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GROUP
BOD
MODEL
2007-2009MYSpectra (LD)
NUMBER
130
DATE
February 2016
TECHNICAL SERVICE BULLETIN
SUBJECT: FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
This bulletin provides information related to the replacement of the front passenger OccupantClassification System (OCS) sensor mat in 2007-2oOgMY Spectra (LD) vehicles, producedfrom September 26, 2006 through April 6, 2009. The sensor mat is intended to deiect childseats and small stature occupants who could be harmed by deployment of the passenger frontalair bag. lf the sensor mat is not working properly, the airbag warning light on the cJuster willilluminate and DTC(s) 81447, 81448, 81449 and/or B1450 may be ltored. lf the airbagwarning light is illuminated and one or more the above DTCs are stored, follow the repairprocedure outlined in this bulletin to replace the OCS mat.
* NOTICE
Kia is extending the warranty for the OCS sensor mat for the affected vehicles to 15years / unlimited mileage, starting from the date of first service (provided thecondition is not caused by obvious external damage to the OCS sensor mat). Onlyrepairs related to the OCS sensor mat and the necessary diagnoses are covered. Foradditional information see Kia Warranty Bulletin 2016-03
File Under: <Body>
Circulate To: E G"neral Manager
EI Service Advisor(s) EI Tectrnician(s)
Service Manager E] pa.ts Manager
Body Shop Manager fl fteet Repair
tr
E
I
Service Procedure:1. Place the ignition key in the 'OFF'
position and record customer's radiopresets.
2. Disconnect Negative (-) terminal (A)from the battery. NOTE: make surevoltage is bled off beforeproceeding.
Remove the passenger seat assembly(B) by referring to the applicableService Manual on KGIS.
Tightening Torque (Seat MountingBolts):
Remove one (1) screw (C) securingthe seat back release lever cover andremove the cover from the lever.
3.
Not removing the Negative (-)terminal from the battery mayresult in accidental airbagdeployment and possible physicalinjury.
29 - 39 lb-ft (39 - 53 Nm)
Use caution when removing theseat from the vehicle to avoidscratching any interior trimpanels.
TSB: BOD 130 Spectra (LD) February 2016
Page 2 of 12
SUBJECT: FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
ffi t
5. Remove two (2) screws (D) securingthe seat side cover to the seat frameand remove the side cover.
6. Carefully undo the seat cover plastichooks (E) running across the front ofthe seat.
TSB: BOD 130 Spectra (LD) February 2016
FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
Page 4 o'f 12
7. Undo two (2)securing theattachment panel.
plastic hooks (F)rear seat cover
8. Use a pair of side cutters to removetwo (2) hog rings (G) from the rightside seat cover attachment panel, asshown.
Use a pair of side cutters to removetwo (2) hog rings (H) from the left sideseat cover attachment panel, asshown.
9.
* NOTICE
Replace with new hog rings (P/N:88627 1120',). To instal! the newhog rings, use the Hog Ring Pliers(P/N 09880 4F000A) or equivalent.
* NOTIGE
Replace with new hog rings (P/N:88627 11201). To install the newhog rings, use the Hog Ring Pliers(P/N 09880 4F000A) or equivalent.
TSB: BOD 130 Spectra (LD) February 2016
10. Carefully remove the connectormounting plate (l) from the seat frame.
11. Use a pick tool to remove two (2)plastic clips (J) securing the OCScontrol module to the seat frame.
12. Carefullyassemblyframe (L).
pull the(K) away
seat cushionfrom the seat
TSB: BOD 130 Spectra (LD) February 2016
FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
Page 6 of 12
13. Use a pick tool to carefully remove theOCS connector (M) from the mountingplate, as shown.
14. Use a pair of side cutters to carefullyremove the cable ties securing allu nder-seat harnesses together.
15. Carefully remove the seat cushionassembly (O) from the seat frame, asshown.
TSB: BOD 130 Spectra (LD) February 20'tG
FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
'16. Carefully pull(P) back andrings securingseat cushion.
the seat cover materialremove nine (9) hogthe seat cover to the
* NOTICE
Replace with new hog rings (P/N:88627 112011. To install the newhog rings, use the Hog Ring Pliers(P/N 09880 4F000A) or equivalent.
17. Remove the seat cover from the lowercushion and inspect each of the nine(9) seat cover attachment points forremaining hog ring debris.
A clunonTo prevent damaging the seatcover material, make sure toremove all hog ring debris fromthe lower cushion.
TSB: BOD 130 Spectra (LD) February 2016
FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
18. Remove the original OCS mat (R) andharness from the seat cushion, asshown.
19. Place the replacement OCS mat onthe lower cushion and note theindentation in the foam (S) Thisindentation should be used to align thereplacement mat with the seatcushion.
TSB: BOD 130 Spectra (LD) February 2016
Page 8 of 12
SUBJECT: FRONT PASSENGER OCS SENSOR MAT DIAGNOSIS. AND REPLACEMENT
20. Turn the replacement OCS mat overand remove the protective lining (T)from the four (4) adhesive strips
21. Place the OCS mat on top of the seatand examine the placement mat.NOTE: make sure the OCS matdoes NOT obstruct access to any ofthe nine (9) seat cover attachmentpoints, as shown.
22. Press down, as shown, to ensure theOCS mat is firmly adhered in place.
* NOTICE
The OCS mat MUST be in thecorrect position prior to applyingpressure and adhering it to seatcushion.
TSB: BOD 130 Spectra (LD) February 2016
t
FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
5
10 ol '12
23. Reinstall all removed components byreversing the order of removal.
Reconnect the Negative O terminal tothe battery.
Verify the operation of thePASSENGER AIR BAG "OFF"indicator lamp, as described below:
'l) lndicator lamp ON (U):. lnfant or child restraint system
with a l2 month old.. Unoccupied
2) lndicator lamp OFF (V):. Properly positioned adult or child
age 13 and up.
Check for any diagnostic troublecodes (DTC) and erase any DTC(s)present.
27. Restore the customer's radlo presetsas recorded in step 1 .
24.
25.
26.
To prevent damage to the under-seat harnesses, make sure toreplace all cable ties removed instep 14.
TSB: BOD 130 Specha (LD) February 2016
SUBJECT; FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
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AFFECTED VEHICLE PRODUCTION RANGE:
Model Production Date Range
Spectra (LD) 2007-2009MY
REQUIRED PART:
Part Name Part Number Figure Qtv.
OCS Mat SensorAssembly 88906 2F510FFF 1
Hog Ring (Staple Clip) 88627 11201 13
REQUIRED TOOL:
Part Name Part Number Figure
Hog Ring Pliers 09880 4F000A
WARRANTY CLAIM INFORMATION:ocs SENSOR MAT REPLACEMENT (DTC 1447, 1448, 1449 AND/OR 84150 FOUND):
Note: Labor time includes R&R seat, seat cushion, and clearing DTCs.
ClaimType
CausalP/N Qtv.
NCode
cCode
RepairDescription
Labor OpGode
OpTime
ReplacementP/N Qtv.
W 889062F51 OFFF
1 t3R zz3
(BOD 130)OCS Sensor
MatReplacement
PrimaryLabor Op:88907F00
0.7M/H
88627 11201 13
GDS/KDSOperation
Add:88951 RQ0
0.3M/H
TSB: BOD 130 Spectra (LD) February 201G
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AIRBAG ILLUMINATION DTAGNOSTS ONLY (NO OCS SENSOR MAT REPLACEMENT):
ClaimType
CausalP/N Qtv.
NCode
cCode
RepairDescription
Labor OpCode
OpTime
ReplacementP/N Qtv.
W 889062F51 OFFF
0 t3R zz3 GDS/KDSOperation
88951 RQ00.3M/H
N/A 0
See Warranty Bulletin 2016-03 for additional claim submission information.
TSB: BOD 130 Spectra (LD) February 2016
FRONT PASSENGER OCS SENSOR MAT DIAGNOSISAND REPLACEMENT
