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NCS Nicomac Coating System
THE MOST ADVANCED COATING SYSTEM IN THE WORLD
WIDE RANGE OF MODELS• From1kg.to2tonsbatchsize.
CONTINUOUS INNOVATION• Nicomacisconstantly“onestepahead”• EightPatentpending/patenteddevices• Trademarks:Sharkfinbaffles™,BlowMaster™andTwister™• Severaltechnicaluniquenovelties• BlowMaster:thedryingsystemabletomovethecoatingprocessintoanewera• LEI-LowEnvironmentalImpactdesign
EXTENSIVE COATER TECHNOLOGY• UniqueSolidwallcoaterforprocessingtabletsandpelletsMod.Elite• UniquePerforateddrumcoaterMod.Elite• HighlyCompetitivePerforatedCoaterModClassic• FullContainmentCoater
LEADER IN PELLET TECHNOLOGY IN SOLID WALL COATER• Uniquepowderlayeringsystem• FromSugarcrystaltofinalproductinonestepcoater
FLEXIBILITY• NicomacElitecoatershavetheabilitytoworkat15%ofthemaximumbatch
capacityinthesamedrumwithoutanymodification• Aqueousandorganicsolventfilmcoating• Entericcoating• Modifiedreleasedrugdelivery• Sugarcoating• Nicomaccoaterscanhandleanysize,shapeofproduct,anyprocessinsolid
dosageform
CUSTOMER SERVICE AND DOCUMENTATION• Fast,efficientandprofessionalservice• Detaileddocumentationforqualificationactivitiesandoperatorsupport
HIGH VOLUME COATERS
ThebiggestcoaterinthePharmaceuticalindustry:• 2tonsbatchsizeforpellets• 1tonbatchsizefortablets.
> LessQCcosts> LessValidationcosts> LessSpacerequired> LessOperatorsneeded> LessMaintenancecosts> EasierLogistic
FULLY CONTAINED COATER FOR HIGH POTENCY PRODUCTS
NICOMACdeveloped,designedandsuppliedspecificcoatersforhighpotencyproductunderisolatorformanyyears.Webelievethatforthiskindofproducts,onlyasolidwallcoater,withoutperforation,isabletoguaranteeaperfecttightsystem.Machinebody,includingmaintenancearea,iscompletelyclosedandtighttoavoidanypossibleoperatorexposure.Aspecialwashingsysteminsidethedrumandinthemaintenanceareaisabletoguaranteeaperfectandfullycontainedcleaningprocess.
SOLID WALL COATER MOD. SWC ELITESolidwallcoaterdesigncombinedwithuniqueBlowMaster™System(it.PatentMI2002A002542)hasunsurpassedcoatingprocessperformancefortabletsandpellets.
PERFECT MIXING• 3DSharkfinbaffles™combinesthe
highestmixingefficiencywithverygentleproducthandlingguaranteeinganevendistributionofsprayingsolutionandhighdryingefficiency.Nicomacbafflesaresuitableforalltypeofproductandbatchsize.Nosparebafflesarerequired.
VERSATILITY • ThankstoBlowMaster™and3D
baffles™,NicomacSWCElitecoatershavetheabilitytoworkat15%ofthemaximumbatchcapacityinthesamedrumwithoutanymodification.
SPRAYING SYSTEM• Sprayingsystemisdesignedwith
aneasyremovablefoldedgunsupportingarmtothefrontwindow.Gunscanbepositionedclosertothetabletbedbymeansofapantographdesignexclusivedevice.Sprayangleandpatterncanbeautomaticallyadjustedbythecontrolsystem.
SHORT PROCESS TIME • BlowMaster™(it.PatentMI
2002A002542)isabletodrive,inaverybalancedandcontrolledway,thedryingairclosetothecore’sbedwithhighdryingefficiency.BlowMaster™canautomaticallybeorientedtothecore’sbedaccordingtobatchsizeandprocessphase.
• BlowMaster™allows50%utilitiessavingcomparedwithtraditionalsystem.Theoutletfunnelispositionedinoppositeangleat120°guaranteeingafastcontrolleddryingwithoutturbulencenearthesprayingareawithminimizingproductloss.
EASY – FAST- REALIABLE CLEANING• Noperforationsinthedrum
guaranteeeasycleaningwithanykindofprocessavoidinganyriskofcrosscontamination.
AUTOMATIC POWDER DOSING SYSTEM - APDS IT. PATENT N° MI 2006A000406APDSisperformedwithacombinationofpressureandmechanicalsystems.APDSisapatentedclosedsystemthatavoidsanypowderclogging.APDSisareliable,efficient,fastandaPLCcontrolledsystemforanykindofpowder.APDSisafullycontainedsystemforhighpotencyproducts.
• Fastaqueousandorganicfilmcoatingprocess
• Uniquepowderdosingsystemforaccuratepowderlayering
• Nochangeoverfromtabletstopellets
• Fromsugarcrystaltofinishedproductinthesamemachine,withoutproducthandling
• Highquality• Highcapacity• Highyield,uniformsize• Manyyearsofexperienceonpellet
processoptimization
PELLET COATER TECHNOLOGY
NICOMAC IS THE WORLDWIDE LEADER FOR PELLETS PRODUCTION
PERFORATED SUPER COATER MOD. PSC ELITE
THE PERFORATED SUPER COATER COMBINES THE UNIqUE DESIGN WITH UNMATCHED COATING PERFORMANCE.PSC IS A HIGH INNOVATIVE TECHNOLOGY WITH A NEW CONCEPT DESIGN ABLE TO MOVE THE COATING PROCESS IN A NEW ERA.
SHORT PROCESS TIME-BLOW MASTER• BlowMaster™(it.patentpending
deviceN°MI2009A001281)isabletochangecompletelytheconceptofblowinginletairinaperforateddrum.BlowMaster™airdiffuserisabletoforce100%ofthetightlycontrolledheatinginletairthroughtheproductbeditselfjustafterthesprayingarea.Airdispersionthroughtheperforationsnotcoveredbythetablets,typicalofconventionalperforatedcoaters,iscompletelyeliminated.BlowMaster™anglecanbeadjustedallowingairflowdirectionaccordingtothetabletsbedposition,batchsize,processphase.
BlowMaster™advantages:• Shortprocesstime,• Reductionofaminimumof50%of
utilitiesconsumptioncomparedwithconventionalperforatedcoaters
• Highyield,lessthan2%ofproductloss.
PERFECT MIXING• “3DSharkfinbaffles”combinethe
highestmixingefficiencywithverygentleproducthandlingguaranteeinganevendistributionofsprayingsolutionandhighdryingefficiency.Nicomacbafflesaresuitableforanykindofproductandbatchsize.Nosparebafflesarerequired.
Comparison table
sWC elite psC elite pC ClassiC
type Solid Perforated Perforated
minimum batCh CapaCity 15% 15% 60%
Control system PLC-PC PLC-PC OperatorPanel
Drying system BlowMaster BlowMaster Conventional
mixing baffles Sharkfin3D Sharkfin3D Conventional
unloaDing system Weldedchute Weldedchute Chutetobefixed
Dust ColleCtor Cartridges Cartridges Filterbags-Cartridges
atex yes yes no
guns Schlick®Nicomac Schlick®Nicomac Schlick®Nicomac
proDuCt tablets-pellets tablets tablets
nCs niComaC Coating system
sWC elite psC elite pC ClassiC
lab9.9 lab10 lab1-3-5
lab15 lab30 20
lab30 lab50 75
lab50 100 150
100 150 350
150 250
200 400
350
450
650
800
1000
1200
1500
2300
VERSATILITY • ThankstoBlowMaster™and3D
baffles™,NicomacSWCElitecoatershavetheabilitytoworkat15%ofthemaximumbatchcapacityinthesamedrumwithoutanymodification.ACFrequencycontrolfordifferentialpressurecontrolanddrumspeed.
SPRAYING SYSTEM• Sprayingsystemissupportedbya
slidingarmthroughthefrontwindowthatcanbemovedtothesiteofthecoaterformaintenanceandrestposition.Gunscanbepositionedclosertothetabletsbedbymeansofapantographexclusivedevice.Gunssprayangleandpatterncanbeautomaticallyadjustedbythecontrolsystem.
BOTH FOR SOLID WALL SWC AND PERFORATED DRUM COATER PSC ELITE CONFIGURATION
PLC-PC CONTROL SYSTEMNicomacdesignedauserfriendlyPLCbasedcontrolsystemtoensureprocessrepeatability.HMI(HumanMachineinterface)viaindustrialPCforflawlessdataacquisitionandstorage.TheMicrolacsoftwarestoresupto40differentworkingrecipeswithupto99discretephases.Microlacsoftwareis21CFRPart11compliant.
LOADING-UNLOADING SYSTEMLoadingcanbeprovidedbyBinwithlifter.Nicomacunloadingsystemiseasy,gentle,fastandreliable.ItcanbesuppliedwithMagneticChuteorWeldedChutes,Itallowstheunloadingofthetabletsjustreversingthedrumrotationwithouttheuseofanytoolsordevice.“Up to the last one tablet”withoutanydamage.AnduptothelastdropwithNicomaccleaningwaterdischarge.
HVACTheairheating,ventilationandconditioningsystemisincludedinthebasicmachine.
DUST COLLECTOR NicomacprovidesforEliteconfigurationHighperformancecartridgessystemwithcleaningsystembycompressedandexplosionventdisc.
TANKNicomaccanprovidedifferentkindofmixingandpreparationtankswithorwithoutjacket.
ATEXIfrequired,NicomaccansupplyEliteconfigurationwith94/9/CE_ATEXCertificationaccordingto:CE Ex II 2GD T5 T100°C 1-21 or 2-22
PERFORATED COATER MOD. PC CLASSIC
Nicomacqualityforanhighlyreliableconventionalperforateddrumcoater:thelatesttechnologyfeaturesatacompetitiveprice.
• MinimumBatchsize60%Max100%• HMISimaticMultipanelTouch• Screwonorweldedtraditionalbaffles• FilterBagDustCollector• WMtypeperistalticpump• Magnelicdifferentialpressurecontrol• SprayinggunsbySchlick®
• Unloadingsystembyfrontconnectingchute
WIP-CIP SYSTEMAllNICOMACequipmentcanbeprovidedwithanautomaticmovableWIPCIPSystemorasemiautomaticsystem.Threetypesofwashingorrinsingfluidscanbeselectedseparately:• Hotsoftenedwater• ColdsoftenedwaterWashingfluidscanbemixedforthecleaningcycleandforitsrepetitionsorforthefirstrinsing.Purifiedordemineralizedwaterwillbeusedforthefinalrinsingonly.DetergentcanbeaddedtothewashingfluidsbymeansofameteringpumpTheequipmentiscompletewithavariablenumber,accordingtothemodel,ofwashingarms,fixedormovable,forthewashingofthedrumortheductsofthecoatingsystem.Thewashingarmscanbeequippedwithnozzlesorsprayingballs.Thewashingorrinsingfluidsaredeliveredbyahighpressurepump.Thedischargeofthesefluidstakesplace,dependingontheequipmenttype,usingavacuumpumpcoupledtoadiaphragmpump,orthroughdiaphragmpumpdirectlytothedrain.
Hotairofcoaterandcoolingsystemisusedfordrumdrying.
Thedifferencesbetweentheequipmentandconsequentlythemanagementofthewashingcyclearegivenbytheequipmenttypewhichcanbe:• soliddrum• perforateddrum.
SWCCoatingSystemWIPCIPSystemcanbeequippedwith:• 2removablewashingarms(lances)
toaccessdifferentareasinthepanwithsprayingballforinternalwashingwhichinletsarepositionedintheflangeofbackclosure.
• 1clampconnectiononunloadingvesselforwastewater.
• Skidforwashingincluding:> detergentpump> pressurepump18bars> diaphragmpumpfordischar-
ge/recycle.
PSCPerforatedSuperCoaterwillbealsosuppliedwith:• 3washingarmswithmanynozzles
fortheexternalwashingofthedrum:theinletsarepositionedonthebackofthepanintheclosingpanelwithclampconnections.
DOCUMENTATION
CustomerUserRequirementsevaluationreport
CertificateISOENUNI9001
Videopagesfunctionalspecification
FunctionalSpecification
Signallist
OperatingManual
SparePartsList
InstallationDrawing
P&ID
Pneumaticdiagram
WIPmachinelayoutDrawing
P&IDWIP
ElectricaldiagramCoatingSystem
Electricaldiagrampreheatingcabinet
DeclarationsofConformityCollection
InstrumentsCalibrationTest
DataSheetsCollection
PrerequisiteProtocol
InstallationQualificationProtocol
OperationalQualificationProtocol
AlarmList
PasswordAccessList
ComponentListcoatingsystem
SERVICE
OUR CLIENTS ARE OUR PARTNERS
NICOMACEUROPEsuppliesonlytopclassservicewithqualifiedandprofessionalspecialistswithextensiveexperience.Weareabletoprovidefullprocessconsultingforanykindofformulationandweareabletoimproveandoptimizeexistingworkingrecipeandprocess.Fast,qualifiedandpromptaftersalesservice.
Ourmissionistoserveourclientswith:• Kindness• Promptness• Professionalattitude
Customersatisfactionintheindustryfor35yearsinmorethan40countriesallovertheworld.Tryour400m2ofCertifiedCleanRoomlaboratory!Wecanrunbatchesfrom1kgto350kg.
NICOMAC EUROPEviaCuriel,12-20060Liscate(MI)Phone+39029542041-Fax+390295420444www.nicomac.com-E-mail: [email protected]
NICOS GROUP80OakStreet-Norwood,NJ07648Phone+12017689501-Fax+12017689504E-mail: [email protected]
NICOMAC FAR EAST 502325Hyderabad-IndiaPhone+914030914113-Fax+9108458-279790E-mail: [email protected]
Nicomac reserves the right to change the submitted technical data. Data in this catalogue is not binding. 06.2011
