Upload
others
View
2
Download
0
Embed Size (px)
Citation preview
Item Specification 0i-TF
Controlled axis
Max. feed axes 4 AXIS
Feed axes X/Z/(Cs)
Max. simultaneosly controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar cordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation ◯
Rigid tapping ◯
Tool functions
Tool number command T4-Digt / T2-Digt ◯
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs 400EA
Setting and
display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i ◯
▒ NC Unit Specifications / FANUC Series
CNC TURNING CENTER
SL 6500 series
❖ Design and specifications subject to change without notice.
140 East Ridgewood Ave. Suite 415, Paramus NJ 07652Office: 833-777-7632, Sales: (586) 246-1432Email: [email protected] www.esmecamerica.com
· Cast iron structure for superior dampening characteristics and thermal displacement
· Rigid 45 degree slant bed design for heavy-duty machining
· Torque tube design to minimize bending and twisting
· Integrated box ways for long-term rigidity and heavy-duty machining
SMEC'S Advanced Engineering and Machine Design
SMEC America Crop. 32
SL 6500A/1000
SL 6500A/3200
SL 6500CX/3200
SL 6500AM/1000
SL 6500AM/3200
SMEC
SamsungMachine Tools
EngineeringCompany
•1988 - Started as Samsung Heavy Industries Machine Tools Business
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
•2018 - SMEC America Corp established to provide factory support to the distributor network and customers
Company History
SMEC America Crop. 54
CNC Turning Center SL 6500A(AM/CX)
SL6500A(AM/CX) are heavy duty, ultra precision Turning Center, combined with SMEC's advanced technological features.
High Accuracy, High Rigidity Spindle
Highly Reliable and Rigid Structural Design · One piece Meehanite casting with heavily ribbed torque tube design ·Rigid bed supports for powerful cutting ·Excellent vibration dampening and thermal displacement design
Max. Turning Length
Max. Turning Diameter
Max. Turning Length
39.4 inch[SL 6500A(AM)/1000]
126.0 inch[SL 6500A(AM/CX)/3200]
Max. Turning Diameter
35.4 inch
Main Spindle Motor and Geared Headstock(SL6500A) The main spindle motor (60 hp) speed is reduced to 2.5 to 1, and its power is delivered to the spindle through a three-speed geared headstock to provide powerful torque (4055 ft.lbs)
60
20
78231
470 18001634
1200
905804306
27230 50 100 300 500 1000 2000
5040
30
20
10
5
4
3
2
SPINDLE SPEED[rpm]
POWER [hp]
Torque=4055.5 ft.lbs
Torque=1370.6 ft.lbs
Torque=675 ft.lbs
60hp (30Min)
6585
254
300250
192
226
SPINDLE SPEED[rpm]
60
80
50
40
30
20
10
54
3
2
POWER [hp]
20 30 50 100 300 500 1000
Torque=4881.1 ft.lbs
Torque=3742.2 ft.lbs
Torque=1650.1 ft.lbs
Torque=1265.1 ft.lbs
Torque=3076.9 ft.lbs
Torque=1040.2 ft.lbs
S3 25%
49.6hp (Cont.)60.3hp (30Min. S3 60%)
▒ Spindle Power & Torque Unit : inch
Spindle Speed[SL 6500CX/3200]
1,200[300] rpmSpindle Motor(30min/cont.)
60/50 hpRapid Travel(X/Z)
472/709 ipm[SL 6500A(AM)/1000]
472/394 ipm[SL6500A(AM/CX)/3200]
Feed Motor(X/Z)
9.3/8 hp
SL 6500A SL 6500CX
SPINDLE & HEADSTOCK The Spindle and Headstock are machined and ground in a temperature controlled environment and assembled in a clean room.
SL 6500A
SL65 : Precision double row cylindrical roller bearings and angular contact ball bearings are located in the front of the spindle, and a double row of cylindrical roller bearings is located in the rear to ensure heavy cutting capabilities with precision.
SL80C : Precision taper roller bearings are located in the front and back of the spindle to ensure heavy duty cutting as well as extended bearing life even under extreme machining condition.
SL 6500CX
Ø5.98" Ø14.37"
SL 6500A/6500AM/6500CXCNC TURNING CENTER
�
SMEC America Crop. 76
Variety of Functions
▒ Machine Structure
Tailstock The programmable tailstock body mounted on wide guide ways ensure rigid work piece support.
Hexahedral Slide Way Frame Wide integral way is machined from the casting, induction hardened and precision ground to ensure long-term rigidity, machining accuracy and heavy-duty machining.
▒ Machine Structure
▒ Easy Access to Rear Chuck & Clean Coolant Recirculation Design(SL 6500CX)
Pre-tensioned and Double Anchored Ballscrews
BMT High Speed Turret
Indexing time
0.25 sec.Number of tool positions
12 stations
BMT Milling Turret (M Type)SL6500AM is equipped with standard 12-station BMT turret capable of accepting rotary tools at any station, providing flexible machining thrugh various machining operations in just one set-up. Each BMT holder is securely tightened by 4 screws, allowing the turret to perform heavy-duty cutting, milling and drilling operations. Turret indexing is non-stop, bi-directional with a fast 0.25 second next station index time.
Swivel Operation Panel Swiveled operation panel is designed to turn 90 degree, allowing operators for easier access to the control panel at any given position.
Rigid 45 degree Slant Bed 45 degree slant torque tube design bed and
wide guide slide way ensure long term rigidity
and machining accuracy.
Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.
Turret Torque Diagram
All axes ballscrews are pre-tensioned, heat treated, and fixed by double anchors on both ends, providing ultimate rigidity and minimal thermal growth.
SPINDLE SPEED[min-1]
POW
ER [h
p]
TORQ
UE [l
bs.ft
]10Hp
103.3 ft.lbs
70.4 ft.lbs
103.3 ft.lbs
70.4 ft.lbs
14.7Hp14.7Hp
5.9inch
MT6
7.1inch
90deg
SL 6500A Cross-Section of the Bed
Hexahedral Slide Way Frame
SL 6500A/6500AM/6500CXCNC TURNING CENTER
Variety of Functions
SMEC America Crop. 98
▒ Tooling System
12-station Turret
Drill SocketsMT#3-D80
MT#4-D80
MT#5-D80
MT#3-D3"
MT#4-D3"
MT#5-D3"
MT#3-D80
MT#4-D80
MT#5-D80
MT#3-D3"
MT#4-D3"
MT#5-D3"
Drill
Boring Holder
Face Holder
U-Drill Holder
U-Drill
Boring Bar
Boring BarØ80(Ø3")
32(1 14") Tool
Boring Bar Sleeves
Ø20-D80Ø25-D80Ø30-D80Ø40-D80Ø50-D80Ø60-D80
-D3"-D3"-D3"-D3"-D3"
"
Ø34"
ØØ1
1"
Ø1 12
"14
Ø2"2 12Ø -D3"
Ø20-D80Ø25-D80Ø30-D80Ø40-D80Ø50-D80Ø60-D80
-D3"-D3"-D3"-D3"-D3"
"
Ø34"
ØØ1
1"
Ø1 12
"14
Ø2"2 12Ø -D3"
PL60
Extention O.D Holder
(1)
(1)
(3)
(2)
(1)
(1)
12-station Turret(BMT 85)
Face Holder
Boring Holder
Axial Driven Holder
Radial Driven Holder
Drill Sockets
Boring Bar Sleeves
32(1 14") Tool
Boring BarØ80(Ø3")
Boring Bar
Drill
U-Drill
Milling ColletsER40(Ø3-Ø26)
PL60MCO.D Holder
(3)
O.D Holder
(1)
(1)
(2)
(2)
(2)
(1)
(1)
U-Drill Holder
(1)
▒ Standard Accessories
Automatic LubricatorTool Presetter
▒ Processing Speed
Spindle Speed367 rpmCutting Speed465 m/minDepth 0f cut0.5 inch <Spindle Load 65%>Feedrate0.011 ipr
Heavy-duty cutting (O.D) <11/4 inch×11/4 inch qualified tool>
Turning Performance (material:SM45C) SL 6500A/1000
▒ Optional Accessories
Chip ConveyorAuto Door
0.5 inch
SL 6500ASL 600CX
SL 6500AM
▒ High PrecisionSurface Roughness <O.D. cutting> Roundness
10㎛
0.50㎛(actual result)
●Model : SL 6500A / 6500AM
2.5㎛ R y
12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
Cutting condition
Tool Diamond tool (nose radius 0.020 inch)
Material AL150(Aluminum)Cutting speed 650 fpmFeedrate 0.0020 iprDepth of cut 0.005 inchOuter diameter 7.9 inchFilter 1-50
Programmable Tailstock
Zaxis
Steady Rest & Preparation
SL 6500A/6500AM/6500CXCNC TURNING CENTER
Variety of Functions
�
SMEC America Crop. 1110
▒ Major Specifications
DESCRIPTION SL 6500A/1000 SL 6500A/3200 SL 6500AM/1000 SL 6500AM/3200 SL6500CX/3200
CAPACITY
Swing over bed inch Ø40.6
Swing over saddle inch Ø31.5
Recom. turning diameter inch 20.9
Max. machining diameter inch 35.4
Max. machining length inch 39.4 126 39.4 126 126
Bar working diameter inch Ø5.5 -
TRAVELSX-axis travel inch 18.5
Z-axis travel inch 41.3 129 41.3 129 128.74
MAINSPINDLE
Chuck size inch 24" (Option)
Spindle speed rpm 1,200 300
Spindle nose ASA A2-15 A2-20
Spindle through hole diameter inch 5.98 14.37
Min. spindle indexing angle deg - 0.001° -
TURRET
Number of tool stations ea 12[BMT85]
Shank size for square tool inch 1.25
Shank diameter for boring bar inch 3.0
Indexing time sec 0.25
Rotary tool spindle speed rpm - 3,000 -
FEED RATE Rapid traverse (X/Z) ipm 472 / 709 472 / 394 472 / 709 472 / 394 472 / 394
MOTOR
X axis feed motor hp 9.3
Z axis feed motor hp 8.0
Spindle drive motor(30min/cont.) hp 60/50
Turret index motor hp 3.4
Rotary tool spindle motor hp - 15 / 10 -
TAILSTOCK
Tailstock travel inch 41.34 128.74 41.34 128.74 128.74
Quill diameter inch 7.1
Quill bore taper MT MT-6(BUILT-IN)
Quill travel inch 5.9
ELECTRIC POWER SUPPLY kVA/V 67/220 72/220
REQUIRED FLOOR SPACE inch 201×101 291×109 201×101 291×109 291×109
MACHINE HEIGHT inch 102
MACHINE WEIGHT lbs 36,400 48,500 36,400 48,500 48,500
CONTROLLER Fanuc Oi-TF
▒ Standard Accessories •COOLANT SYSTEM •BUILT-IN WORK LIGHT •SPLASH GUARD •HAND TOOLS •SOFT JAW 3 SETS •24˝HYDRAULIC CHUCK
▒ Optional Accessories •HARD JAW 1 SET •CHIP CONVEYOR •AIR BLOW UNIT •HYD. STEADYREST •FRONT & REAR CHUCKS (SL80C)
•TOOL HOLDERS •LEVELING BLOCK •TOOL PRESETTER •PROGRAMMABLE TAILSTOCK
•Figures in inches are converted from metric measurements.•Design and specifications subject to change without notice.
▒ Machine DimensionsUnit : inch
200.71 [291.34] 39.88
32.36 [32.40]
100.94 [108.66]
66.73 28.156.06 [13.78]
22.44
53.23 [53.82]
48.43
43.54
102.24 [102.17]
51.18 45.39 [47.76]Door Open
240.55 [331.22]
REAR SLIDE COVER
INTERFERENCE LINEREAR SLIDE COVER
INTERFERENCE LINE
12.99
14.57 18.5 (X-AXIS STROKE) 14.57 18.5 (X-AXIS STROKE)
1.57 17.72 0.79
SPINDLE CENTERSPINDLE CENTER
∅31.5
SWING OVER CARRIAGE
∅31.5
SWING OVER CARRIAGE
∅35.43 (MAX. TURNING DIA.)
∅35.43 (MAX. TURNING DIA.)
∅12.3
∅15.08
∅3
∅36.25
∅35.12∅29.92
∅29.13
32.28
∅36.22 (DISC MAX. SWING) BORING HOLDER SHANK DIA.:∅3BORING HOLDER SHANK DIA.:∅3
6.69
5.2
1.25
5.2
0.31
3.03
1.57
5.31
5.2
6.69
19.3
2
2.6
5.2
3.74
∅36.22
∅3
∅29.13
∅12
.42
∅15.1
3.74
4.41
3.15
∅12.15
∅37.58 (MC DISC MAX. SWING)
12.99
5.2
2.6 3.74
19.3
2
1.57 17.72 0.79
∅35.96∅14
.17
32.28
∅34.49
∅29.92
5.2
0.32
4.41
MAX. ∅
1.34
3.09
4.47
1.25
5.71
2.3
3.74
∅12.42
∅12.15
MAX.∅1.34
6.69
1.25
5.2
▒ Turret Head InterferenceUnit : inchMILL TURRET (BMT 85)STD TURRET (BMT 85)
SL 6500AM/1000SL 6500A/1000
32.28 (X-AXIS ORIGINAL POSITON)
Ø610(24" CHUCK)
Ø35.43 (MAX. TURING DIA.)
41.34 [128.74] (Z-AXIS CARRIAGE STROKE)25.6
8.66
3.24 11.61
16.93
18.78
18.50 16.59
0.33
4.47
3.09
ZRN POINT
1.77
MAX.Ø1.34
1.91
X-AXIS B/S CENTERX-AXIS B/S CENTER
41.34 [128.74] (Z-AXIS STROKE)
35.43 [120.87] (Z-AXIS ORIGIN) 5.915.91[7.87]
41.34 [128.74] (TAILSTOCK STROKE)
(QUILL STROKE)
5.917.48
9.6
18.51 (X-AXIS STROKE)
32.28 (X-AXIS ORIGINAL POSITON)
Ø530 (21" CHUCK)
Ø35.43 (MAX. TURING DIA.)
41.34 [128.74] (Z-AXIS CARRIAGE STROKE)25.6
16.93
8.666.33.24
ZRN POINT
X-AXIS B/S CENTERX-AXIS B/S CENTER
41.34 [128.74] (Z-AXIS STROKE)35.43 [120.87] (Z-AXIS ORIGIN) 5.91[7.87] 5.91
41.34 [128.74] (TAILSTOCK STROKE)
(QUILL STROKE)
5.917.48
9.43
18.50 (X-AXIS STROKE)
17.39
0.79
6.1 5.91
7.09
(Quill Stroke)
2.95
1.26
0.32
3.35
4.72 1.18
�▒ Work RangeUnit : inch
SL 6500A(AM)/1000
[ ] : SL 6500A(AM)/3200
[ ] : SL 6500A/3200 [ ] : SL 6500AM/3200