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NATEF Task Area A2 Automatic Transmission A. General Transmission & Transaxle Diagnosis B. Transmission & Transaxle Maintenance & Adjustment C. InVehicle Transmission & Transaxle Repair D. OffVehicle Transmission & Transaxle Repair

NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

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Page 1: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission

• A. General Transmission & Transaxle Diagnosis

• B. Transmission & Transaxle Maintenance & Adjustment

• C. In­Vehicle Transmission & Transaxle Repair

• D. Off­Vehicle Transmission & Transaxle Repair

Page 2: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Complete work order to include customer information, vehicle identifying information, verify customer concern, related service history, cause, & correction.

A2.A.1

Page 3: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Identify & interpret transmission/transaxle concern, assure proper engine operation; determine necessary action.

A2.A.2

Page 4: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Research applicable vehicle and service information, such as transmission/transaxle system operation, fluid type, vehicle service history, service precautions, and technical service bulletins.

A2.A.3

Page 5: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Locate and interpret vehicle and major component identification numbers (VIN, vehicle certification labels, calibration decals)

A2.A.4

Page 6: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Diagnose unusual fluid usage, level, and condition concerns; determine necessary action.

A2.A.5

Page 7: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Perform pressure tests; determine necessary action. A2.A.6

Page 8: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Perform stall test; determine necessary action. A2.A.7

Page 9: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Perform lock­up converter system tests; determine necessary action. A2.A.8

Page 10: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Diagnose mechanical and vacuum control system concerns; determine action. A2.A.9

Page 11: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Diagnose noise and vibration concerns; determine necessary action. A2.A.10

Page 12: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Diagnose transmission/transaxle gear reduction/multiplication concerns using driving, driven, and held member (power flow) principles.

A2.A.11

Page 13: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Diagnose transmission/transaxle gear reduction/multiplication concerns using driving, driven, and held member (power flow) principles.

A2.A.12

Carrier drives = overdrive Carrier driven = reduction Carrier held = reverse Two members held = direct drive Nothing driven or held = neutral Parking Pawl engaged to the output shaft = park

Page 14: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle A. General Transmission & Transaxle Diagnosis

Diagnose electrical/electronic concerns using principles of electricity (Ohms' Law) A2.A.13

Page 15: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle B. Transmission & Transaxle Maintenance & Adjustment

Inspect, adjust or replace throttle valve (TV) linkages or cables, manual shift linkages or cables; transmission range sensor; check gear select indicator (as applicable).

A2.B.1

Page 16: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle B. Transmission & Transaxle Maintenance & Adjustment

Service transmission; perform visual inspection; replace fluids and filters. A2.B.2

Page 17: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle C. In­Vehicle Transmission & Transaxle Repair

Inspect, adjust or replace (as applicable) vacuum modulator; inspect and repair or replace lines and hoses.

A2.C.1

Page 18: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle C. In­Vehicle Transmission & Transaxle Repair

Inspect, repair, and replace governor assembly. A2.C.2

Page 19: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle C. In­Vehicle Transmission & Transaxle Repair

Inspect and replace external seals and gaskets. A2.C.3

Page 20: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle C. In­Vehicle Transmission & Transaxle Repair

Inspect extension housing, bushings and seals; perform necessary action. A2.C.4

Page 21: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle C. In­Vehicle Transmission & Transaxle Repair

Inspect and replace speedometer drive gear, driven gear, vehicle speed sensor (VSS), and retainers.

A2.C.5

Page 22: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle C. In­Vehicle Transmission & Transaxle Repair

Diagnose electronic transmission control systems using a scan tool; determine necessary action.

A2.C.6

Page 23: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle C. In­Vehicle Transmission & Transaxle Repair

Inspect, replace, and align powertrain mounts. A2.C.7

Page 24: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair 1. Removal, Disassembly, and Re­installation

Remove and reinstall transmission and torque converter (rear­wheel drive). A2.D.1.1

Page 25: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair 1. Removal, Disassembly, and Re­installation

Remove and reinstall transaxle and torque converter assembly. A2.D.1.2

Page 26: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair 1. Removal, Disassembly, and Re­installation

Disassemble, clean, and inspect transmission & transaxle. A2.D.1.3

Page 27: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair 1. Removal, Disassembly, and Re­installation

Inspect, measure, clean, and replace valve body (includes surfaces and bores, springs, valves, sleeves, retainers, brackets, check­balls, screens, spacers, and gaskets), and torque valve body bolts.

A2.D.1.4

Page 28: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair 1. Removal, Disassembly, and Re­installation

Inspect servo bore, piston, seals, pin, spring, and retainers; determine necessary action.

A2.D.1.5

Page 29: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair 1. Removal, Disassembly, and Re­installation

Inspect accumulator bore, piston, seals, spring, and retainer; determine necessary action.

A2.D.1.6

Page 30: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair 1. Removal, Disassembly, and Re­installation

Assemble transmission/transaxle. A2.D.1.7

Page 31: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair 1. Removal, Disassembly, and Re­installation

Assemble transmission/transaxle. A2.D.1.8

Page 32: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

2. Oil Pump & Torque Converter Inspect converter flex plate, attaching parts, pilot, pump drive, and seal areas. A2.D.2.1

Page 33: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

2. Oil Pump & Torque Converter Measure torque converter endplay and check for interference; check stator one­ way clutch

A2.D.2.2

Page 34: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

2. Oil Pump & Torque Converter Inspect, measure, and replace oil pump (F & R) assembly and components. A2.D.2.3

Page 35: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Measure endplay or preload; determine necessary action. A2.D.3.1

Page 36: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Inspect, measure, and replace thrust washers and bearings. A2.D.3.2

Page 37: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Inspect, measure, and replace thrust washers and bearings. A2.D.3.3

Page 38: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Inspect bushings; determine necessary action. A2.D.3.4

Page 39: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Inspect and measure planetary gear assembly (includes sun, ring gear, thrust washers, planetary gears. and carrier assembly); determine necessary action.

A2.D.3.5

Page 40: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Inspect case bores, passages, bushings, vents, and mating surfaces; determine necessary action.

A2.D.3.6

Page 41: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Inspect transaxle drive, link chains, sprockets, gears, bearings, and bushings; perform necessary action.

A2.D.3.7

Page 42: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Inspect, measure, repair, adjust or replace transaxle final drive components. A2.D.3.8

Page 43: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

3. Gear Train, Shafts, Bushings, & Transmission Case Inspect and reinstall parking pawl, shaft, spring, and retainer; determine necessary action.

A2.D.3.9

Page 44: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

4. Friction & Reaction Units Inspect clutch drum, piston, check­balls, springs, retainers, seals, friction and pressure plates; determine necessary action.

A2.D.4.1

Page 45: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

4. Friction & Reaction Units Measure clutch pack clearance; determine necessary action. A2.D.4.2

Page 46: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

4. Friction & Reaction Units Air test operation of clutch and servo assemblies. A2.D.4.3

Page 47: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

4. Friction & Reaction Units Inspect roller and sprag clutch, races, rollers, sprags, springs, cages, and retainers; determine necessary action.

A2.D.4.4

Page 48: NATEF Task Area A2 - Grafton School District · NATEF Task Area A2 Automatic Transmission & Transaxle D. Off Vehicle Transmission & Transaxle Repair 4. Friction & Reaction Units Inspect

NATEF Task Area A­2 Automatic Transmission & Transaxle D. Off­Vehicle Transmission & Transaxle Repair

4. Friction & Reaction Units Inspect bands and drums; determine necessary action. A2.D.4.5