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Nb 3 Sn High Field Magnet R&D Shell type dipole magnet configuration Shell Type Dipoles Fabrication and Test LARP Quadrupole R&D Half-coil winding Mirror magnets quench history Quench history of shell type dipoles Mirror magnet magnetic field Mirror magnet complete assembly Magnet prepared for testing First Common Coil Magnet and Racetrack Coils. React & Wind Technology Collar laminations React-and-Wind Technology Common Coil Magnet Racetrack assembly Magnet cold mass assembly Coil block after impregnation Maximum field for CC magnet and Racetracks Small Racetrack Fabrication and Test First FNAL Small Racetrack coil wound from PIT cable Racetrack mechanical structure Results of first FNAL Small Racetrack test Small Racetrack cold mass assembly Coil inside reaction fixture Quench current / short sample current Maximum quench current reached for react & wind technology 60-70% of superconductor short sample current limit 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 0 10 20 30 40 50 60 70 80 90 100 Quench number B0, T hfdc01 hfdb01 hfdb02 hfdb03 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 20 40 60 80 100 Quench number Iq/Iss HFDC01 HFDB01 HFDB02 HFDB03 0 5000 10000 15000 20000 25000 30000 0 10 20 30 40 Quench number Quench current, A 20 A/s 300 A/s 150 A/s 200 A/s 100 A/s 50 A/s 4.5K SSL min 4.5K SSL max 2.2K SSL min 2.2K SSL max 2.2 K 4.5 K We testing cable using the technique developed at LBNL. The goals are: oTest and optimize real full-size cables before using in magnets oUse simple reliable mechanical structure to avoid test setup effects 2 LBNL-type racetracks have been fabricated, test TBD with LBNL. 1 st (PIT1.0) Fermilab racetrack: tested in January- March 2004 oRacetrack SR01 reached the short sample limit @4.5K (see quench history) 2 nd (MJR1.0) Fermilab racetrack: tests in April- May 2004. 3 rd (PIT1.0) and 4 th (RRP0.7) coils - tests in July- August 2004. First FNAL Small Racetrack reached for wind & react technology 100% of superconductor short sample current limit ! 0 5000 10000 15000 0 2 4 6 8 10 12 14 16 Quench # Quench current, A HFDA03 HGFA02 HFDA04 300A/s 500A/s Results achieved: Good, well understood field quality including geometrical harmonics and coil magnetization effects We developed and tested a simple and effective passive correction system to correct large coil mag- netization effect in Nb 3 Sn accelera- tor magnets Three short dipoles (HFDA02-04) were fabricated and tested in FY2001-2002 Since last year we have focused on understanding and improv- ing magnet quench performance. We study and optimize the Wind & React technology and quench performance issues using half-coils and a magnetic mirror (HFDM). The main advantages of this approach are: o The same mechanical structure and assembly procedure o Advanced instrumentation o Shorter turnaround time o Lower cost 0 2000 4000 6000 8000 10000 12000 14000 16000 0 10 20 30 40 Quench number Quench current, A hfda04 hfda03a hfda03b hfdm02 d Quench loca- tion, quench propagation velocity, criti- cal current and tempera- ture margin measurements point out on the cable in- stability at low fields. Quench current was only 50-60% of expected short sample current limit (B max ~6-7 T) The studies showed that 90-110-mm aperture quadrupole magnets using Nb 3 Sn strands, expected to be available in the next few years, can provide the maximum field gradient of 250-260 T/m with an acceptable field quality. The cold yoke design have large holes for cooling that can be optimized for good field quality. A warm yoke can be an interesting option for a single-bore magnet but rather challenging for double-bore design. Peak temperatures during quench are acceptable for all the designs in spite of large stored energies. The mechanical structure needs to be carefully optimized during R&D. Fermilab is responsible for the development of new gen- eration IR quads for the future LHC luminosity upgrade FY04 plan: oIRQ conceptual design studies and technology develop- ment opreparation to short model R&D Aperture limitation studies Analysis and comparison of block-type and shell-type quad designs N turns = 144 228 248 S coil ,cm 2 = 48.1 59.3 84.9 90-mm 100-mm 110-mm 0.1755 2.1945 4.2135 Component: |B|, T 50 60 70 80 Rel. field errors 0 2 4 6 8 10 12 14 16 18 20 (x10E-5) Rel. field errors 0 2 4 6 8 10 12 14 16 18 20 (x10E-5)

Nb3Sn High Field Magnet R&D - Fermilab

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Page 1: Nb3Sn High Field Magnet R&D - Fermilab

Nb3Sn High Field Magnet R&D

Shell type dipole magnet configuration

Shell Type Dipoles Fabrication and Test

LARP Quadrupole R&D

Half-coil winding

Mirror magnets quench history

Quench history of shell type dipoles

Mirror magnet magnetic field

Mirror magnet complete assembly

Magnet prepared for testing

First Common Coil Magnet and Racetrack Coils. React & Wind Technology

Collar laminations

React-and-Wind Technology Common Coil Magnet

Racetrack assembly Magnet cold mass assembly

Coil block after impregnation

Maximum field for CC magnet and Racetracks

Small Racetrack Fabrication and Test

First FNAL Small Racetrack coil wound from PIT cable

Racetrack mechanical structure Results of first FNAL Small Racetrack test

Small Racetrack cold mass assembly

Coil inside reaction fixture

Quench current / short sample current

Maximum quench current reached for react & wind technology 60-70% of superconductor short sample current limit

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

0 10 20 30 40 50 60 70 80 90 100

Quench number

B0,

T hfdc01hfdb01hfdb02hfdb03

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0 20 40 60 80 100

Quench number

Iq/Is

s

HFDC01HFDB01HFDB02HFDB03

0

5000

10000

15000

20000

25000

30000

0 10 20 30 40Quench number

Que

nch

curr

ent,

A

20 A/s300 A/s150 A/s200 A/s100 A/s50 A/s4.5K SSL min4.5K SSL max2.2K SSL min2.2K SSL max

2.2 K4.5 K

We testing cable using the technique developed at LBNL. The goals are: oTest and optimize real full-size cables before

using in magnets oUse simple reliable mechanical structure to

avoid test setup effects 2 LBNL-type racetracks have been fabricated, test TBD with LBNL.

1st (PIT1.0) Fermilab racetrack: tested in January-March 2004 oRacetrack SR01 reached the short sample limit

@4.5K (see quench history) 2nd (MJR1.0) Fermilab racetrack: tests in April-May 2004.

3rd (PIT1.0) and 4th (RRP0.7) coils - tests in July-August 2004.

First FNAL Small Racetrack reached for wind & react technology 100% of superconductor short sample current limit !

0

5000

10000

15000

0 2 4 6 8 10 12 14 16

Quench #

Que

nch

curr

ent,

A

HFDA03HGFA02HFDA04

300 A/s

500 A/s

Results achieved: Good, well understood field quality including geometrical harmonics and coil magnetization effects

We developed and tested a simple and effective passive correction system to correct large coil mag-netization effect in Nb3Sn accelera-tor magnets

Three short dipoles (HFDA02-04) were fabricated and tested in FY2001-2002 Since last year we have focused on understanding and improv-

ing magnet quench performance. We study and optimize the Wind & React technology and

quench performance issues using half-coils and a magnetic mirror

(HFDM). The main advantages of this approach are:

o The same mechanical structure and assembly procedure o Advanced instrumentation o Shorter turnaround time o Lower cost

0

2000

4000

6000

8000

10000

12000

14000

16000

0 10 20 30 40Quench number

Que

nch

curr

ent,

A hfda04hfda03ahfda03bhfdm02

d

Quench loca-tion, quench propagation

velocity, criti-cal current

and tempera-ture margin

measurements point out on the cable in-stability at low fields.

Quench current was only 50-60% of expected short sample current limit (Bmax~6-7 T)

The studies showed that 90-110-mm aperture quadrupole magnets using Nb3Sn strands, expected to be available in the next few years, can provide the maximum field gradient of 250-260 T/m with an acceptable field quality. The cold yoke design have large holes for cooling that can be optimized for good field quality. A warm yoke can be an interesting option for a single-bore magnet but rather challenging for double-bore design. Peak temperatures during quench are acceptable for all the designs in spite of large stored energies. The mechanical structure needs to be carefully optimized during R&D.

Fermilab is responsible for the development of new gen-eration IR quads for the future LHC luminosity upgrade

FY04 plan: oIRQ conceptual design studies and technology develop-

ment opreparation to short model R&D

Aperture limitation studies Analysis and comparison of block-type and shell-type quad designs

Nturns = 144 228 248 Scoil,cm2

= 48.1 59.3 84.9

90-mm 100-mm 110-mm

0.175488 2.194485 4.213482Component: BMOD0.1755 2.1945 4.2135Component: |B|, T

0 10 20 30 40 50 60 70 80

Rel. field errors

0 2 4 6 8 10 12 14 16 18 20

(x10E-5)

0 10 20 30 40

Rel. field errors

0 2 4 6 8 10 12 14 16 18 20

(x10E-5)