73877 �83884 303886 3�

3

Broad standard offering expands with unique, ultra-high performance styles and designs

This catalog features new styles, designs and sizes, with the goal of providing readily available, high performance standard solutions for every milling application. The new RF ultra-high performance line makes its U.S. debut, while the TECH line takes machining speed and precision to a whole new level with the addition of two DIAMOND-TECH Series plus a variety of ultra-tough, ultra-hard Super-A coated tools. Capable of withstanding machining temperatures up to 1650 degrees Fahrenheit and featuring a nanohardness of 38 Gpa (compared to TiN coating at only �4 Gpa), Super-A coating is the top choice for machining ultra-hard materials (<40HRC) and for dry high speed machining applications. Not to be outdone, our PRO line also features a number of new Super-A coated series in various styles, lengths and sizes for improved performance.

PRO-LINE

TECH-LINE

RF-LINE

DIAMOND-TECH

Company, Product & Service Overview Inside Front CoverStandard Product Index – By Style/Geometry 5-11End Mill Selection “Compass” – By Application, Material & Depth of Cut 1�-17

Application Guide 1�Material Guide 13Slot & Pocket Milling 14Rough Milling 15Finish Milling 16Super Finish Milling 17Trace Milling 17

RF End Mills – Specifications, Sizes, Speeds & Feeds �0-�1DIAMOND TECH – Specifications, Sizes, Speeds & Feeds 18-19TECH End Mills – Specifications, Sizes, Speeds & Feeds ��-43PRO End Mills –Specifications, Sizes, Speeds & Feeds 44-60TECH-Line Chip Load per Tooth Guide 6�PRO-Line Chip Load per Tooth Guide 63Speed Feed Recommendations for Ramp & Plunge Milling 64Troubleshooting Guide 61End Mill Terminology & Formulas 65GUHRING Manufacturing Tolerances 65Material Hardness Conversion Chart 66Alterations – Edge, Neck & Shank 69Alterations – Coatings 67Reconditioning Service 67GISS 3000/GISS �000 Portable Shrinkfit Systems 68Special Tool Manufacturing 70Special End Mill Quotation Request Form 70

Table of contents

4

This well-established TiAlN coating was developed at Guhring. By optimizing the structural, chemical and mechanical properties of the new Super-A® coating an extremely high hot hardness, very good oxidation resistance and excellent coating adhesion have been achieved. This coating is used exclusively on carbide cutting tools and is ideally suited for difficult to machine aerospace materials such as titanium alloys and Inconel, as well as machining hardened steel materials (>5� HRC) and HSC applications.

SuperA® Coating for Heat and Wear Resistance

SuperA coating

Carbide substrate

With this catalog, GUHRING is proud to introduce its new TECH and PRO lines of high performance carbide end mills. The TECH line is custom-engineered for superior productivity in specific workpiece materials and applications; whereas the PRO line delivers solid performance across the full range of materials and applications. All TECH and PRO end mills are made from GUHRING’s own in-house developed DK 400 N ultra-fine grain carbide, which features higher toughness than other ultra-fine grades. This higher toughness translates into longer tool life and greater productivity, particularly when handling the stress and shock of milling operations.

All TECH and PRO end mills are manufactured on powerful GUHRING custom-designed CNC universal grinding stations, which machine faster than the industry standard while holding tighter tolerances. The resulting cost savings and performance benefits flow through to GUHRING’s customers. Additionally, many of GUHRING’s TECH and PRO end mills are available with GUHRING’s special FIREX® multilayer hard coating consisting of ultra-thin, alternating layers of TiN and TiAlN combined to form a “super coating” that sets the industry standard for cutting tool performance enhancement. FIREX® features a hardness exceeding 90 HRC and regularly delivers two to three times the tool life of TiN alone.

TECH & PRO Carbide End Mills

A well-known Guhring Technology from the 1970‘s is now available in a new style in an ultra fine carbide grade. With this unique product, Guhring improves tool life and opens a new age of high performance milling. The RF 50 combines a new variable flute geometry, with an improved end tooth style and a new 3-D modeled flute profile. This unique flute form reduces vibration and chatter greatly, especially in Roughing operations and allows feed rates which are considerably higher compared to conventional Roughing or Finishing End Mills.

RF-LINE Carbide End Mills

steel

cast iron

GGV

AlSi

MMC

fiberplastics

NE metals hardenedsteel

5

DIAMOND-TECH

r.h. cut standard 1/4-3/4“ 3867 18

DL 100 X2 - High Performance End Mill - 2-Flute Center Cutting End Mill for Aluminium

DL 100 X3 - High Performance End Mill - 3-Flute Non-Center Cutting End Mill for Aluminium

Cutting Length Surface Dia. Series # Page Direction Range

r.h. cut standard 1/�-1“ 3870 19

Guhring can manufacture a wide array of special PCD tipped cutting tool designs including square and ball nose end mills, single diameter and step drills, counterbores, and special reamers. These tools are designed to withstand the most abrasive applications and deliver reliable cost saving performance.Guhring application field engineers are available to assist in new tool designs or troubleshooting problem applications. Call us today at 1-800-776-6170 or contact your local authorized Guhring distributor to learn more about Guhring PCD tooling.

Special PCD Cutting Tools

new

new

Polycrystalline Diamond (PCD) tooling provides the ultimate in wear resistance and tool life to maximize machine time. PCD tooling can deliver tool life that is 15 times higher than those possible even with the latest carbide grades and coating technology. Users also realize the immediate benefits of improvements in hole quality, surface finish and repeatability. All of these improvements combine to make significant reductions in cost per workpiece.PCD tooling can deliver optimum machining performance in difficult-to-machine materials such as high silicon aluminum alloys, composite materials, magnesium, bronze and other non-ferrous materials.

Diamond-TECH - PCD-Tipped Carbide End Mill Program

bright FIREXTM SuperATM

6

RF-LINE

Helix Length Surface Ø-range Series # Series # Page INCH METRIC

RF 50 4-Flute End Mills for Titanium and Ti Alloys, Aerospace Materials and Nickel-based Alloys

40° stub 3/16“ - 1“ 3095 - �0

40° standard 3/16“ - 1“ 3096 - �1

RF 50 Variable Flute High Performance End Mills - Roughing with a finisher

Originaly developed by Guhring in the 1970‘s, variable Flute End Mill technology has expanded with an important new style in an ultra fine carbide grade. With this unique product, Guhring improves tool life and opens a new age of high performance milling. The RF 50 combines a new flute geometry, with an improved end teeth style and a new 3-D modeled flute profile. This greatly reduces vibration and chatter, especially in Roughing operations and allows feed rates which are considerably higher than conventional Roughing or Finishing End Mills.

● up to 60% higher in feed rates

● longer tool life

● increased milling depths

● vibration-free machining

● suitable for roughing and finishing

● improved surface quality

● easy to regrind

60

54

48

4�

36

30

�4

18

1�

6

0Tool-Ø: 3/4 inch

Coating: FIREX

Cutting depth: 1 - 3/16˝

Cutting width = 3/16˝

Feed rate: 177 inch/min

Tool life: 45 feet

Too

l lif

e Lf

[fe

et]

Tool-Ø: 3/4 inch

Coating: TiAlN

Cutting depth: 1 - 3/16˝

Cutting width = 3/16˝

Feed rate: 88 inch/min

Tool life: 7,3 feet


7

TECH-LINE


AERO-ROUGH 48 4-/5-Flt. End Mills- Titanium & Ti Alloys, Aerospace Materials and Nickel-based Alloys

30° standard 1/4“ - 1“ 3097 - ��

AERO-ROUGH 56 5-/6-Flt. End Mills - Titanium & Ti Alloys, Aerospace Materials and Nickel-based Alloys

45° standard 1/4“ - 1“ 3098 - �3

AERO-ROUGH Roughing and Finishing End Mills with new Profile

Guhring presents a new optimized Roughing-Profile, which allows higher feed rates with less wear in com-parison to standard Fine-Tooth Roughers and conventional flat Roughing-Finishing End Mills. The new profile can double tool life especially in difficult to machine materials such as Titanium, Inconel, Chrome and Nickel- alloys. Through the unique combination of a flat profile with radius corners and an un-even chip-breaker, the tool improves surface quality in roughing operation. AERO-ROUGH is available as a 4-Flute 30° Helix for heavy cuts, as well as a 45° Helix 5- and 6-Flute End Mills for Roughing applications.

● less horsepower required

● higher feed rates

● longer tool life

● less chipping

● improved surface quality

Surface Quality of Workpieces:

AERO-ROUGHRa = 3 µm

Roughing-Finishing End MillRa = 6-7 µm

Fine tooth Roughing End MillRa = 10-1� µm

Slot Milling with less deflection:

Material: Ti-6AL-V4WOC & DOC = 5/8“

SFM = 130‘IPM = 1�“

Wall thickness = 0.035“


8

TECH-LINE


ALUMI-TECH 2-Flute End Mills for Aluminum and Aluminum Alloys

ALUMI-TECH LR 3-Flute End Mills for Aluminum and Aluminum Alloys

AERO-TECH 3-Flute End Mills for Titanium and Ti Alloys, Aerospace Materials and Nickel-based Alloys

ROUGH-TECH ALU 3-Flute Extra Coarse Tooth End Mills for Aluminum and Aluminum Alloys

Rad.

45° standard 1/8“ - 1“6 - �0 mm

317�–

–3�03

�4�5

45° standard 1/8“ - 1“6 - �0 mm

3173–

–3741

�4�5

45° standard 1/8“ - 1“ 3174 – �6

45° standard 1/8“ - 1“ 3874 – �6

45° long 1/4“ - 5/8“ 3175 – �7

45° long 1/4“ - 5/8“ 3875 – �7

30° standard 1/4“ - 1“ 3184 – 30

30° standard 1/4“ - 1“ 3884 – 30

30° standardcoolant fed

6 - �0 mm – 3364 31

45° long reach 1/4“ - 3/4“ 3177 – �8

45° long reach 1/4“ - 3/4“ 3877 – �8

45° long reachcoolant fed

6 – �0 mm – 3367 �9Rad.

new

new

new

new

new

new

*At1in.diameterandabove,endmillsaremanufacturedwith5flutesforimprovedperformance. bright FIREXTM SuperATM

ROUGH-TECH 48 4-Flute* Fine Tooth End Mills for Steels, Aerospace Materials and Nickel-based Alloys

30° standard 1/8“ - 1“6 - �0 mm

3186–

–3�04

3�33

30° standard

1/8“ - 1“6 - �0 mm

3188–

–37�3

3�33

9

TECH-LINE

FINISH-TECH 50 6-10 Flute End Mills for Steels and Steel Alloys, Titanium and Titanium Alloys, and Other Materials up to 50 HRC

FINISH-TECH 62 6-8 Flute End Mills for Hardened Steels up to 62 HRC

TRACE-TECH 62B ELR 2-Flute Ball Nose End Mills for Hardened Steels up to 62 HRC

TRACE-TECH 62T ELR 4-Flute “Torus“ or “Bull Nose“ End Mills for Hardened Steels up to 62 HRC


Rad.

ROUGH-TECH 56 4-Flute Fine Tooth End Mills for High-Tensile Steels, Cast Iron and Hardened Steel

45° standard 1/4“ - 1“3 - �0 mm

3178–

–3311

3637

45° standard 1/4“ - 1“3 - �0 mm

3179–

–3689

3637

45° long 1/4“ - 3/4“6 - �0 mm

3180–

–331�

3839

45° long 1/4“ - 3/4“6 - �0 mm

3181–

–3691

3839

55° standard 1/4“ - 3/4“ 318� – 40

55° long reach 1/4“ - 3/4“ 3183 – 41

30° extra long reach

1/8“ - 5/8“ 3191 – 4�

30° extra long reach

3/16“ - 5/8“ 319� – 43

�0° standard 1/4“ - 3/4“ 3189 – 34

�0° long reach 1/4“ - 3/4“ 3190 – 35

TECH-LINE

ROUGH-TECH 48 4-Flute* Fine Tooth End Mills for Steels, Aerospace Materials and Nickel-based Alloys

30° standard 1/8“ - 1“ 3886 – 3�

30° standardcoolant fed

6 – �0 mm – 3365 33

new

new


10

PRO-LINE

UNI PRO 2-Flute End Mills

UNI PRO 4-Flute* End Mills

UNI PRO 3-Flute End Mills


30° stub 1/16“ - 3/4“ 309� – 44

30° standard 1/16“ - 1“� - �0 mm

3146–

–3303

4546

30° standard 1/16“ - 1“� - �0 mm

3148–

–3676

4546

30° standard 1/16“ - 1“ 3846 – 45

30° long 1/8“ - 1“ 3147 – 47

30° long 1/8“ - 1“ 3149 – 47

30° long 1/8“ - 1“ 3847 – 47

30° standard 1/8“ - 1“ 3168 – 48

30° standard 1/8“ - 1“ 3170 – 48

30° standard 1/8“ - 1“ 3868 – 48

30° extra long 3/16“ - 1“ 3169 – 49

30° extra long 3/16“ - 1“ 3171 – 49

30° extra long 3/16“ - 1“ 3869 – 49

30° stub 1/16“ - 3/4“ 3093 – 50

30° standard 1/16“ - 1“4 - �0 mm

3150–

–3304

515�

30° standard 1/16“ - 1“4 - �0 mm

3153–

–3678

515�

30° standard 1/16“ - 1“ 3850 – 51

30° standard 1/8“ - 1/�“ 3089 – 53

30° long 1/8“ - 1“ 315� – 54

30° long 1/8“ - 1“ 3156 – 54

30° long 1/8“ - 1“ 385� – 54

new

new

new

new

new

new

new

newRad.


new

11

PRO-LINE

UNI PRO B 2-Flute Ball Nose End Mills

UNI PRO B 4-Flute Ball Nose End Mills


30° standard 1/16“ - 3/4“ 3161 – 58

30° standard 1/16“ - 3/4“ 3165 – 58

30° standard 1/16“ - 3/4“ 3861 – 58

30° long 1/8“ - 3/4“ 3164 – 59

30° long 1/8“ - 3/4“ 3167 – 59

30° long 1/8“ - 3/4“ 3864 – 59

30° extra long 1/8“ - 3/4“ 316� – 60

30° extra long 1/8“ - 3/4“ 3166 – 60

30° extra long 1/8“ - 3/4“ 386� – 60

30° standard 1/16“ - 3/4“ 3157 – 56

30° standard 1/16“ - 3/4“ 3159 – 56

30° standard 1/16“ - 3/4“ 3857 – 56

30° long 1/8“ - 3/4“ 3158 – 57

30° long 1/8“ - 3/4“ 3160 – 57

30° long 1/8“ - 3/4“ 3858 – 57

UNI PRO 4-Flute* End Mills

30° extra long 3/16“ - 1“ 3151 – 55

30° extra long 3/16“ - 1“ 3155 – 55

30° extra long 3/16“ - 1“ 3851 – 55new

new

new

new

new

new

PRO-LINE


1�

END MILL SELECTION “COMPASS“

Application Width of Cut Max. Depth of Cut

Slot Milling(full slot - one pass)Milling of slots or keyslots, ramp milling, or plunging.

1 x D 0,5 - 1 x D 1 - � x D

Rough MillingRemoving material in large cuts, pocket milling

0,5 - 1 x D 0,5 - 1 x D 1 - � x D

Finish MillingSide milling with smaller cutting width.

0,1 - 0,� x D 0,5 - 1 x D 1,5 - � x D �,5 - 3 x D

Super Finish MillingSide milling with even smaller cutting width and better workpiece surface quality.

0,0� x D 0,5 - 1 x D 1,5 - � x D �,5 - 3 x D

Trace Milling (Surface Copying)Tracing or 3D copying with ex-tremely small cutting width or depth. 0,0� - 0,05 x D 0,0� - 0,05 x D

13


Color Ring Material Guide (Chemical Description or ANSI-standard)

General Steels1035, 1�13, 1�L13, 11L08, 1015, 1038, 1018, 1108, 1115, 5151, etc.

High-Tensile Steels, Hardened MaterialsW110, D1, O�, 4130, 1045, 1060, S1, S�, H10, H1�, etc.

Stainless and Acid-Resistant Steels�01, �0�, 316, 3�1, 316Ti, 303, 304, 405, 4�9, 501, 50�, etc.

Tool Steels, Nitrided Steels, Case Hardened SteelsH13, S1, H�1, 4140, 4150, M1, M�, 4137, 4135, D�, P�, P6, P�0, S3100, 4340, F1, F�, L6, etc.

Aluminum and Aluminum AlloysAl99, AlMn1Mg0.5, AlZnMgCu1, �011, �0�1, 5050, 6061, 7001, A356.0, A360.0, etc.

Cast IronNo35B, No45B, No55B, 60-40-18, 80-55-06, 50005, 70003, J431, G�500, G4000, class 55, etc.

Cu Non-Ferrous MaterialsCuSi�MnF34, SF-CuF�0, CuMn5F36, CuZn40Pb�, etc.

P Plastics Albamit, Bakélite, Novotex, Pertinax, etc.

Mg Magnesium and Magnesium AlloysMgAl6Zn, AlCuMg1, MgMn�, MgAl8Zn, etc.

Ti Titanium and Ti-Alloys, Aerospace Materials, Nickel-Based Alloys 5390A, Titanium, Ti-6AL-4V, TiCu�, Nimonic, Inconel, Hastelloy, Waspaloy, Ti-8Mn, etc.

56 Hardened Steels and Hardened Steel Alloys 48-56 HRC Hardened Materials as stated above, but hardened up to 56 HRC

6� Hardened Steels and Hardened Steel Alloys 56-62 HRC Hardened Materials as stated above, but hardened up to 6� HRC

Example

Example

Example

Example

Example

Example

Example

Example

Example

Example

Example

Example

14


Ser

ies

no

.IN

CH

Ser

ies

no

.M

ET

RIC

Co

atin

g

Max. Depth of Cut Pa

ge

no

.

3095

1.0 x D

�0

3096 �1

31723173

32033741

�4 �5

31743874

�6

31773877

�8

31843844

30

3092 44

318631883886

32043723

3� 33

3097 ��

314631483846

33033679

45 46

316831703868

48

31753875

�.0 x D

�7

314731493847

47

Slot Milling

Width of Cut: 1.0 x D

Cu

MgTi P56 6�

Workpiece material (Color ring guide p. 13)

bright FIREXTM SuperATM recommended alternative

15


Ser

ies

no

.IN

CH

Ser

ies

no

.M

ET

RIC

Co

atin

g

Max. Depth of Cut Pa

ge

no

.

3095

1.0 x D

�0

3096 �1

31723173

32033741

�4 �5

31743874

�6

31773877

�8

3097 ��

3098 �3

31843884

30

318631883886

32043723

3� 33

3189 34

3190 35

316831703868

48

31753875

�7

Rough Milling

Width of Cut: 0.5 - 1.0 x D

Cu

MgTi P56 6�


bright FIREXTM SuperATM recommended alternativerecommended alternative

16


Ser

ies

no

.IN

CH

Ser

ies

no

.M

ET

RIC

Co

atin

g Max. Depth of Cut Pa

ge

no

.

3095

1.5 x D

�0

3096 �1

31723173

32033741

�4 �5

31773877

�8

31783179

33113689

36 37

315031533875

33043678

51 5�

316131653761

58

31753875

�.5 x D

�7

31803181

33123691

38 39

315231563852

54

316431673864

59

315131553851

4.0 x D

55

316231663862

60

Finish Milling

Width of Cut: 0.1 - 0.� x D

Cu

MgTi P56 6�


bright FIREXTM SuperATM recommended alternative

17


Ser

ies

no

.IN

CH

Ser

ies

no

.M

ET

RIC

Co

atin

g Max. Depth of Cut Pa

ge

no

.

3095

1.5 x D

�0

3096 �1

31783179

33113689

36 37

3182 40

31803181

33123691

�.5 x D

38 39

3183 41

315131553851

4.0 x D

55

316231663862

60

Super Finish Milling

Width of Cut: 0.0� - 0.05 x D

Cu

MgTi

3191

0.05 - 0.�5 x Ds.series

pages for details

4�

3192 43

315731593857

56

316131653861

58

Trace MillingWidth of Cut: 0.0� - 0.05 x D

P56 6�


bright FIREXTM SuperATM recommended alternativerecommended alternative

18

bright FIREXTM SuperATMFor other depth/width combinations, ramp and plunge milling, contact your nearest Guhring Sales Office for assistance. All values based on average machine conditions. – Chip Load per Tooth, see pages 62-63.

DIAMOND-TECH PCD tooling can deliver tool life that is up to 15 times higher than those possible even with the latest carbide grades and coating technology. PCD tooling can deliver optimum machining performance in difficult-to-machine materials such as high silicon aluminum alloys, composite materials, magnesium, bronze and other non-ferrous materials.

2-Flute End Mill • Square EndRighthand • Center CuttingStandard Length • Standard Straight ShankBright Finish

SFMDiameter Feed Rate1/43/8 Feeds & Speeds1/2 available on request3/4

DL 100 X2 High Performance End Mill

Speeds & Feeds Depth = 1.0 x D Width = 0.5 x D

Reduce IPM by 50% Depth = 1.0 x D Width = 1.0 x D

RPM = SFM x 3.82 Dia

IPM

(in

ch/m

in.)

For Materials Guide, see page 13.new

Bright Finish Cutting Diameter

Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3867

1/4 1/4 2 1/2 3/4 2 EDP: 03867 006.3503/8 3/8 3 3/4 2 EDP: 03867 009.5201/2 1/2 3 1 2 EDP: 03867 012.7003/4 3/4 4 1 2 EDP: 03867 019.050

Mg

19


DIAMOND-TECH

DL 100 X3 High Performance End Mill

3-Flute End Mill • Square EndRighthand Helix • Non-Center CuttingStandard Length • Standard Straight ShankBright Finish

For Materials Guide, see page 13.

PCD tooling can deliver tool life that is up to 15 times higher than those possible even with the latest carbide grades and coating technology. PCD tooling can deliver optimum machining performance in difficult-to-machine materials such as high silicon aluminum alloys, composite materials, magnesium, bronze and other non-ferrous materials.

SFMDiameter Feed Rate1/23/4 Feeds & Speeds1 available on request



IPM

(in

ch/m

in.)

new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3870

1/2 1/2 3 1/2 3 EDP: 03870 012.7003/4 3/4 3 1/2 3 EDP: 03870 019.0501 1 4 1 3 EDP: 03870 025.400

Mg

20


FIREX™Cutting Diameter

Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3095

3/16 3/16 2 3/8 4 EDP: 03095 004.7601/4 1/4 2 1/2 4 EDP: 03095 006.3505/16 5/16 2 1/2 4 EDP: 03095 007.9403/8 3/8 2 5/8 4 EDP: 03095 009.5201/2 1/2 2 1/2 5/8 4 EDP: 03095 012.7005/8 5/8 3 3/4 4 EDP: 03095 015.8703/4 3/4 3 1 4 EDP: 03095 019.0501 1 3 1 4 EDP: 03095 025.400

RF-LINE Combination of Roughing and Finishing Cutterdelivers high metal removal rates. Reduced vibration produces excellent workpiece surface and improves tool life. Optimized flute profile maximizes chip load while minimizing deflection when milling all steels. Also suitable for titanium and titanium alloys, aerospace materials and nickel-based alloys.

For Materials Guide, see page 13.new

RF 50 ‘STUB‘

High-Performance Rougher and Finisher4-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 40° Righthand HelixStub-length • Standard Straight ShankFIREX™ Coated

Ti

Ti

SFM 470 - 630 450 - 600 270 - 360 225 - 300 380 - 510 120 - 200

Diameter Feed Rate FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™

3/16 46 - 61 38 - 50 23 - 30 19 - 25 32 - 43 10 - 131/4 47 - 62 32 - 43 22 - 29 20 - 27 28 - 37 8 - 115/16 48 - 64 32 - 43 20 - 26 18 - 24 28 - 37 8 - 113/8 46 - 61 32 - 43 18 - 24 17 - 22 23 - 31 8 - 107/16 44 - 58 32 - 43 17 - 22 15 - 20 20 - 26 7 - 91/2 41 - 54 32 - 43 16 - 21 14 - 19 21 - 28 8 - 109/16 38 - 50 35 - 46 15 - 20 14 - 19 22 - 29 7 - 95/8 41 - 55 39 - 52 14 - 19 14 - 18 20 - 26 7 - 93/4 40 - 53 37 - 49 13 - 17 12 - 16 19 - 25 6 - 81 32 - 43 28 - 37 11 - 15 11 - 14 14 - 18 6 - 8

IPM

(in

ch/m

in.)


Speeds & Feeds* Depth = 1.0 x D Width = 0.5 x D


* Stable conditions and adequate horsepower are required

ø = 0.50 - 1.00“

21



Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3096

3/16 3/16 2 5/8 4 EDP: 03096 004.7601/4 1/4 2 1/2 3/4 4 EDP: 03096 006.3505/16 5/16 2 1/2 13/16 4 EDP: 03096 007.9403/8 3/8 2 1/2 1 4 EDP: 03096 009.5207/16 7/16 2 3/4 1 4 EDP: 03096 011.1101/2 1/2 3 1 4 EDP: 03096 012.7005/8 5/8 3 1/2 1 4 EDP: 03096 015.8703/4 3/4 4 1 1/4 4 EDP: 03096 019.0501 1 4 1 1/2 4 EDP: 03096 025.400

RF-LINE


Combination of Roughing and Finishing Cutterdelivers high metal removal rates. Reduced vibration produces excellent workpiece surface and improves tool life. Optimized flute profile maximizes chip load while minimizing deflection when milling all steels. Also suitable for titanium and titanium alloys, aerospace materials and nickel-based alloys.

new

RF 50 High-Performance Rougher and Finisher4-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 40° Righthand HelixStandard-length • Standard Straight ShankFIREX™ Coated

Ti

Ti

SFM 470 - 630 450 - 600 270 - 360 225 - 300 380 - 510 120 - 200


3/16 46 - 61 38 - 50 23 - 30 19 - 25 32 - 43 10 - 131/4 47 - 62 32 - 43 22 - 29 20 - 27 28 - 37 8 - 115/16 48 - 64 32 - 43 20 - 26 18 - 24 28 - 37 8 - 113/8 46 - 61 32 - 43 18 - 24 17 - 22 23 - 31 8 - 107/16 44 - 58 32 - 43 17 - 22 15 - 20 20 - 26 7 - 91/2 41 - 54 32 - 43 16 - 21 14 - 19 21 - 28 8 - 109/16 38 - 50 35 - 46 15 - 20 14 - 19 22 - 29 7 - 95/8 41 - 55 39 - 52 14 - 19 14 - 18 20 - 26 7 - 93/4 40 - 53 37 - 49 13 - 17 12 - 16 19 - 25 6 - 81 32 - 43 28 - 37 11 - 15 11 - 14 14 - 18 6 - 8

IPM

(in

ch/m

in.)




* Stable conditions and adequate horsepower are required

ø = 0.50 - 1.00“


PRO-LINETECH-LINE A unique truncated roughing profile allows increased feed rates in aerospace materials. This new roughing profile also produces improved surface finishes and higher tool life in most applications and is also suitable in titanium and titanium-alloys, nickel-based materials and stainless steel up to 48 HRC.

High-Performance Rougher4-to 5 Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankFIREX™ Coated

SFM 300-500 360-400 120-200 180-220 90-130

Diameter Feed Rate FIREX™ FIREX™ FIREX™ Bright FIREX™

3/16 20-35 18-32 10-18 9-20 4-81/4 20-35 18-32 10-18 9-20 4-85/16 20-35 18-32 10-18 9-20 4-83/8 20-35 18-32 10-18 9-20 4-87/16 22-38 20-35 11-20 8-17 5-91/2 24-40 22-38 11-20 8-18 5-99/16 24-40 22-38 11-20 8-18 5-95/8 24-40 22-38 12-22 8-18 5-93/4 24-40 22-38 12-22 8-18 4-81 20-38 18-36 10-20 9-18 4-8

AERO-ROUGH 48


22

Ti

Ti


IPM

(in

ch/m

in.)

TECH-LINE



new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3097

1/4 1/4 2 1/2 3/4 4 EDP: 03097 006.3505/16 5/16 2 1/2 13/16 4 EDP: 03097 007.9403/8 3/8 2 1/2 7/8 4 EDP: 03097 009.5201/2 1/2 3 1 4 EDP: 03097 012.7005/8 5/8 3 1/2 1 1/4 4 EDP: 03097 015.8703/4 3/4 4 1 5/8 4 EDP: 03097 019.0501 1 4 1 3/4 5 EDP: 03097 025.400

PRO-LINE


23

TECH-LINE A unique truncated roughing profile allows increased feed rates in aerospace materials and steels up to 56 HRC. This new roughing profile also produces improved surface finishes and higher tool life in most applications and is also suitable in titanium and titanium-alloys, nickel-based materials and cast iron.


Ti

Ti


new

SFM 360-400 180-220 90-130 350-480 100-120

Diameter Feed Rate FIREX™ FIREX™ FIREX™ FIREX™ FIREX™

3/16 22-40 12-24 5-10 25-42 5-91/4 22-40 12-24 5-10 25-42 5-95/16 22-40 12-24 5-10 25-42 5-103/8 22-40 12-24 5-10 24-41 6-127/16 20-38 11-21 6-12 23-40 6-121/2 24-44 11-21 6-12 23-40 6-149/16 24-44 12-22 6-12 23-40 6-145/8 24-44 12-22 6-12 25-38 6-133/4 24-44 12-22 5-10 23-36 6-121 22-40 10-20 5-10 23-36 6-14



IPM

(in

ch/m

in.)


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3098

1/4 1/4 2 1/2 3/4 5 EDP: 03098 006.3505/16 5/16 2 1/2 13/16 5 EDP: 03098 007.9403/8 3/8 2 1/2 7/8 5 EDP: 03098 009.5201/2 1/2 3 1 5 EDP: 03098 012.7005/8 5/8 3 1/2 1 1/4 6 EDP: 03098 015.8703/4 3/4 4 1 5/8 6 EDP: 03098 019.0501 1 4 1 3/4 6 EDP: 03098 025.400

High-Performance Rougher5-to 6 Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixStandard Length • Standard Straight ShankFIREX™ Coated

AERO-ROUGH 56

56

56


TECH-LINETECH-LINE Superior shearing action, coupled with unique center-cut geometry for improved chip evacuation, delivers optimum performance when slot, pocket, rough and finish milling in titanium and titanium alloys, aerospace materials and nickel-based alloys, plus general steels up to 48 HRC.

for Aerospace Materials3-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixStandard Length • Standard Straight ShankBright Finish or FIREX™ Coated

SFM 400-500 200-250 120-140 189 142

Diameter Feed Rate FIREX™ FIREX™ FIREX™ Bright FIREX™

3/16 20-40 14-28 7-12 6-16 4-81/4 20-42 16-32 8-13 6-16 5-85/16 22-45 17-34 9-13 8-20 5-83/8 20-40 16-32 8-13 8-20 5-87/16 19-40 15-30 8-13 8-20 4-81/2 18-40 13-26 7-11 8-20 4-99/16 18-40 13-26 6-11 6-18 4-95/8 18-38 13-26 6-11 6-18 4-93/4 18-38 14-28 7-12 6-18 4-91 16-36 11-22 6-10 5-15 3-7

AERO-TECH


24

Ti

Ti




IPM

(in

ch/m

in.)

Bright Finish FIREX™Cutting Diameter

Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3172 3173

1/8 1/8 1 1/2 3/8 3 EDP: 03172 003.170 EDP: 03173 003.1703/16 3/16 2 5/8 3 EDP: 03172 004.760 EDP: 03173 004.7601/4 1/4 2 1/2 3/4 3 EDP: 03172 006.350 EDP: 03173 006.3505/16 5/16 2 1/2 13/16 3 EDP: 03172 007.940 EDP: 03173 007.9403/8 3/8 3 1 3 EDP: 03172 009.520 EDP: 03173 009.5201/2 1/2 3 1 3 EDP: 03172 012.700 EDP: 03173 012.7005/8 5/8 3 1/2 1 1/4 3 EDP: 03172 015.870 EDP: 03173 015.8703/4 3/4 4 1 1/2 3 EDP: 03172 019.050 EDP: 03173 019.0501 1 4 1 1/2 3 EDP: 03172 025.400 EDP: 03173 025.400


SFM 400-500 200-250 120-140 189 142

Diameter (mm) Feed Rate FIREX™ FIREX™ FIREX™ Bright FIREX™

4 20-40 14-28 7-12 6-16 4-86 20-42 16-32 8-13 6-16 5-88 22-45 17-34 9-13 8-20 5-810 20-40 16-32 8-13 8-20 5-811 19-40 15-30 8-13 8-20 4-812 18-40 13-26 7-11 8-20 4-914 18-40 13-26 6-11 6-18 4-916 18-38 13-26 6-11 6-18 4-920 18-38 14-28 7-12 6-18 4-925 16-36 11-22 6-10 5-15 3-7

25

TECH-LINE Superior shearing action, coupled with unique center-cut geometry for improved chip evacuation, delivers optimum performance when slot, pocket, rough and finish milling in titanium and titanium alloys, aerospace materials and nickel-based alloys, plus general steels up to 48 HRC.

for Aerospace Materials3-Flute End Mills • DIN ISO 6528 HADK 460 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixStandard Length • Standard Straight ShankBright Finish or FIREX™ Coated

AERO-TECH


Ti

Ti



IPM

(in

ch/m

in.)


new new

Dimensions in (mm) Bright Finish FIREX™Cutting Diameter

Shank Diameter

Overall Length

Length of Cut


2.0 2.0 32 6 3 EDP: 03203 002.000 EDP: 03741 002.0002.5 2.5 32 7 3 EDP: 03203 002.500 EDP: 03741 002.5003.0 3.0 38 7 3 EDP: 03203 003.000 EDP: 03741 003.0003.5 3.5 50 7 3 EDP: 03203 003.500 EDP: 03741 003.5004.0 4.0 50 8 3 EDP: 03203 004.000 EDP: 03741 004.0004.5 4.5 50 8 3 EDP: 03203 004.500 EDP: 03741 004.5005.0 5.0 50 10 3 EDP: 03203 005.000 EDP: 03741 005.0005.5 5.5 57 10 3 EDP: 03203 005.500 EDP: 03741 005.5006.0 6.0 57 10 3 EDP: 03203 006.000 EDP: 03741 006.0007.0 7.0 60 13 3 EDP: 03203 007.000 EDP: 03741 007.0008.0 8.0 63 16 3 EDP: 03203 008.000 EDP: 03741 008.0009.0 9.0 67 16 3 EDP: 03203 009.000 EDP: 03741 009.00010.0 10.0 72 19 3 EDP: 03203 010.000 EDP: 03741 010.00012.0 12.0 83 22 3 EDP: 03203 012.000 EDP: 03741 012.00014.0 14.0 83 22 3 EDP: 03203 014.000 EDP: 03741 014.00016.0 16.0 92 26 3 EDP: 03203 016.000 EDP: 03741 016.00018.0 18.0 92 26 3 EDP: 03203 018.000 EDP: 03741 018.00020.0 20.0 104 32 3 EDP: 03203 020.000 EDP: 03741 020.000


TECH-LINE

SFM 900-1200 900-1000

Diameter Feed Rate Bright* Bright

3/16 20-40 20-401/4 20-40 20-405/16 20-40 20-403/8 25-45 25-457/16 25-45 25-451/2 25-45 25-459/16 20-40 20-405/8 20-40 20-403/4 20-35 20-351 20-35 20-35

TECH-LINE

ALUMI-TECH

for Aluminum and Aluminum Alloys2-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixStandard Length • Standard Straight ShankBright Finish or SuperA™ Coated


Rigid two-flute design with extra deep, polished flutes maximizes chip flow and feed rates when slot, pocket, rough and finish milling in aluminum and aluminum alloys. Also suitable for use in ma-gnesium and magnesium alloys and plastics.



Mg

IPM

(in

ch/m

in.)

26

new


Bright Finish SuperA™Cutting Diameter

Shank Diameter

Overall Length

Length of Cut


1/8 1/8 1 1/2 3/8 2 EDP: 03174 003.170 EDP: 03874 003.1703/16 3/16 2 5/8 2 EDP: 03174 004.760 EDP: 03874 004.7601/4 1/4 2 1/2 3/4 2 EDP: 03174 006.350 EDP: 03874 006.3505/16 5/16 2 1/2 13/16 2 EDP: 03174 007.940 EDP: 03874 007.9403/8 3/8 2 1/2 1 2 EDP: 03174 009.520 EDP: 03874 009.5207/16 7/16 2 3/4 1 2 EDP: 03174 011.110 EDP: 03874 011.1101/2 1/2 3 1 2 EDP: 03174 012.700 EDP: 03874 012.7009/16 9/16 3 1/2 1 1/8 2 EDP: 03174 014.290 EDP: 03874 014.2905/8 5/8 3 1/2 1 1/4 2 EDP: 03174 015.870 EDP: 03874 015.8703/4 3/4 4 1 1/2 2 EDP: 03174 019.050 EDP: 03874 019.0501 1 4 1 1/2 2 EDP: 03174 025.400 EDP: 03874 025.400

* For SuperA coated tools increase SFM by 50-70%, IPM by 30-50%

Mg


SFM 900-1200 900-1000

Diameter Feed Rate Bright Bright

3/16 14-28 14-281/4 16-32 16-325/16 17-36 17-363/8 16-32 16-327/16 16-32 16-321/2 14-28 14-289/16 13-26 13-265/8 13-26 13-263/4 14-28 14-281 11-22 11-22

TECH-LINE Rigid two-flute design with extra deep, polished flutes maximizes chip flow and feed rates when slot, pocket, rough and finish milling in aluminum and aluminum alloys. Also suitable for use in magnesium and magnesium alloys and plastics.

for Aluminum and Aluminum Alloys2-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixLong Length • Standard Straight ShankBright Finish or SuperA™ Coated

ALUMI-TECH




Mg


IPM

(in

ch/m

in.)

27

new


Bright Finish SuperA™Cutting Diameter

Shank Diameter

Overall Length

Length of Cut


1/4 1/4 3 1 1/8 2 EDP: 03175 006.350 EDP: 03875 006.3503/8 3/8 3 1 1/8 2 EDP: 03175 009.520 EDP: 03875 009.5201/2 1/2 4 1/2 2 2 EDP: 03175 012.700 EDP: 03875 012.7005/8 5/8 5 2 1/4 2 EDP: 03175 015.870 EDP: 03875 015.870

Mg

TECH-LINE

28

bright FIREXTM SuperATMFor other depth/width combinations, ramp and plunge milling, contact your nearest Guhring Sales Office for assistance. All values based on average machine conditions. – Chip Load per Tooth, see pages 62–63.

ALUMI-TECH LR

for Aluminum and Aluminum Alloys3-Flute End Mills • DK 400 N Ultra-fine Grain CarbideRadiused Square End • Center Cutting 45° Righthand Helix • Long Reach Standard Straight Shank Bright Finish or SuperA™ Coated


Unique design combines three flutes for greater material removal per revolution, radiused edges for longer tool life and more aggressive speeds and feeds, and a long reach, recessed neck for minimal tool deflection. Well-suited for deep slot, pocket, rough and finish milling in aluminum and aluminum alloys, magnesium and magnesium alloys, non-ferrous materials and plastics.

SFM 900-1200 300-500Diameter Feed Rate Bright Bright3/16 30-60 30-601/4 35-65 35-655/16 35-65 35-653/8 35-65 35-657/16 35-60 35-601/2 30-50 30-509/16 30-50 30-505/8 30-50 30-503/4 30-50 30-501 30-50 30-50



Cu

CuMg P


IPM

(in

ch/m

in.)

*Neck = Dia. minus 0.01-0.02” (0.3-0.5 mm)

Rad.new

recessed neck*

Bright Finish SuperA™Cut Dia.

Shank Dia.

Reach Overall Length

Length of Cut

No. of Flutes

RadiusSize 3177 3877

1/4 1/4 1 1/2 3 3/8 3 0.0100 EDP: 03177 006.350 EDP: 03877 006.3505/16 5/16 1 1/2 3 7/16 3 0.0125 EDP: 03177 007.940 EDP: 03877 007.9403/8 3/8 1 1/2 3 9/16 3 0.0150 EDP: 03177 009.520 EDP: 03877 009.5201/2 1/2 2 3/4 4 1/2 3/4 3 0.0200 EDP: 03177 012.700 EDP: 03877 012.7005/8 5/8 3 5 7/8 3 0.0250 EDP: 03177 015.870 EDP: 03877 015.8703/4 3/4 3 5 1 3 0.0300 EDP: 03177 019.050 EDP: 03877 019.050

new

Rad. recessed neck*


TECH-LINE

29


ALUMI-TECH L

for Aluminum and Aluminum Alloys3-Flute End Mills • ISO DIN 6527DK 460 N Ultra-fine Grain CarbideRadius Square End • Center Cutting • 45° r.h. Helix Long Reach • Standard Straight ShankBright Finish • Coolant fed


Unique design combines three flutes for greater material removal per revolution, radiused edges for longer tool life and more aggressive speeds and feeds, and a long reach, recessed neck for minimal tool deflection. Well-suited for deep slot, pocket, rough and finish milling in aluminum and aluminum alloys, magnesium and magnesium alloys, non-ferrous materials and plastics.

SFM 900-1200 300-500Diameter (mm) Feed Rate Bright Bright4 30-60 30-606 35-65 35-658 35-65 35-6510 35-65 35-6511 35-60 35-6012 30-50 30-5014 30-50 30-5016 30-50 30-5020 30-50 30-5025 30-50 30-50



Cu

CuMg P


IPM

(in

ch/m

in.)

*Neck = Dia. minus 0.01-0.02” (0.3-0.5 mm)

Rad.new

recessed neck*

Dimensions in (mm) Bright Finish Cut Dia.

Shank Dia.


Length of Cut

No. of Flutes

RadiusSize 3367

6 6 21 57 10 3 1,0 EDP: 03367 006.0008 8 27 63 16 3 1,0 EDP: 03367 008.00010 10 32 72 19 3 1,5 EDP: 03367 010.00012 12 38 83 22 3 1,5 EDP: 03367 012.00016 16 44 92 26 3 2,0 EDP: 03367 016.00020 20 54 104 32 3 2,5 EDP: 03367 020.000

30


TECH-LINE

for Aluminum and Aluminum Alloys3-Flute End Mills • DK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixExtra Coarse Tooth • Standard Length Standard Straight ShankBright Finish or SuperA™ Coated

ROUGH-TECH ALU


SFM 900-1100 800-900Diameter Feed Rate Bright Bright1/4 33-43 33-435/16 35-45 35-453/8 33-43 33-437/16 32-42 32-421/2 28-38 28-389/16 27-37 27-375/8 26-36 26-363/4 29-39 29-391 23-33 23-33



Mg

CuMg P

IPM

(in

ch/m

in.)

Bright Finish SuperA™ Cutting Diameter

Shank Diameter

Overall Length

Length of Cut


1/4 1/4 2 1/2 3/4 3 EDP: 03184 006.350 EDP: 03884 006.3505/16 5/16 2 1/2 3/4 3 EDP: 03184 007.940 EDP: 03884 007.9403/8 3/8 2 1/2 7/8 3 EDP: 03184 009.520 EDP: 03884 009.5201/2 1/2 3 1 3 EDP: 03184 012.700 EDP: 03884 012.7005/8 5/8 3 1/2 1 1/4 3 EDP: 03184 015.870 EDP: 03884 015.8703/4 3/4 4 1 5/8 3 EDP: 03184 019.050 EDP: 03884 019.0501 1 4 1 3/4 3 EDP: 03184 025.400 EDP: 03884 025.400

new

Aggressive three-flute, extra course tooth design produces short, manageable chips enabling the tool to utilize its entire length of cut in rough milling full slots in aluminum and aluminum alloys, magnesium and magnesium alloys, non-ferrous materials and plastics.


31


for Aluminum and Aluminum Alloys3-Flute End Mills • ISO DIN 6527 • DK 460 N Ultra-fine Grain Carbide • Square End • Center Cutting 30° Righthand Helix • Extra Coarse Tooth Standard Length • Standard Straight ShankBright Finish • Coolant fed

ROUGH-TECH ALU


SFM 900-1100 800-900Diameter (mm) Feed Rate Bright Bright6 33-43 33-438 35-45 35-4510 33-43 33-4311 32-42 32-4212 28-38 28-3814 27-37 27-3716 26-36 26-3620 29-39 29-3925 23-33 23-33



Mg

CuMg P

IPM

(in

ch/m

in.)


Dimensions in (mm) Bright Finish Cutting Diameter

Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3364

6 6 57 10 3 EDP: 03364 006.0008 8 63 16 3 EDP: 03364 008.00010 10 72 19 3 EDP: 03364 010.00012 12 83 22 3 EDP: 03364 012.00016 16 92 26 3 EDP: 03364 016.00020 20 104 32 3 EDP: 03364 020.000

TECH-LINE

new

Aggressive three-flute, extra course tooth design produces short, manageable chips enabling the tool to utilize its entire length of cut in rough milling full slots in aluminum and aluminum alloys, magnesium and magnesium alloys, non-ferrous materials and plastics.

ROUGH-TECH 48

for Steel and Aerospace Materials4-Flute* End Mills • DK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixFine Tooth • Standard LengthStandard Straight ShankBright Finish, FIREX™ or SuperA™ Coated


SFM 230-250 390-450 216-250 360-400 126-200 210-250 135-150Diameter Feed Rate Bright FIREX™ Bright FIREX™ Bright FIREX™ FIREX™1/4 10-15 21-30 9-14 19-25 5-10 10-15 6-125/16 10-15 22-30 10-14 20-25 5-10 11-15 7-123/8 10-15 21-30 9-14 19-25 5-10 10-15 6-127/16 9-15 20-30 8-14 18-25 4-10 10-15 6-121/2 8-12 17-35 7-10 16-30 4-8 9-14 5-139/16 8-12 17-35 7-10 15-30 4-8 8-12 5-135/8 8-12 16-35 7-10 15-30 4-8 8-12 5-133/4 9-13 18-35 8-11 17-30 4-9 9-13 5-131 9-14 18-30 8-12 17-25 4-9 9-15 5-13



Ti

Ti

* At 1 in. diameter and above, end mills are manufactured with 5 flutes for improved performance.

IPM

(in

ch/m

in.)


TECH-LINE

32

Rigid four-flute, fine tooth design produces small, easy-to-manage chips, while removing the maximum stock with minimum deflection and horsepower. Delivers aggressive speeds and feeds when slot and rough milling in all steels. Also suitable for titanium and titanium alloys, aerospace materials, nickel-based alloys.


new

Bright Finish FIREX™ SuperA™Cutting Diameter

Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3186 3188 3886

1/4 1/4 2 1/2 3/4 4 EDP: 03186 006.350 EDP: 03188 006.350 EDP: 03886 006.3505/16 5/16 2 1/2 13/16 4 EDP: 03186 007.940 EDP: 03188 007.940 EDP: 03886 007.9403/8 3/8 2 1/2 7/8 4 EDP: 03186 009.520 EDP: 03188 009.520 EDP: 03886 009.5201/2 1/2 3 1 4 EDP: 03186 012.700 EDP: 03188 012.700 EDP: 03886 012.7005/8 5/8 3 1/2 1 1/4 4 EDP: 03186 015.870 EDP: 03188 015.870 EDP: 03886 015.8703/4 3/4 4 1 5/8 4 EDP: 03186 019.050 EDP: 03188 019.050 EDP: 03886 019.0501 1 4 1 3/4 5* EDP: 03186 025.400 EDP: 03188 025.400 EDP: 03886 025.400


TECH-LINE

33

ROUGH-TECH 48

for Steel and Aerospace Materials • DIN ISO 6527 HB4-Flute* End Mills • DK 460 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixFine Tooth • Standard LengthBright Finish or FIREX™ CoatedCoolant fed


Rigid four-flute, fine tooth design produces small, easy-to-manage chips, while removing the maximum stock with minimum deflection and horsepower. Delivers aggressive speeds and feeds when slot and rough milling in all steels. Also suitable for titanium and titanium alloys, aerospace materials, nickel-based alloys.

SFM 230-250 390-450 216-250 360-400 126-200 210-250 135-150Diameter (mm) Feed Rate Bright FIREX™ Bright FIREX™ Bright FIREX™ FIREX™6 10-15 21-30 9-14 19-25 5-10 10-15 6-128 10-15 22-30 10-14 20-25 5-10 11-15 7-1210 10-15 21-30 9-14 19-25 5-10 10-15 6-1211 9-15 20-30 8-14 18-25 4-10 10-15 6-1212 8-12 17-35 7-10 16-30 4-8 9-14 5-1314 8-12 17-35 7-10 15-30 4-8 8-12 5-1316 8-12 16-35 7-10 15-30 4-8 8-12 5-1320 9-13 18-35 8-11 17-30 4-9 9-13 5-1325 9-14 18-30 8-12 17-25 4-9 9-15 5-13



Ti

Ti

IPM

(in

ch/m

in.)



newnew

Dimensions in (mm) Bright Finish FIREX™ FIREX™Cutting Diameter

Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3204 3723 3365

6 6 57 13 4 EDP: 03204 006.000 EDP: 03723 006.000 EDP: 03365 006.0008 8 63 19 4 EDP: 03204 008.000 EDP: 03723 008.000 EDP: 03365 008.00010 10 72 22 4 EDP: 03204 010.000 EDP: 03723 010.000 EDP: 03365 010.00012 12 83 26 4 EDP: 03204 012.000 EDP: 03723 012.000 EDP: 03365 012.00014 14 83 26 4 EDP: 03204 014.000 EDP: 03723 014.00016 16 92 32 4 EDP: 03204 016.000 EDP: 03723 016.000 EDP: 03365 016.00020 20 104 38 4 EDP: 03204 020.000 EDP: 03723 020.000 EDP: 03365 020.00025 25 121 45 5 EDP: 03204 025.000 EDP: 03723 025.000

new


TECH-LINE Powerful four-flute, low helix, extra fine tooth design maximizes chip load while minimizing deflection and chatter when rough milling high-tensile steels, cast iron, and hardened steels and hardened steel alloys.

for Hardened Steels4-Flute End Mills • DK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 20° Righthand HelixExtra Fine Tooth • Standard Length Standard Straight Shank • FIREX™ Coated

ROUGH-TECH 56


SFM 180-200 420-500 100-150

Diameter Feed Rate FIREX™ FIREX™ FIREX™

1/4 13-19 30-38 3-85/16 13-19 32-38 4-103/8 13-19 30-38 4-107/16 12-18 28-36 5-111/2 10-16 25-32 5-129/16 10-16 24-30 6-125/8 10-16 24-30 6-133/4 11-18 26-32 6-121 11-18 26-32 5-12

34


Reduce IPM by 30% Depth = 1.0 x D Width = 0.5x D

56

56

IPM

(in

ch/m

in.)




Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3189

1/4 1/4 2 1/2 3/4 4 EDP: 03189 006.3505/16 5/16 2 1/2 13/16 4 EDP: 03189 007.9403/8 3/8 2 1/2 7/8 4 EDP: 03189 009.5201/2 1/2 3 1 4 EDP: 03189 012.7005/8 5/8 3 1/2 1 1/4 4 EDP: 03189 015.8703/4 3/4 4 1 5/8 4 EDP: 03189 019.050

TECH-LINE

ROUGH-TECH 56 LR

for Hardened Steels4-Flute End Mills • DK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 20° Righthand HelixExtra Fine Tooth • Long ReachStandard Straight Shank • FIREX™ Coated


Well-suited for most die and mold making applications, long reach permits deep cutting while avoiding contact with side walls. Powerful four-flute, low helix, extra fine tooth design maximizes chip load while minimizing deflection and chatter when rough milling high-tensile steels, cast iron, and hardened steels and hardened steel alloys.

35

SFM 180-200 420-450 100-120


1/4 9-12 22-30 2-65/16 10-15 24-30 3-83/8 9-15 22-28 3-87/16 9-15 21-27 3-81/2 8-12 18-24 4-99/16 7-12 18-24 4-95/8 7-12 18-24 4-103/4 8-14 20-25 4-101 8-14 20-25 4-10



56

56

IPM

(in

ch/m

in.)



*Neck = Dia. minus 0.01-0.02” (0.3-0.5 mm)

recessed neck*

FIREX™Cutting Dia.

Shank Dia.ter

Reach

Overall Length

Length of Cut

No. of Flutes 3190

1/4 1/4 1 1/2 3 3/4 4 EDP: 03190 006.3505/16 5/16 1 1/2 3 7/8 4 EDP: 03190 007.9403/8 3/8 1 1/2 3 7/8 4 EDP: 03190 009.5201/2 1/2 2 3/4 4 1/2 1 4 EDP: 03190 012.7005/8 5/8 3 5 1 1/4 4 EDP: 03190 015.8703/4 3/4 3 5 1 1/2 4 EDP: 03190 019.050

SFM 400-500 350-450 200-250 120-150

Diameter Feed Rate FIREX™ FIREX™ FIREX™ FIREX™

3/16 46-50 40-45 21-25 13-181/4 51-55 45-50 24-30 14-195/16 55-60 48-52 26-30 15-203/8 51-60 45-50 24-30 14-197/16 49-55 43-48 23-38 13-181/2 43-48 37-42 20-25 12-179/16 42-46 37-42 20-25 11-165/8 41-46 36-42 19-25 11-163/4 61-65 53-60 29-35 17-231 61-65 53-60 29-35 17-23

TECH-LINE Combination of additional flutes and extra-stable core delivers ultra-smooth, chatter-free performance at very high speeds and feeds. Produces a superior surface finish when finish or super finish milling in most steels and steel alloys, titanium and titanium alloys and other materials up to 50 HRC.

for Materials up to 50 HRC6-10 Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixStandard Length • Standard Straight ShankBright Finish or FIREX™ Coated

FINISH-TECH 50


36



Ti

Ti

IPM

(in

ch/m

in.)




Shank Diameter

Overall Length

Length of Cut


1/4 1/4 2 1/2 3/4 6 EDP: 03178 006.350 EDP: 03179 006.3505/16 5/16 2 1/2 13/16 6 EDP: 03178 007.940 EDP: 03179 007.9403/8 3/8 2 1/2 1 6 EDP: 03178 009.520 EDP: 03179 009.5201/2 1/2 3 1 6 EDP: 03178 012.700 EDP: 03179 012.7005/8 5/8 3 1/2 1 1/4 6 EDP: 03178 015.870 EDP: 03179 015.8703/4 3/4 4 1 1/2 8 EDP: 03178 019.050 EDP: 03179 019.0501 1 4 1 1/2 10 EDP: 03178 025.400 EDP: 03179 025.400

SFM 400-500 350-450 200-250 120-150

Diameter (mm) Feed Rate FIREX™ FIREX™ FIREX™ FIREX™

4 46-50 40-45 21-25 13-186 51-55 45-50 24-30 14-198 55-60 48-52 26-30 15-2010 51-60 45-50 24-30 14-1911 49-55 43-48 23-38 13-1812 43-48 37-42 20-25 12-1714 42-46 37-42 20-25 11-1616 41-46 36-42 19-25 11-1620 61-65 53-60 29-35 17-2325 61-65 53-60 29-35 17-23

TECH-LINE

37

Combination of additional flutes and extra-stable core delivers ultra-smooth, chatter-free performance at very high speeds and feeds. Produces a superior surface finish when finish or super finish milling in most steels and steel alloys, titanium and titanium alloys and other materials up to 50 HRC.

for Materials up to 50 HRC6-10 Flute End Mills • DIN ISO 6527 HADK 460 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixStandard Length • Standard Straight ShankBright Finish or FIREX™ Coated

FINISH-TECH 50




Ti

Ti

IPM

(in

ch/m

in.)



newnew


Shank Diameter

Overall Length

Length of Cut


3 3 57 8 6 EDP: 03311 003.000 EDP: 03689 003.0004 4 57 11 6 EDP: 03311 004.000 EDP: 03689 004.0005 5 57 13 6 EDP: 03311 005.000 EDP: 03689 005.0006 6 57 13 6 EDP: 03311 006.000 EDP: 03689 006.0008 8 63 19 6 EDP: 03311 008.000 EDP: 03689 008.00010 10 72 22 6 EDP: 03311 010.000 EDP: 03689 010.00012 12 83 26 6 EDP: 03311 012.000 EDP: 03689 012.00014 14 83 26 6 EDP: 03311 014.000 EDP: 03689 014.00016 16 92 32 6 EDP: 03311 016.000 EDP: 03689 016.00018 18 92 32 8 EDP: 03311 018.000 EDP: 03689 018.00020 20 104 38 8 EDP: 03311 020.000 EDP: 03689 020.00025 25 121 45 10 EDP: 03311 025.000 EDP: 03689 025.000

SFM 480-520 420-480 240-280 100-150


3/16 23-28 20-25 11-18 6-121/4 26-29 22-27 12-18 7-145/16 27-32 24-29 13-18 7-143/8 26-31 22-27 12-18 7-147/16 24-29 21-26 11-16 7-141/2 21-26 18-23 10-16 6-129/16 21-26 18-23 10-16 5-125/8 20-25 18-23 9-16 5-123/4 30-35 26-31 14-20 8-141 30-35 26-31 14-20 8-14

TECH-LINE Entire flute length of this long length tool can be used for ultra-deep, high-precision machining. Combination of additonal flutes and extra-stable core delivers ultra-smooth, chatter-free performance at very high speeds and feeds. Produces a superior surface finish or super finish milling steels and steel alloys, titanium and titanium alloys and other materials up to 50 HRC.

for Materials up to 50 HRC6-8 Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixLong Length • Standard Straight ShankBright Finish or FIREX™ Coated

FINISH-TECH 50




Ti

Ti

IPM

(in

ch/m

in.)


38



Shank Diameter

Overall Length

Length of Cut


1/4 1/4 3 1 1/8 6 EDP: 03180 006.350 EDP: 03181 006.3505/16 5/16 3 1 1/8 6 EDP: 03180 007.940 EDP: 03181 007.9403/8 3/8 3 1 1/8 6 EDP: 03180 009.520 EDP: 03181 009.5201/2 1/2 4 1/2 2 6 EDP: 03180 012.700 EDP: 03181 012.7005/8 5/8 5 2 1/4 6 EDP: 03180 015.870 EDP: 03181 015.8703/4 3/4 5 2 1/4 8 EDP: 03180 019.050 EDP: 03181 019.050

SFM 480-520 420-480 240-280 100-150

Diameter (mm) Feed Rate FIREX™ FIREX™ FIREX™ FIREX™

4 23-28 20-25 11-18 6-126 26-29 22-27 12-18 7-148 27-32 24-29 13-18 7-1410 26-31 22-27 12-18 7-1411 24-29 21-26 11-16 7-1412 21-26 18-23 10-16 6-1214 21-26 18-23 10-16 5-1216 20-25 18-23 9-16 5-1220 30-35 26-31 14-20 8-1425 30-35 26-31 14-20 8-14

TECH-LINE

39

Entire flute length of this long length tool can be used for ultra-deep, high-precision machining. Combination of additonal flutes and extra-stable core delivers ultra-smooth, chatter-free performance at very high speeds and feeds. Produces a superior surface finish or super finish milling steels and steel alloys, titanium and titanium alloys and other materials up to 50 HRC.

for Materials up to 50 HRC6-8 Flute End Mills • DIN ISO Works-StandardDK 460 N Ultra-fine Grain CarbideSquare End • Center Cutting • 45° Righthand HelixLong Length • Standard Straight ShankBright Finish or FIREX™ Coated

FINISH-TECH 50




Ti

Ti

IPM

(in

ch/m

in.)



newnew


Shank Diameter

Overall Length

Length of Cut


6 6 75 30 6 EDP: 03312 006.000 EDP: 03691 006.0008 8 100 40 6 EDP: 03312 008.000 EDP: 03691 008.00010 10 100 40 6 EDP: 03312 010.000 EDP: 03691 010.00012 12 150 45 6 EDP: 03312 012.000 EDP: 03691 012.00016 16 150 65 6 EDP: 03312 016.000 EDP: 03691 016.00020 20 150 65 8 EDP: 03312 020.000 EDP: 03691 020.000

TECH-LINE Specialized, ultra-high helix makes easy work of ultra-hard materials, producing a superior surface when super finish milling in steels and steel alloys up to 62 HRC, including all hardened steels and hardened steel alloys, high-tensile steels, and cast iron. Combination of additional flutes and extra-stable core delivers ultra-smooth, chatter-free performance at very high speeds and feeds.

for Materials up to 62 HRC6-8 Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 55° Righthand HelixStandard Length • Standard Straight ShankFIREX™ Coated

FINISH-TECH 62


SFM 180-240 300-350 120-190 100-150


3/16 20-25 31-36 7-13 6-101/4 22-28 35-39 8-13 7-105/16 24-28 38-42 9-14 7-103/8 22-28 35-40 9-14 8-127/16 21-26 34-38 11-16 9-131/2 18-23 29-34 13-18 11-159/16 18-23 29-34 14-19 11-155/8 18-23 28-32 15-20 12-183/4 26-30 42-45 19-25 16-201 26-30 42-45 18-25 15-20

40



6256

6256

IPM

(in

ch/m

in.)



*MQL or dry-cutting only!


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3182

1/4 1/4 2 1/2 3/4 6 EDP: 03182 006.3505/16 5/16 2 1/2 13/16 6 EDP: 03182 007.9403/8 3/8 2 1/2 1 6 EDP: 03182 009.5201/2 1/2 3 1 6 EDP: 03182 012.7005/8 5/8 3 1/2 1 1/4 6 EDP: 03182 015.8703/4 3/4 4 1 1/2 8 EDP: 03182 019.050

TECH-LINE

FINISH-TECH 62 LR

for Materials up to 62 HRC6-8 Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 55° Righthand HelixLong Reach • Standard Straight ShankFIREX™ Coated


Well-suited for die and mold making in hardened tool steels, long reach permits deep cutting while avoiding contact with side walls. Combination of additional flutes and extra-stable core delivers ultra-smooth, chatter-free performance at very high speeds and feeds. Produces a superior surface when super finish milling in steels and steel alloys up to 62 HRC, including all hardened steels and hardened steel alloys and cast iron.

41

SFM 180-240 300-350 120-140 100-150


3/16 15-20 23-27 5-10 4-81/4 17-20 26-30 6-10 5-85/16 18-22 28-32 7-10 5-83/8 17-22 26-30 7-10 6-87/16 16-20 25-30 8-12 7-101/2 14-18 22-28 10-14 8-129/16 13-18 21-26 10-14 8-125/8 13-18 21-26 11-14 9-123/4 20-25 31-35 14-18 12-141 20-25 31-35 13-18 11-14

Speeds & Feeds** Depth = 1.0 x D Width = 0.02 x D


56 62

6256

IPM

(in

ch/m

in.)



recessed neck*

*Neck = Dia. minus 0.01-0.02” **MQL or dry-cutting only!

FIREX™Dia-meter

Shank Dia

Reach Length Length of Cut

No. of Flutes 3183

1/4 1/4 1 1/2 3 3/4 6 EDP: 03183 006.3505/16 5/16 1 1/2 3 7/8 6 EDP: 03183 007.9403/8 3/8 1 1/2 3 7/8 6 EDP: 03183 009.5201/2 1/2 2 3/4 4 1/2 1 6 EDP: 03183 012.7005/8 5/8 3 5 1 1/4 6 EDP: 03183 015.8703/4 3/4 3 5 1 1/2 8 EDP: 03183 019.050

TECH-LINE High-precision ball and body design delivers top HSC trace milling performance in steels and steel alloys up to 62 HRC, including hardened steels and hardened steel alloys, high-tensile steels, and cast iron. Also well-suited for 3D modeling at very high speeds and feeds.

for Materials up to 62 HRC2-Flute End MillsDK 400 N Ultra-fine Grain CarbideBall Nose • Center Cutting • 30° Righthand HelixExtra Long Reach • Standard Straight ShankFIREX™ Coated

TRACE-TECH 62B ELR


SFM 630 1680 930 540 420

Dia. Dia. eff depth width Feed Rate FIREX™ FIREX™ FIREX™ FIREX™ FIREX™

3/16 0.054 0.0039 0.0118 349 745 412 299 2091/4 0.063 0.0039 0.0138 332 725 491 285 1995/16 0.086 0.0059 0.0177 287 589 424 246 1723/8 0.094 0.0059 0.0236 343 645 506 294 2061/2 0.125 0.0079 0.0276 303 565 447 260 1825/8 0.307 0.0094 0.0374 154 279 227 132 92

42

Speeds & Feeds**(HSC-Roughing Operation) Refer to specifications

listed below.

Note: For best surface quality use 15° milling angle. Please follow HSC Safety Guidelines.

-15°

56 62

56 62

IPM

(in

ch/m

in.)

RPM = SFM x 3.82 (basing on effective Dia.) Dia


recessed neck*

FIREX™Cut Dia.

Shank Dia.


Length of Cut

No. of Flutes

RadiusSize 3191

1/8 1/4 1 2 1/2 1/8 2 1/16 EDP: 03191 003.1703/16 1/4 1 2 1/2 3/16 2 3/32 EDP: 03191 004.7601/4 1/4 1 1/2 3 1/4 2 1/8 EDP: 03191 006.3505/16 5/16 1 1/2 3 5/16 2 5/32 EDP: 03191 007.9403/8 3/8 1 1/2 3 3/8 2 6/16 EDP: 03191 009.5201/2 1/2 2 3/4 4 1/2 1/2 2 1/4 EDP: 03191 012.7005/8 5/8 3 5 5/8 2 3/16 EDP: 03191 015.870


TECH-LINE

TRACE-TECH 62T ELR

for Materials up to 62 HRC4-Flute End Mills ”Bull Nose“DK 400 N Ultra-fine Grain CarbideDouble Ball Nose • Center Cutting • 30° Righthand HelixExtra Long Reach • Standard Straight ShankFIREX™ Coated


Unique “Torus“ or “Bull Nose” end design will reduce cycle time by increasing the step-over width of the cut up to 6 times as compared to a traditional ball nose design. Delivers top HSC trace milling performance in steels and steel alloys up to 62 HRC, including hardened steels and hardened steel alloys, high-tensile steels and cast iron. Also well-suited for 3D modeling (roughing or finishing) at very high speeds and feeds.

43

56 62

SFM 450 1260 690 360 300

Dia. Dia. eff Depth Width Feed Rate FIREX™ FIREX™ FIREX™ FIREX™ FIREX™1/4 0.250 0.0236 0.0315 108 454 249 87 655/16 0.313 0.0315 0.0354 87 412 226 69 523/8 0.375 0.0039 0.0039 72 384 210 58 431/2 0.500 0.0047 0.0043 65 333 182 52 395/8 0.625 0.0059 0.0047 61 339 186 48 36

Speeds & Feeds**(HSC-Roughing Operation) Refer to specifications

listed below.

Note: For best surface quality use 15° milling angle. Please follow HSC Safety Guidelines.

-15°

56 62

IPM

(in

ch/m

in.)

RPM = SFM x 3.82 (basing on effective Dia.) Dia


recessed neck*Rad.


FIREX™Cut Dia.

Shank Dia.


Length of Cut

No. of Flutes

RadiusSize 3192

3/16 1/4 1 2 1/2 3/16 4 0.0080 EDP: 03192 004.7601/4 1/4 1 1/2 3 1/4 4 0.0100 EDP: 03192 006.3505/16 5/16 1 1/2 3 5/16 4 0.0125 EDP: 03192 007.9403/8 3/8 1 1/2 3 3/8 4 0.0125 EDP: 03192 009.5201/2 1/2 2 3/4 4 1/2 1/2 4 0.0200 EDP: 03192 012.7005/8 5/8 3 5 5/8 4 0.0250 EDP: 03192 015.870

PRO-LINE

44


PRO-LINEDelivers solid performance when slot, pocket and rough milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels. Can also be used in cast iron and aluminum alloys.


For ramp and plunge milling see guide on page 64.

2-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixStub Length • Standard Straight ShankFIREX™ Coated

90°

30°

new


UNI-PRO ‘STUB‘



Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3092

1/16 1/8 1 1/2 1/8 2 EDP: 03092 001.5901/8 1/8 1 1/2 1/4 2 EDP: 03092 003.1703/16 3/16 2 3/8 2 EDP: 03092 004.7601/4 1/4 2 1/2 2 EDP: 03092 006.3505/16 5/16 2 1/2 2 EDP: 03092 007.9403/8 3/8 2 5/8 2 EDP: 03092 009.5207/16 7/16 2 1/2 5/8 2 EDP: 03092 011.1101/2 1/2 2 1/2 5/8 2 EDP: 03092 012.7005/8 5/8 3 3/4 2 EDP: 03092 015.8703/4 3/4 3 1 2 EDP: 03092 019.050

SFM 390-500 360-500 210-300


3/16 15-20 12-20 10-151/4 16-21 14-21 10-155/16 16-21 14-21 10-153/8 16-21 14-21 10-157/16 15-20 15-20 10-151/2 14-19 12-20 10-159/16 14-19 12-20 8-145/8 14-20 12-20 8-143/4 15-21 12-20 10-141 14-20 10-20 10-14

IPM

(in

ch/m

in.)

PRO-LINE

45

PRO-LINE


Delivers solid performance when slot, pocket and rough milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels. Can also be used in cast iron and aluminum alloys.

SFM 390-500 360-500 210-300


3/16 15-20 12-20 10-151/4 16-21 14-21 10-155/16 16-21 14-21 10-153/8 16-21 14-21 10-157/16 15-20 15-20 10-151/2 14-19 12-20 10-159/16 14-19 12-20 8-145/8 14-20 12-20 8-143/4 15-21 12-20 10-141 14-20 10-20 10-14



2-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

90°

30°

IPM

(in

ch/m

in.)

new




Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3146 3148 3846

1/16 1/8 1 1/2 3/16 2 EDP: 03146 001.590 EDP: 03148 001.590 EDP: 03846 001.5903/32 1/8 1 1/2 9/32 2 EDP: 03146 002.380 EDP: 03148 002.380 EDP: 03846 002.3801/8 1/8 1 1/2 3/8 2 EDP: 03146 003.170 EDP: 03148 003.170 EDP: 03846 003.1705/32 3/16 2 1/2 2 EDP: 03146 003.970 EDP: 03148 003.970 EDP: 03846 003.9703/16 3/16 2 5/8 2 EDP: 03146 004.760 EDP: 03148 004.760 EDP: 03846 004.7607/32 1/4 2 1/2 5/8 2 EDP: 03146 005.560 EDP: 03148 005.560 EDP: 03846 005.5601/4 1/4 2 1/2 3/4 2 EDP: 03146 006.350 EDP: 03148 006.350 EDP: 03846 006.3509/32 5/16 2 1/2 3/4 2 EDP: 03146 007.140 EDP: 03148 007.140 EDP: 03846 007.1405/16 5/16 2 1/2 13/16 2 EDP: 03146 007.940 EDP: 03148 007.940 EDP: 03846 007.94011/32 3/8 2 1/2 1 2 EDP: 03146 008.730 EDP: 03148 008.730 EDP: 03846 008.7303/8 3/8 2 1/2 1 2 EDP: 03146 009.520 EDP: 03148 009.520 EDP: 03846 009.52013/32 7/16 2 3/4 1 2 EDP: 03146 010.320 EDP: 03148 010.320 EDP: 03846 010.3207/16 7/16 2 3/4 1 2 EDP: 03146 011.110 EDP: 03148 011.110 EDP: 03846 011.11015/32 1/2 3 1 2 EDP: 03146 011.910 EDP: 03148 011.910 EDP: 03846 011.9101/2 1/2 3 1 2 EDP: 03146 012.700 EDP: 03148 012.700 EDP: 03846 012.7009/16 9/16 3 1/2 1 1/8 2 EDP: 03146 014.290 EDP: 03148 014.290 EDP: 03846 014.2905/8 5/8 3 1/2 1 1/4 2 EDP: 03146 015.870 EDP: 03148 015.870 EDP: 03846 015.87011/16 3/4 4 1 3/8 2 EDP: 03146 017.460 EDP: 03148 017.460 EDP: 03846 017.4603/4 3/4 4 1 1/2 2 EDP: 03146 019.050 EDP: 03148 019.050 EDP: 03846 019.0501 1 4 1 1/2 2 EDP: 03146 025.400 EDP: 03148 025.400 EDP: 03846 025.400

UNI-PRO

* For SuperA™ coated tools increase SFM by 30%; IPM by 40-60%

PRO-LINE

46


PRO-LINEDelivers solid performance when slot, pocket and rough milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels. Can also be used in cast iron and aluminum alloys.



2-Flute End Mills DIN ISO 6528 HADK 460 UF Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankBright Finish or FIREX™ Coated

90°

30°

newnew




Shank Diameter

Overall Length

Length of Cut


2.0 2.0 32 6 2 EDP: 03303 002.000 EDP: 03676 002.0002.5 2.5 32 7 2 EDP: 03303 002.500 EDP: 03676 002.5003.0 3.0 38 7 2 EDP: 03303 003.000 EDP: 03676 003.0003.5 3.5 50 7 2 EDP: 03303 003.500 EDP: 03676 003.5004.0 4.0 50 8 2 EDP: 03303 004.000 EDP: 03676 004.0004.5 4.5 50 8 2 EDP: 03303 004.500 EDP: 03676 004.5005.0 5.0 50 10 2 EDP: 03303 005.000 EDP: 03676 005.0005.5 5.5 57 10 2 EDP: 03303 005.500 EDP: 03676 005.5006.0 6.0 57 10 2 EDP: 03303 006.000 EDP: 03676 006.0007.0 7.0 60 13 2 EDP: 03303 007.000 EDP: 03676 007.0008.0 8.0 63 16 2 EDP: 03303 008.000 EDP: 03676 008.0009.0 9.0 67 16 2 EDP: 03303 009.000 EDP: 03676 009.00010.0 10.0 72 19 2 EDP: 03303 010.000 EDP: 03676 010.00012.0 12.0 83 22 2 EDP: 03303 012.000 EDP: 03676 012.00014.0 14.0 83 22 2 EDP: 03303 014.000 EDP: 03676 014.00016.0 16.0 92 26 2 EDP: 03303 016.000 EDP: 03676 016.00018.0 18.0 92 26 2 EDP: 03303 018.000 EDP: 03676 018.00020.0 20.0 104 32 2 EDP: 03303 020.000 EDP: 03676 020.000

UNI-PRO

SFM 390-500 360-500 210-300

Diameter (mm) Feed Rate FIREX™ FIREX™ FIREX™

4 15-20 12-20 10-156 16-21 14-21 10-158 16-21 14-21 10-1510 16-21 14-21 10-1511 15-20 15-20 10-1512 14-19 12-20 10-1514 14-19 12-20 8-1416 14-20 12-20 8-1420 15-21 12-20 10-1425 14-20 10-20 10-14

IPM

(in

ch/m

in.)

PRO-LINE

47

PRO-LINE


2-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixLong Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

SFM 390-600 360-500 210-300


3/16 10-15 8-12 6-101/4 10-15 8-12 6-105/16 10-15 8-12 6-103/8 10-15 8-12 6-107/16 10-15 8-12 6-101/2 8-14 7-11 5-109/16 8-14 7-11 5-105/8 8-14 7-11 5-103/4 10-14 8-11 6-101 8-14 7-11 5-10



Features long length for deep slot and rough milling in general steels, tool steels, nitrided steels, case hardened steels, and stainless and acid-resistant steels. Can also be used in high-tensile steels and cast iron.

90°

30°

IPM

(in

ch/m

in.)


new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3147 3149 3847

1/8 1/8 2 1/2 2 EDP: 03147 003.170 EDP: 03149 003.170 EDP: 03847 003.1703/16 3/16 2 1/2 3/4 2 EDP: 03147 004.760 EDP: 03149 004.760 EDP: 03847 004.7601/4 1/4 3 1 1/8 2 EDP: 03147 006.350 EDP: 03149 006.350 EDP: 03847 006.3505/16 5/16 3 1 1/8 2 EDP: 03147 007.940 EDP: 03149 007.940 EDP: 03847 007.9403/8 3/8 3 1 1/8 2 EDP: 03147 009.520 EDP: 03149 009.520 EDP: 03847 009.5207/16 7/16 4 1/2 2 2 EDP: 03147 011.110 EDP: 03149 011.110 EDP: 03847 011.1101/2 1/2 4 1/2 2 2 EDP: 03147 012.700 EDP: 03149 012.700 EDP: 03847 012.7005/8 5/8 5 2 1/4 2 EDP: 03147 015.870 EDP: 03149 015.870 EDP: 03847 015.8703/4 3/4 5 2 1/4 2 EDP: 03147 019.050 EDP: 03149 019.050 EDP: 03847 019.0501 1 5 2 1/4 2 EDP: 03147 025.400 EDP: 03149 025.400 EDP: 03847 025.400

UNI-PRO

RPM = SFM x 3.82 Dia* For SuperA™ coated tools increase SFM by 30%; IPM by 40-60%

PRO-LINE

48


PRO-LINEDelivers solid performance when slot, pocket and rough milling in general steels, tool steels, nitrided steels, case hardened steels, and stainless and acid-resistant steels. Can also be used in high-tensile steels.



SFM 390-600 360-500 210-300


3/16 18-30 16-30 10-181/4 20-32 18-30 10-185/16 22-35 20-32 10-183/8 20-35 18-30 10-207/16 20-35 18-30 11-201/2 16-30 15-28 10-209/16 16-30 15-28 10-205/8 17-32 16-28 9-183/4 17-32 16-28 10-181 15-30 14-28 9-20

90°

30°

IPM

(in

ch/m

in.)

new

3-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3168 3170 3868

1/8 1/8 1 1/2 3/8 3 EDP: 03168 003.170 EDP: 03170 003.170 EDP: 03868 003.1703/16 3/16 2 5/8 3 EDP: 03168 004.760 EDP: 03170 004.760 EDP: 03868 004.7601/4 1/4 2 1/2 3/4 3 EDP: 03168 006.350 EDP: 03170 006.350 EDP: 03868 006.3505/16 5/16 2 1/2 13/16 3 EDP: 03168 007.940 EDP: 03170 007.940 EDP: 03868 007.9403/8 3/8 3 1 3 EDP: 03168 009.520 EDP: 03170 009.520 EDP: 03868 009.5207/16 7/16 2 3/4 1 3 EDP: 03168 011.110 EDP: 03170 011.110 EDP: 03868 011.1101/2 1/2 3 1 3 EDP: 03168 012.700 EDP: 03170 012.700 EDP: 03868 012.7009/16 9/16 3 1/2 1 1/8 3 EDP: 03168 014.290 EDP: 03170 014.290 EDP: 03868 014.2905/8 5/8 3 1/2 1 1/4 3 EDP: 03168 015.870 EDP: 03170 015.870 EDP: 03868 015.8703/4 3/4 4 1 1/2 3 EDP: 03168 019.050 EDP: 03170 019.050 EDP: 03868 019.0501 1 4 1 1/2 3 EDP: 03168 025.400 EDP: 03170 025.400 EDP: 03868 025.400

UNI-PRO


PRO-LINE

49

PRO-LINE


Features extra long length for ultra-deep finish milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels, and high-tensile and steels.3-Flute End Mills

DK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixExtra Long Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

SFM 300-500 250-350 150-250


3/16 15-20 12-20 10-151/4 16-21 14-21 10-155/16 16-21 14-21 10-153/8 16-21 14-21 10-157/16 15-20 15-20 10-151/2 14-19 12-20 10-159/16 14-19 12-20 8-145/8 14-20 12-20 8-143/4 15-21 12-20 10-141 14-20 10-20 10-14

IPM

(in

ch/m

in.)

new




Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3169 3171 3869

3/16 3/16 3 1 1/4 3 EDP: 03169 004.760 EDP: 03171 004.760 EDP: 03869 004.7601/4 1/4 4 1 5/8 3 EDP: 03169 006.350 EDP: 03171 006.350 EDP: 03869 006.3505/16 5/16 4 1 5/8 3 EDP: 03169 007.940 EDP: 03171 007.940 EDP: 03869 007.9403/8 3/8 4 1 5/8 3 EDP: 03169 009.520 EDP: 03171 009.520 EDP: 03869 009.5207/16 7/16 5 2 3 EDP: 03169 011.110 EDP: 03171 011.110 EDP: 03869 011.1101/2 1/2 6 3 3 EDP: 03169 012.700 EDP: 03171 012.700 EDP: 03869 012.7005/8 5/8 6 3 3 EDP: 03169 015.870 EDP: 03171 015.870 EDP: 03869 015.8703/4 3/4 6 3 3 EDP: 03169 019.050 EDP: 03171 019.050 EDP: 03869 019.0501 1 6 3 3 EDP: 03169 025.400 EDP: 03171 025.400 EDP: 03869 025.400

UNI-PRO


PRO-LINE

50

For other depth/width combinations, ramp and plunge milling, contact your nearest Guhring Sales Office for assistance. All values based on average machine conditions. – Chip Load per Tooth, see pages 62-63. bright FIREXTM SuperATM

Delivers solid performance when slot, pocket and rough milling in general steels, tool steels, nitrided steels, case hardened steels, and stainless and acid-resistant steels. Can also be used in high-tensile steels.

new

4-Flute End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixStub Length • Standard Straight ShankFIREX™ Coated

UNI-PRO ’STUB’



SFM 400-500 300-400 210-310 108-150 420-500 135-180


3/16 25-40 23-40 12-25 5-10 26-50 7-121/4 28-40 26-40 14-26 6-12 30-50 8-135/16 30-45 27-45 15-27 6-12 32-55 9-133/8 28-45 26-40 14-26 6-11 30-50 8-127/16 26-40 24-40 13-25 5-11 28-48 8-121/2 23-35 21-35 12-25 5-11 25-46 7-129/16 22-32 21-32 11-22 5-11 24-46 7-125/8 22-32 20-32 11-22 5-11 24-46 7-123/4 25-35 23-35 12-23 5-12 26-48 7-121 19-35 18-35 10-26 4-10 21-44 6-12

Ti

IPM

(in

ch/m

in.)




Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3093

1/16 1/8 1 1/2 1/8 4 EDP: 03093 001.5901/8 1/8 1 1/2 1/4 4 EDP: 03093 003.1703/16 3/16 2 3/8 4 EDP: 03093 004.7601/4 1/4 2 1/2 4 EDP: 03093 006.3505/16 5/16 2 1/2 4 EDP: 03093 007.9403/8 3/8 2 5/8 4 EDP: 03093 009.5207/16 7/16 2 1/2 5/8 4 EDP: 03093 011.1101/2 1/2 2 1/2 5/8 4 EDP: 03093 012.7005/8 5/8 3 3/4 4 EDP: 03093 015.8703/4 3/4 3 1 4 EDP: 03093 019.050

PRO-LINE

51


PRO-LINEDelivers solid performance when finish milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels, high-tensile and hardened steels, cast iron, titanium and nickel based alloys. Can also be used for finish milling in non-ferrous materials.

4-Flute* End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

new


* At 1 in. diameter and above, end mills aremanufactured with 6 flutes for improved performance


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3150 3153 3850

1/16 1/8 1 1/2 3/16 4 EDP: 03150 001.590 EDP: 03153 001.590 EDP: 03850 001.5903/32 1/8 1 1/2 9/32 4 EDP: 03150 002.380 EDP: 03153 002.380 EDP: 03850 002.3801/8 1/8 1 1/2 3/8 4 EDP: 03150 003.170 EDP: 03153 003.170 EDP: 03850 003.1705/32 3/16 2 1/2 4 EDP: 03150 003.970 EDP: 03153 003.970 EDP: 03850 003.9703/16 3/16 2 5/8 4 EDP: 03150 004.760 EDP: 03153 004.760 EDP: 03850 004.7607/32 1/4 2 1/2 5/8 4 EDP: 03150 005.560 EDP: 03153 005.560 EDP: 03850 005.5601/4 1/4 2 1/2 3/4 4 EDP: 03150 006.350 EDP: 03153 006.350 EDP: 03850 006.3509/32 5/16 2 1/2 3/4 4 EDP: 03150 007.140 EDP: 03153 007.140 EDP: 03850 007.1405/16 5/16 2 1/2 13/16 4 EDP: 03150 007.940 EDP: 03153 007.940 EDP: 03850 007.94011/32 3/8 2 1/2 1 4 EDP: 03150 008.730 EDP: 03153 008.730 EDP: 03850 008.7303/8 3/8 2 1/2 1 4 EDP: 03150 009.520 EDP: 03153 009.520 EDP: 03850 009.52013/32 7/16 2 3/4 1 4 EDP: 03150 010.320 EDP: 03153 010.320 EDP: 03850 010.3207/16 7/16 2 3/4 1 4 EDP: 03150 011.110 EDP: 03153 011.110 EDP: 03850 011.11015/32 1/2 3 1 4 EDP: 03150 011.910 EDP: 03153 011.910 EDP: 03850 011.9101/2 1/2 3 1 4 EDP: 03150 012.700 EDP: 03153 012.700 EDP: 03850 012.7009/16 9/16 3 1/2 1 1/8 4 EDP: 03150 014.290 EDP: 03153 014.290 EDP: 03850 014.2905/8 5/8 3 1/2 1 1/4 4 EDP: 03150 015.870 EDP: 03153 015.870 EDP: 03850 015.87011/16 3/4 4 1 3/8 4 EDP: 03150 017.460 EDP: 03153 017.460 EDP: 03850 017.4603/4 3/4 4 1 1/2 4 EDP: 03150 019.050 EDP: 03153 019.050 EDP: 03850 019.0501 1 4 1 1/2 6 EDP: 03150 025.400 EDP: 03153 025.400 EDP: 03850 025.400

UNI-PRO



SFM 400-500 300-400 210-310 108-150 420-500 135-180


3/16 25-40 23-40 12-25 5-10 26-50 7-121/4 28-40 26-40 14-26 6-12 30-50 8-135/16 30-45 27-45 15-27 6-12 32-55 9-133/8 28-45 26-40 14-26 6-11 30-50 8-127/16 26-40 24-40 13-25 5-11 28-48 8-121/2 23-35 21-35 12-25 5-11 25-46 7-129/16 22-32 21-32 11-22 5-11 24-46 7-125/8 22-32 20-32 11-22 5-11 24-46 7-123/4 25-35 23-35 12-23 5-12 26-48 7-121 19-35 18-35 10-26 4-10 21-44 6-12

Ti

IPM

(in

ch/m

in.)

* For SuperA™ coated tools increase SFM by 30%; IPM by 40-60%RPM = SFM x 3.82 Dia

PRO-LINE

52


PRO-LINE

SFM 400-500 300-400 210-310 108-150 420-500 135-180

Diameter (mm) Feed Rate FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™

4 25-40 23-40 12-25 5-10 26-50 7-126 28-40 26-40 14-26 6-12 30-50 8-138 30-45 27-45 15-27 6-12 32-55 9-1310 28-45 26-40 14-26 6-11 30-50 8-1211 26-40 24-40 13-25 5-11 28-48 8-1212 23-35 21-35 12-25 5-11 25-46 7-1214 22-32 21-32 11-22 5-11 24-46 7-1216 22-32 20-32 11-22 5-11 24-46 7-1220 25-35 23-35 12-23 5-12 26-48 7-1225 19-35 18-35 10-26 4-10 21-44 6-12

Delivers solid performance when finish milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels, high-tensile and hardened steels, cast iron, titanium and nickel based alloys. Can also be used for finish milling in non-ferrous materials.

Speeds & Feeds Depth = 1.0x D Width = 0.1x D


4-Flute End Mills DIN ISO 6528 HADK 460 UF Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankBright Finish or FIREX™ Coated

newnew




Shank Diameter

Overall Length

Length of Cut


4 4 50 11 4 EDP: 03304 004.000 EDP: 03678 004.0005 5 50 13 4 EDP: 03304 005.000 EDP: 03678 005.0006 6 57 13 4 EDP: 03304 006.000 EDP: 03678 006.0008 8 36 19 4 EDP: 03304 008.000 EDP: 03678 008.00010 10 72 22 4 EDP: 03304 010.000 EDP: 03678 010.00012 12 83 25 4 EDP: 03304 012.000 EDP: 03678 012.00014 14 83 25 4 EDP: 03304 014.000 EDP: 03678 014.00016 16 92 32 4 EDP: 03304 016.000 EDP: 03678 016.00018 18 92 32 4 EDP: 03304 018.000 EDP: 03678 018.00020 20 104 38 4 EDP: 03304 020.000 EDP: 03678 020.000

UNI-PROIP

M (

inch

/min

.)

Ti

Ti

PRO-LINE

53

PRO-LINE


Factory ground radius for increased tool life in may applications delivers solid performance when finish milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels, high-tensile and hardened steels. Also suitable for mold-making applications which require a radius.

4-Flute End MillsDK 400 N Ultra-fine Grain CarbideCorner radius • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankFIREX™ Coated

UNI-PRO ’R’



SFM 400-500 300-400 210-310 108-150 420-500 135-180


3/16 25-40 23-40 12-25 5-10 26-50 7-121/4 28-40 26-40 14-26 6-12 30-50 8-135/16 30-45 27-45 15-27 6-12 32-55 9-133/8 28-45 26-40 14-26 6-11 30-50 8-127/16 26-40 24-40 13-25 5-11 28-48 8-121/2 23-35 21-35 12-25 5-11 25-46 7-129/16 22-32 21-32 11-22 5-11 24-46 7-125/8 22-32 20-32 11-22 5-11 24-46 7-123/4 25-35 23-35 12-23 5-12 26-48 7-121 19-35 18-35 10-26 4-10 21-44 6-12

Ti

IPM

(in

ch/m

in.)



Shank Diameter

Overall Length

Length of Cut Radius No. of

flutes 30891/8 1/8 1 1/2 3/8 0.015 4 EDP: 03089 003.1721/8 1/8 1 1/2 3/8 0.031 4 EDP: 03089 003.1743/16 3/16 2 5/8 0.015 4 EDP: 03089 004.7623/16 3/16 2 5/8 0.031 4 EDP: 03089 004.7643/16 3/16 2 5/8 0.062 4 EDP: 03089 004.7661/4 1/4 2 1/2 3/4 0.015 4 EDP: 03089 006.3521/4 1/4 2 1/2 3/4 0.031 4 EDP: 03089 006.3541/4 1/4 2 1/2 3/4 0.062 4 EDP: 03089 006.3565/16 5/16 2 1/2 13/16 0.015 4 EDP: 03089 007.9425/16 5/16 2 1/2 13/16 0.031 4 EDP: 03089 007.9445/16 5/16 2 1/2 13/16 0.062 4 EDP: 03089 007.9463/8 3/8 2 1/2 1 0.015 4 EDP: 03089 009.5223/8 3/8 2 1/2 1 0.031 4 EDP: 03089 009.5243/8 3/8 2 1/2 1 0.062 4 EDP: 03089 009.5261/2 1/2 3 1 0.015 4 EDP: 03089 012.7021/2 1/2 3 1 0.031 4 EDP: 03089 012.7041/2 1/2 3 1 0.062 4 EDP: 03089 012.706

Rad.

PRO-LINE

54


PRO-LINE



4-Flute* End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixLong Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

Features long length for deep finish milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels, high-tensile and steels, cast iron, titanium and nickel-based alloys. Can also be used for finish milling in non-ferrous materials.

SFM 400-500 350-500 200-300


3/16 18-40 17-30 9-181/4 21-44 19-32 10-215/16 22-44 20-35 11-223/8 21-42 19-30 10-207/16 20-38 18-32 10-211/2 17-35 16-30 9-199/16 17-35 15-28 8-185/8 16-32 15-28 8-183/4 18-32 17-28 9-181 14-28 13-22 7-14

IPM

(in

ch/m

in.)


new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3152 3156 3852

1/8 1/8 2 1/2 4 EDP: 03152 003.170 EDP: 03156 003.170 EDP: 03852 003.1703/16 3/16 2 1/2 3/4 4 EDP: 03152 004.760 EDP: 03156 004.760 EDP: 03852 004.7601/4 1/4 3 1 1/8 4 EDP: 03152 006.350 EDP: 03156 006.350 EDP: 03852 006.3505/16 5/16 3 1 1/8 4 EDP: 03152 007.940 EDP: 03156 007.940 EDP: 03852 007.9403/8 3/8 3 1 1/8 4 EDP: 03152 009.520 EDP: 03156 009.520 EDP: 03852 009.5207/16 7/16 4 1/2 2 4 EDP: 03152 011.110 EDP: 03156 011.110 EDP: 03852 011.1101/2 1/2 4 1/2 2 4 EDP: 03152 012.700 EDP: 03156 012.700 EDP: 03852 012.7005/8 5/8 5 2 1/4 4 EDP: 03152 015.870 EDP: 03156 015.870 EDP: 03852 015.8703/4 3/4 5 2 1/4 4 EDP: 03152 019.050 EDP: 03156 019.050 EDP: 03852 019.0501 1 5 2 1/4 6* EDP: 03152 025.400 EDP: 03156 025.400 EDP: 03852 025.400

UNI-PRO


PRO-LINE

55

PRO-LINE




4-Flute* End MillsDK 400 N Ultra-fine Grain CarbideSquare End • Center Cutting • 30° Righthand HelixExtra Long Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

SFM 390-600 360-500 210-300


3/16 9-18 8-16 4-101/4 10-20 9-18 5-105/16 11-22 10-20 5-103/8 10-20 9-18 5-107/16 10-20 9-18 5-111/2 8-16 8-15 4-109/16 8-16 7-15 4-105/8 8-17 7-16 4-93/4 9-17 8-16 4-101 7-15 6-14 3-9

IPM

(in

ch/m

in.)


new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3151 3155 3851

3/16 3/16 3 1 1/4 4 EDP: 03151 004.760 EDP: 03155 004.760 EDP: 03851 004.7601/4 1/4 4 1 5/8 4 EDP: 03151 006.350 EDP: 03155 006.350 EDP: 03851 006.3505/16 5/16 4 1 5/8 4 EDP: 03151 007.940 EDP: 03155 007.940 EDP: 03851 007.9403/8 3/8 4 1 5/8 4 EDP: 03151 009.520 EDP: 03155 009.520 EDP: 03851 009.5207/16 7/16 5 2 4 EDP: 03151 011.110 EDP: 03155 011.110 EDP: 03851 011.1101/2 1/2 6 3 4 EDP: 03151 012.700 EDP: 03155 012.700 EDP: 03851 012.7005/8 5/8 6 3 4 EDP: 03151 015.870 EDP: 03155 015.870 EDP: 03851 015.8703/4 3/4 6 3 4 EDP: 03151 019.050 EDP: 03155 019.050 EDP: 03851 019.0501 1 6 3 6* EDP: 03151 025.400 EDP: 03155 025.400 EDP: 03851 025.400

UNI-PRO


Features extra long length for ultra-deep finish milling in general steels, tool steels, nitrided steels, case hardened steels, and stainless and acid-resistant steels. Can also be used for finish milling in non-ferrous materials.

PRO-LINE

56


PRO-LINE

2-Flute End MillsDK 400 N Ultra-fine Grain CarbideBall Nose • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated



UNI-PRO B

SFM 390-600 360-500 210-300 900-1200

Diameter Feed Rate FIREX™ FIREX™ FIREX™ Bright

3/16 15-20 12-20 10-15 19-451/4 16-21 14-21 10-15 22-505/16 16-21 14-21 10-15 23-503/8 16-21 14-21 10-15 22-487/16 15-20 15-20 10-15 21-501/2 14-19 12-20 10-15 18-489/16 14-19 12-20 8-14 18-505/8 14-20 12-20 8-14 17-423/4 15-21 12-20 10-14 19-451 14-20 10-20 10-14 15-40

Delivers solid performance when slot, pocket and rough milling in general steels, tool steels, nitrided steels, case hardened steels, and stainless and acid-resistant steels. Can also be used in cast iron, aluminum and aluminum alloys, and magnesium and magnesium alloys.

Mg

Mg

IPM

(in

ch/m

in.)

new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3157 3159 3857

1/16 1/8 1 1/2 3/16 2 EDP: 03157 001.590 EDP: 03159 001.590 EDP: 03857 001.5901/8 1/8 1 1/2 3/8 2 EDP: 03157 003.170 EDP: 03159 003.170 EDP: 03857 003.1703/16 3/16 2 5/8 2 EDP: 03157 004.760 EDP: 03159 004.760 EDP: 03857 004.7601/4 1/4 2 1/2 3/4 2 EDP: 03157 006.350 EDP: 03159 006.350 EDP: 03857 006.3505/16 5/16 2 1/2 13/16 2 EDP: 03157 007.940 EDP: 03159 007.940 EDP: 03857 007.9403/8 3/8 2 1/2 1 2 EDP: 03157 009.520 EDP: 03159 009.520 EDP: 03857 009.5207/16 7/16 2 3/4 1 2 EDP: 03157 011.110 EDP: 03159 011.110 EDP: 03857 011.1101/2 1/2 3 1 2 EDP: 03157 012.700 EDP: 03159 012.700 EDP: 03857 012.7009/16 9/16 3 1/2 1 1/8 2 EDP: 03157 014.290 EDP: 03159 014.290 EDP: 03857 014.2905/8 5/8 3 1/2 1 1/4 2 EDP: 03157 015.870 EDP: 03159 015.870 EDP: 03857 015.8703/4 3/4 4 1 1/2 2 EDP: 03157 019.050 EDP: 03159 019.050 EDP: 03857 019.050


PRO-LINE

57

PRO-LINE


SFM 390-600 360-500 210-300


3/16 10-15 8-12 6-101/4 10-15 8-12 6-105/16 10-15 8-12 6-103/8 10-15 8-12 6-107/16 10-15 8-12 6-101/2 8-14 7-11 5-109/16 8-14 7-11 5-105/8 8-14 7-11 5-103/4 10-14 8-11 6-101 8-14 7-11 5-10



UNI-PRO B

2-Flute End MillsDK 400 N Ultra-fine Grain CarbideBall Nose • Center Cutting • 30° Righthand HelixLong Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

Features long length for deep slot and rough milling in general steels, tool steels, nitrided steels, case hardened steels, and stainless and acid-resistant steels. Can also be used in high-tensile steels and cast iron.

IPM

(in

ch/m

in.)

new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3158 3160 3858

1/8 1/8 2 1/2 2 EDP: 03158 003.170 EDP: 03160 003.170 EDP: 03858 003.1703/16 3/16 2 1/2 3/4 2 EDP: 03158 004.760 EDP: 03160 004.760 EDP: 03858 004.7601/4 1/4 3 1 1/8 2 EDP: 03158 006.350 EDP: 03160 006.350 EDP: 03858 006.3505/16 5/16 3 1 1/8 2 EDP: 03158 007.940 EDP: 03160 007.940 EDP: 03858 007.9403/8 3/8 3 1 1/8 2 EDP: 03158 009.520 EDP: 03160 009.520 EDP: 03858 009.5207/16 7/16 4 1/2 2 2 EDP: 03158 011.110 EDP: 03160 011.110 EDP: 03858 011.1101/2 1/2 4 1/2 2 2 EDP: 03158 012.700 EDP: 03160 012.700 EDP: 03858 012.7005/8 5/8 5 2 1/4 2 EDP: 03158 015.870 EDP: 03160 015.870 EDP: 03858 015.8703/4 3/4 5 2 1/4 2 EDP: 03158 019.050 EDP: 03160 019.050 EDP: 03858 019.050


PRO-LINE

58


PRO-LINE

SFM 400-500 300-400 210-310 108-150 420-500 135-180

Diameter Feed Rate FIREX™ FIREX™ FIREX™ Bright FIREX™ FIREX™

3/16 25-40 23-40 12-25 5-10 26-50 7-121/4 28-40 26-40 14-26 6-12 30-50 8-135/16 30-45 27-45 15-27 6-12 32-55 9-133/8 28-45 26-40 14-26 6-11 30-50 8-127/16 26-40 24-40 13-25 5-11 28-48 8-121/2 23-35 21-35 12-25 5-11 25-46 7-129/16 22-32 21-32 11-22 5-11 24-46 7-125/8 22-32 20-32 11-22 5-11 24-46 7-123/4 25-35 23-35 12-23 5-12 26-48 7-121 19-35 18-35 10-26 4-10 21-44 6-12



UNI-PRO B

4-Flute End MillsDK 400 N Ultra-fine Grain CarbideBall Nose • Center Cutting • 30° Righthand HelixStandard Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

Ti

Ti

Delivers solid performance when finish milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels, high-tensile and hardened steels, cast iron, titanium and nickel-based alloys.

IPM

(in

ch/m

in.)

new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3161 3165 3861

1/16 1/8 1 1/2 3/16 4 EDP: 03161 001.590 EDP: 03165 001.590 EDP: 03861 001.5901/8 1/8 1 1/2 3/8 4 EDP: 03161 003.170 EDP: 03165 003.170 EDP: 03861 003.1703/16 3/16 2 5/8 4 EDP: 03161 004.760 EDP: 03165 004.760 EDP: 03861 004.7601/4 1/4 2 1/2 3/4 4 EDP: 03161 006.350 EDP: 03165 006.350 EDP: 03861 006.3505/16 5/16 2 1/2 13/16 4 EDP: 03161 007.940 EDP: 03165 007.940 EDP: 03861 007.9403/8 3/8 2 1/2 1 4 EDP: 03161 009.520 EDP: 03165 009.520 EDP: 03861 009.5207/16 7/16 2 3/4 1 4 EDP: 03161 011.110 EDP: 03165 011.110 EDP: 03861 011.1101/2 1/2 3 1 4 EDP: 03161 012.700 EDP: 03165 012.700 EDP: 03861 012.7009/16 9/16 3 1/2 1 1/8 4 EDP: 03161 014.290 EDP: 03165 014.290 EDP: 03861 014.2905/8 5/8 3 1/2 1 1/4 4 EDP: 03161 015.870 EDP: 03165 015.870 EDP: 03861 015.8703/4 3/4 4 1 1/2 4 EDP: 03161 019.050 EDP: 03165 019.050 EDP: 03861 019.050


PRO-LINE

59

PRO-LINE


SFM 400-500 350-500 200-300


3/16 18-40 17-30 9-181/4 21-44 19-32 10-215/16 22-44 20-35 11-223/8 21-42 19-30 10-207/16 20-38 18-32 10-211/2 17-35 16-30 9-199/16 17-35 15-28 8-185/8 16-32 15-28 8-183/4 18-32 17-28 9-181 14-28 13-22 7-14



UNI-PRO B

4-Flute End MillsDK 400 N Ultra-fine Grain CarbideBall Nose • Center Cutting • 30° Righthand HelixLong Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

Features long length for deep finish milling in general steels, tool steels, nitrided steels, case hardened steels, stainless and acid-resistant steels.

IPM

(in

ch/m

in.)

new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3164 3167 3864

1/8 1/8 2 1/2 4 EDP: 03164 001.590 EDP: 03167 001.590 EDP: 03864 001.5903/16 3/16 2 1/2 3/4 4 EDP: 03164 003.170 EDP: 03167 003.170 EDP: 03864 003.1701/4 1/4 3 1 1/8 4 EDP: 03164 004.760 EDP: 03167 004.760 EDP: 03864 004.7605/16 5/16 3 1 1/8 4 EDP: 03164 006.350 EDP: 03167 006.350 EDP: 03864 006.3503/8 3/8 3 1 1/8 4 EDP: 03164 007.940 EDP: 03167 007.940 EDP: 03864 007.9407/16 7/16 4 1/2 2 4 EDP: 03164 009.520 EDP: 03167 009.520 EDP: 03864 009.5201/2 1/2 4 1/2 2 4 EDP: 03164 011.110 EDP: 03167 011.110 EDP: 03864 011.1105/8 5/8 5 2 1/4 4 EDP: 03164 012.700 EDP: 03167 012.700 EDP: 03864 012.7003/4 3/4 5 2 1/4 4 EDP: 03164 015.870 EDP: 03167 015.870 EDP: 03864 015.870


60


PRO-LINE

SFM 390-600 360-500 210-300


3/16 9-18 8-16 4-101/4 10-20 9-18 5-105/16 11-22 10-20 5-103/8 10-20 9-18 5-107/16 10-20 9-18 5-111/2 8-16 8-15 4-109/16 8-16 7-15 4-105/8 8-17 7-16 4-93/4 9-17 8-16 4-101 7-15 6-14 3-9



UNI-PRO BFeatures extra long length for ultra-deep finish milling in general steels, tool steels, nitrided steels, case hardened steels, and stainless and acid-resistant steels.4-Flute End Mills

DK 400 N Ultra-fine Grain CarbideBall Nose • Center Cutting • 30° Righthand HelixExtra Long Length • Standard Straight ShankBright Finish, FIREX™ or SuperA™ Coated

IPM

(in

ch/m

in.)

new


Shank Diameter

Overall Length

Length of Cut

No. of Flutes 3162 3166 3862

3/16 3/16 3 1 1/4 4 EDP: 03162 004.760 EDP: 03166 004.760 EDP: 03862 004.7601/4 1/4 4 1 5/8 4 EDP: 03162 006.350 EDP: 03166 006.350 EDP: 03862 006.3505/16 5/16 4 1 5/8 4 EDP: 03162 007.940 EDP: 03166 007.940 EDP: 03862 007.9403/8 3/8 4 1 5/8 4 EDP: 03162 009.520 EDP: 03166 009.520 EDP: 03862 009.5207/16 7/16 5 2 4 EDP: 03162 011.110 EDP: 03166 011.110 EDP: 03862 011.1101/2 1/2 6 3 4 EDP: 03162 012.700 EDP: 03166 012.700 EDP: 03862 012.7005/8 5/8 6 3 4 EDP: 03162 015.870 EDP: 03166 015.870 EDP: 03862 015.8703/4 3/4 6 3 4 EDP: 03162 019.050 EDP: 03166 019.050 EDP: 03862 019.050


61

Troubleshooting Guide

Breakage Feed too aggressive Reduce feed rate Cut too aggressive Reduce width and depth of cut Excessive flute length Use tool with shorter flute length Tool overworn Regrind/Recondition sooner Chip packing Adjust feed and/or speed, use tool with fewer/larger flutes, and/or increase or improve coolant delivery

Edge Chipping Feed too aggressive Reduce feed rate Feed too aggressive on initial cut Reduce feed rate on initial cut Cut too aggressive Decrease width and/or depth of cut Tool not rigid enough Reclamp tool, hold shank deeper and/or use shorter tool Workpiece not rigid enough Refixture workpiece and/or improve setup Tool overworn Regrind/Recondition sooner

Premature Wear Speed too aggressive Reduce RPM Hard/Abrasive workpiece material Use FIREX™-coated tool and/or apply other coatings, such as SuperA™ or MolyGlide™ Feed and/or speed too slow Increase feed and/or speed Tool helix incorrect for application Use tool with appropriate helix Tool primary relief angle incorrect Use tool with appropriate primary relief angle for applicat.

Chip Packing Feed and/or speed too aggressive Adjust feed and/or speed Flute cavities too small for chips Use tool with fewer flutes Insufficient coolant Increase coolant or air pressure/flow, and/or consider adding MolyGlide™ or similar coating

Chattering Feed and/or speed too aggressive Adjust feed and/or speed Tool not rigid enough Reclamp tool, hold shank deeper and/or use shorter tool Workpiece not rigid enough Refixture workpiece and/or improve setup Cut too aggressive Reduce width and/or depth of cut Tool primary relief angle too large Use tool with appropriate primary relief angle or for application have tool altered

Workpiece Burrs Tool primary relief overworn Regrind/Recondition sooner Tool helix incorrect for application Use tool with appropriate helix Improper cutting parameters Adjust feed and speed

Rough Surface Finish Feed too aggressive Reduce feed rate Speed not aggressive enough Increase RPM Cut too aggressive Reduce width and/or depth of cut Tool overworn Regrind/Recondition sooner Chip packing/recutting Adjust feed and/or speed, adjust width and/or depth of cut, and/or improve coolant delivery

Side Wall Taper Feed too aggressive Reduce feed rate Cut too aggressive Reduce width and/or depth of cut Tool not rigid enough Reclamp tool, hold shank deeper, and/or use shorter tool or tool with more flutes

Poor Dimensional Cut too aggressive Reduce width and/or depth of cutAccuracy Machine and/or holder inaccuracy Inspect/Repair machine and holder Poor machine and/or holder rigidity Review/Improve setup Tool not rigid enough Use tool with more flutes

Problem Cause Solution

62

TECH-LINE Chip Load per Tooth by Tool Type/Series • Diameter • SFM • Material

Color Ring

SFM 200-250 380-480 200-250 350-400 100-150 200-250 160-220 700-1100 400-500 120-180Tool Finish Bright FIREX™ Bright FIREX™ Bright FIREX™ FIREX™ Bright FIREX™ FIREX™3/16 0.0007 0.0008 0.0007 0.0008 0.0006 0.0007 0.0008 0.0008 0.0008 0.00071/4 0.0010 0.0012 0.0010 0.0012 0.0010 0.0011 0.0012 0.0012 0.0012 0.00115/16 0.0013 0.0016 0.0013 0.0016 0.0013 0.0015 0.0016 0.0015 0.0016 0.00143/8 0.0015 0.0018 0.0015 0.0018 0.0014 0.0017 0.0018 0.0017 0.0018 0.00167/16 0.0017 0.0020 0.0017 0.0020 0.0016 0.0019 0.0020 0.0019 0.0020 0.00181/2 0.0017 0.0020 0.0017 0.0020 0.0016 0.0019 0.0020 0.0019 0.0020 0.00189/16 0.0018 0.0022 0.0018 0.0022 0.0017 0.0021 0.0022 0.0021 0.0022 0.00195/8 0.0020 0.0024 0.0020 0.0024 0.0019 0.0022 0.0024 0.0023 0.0024 0.00213/4 0.0027 0.0031 0.0027 0.0031 0.0025 0.0030 0.0031 0.0031 0.0031 0.00281 0.0027 0.0033 0.0028 0.0033 0.0027 0.0032 0.0033 0.0033 0.0033 0.0030

AERO-TECH 3203 • 3172 • 3173 • 3741

ALUMI-TECH 3174 • 3175 • 3177 • 3367

Color Ring

SFM 700-1100 1200-1600 300-350 500-560 280-325 480-550 700-1100 1200-1600Tool Finish Bright FIREX™ Bright FIREX™ Bright FIREX™ Bright FIREX™3/16 0.0007 0.0009 0.0003 0.0004 0.0003 0.0004 0.0007 0.00091/4 0.0011 0.0014 0.0005 0.0006 0.0005 0.0006 0.0011 0.00145/16 0.0014 0.0018 0.0006 0.0008 0.0006 0.0008 0.0014 0.00183/8 0.0016 0.0020 0.0008 0.0010 0.0008 0.0010 0.0016 0.00207/16 0.0018 0.0023 0.0011 0.0014 0.0011 0.0014 0.0018 0.00231/2 0.0018 0.0023 0.0014 0.0018 0.0014 0.0018 0.0018 0.00239/16 0.0020 0.0025 0.0017 0.0022 0.0017 0.0022 0.0020 0.00255/8 0.0022 0.0027 0.0020 0.0026 0.0020 0.0026 0.0022 0.00273/4 0.0029 0.0036 0.0024 0.0030 0.0024 0.0030 0.0029 0.00361 0.0031 0.0038 0.0025 0.0030 0.0025 0.0030 0.0031 0.0038

ROUGH-TECH ALU, 48 and 56 3184 • 3186 • 3188 • 3189 • 3190 • 3204 • 3723 • 3364 • 3365 • 3884 • 3886

Color Ring

SFM 200-250 360-440 280-320 300-360 170-250 180-260 700-1100 230-310 100-150 90-120Tool Finish Bright FIREX™ Bright FIREX™ Bright FIREX™ Bright FIREX™ FIREX™ FIREX™1/4 0.0009 0.0012 0.0009 0.0012 0.0009 0.0012 0.0011 0.0012 0.0011 0.00065/16 0.0013 0.0016 0.0013 0.0016 0.0012 0.0016 0.0014 0.0016 0.0014 0.00083/8 0.0014 0.0018 0.0014 0.0018 0.0013 0.0018 0.0016 0.0018 0.0016 0.00107/16 0.0016 0.0020 0.0016 0.0020 0.0015 0.0020 0.0018 0.0020 0.0018 0.00141/2 0.0016 0.0020 0.0016 0.0020 0.0015 0.0020 0.0018 0.0020 0.0018 0.00189/16 0.0017 0.0022 0.0017 0.0022 0.0016 0.0022 0.0020 0.0022 0.0019 0.00225/8 0.0019 0.0024 0.0019 0.0024 0.0018 0.0024 0.0022 0.0024 0.0021 0.00263/4 0.0025 0.0031 0.0025 0.0031 0.0024 0.0031 0.0029 0.0031 0.0028 0.00301 0.0027 0.0033 0.0027 0.0033 0.0025 0.0033 0.0031 0.0033 0.0030 0.0030

Ti

Ti

Cu MgP

56

Note:All machining parameters stated in this Catalog are suggested starting points. In actual use, higher or lower parameters may be possible/necessary depending on de-sired workpiece finish, machine horsepower and condition, spindle mounting, tool rigidity, coolant supply, magnitude of cut and other application variables.

63

Note: All GUHRING End Mills come standard with sharp corners. For high chip loads, a chamfer or radius is recommended to protect the corners from breaking and improve performance. Please see page 47.


FINISH-TECH 50 and 62 3178 • 3179 • 3180 • 3181 • 3182 • 3183 • 3311 • 3312 • 3689 • 3691

PRO-LINE

UNI-PRO and UNI-PRO B Series 3146 - 3171 • 3303 • 3678 • 3679 • etc.

Color Ring

SFM 250-320 450-550 200-300 400-480 200-280 180-240 300-360 120-180 130-190 90-150Tool Finish Bright FIREX™ Bright FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™3/16 0.0006 0.0008 0.0006 0.0008 0.0007 0.0008 0.0008 0.0007 0.0004 0.00041/4 0.0009 0.0012 0.0009 0.0012 0.0011 0.0012 0.0012 0.0011 0.0006 0.00065/16 0.0013 0.0016 0.0013 0.0016 0.0015 0.0016 0.0016 0.0014 0.0008 0.00083/8 0.0014 0.0018 0.0014 0.0018 0.0017 0.0018 0.0017 0.0016 0.0010 0.00107/16 0.0016 0.0020 0.0016 0.0020 0.0019 0.0020 0.0020 0.0018 0.0014 0.00141/2 0.0016 0.0020 0.0016 0.0020 0.0019 0.0030 0.0030 0.0018 0.0018 0.00189/16 0.0017 0.0022 0.0017 0.0022 0.0021 0.0022 0.0022 0.0019 0.0022 0.00225/8 0.0019 0.0024 0.0019 0.0024 0.0022 0.0024 0.0024 0.0021 0.0026 0.00263/4 0.0025 0.0031 0.0025 0.0031 0.0030 0.0031 0.0031 0.0028 0.0030 0.00301 0.0027 0.0033 0.0027 0.0033 0.0032 0.0033 0.0033 0.0030 0.0030 0.0030

TRACE-TECH 62 B/T ELR 3191 • 3192

Color Ring

2-Flute Ball Nose 4-Flute “Torus“ Nose/”Bull Nose“

SFM 600-800 1200-1800 800-1000 500-550 400-450 400-500 1100-1300 600-700 320-420 270-330Tool Finish FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™ FIREX™3/16 0.0039 0.0031 0.0031 0.0039 0.0035 – – – – –1/4 0.0043 0.0035 0.0043 0.0043 0.0039 0.0039 0.0059 0.0059 0.0039 0.00355/16 0.0051 0.0039 0.0051 0.0051 0.0046 0.0039 0.0067 0.0067 0.0039 0.00353/8 0.0067 0.0047 0.0067 0.0067 0.0060 0.0039 0.0075 0.0075 0.0039 0.00351/2 0.0079 0.0055 0.0079 0.0079 0.0071 0.0047 0.0087 0.0087 0.0047 0.00435/8 0.0098 0.0067 0.0098 0.0098 0.0089 0.0055 0.0110 0.0110 0.0055 0.0050

Color Ring

SFM 200-250 350-450 200-250 300-400 100-150 180-220 160-200 700-100 380-450 100-150Tool Finish Bright FIREX™ Bright FIREX™ Bright FIREX™ FIREX™ Bright FIREX™ FIREX™3/16 0.0006 0.0008 0.0006 0.0008 0.0006 0.0007 0.0008 0.0007 0.0008 0.00071/4 0.0009 0.0012 0.0009 0.0012 0.0009 0.0011 0.0012 0.0011 0.0012 0.00115/16 0.0013 0.0016 0.0013 0.0016 0.0012 0.0015 0.0016 0.0014 0.0016 0.00143/8 0.0014 0.0018 0.0014 0.0018 0.0013 0.0017 0.0018 0.0016 0.0018 0.00167/16 0.0016 0.0020 0.0016 0.0020 0.0015 0.0019 0.0019 0.0018 0.0020 0.00181/2 0.0016 0.0020 0.0016 0.0020 0.0015 0.0019 0.0019 0.0018 0.0020 0.00189/16 0.0017 0.0022 0.0017 0.0022 0.0016 0.0021 0.0022 0.0020 0.0022 0.00195/8 0.0019 0.0024 0.0019 0.0024 0.0018 0.0022 0.0024 0.0022 0.0024 0.00213/4 0.0025 0.0031 0.0025 0.0031 0.0024 0.0030 0.0031 0.0029 0.0031 0.00281 0.0027 0.0033 0.0027 0.0033 0.0025 0.0032 0.0033 0.0031 0.0033 0.0030

Ti

Ti 56 62

56 62 56 62


64

*when modifying the cutting depth or the cutting width both values must be adjusted accordingly.

Axial plunging strategy- plunging strategies applying constant axial feed rates result in heavy scoring on the workpiece and in heavy tool wear

during the braking cycle of the tool when it is at full depth.

Chip congestion- insufficient chip evacuation results in a significant decrease in tool life.

- efficient swarf evacuation is achieved by increasing the coolant volume flow by optimally aligning the coolant jet or by reducing the feed rate.

Thermal influences on material- welding and flame cutting cause the material characteristics in and around the seam to differ from those of the material

classification stated.

- a reduction in cutting rates is required.

DOC = 1 x DIPM = 100%

DOC = 2 x DIPM = 50%

DOC = 3 x DIPM = 25%

4. Modifiying the cutting depth DOC*As described in the footnote in all the tables, the feed (IPM) must be adjusted accordingly when modifying the cutting depth (DOC). In general the following applies:

WOC = 0,25 x DIPM = 100%

WOC = 0,5 x DIPM = 50%

WOC = 1 x DIPM = 25%

5. Modifying the cutting width WOC*As described in the footnote in all the tables, the feed (IPM) must be adjusted accordingly when modifying the cutting width (WOC). In general the following applies:

Speed & Feed Recommendations for Ramp and Plunge Milling

IPM = 50%IPM = 100%

IPM = -30%

IPM = - 50%

direction of milling

1. Machining hard materialsFor all materials over 44 HRC the feed rate (IPM) must be reduced by 50% during the entry phase of the workpiece.

2. Oblique plungingWith oblique plunging the feed rate (IPM) should be reduced as shown in the illustration. In addition, with large slotting depths above 1 x D chips eva-cuation is essential. The same applies for radial machining.

3. DrillingFor drilling operations the feed rate (IPM) must be reduced as shown in the illus-tration. In addition, with larger drilling depths above 0.5 x D chip evacuation is essential.

65

End Mill Terminology & Formulas

Tolerances of GUHRING End Mills

Short Form Measurement Unit Definition Formula

SFM Surface feet/min.Peripheral Cutting Speed

SFM = RPM x Dia.

3.82

RPM Revolutions/min. Rotational Speed RPM = SFM

x 3.82 Dia.

IPM Inch/min. Machine Feed Rate IPM = No. of Teeth x IPT x RPM

IPT Inch/toothFeed (or Chipload) Per tooth

IPT = IPM

RPM x No. of Teeth

Q Cubic inch/min. Chip Volume Q = Depth of Cut x Width of Cut x IPM

T min. Machining Time T = Milling Length

IPM

Dia (eff) inch Effective Dia. Dia. (eff.) = 2 x Dia. x DOC - DOC2

Type ISOmminch

Diameter Range (mm and inch)

1-3 mm< 0.12 inch

3-6 mm< 0.25 inch

6-10 mm< 0.39 inch

10-18 mm< 0.70 inch

18-30 mm< 1.18 inch

Shank Diameter h6

max (both)min (mm)min (inch)

0-0.006- 0.00024

0-0.008- 0.00031

0-0.009- 0.00035

0-0.011- 0.00043

0-0.013- 0.00051

Flute Diameter h10

max (both)min (mm)min (inch)

0-0.04- 0.00157

0-0.048- 0.00189

0-0.058- 0.00228

0-0.07- 0.00276

0-0.084- 0.00331

Overall Length

min/max (mm)min/max (inch)

+ 2 / - 2 + 0.078 inch / -0.078 inch

66

Hardness - Newton (N/mm2), Rockwell (HRC), Brinell (HB), Vickers (HV)

Newton(N/mm2)

RockwellHRC

BrinellHB 30

VickersHV 10

240255270285305320335350370385400415430450465480495510530545560575595610625640660675690705720740755770785800820835860870900

222324252627

717681869095100105109114119124128133138143147152157162166171176181185190195199204209214219223228233238242247255258266

7580859095100105110115120125130135140145150155160165170175180185190195200205210215220225230235240245250255260268272280

Newton(N/mm2)

RockwellHRC

BrinellHB 30

VickersHV 10

920940970995102010501080111011401170120012301260130013301360140014401480153015701620168017301790184519101980205021402180

2829303132333434363738394041424344454647484950515253545556575859606162636465666768

273278287295301311319328337346354363372383393402413424435449460472488501517532549567584607622

287293302310317327336345355364373382392403413423434446458473484497514527544560578596615639655675698720745773800829864900940

Alterations - Coatings

The majority of TECH and PRO end mills are available from stock with GUHRING’s special FIREX™ multilayer hard “super coating”, which features superior hardness, and wear- and shock-resistance compared to other common hard coatings.Many of these tools, plus all series specifically designed for use in aluminum and aluminum alloys, are also available bright finish. This allows customers the flexibility of exploring the respective performance benefits and cost effectiveness of other coatings.

GUHRING’s stable of hard coatings currently totals five, including our new super-hard, super-tough SuperA™ coating, as well as MolyGlide™ soft coating, which impregnates its lubricity right into the tool and can be applied to both bright and hard coated surfaces.

Utilizing the same high-precision, modern CNC grinding machines and advanced coating equipment as that used in GUHRING’s main manufacturing plants, the GUHRING Reconditioning Service restores used Standard and Special Tooling to its original factory quality, condition and performance.

The service is fast, convenient and cost-effective. The quality is unmatched. For pricing and leadtime information, contact your nearest GUHRING Distributor or Sales Office.

Reconditioning Service

67

68

GISS 3000 Portable Shrinkfit Systems

The GISS 3000 induction shrinkfit system performs faster and more convenient clamping of both HSS and carbide tooling (up to 32 mm dia.) thanks to a design that incorporates shrinkfitting, cooling and extremely precise length adjustment into a single system.

Advantages of the system to the user include:• Clamping time approx. 5 seconds• Controlled, energy-saving heating of shrinkfit chuck• No heating of taper• Integrated electronically controlled length adjustment• Extremely precise length adjustment to +/- 0.02 mm during the heating phase• Concentrated cooling within 30 seconds• Water-cooled, integrated cooling element• High coolant output• Optimal process parameters• Simple operation, thanks to advanced software• Highly mobile

The GISS 2000 delivers precise positioning in seconds, and safe, fast and efficient heating and cooling - all in an easily portable, highly affordable unit. It can accomodate carbide tools from 3-32 mm in diameter, and HSS/HSCO tools from 6-32 mm in diameter.

Users benefit from:• High performance and flexibility at an affordable price• Rapid clamping time: tool inserted and secured in less than 5 seconds• Rapid cooling time: tool plus holder ready to handle in 30 sec. or less• Extremely precise length adjustment to +/- 0.02 mm during the heating phase• Suitable for all steep-taper and HSK holders• Simple, easy-to-use controls• Concentrated energy-efficient heating (no heating of the taper, minimal heating of the tool)• Shop-friendly, easily portable design

Induction Shrinkfit System Cooling Unit

Power supply: 3 x 400 Volt – 50/60 Hz

10 kW/16 A

Dimensions: 29.52 x 23.62 x 31.49 in.Weight: 143 lbs.

Power supply: 230 Volt – 50/60 HzCooling capacity: 1 kWDimensions: 21.65 x 17.71 x 15.74 in.

Weight: 99 Ibs.

Induction Shrinkfit System Cooling Unit

Power supply: 3 x 400 Volt – 50/60 Hz

10 kW/16 A

Dimensions: 19.69 x 26.38 x 27.56 in.Weight: 99 lbs.

Power supply: 230 Volt – 50/60 HzCooling capacity: 1 kWDimensions: 22.24 x 17.32 x 13.19 in.

Weight: 99lbs.*

*Width cart: 23.62 x 39.37 x 60.24 in; 216 lbs.

Technical Data

Technical Data

GISS 2000 Portable Shrinkfit Systems

69

Special End Mills

When applications demand taking tool selection and performance to a higher level, GUHRING thrives on the

opportunity to put our experience and expertise to work in custom-engineering the optimal tool for the job.

Cutting and shank diameter, length of cut, overall length, number of flutes, helix, cutting profile, end and corner

geometry, coolant delivery, shank style, and surface finish can all be tailored to a customer’s specific appli-

cation – creating one-of-a-kind high performance tools that deliver faster cycle times, longer tool life, better

surface quality and lower cost.

And if it is speed of service you are looking for, the GUHRING Speed Delivery™ Program is difficult to beat,

offering quick turnaround custom design and manufacture on all popular diameters and lengths. All other

specifications are possible, with delivery subject to material availability.

Whatever you need, we can make it.

Call GUHRING today at 1-800-776-6170

to arrange a Free Application Survey.

To suit customers’ specific requirements, GUHRING offers quick-turnaround alteration services covering the following tool features:

• Edge corner radius• Edge chamfer• Length of cut• Relieved neck

Alterations - Edge, Neck & Shank

Largest Dia.

Overall Length

1/81/83/163/163/161/41/41/45/165/165/163/83/83/87/167/167/161/21/21/29/165/85/83/43/43/4111

1 1/2222 1/232 1/2342 1/2342 1/2342 3/44 1/2534 1/26 3 1/23 1/25456456

GUHRING Speed Delivery™

• Coolant grooves• Weldon flats• Whistle notch

Customer Number RFQ/P.O. Number

Company Contact

Street City, State, ZIP

Telephone Fax email

Date Signature

Guhring, Inc. Main Manufacturing Facilities/Corporate Offices1445 Commerce AvenueBrookfield, WI 53045Tel. (262) 784-6730Fax (262) 784-9096

2Plain shank Flatted shank Whistle Notch

Sharp edge Chamfer Corner radius Ball nose

Type N Chip-breakers Type NRf Type WR

3

4

1No. of cutting edges

Uncoated SuperATM FIREXTM5

MolyGlideTM

7 8Workpiece Material

Hardness:

RequestedQuantity

�

Geometry

Coating

Application

Chamfer/Radius

Slotting Roughing Finishing Tracing6

Operation

Shank form

Inquiry OrderFax to: (262) 784-9096

Length of cutShank length

Total length

Shank Ø Neck Ø

Geometrysee 4

Nom. Ø

Chamfer/Radiussee 3

Shank formsee 2

Dimensions

Step Ø

Size

Depth of cut

Other

Width of cut

70

Special End Mills

Solid Carbide PCD tipped

Special End Mills

71

Notes and drawings

Guhring, Inc.P.O. Box 643Brookfield, WI 53008-0643www.guhring.com

Shipping Address1445 Commerce AvenueBrookfield, WI 53045Tel (262) 784-6730 (800) 776-6170Fax (262) 784-9096

West Coast Distribution Center16291 Gothard StreetHuntington Beach, CA 92647Tel (714) 841-3482 (800) 877-7202Fax (714) 841-3592

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HSS, HSCO & PM StandardsGU 500 DZ / GT 500 DZ DrillsGT 100 Parabolic Flute Deep Hole DrillsCoolant-through GT 100 Parabolic Flute Deep Hole DrillsGT 80 Parabolic Flute Deep Hole DrillsCoolant-through GT 80 IC Parabolic Flute Deep Hole DrillsGT 50 Parabolic Flute Deep Hole DrillsGeneral Purpose DrillsHeavy Duty DrillsHeavy Duty Split Point DrillsLow Helix DrillsHigh Helix DrillsArmor Piercing DrillsMicro-Precision DrillsNC Spot DrillsSubland DrillsDrill-CountersinksCore DrillsHigh Performance HSS-E TapsHigh Performance PM HSS-E Taps

HSS & HSCO SpecialsDrillsStep DrillsStep Drill ReamersStep Core DrillsStep Core Drill ReamersReamersStep ReamersSubland DrillsSubland Drill ReamersSubland Core DrillsTaps

Carbide StandardsRT 100 High Penetration DrillsCoolant-through RT 100 High Penetration DrillsCoolant-through RT 150 GG Straight-Flute High Penetration DrillsCoolant-through RT 800 WP Interchangeable Insert Drills

Carbide SpecialsDrillsRT High Performance DrillsG DrillsGun DrillsThree- & Four-Flute DrillsStep DrillsGun DrillsStep Drill ReamersStep Core DrillsStep Core Drill ReamersReamersStep ReamersSubland DrillsSubland Drill ReamersSubland Core DrillsTapsEnd Mills

Diamond & Ceramic Tooling

Tool & Wear Part CoatingsTitanium Nitride (TiN)Titanium Aluminum Nitride (TiAlN)Titanium Carbonitride (TiCN)FIREX™ Special Multilayer Hard CoatingSuperA™ Aluminum Titanium Nitride MolyGlide™ Lubricating Soft CoatingDiamond FilmNitrideSteam Oxide

Reconditioning Service

GM 300 Modular HSK Toolholding System

GE 100 Modular Tooling System

GISS 3000 / 2000 Portable Shrinkfit Systems

Documents

nd Edition 2006 - megatools.ru · 2nd Edition 2006 w w w w GUHRING is the leading global manufacturer of ... Dietmar Pfränger Production and Technical Director Oliver Gühring Sales