119
NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: DATA REPORT By D. J. Hoffman and R. R. June February 1973 D6-601 36-6 (NASA-CR-112219) CYCLIC:DEBONDING OF ADHESIVE JOINTS: DATA REPORT (Boeing Commercial Airplane Co., Seattle) 120 p HC $8.00 CSCL 20K N73-17896 Unclas G3/32 5L4915 Prepared under cortac.t NkS1-885 byxj BOEING COMMERCIAL A& RPLANE CCAAIfrY Seattle, Washington for Langley Research Center NATIONAL AERONA' TI CS AND SPACE ADMINISTRATION _ "·Zzz '9; ~*" ~ https://ntrs.nasa.gov/search.jsp?R=19730009169 2020-02-14T22:38:41+00:00Z

NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

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Page 1: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

NASA CR-1 12219

CYCLIC DEBONDING OF ADHESIVE JOINTS: DATA REPORT

By D. J. Hoffman and R. R. June

February 1973

D6-601 36-6

(NASA-CR-112219) CYCLIC:DEBONDING OF

ADHESIVE JOINTS: DATA REPORT (Boeing

Commercial Airplane Co., Seattle) 120 p

HC $8.00 CSCL 20K

N73-17896

Unclas G3/32 5L4915

Prepared under cortac.t NkS1-885 byxj

BOEING COMMERCIAL A& RPLANE CCAAIfrY

Seattle, Washington

for

Langley Research Center

NATIONAL AERONA'T ICS AND SPACE ADMINISTRATION

_

"·Zzz '9; ~*" ~

https://ntrs.nasa.gov/search.jsp?R=19730009169 2020-02-14T22:38:41+00:00Z

Page 2: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

1. Report No. 2. Government Accession No. 3. Recipient's Catalog No.

NASA CR-I 12219

4. Title and Subtitle 5 Report Date

CYCLIC DEBONDING OF ADHESIVE JOINTS: DATA REPORT February 19736. Performing Organization Code

7. Author(s) 8. Performing Organization Report No.

D. J. Hoffman and R. R. June D6-60136-6

10: Work Unit No.

9. Performing Organization Name and AddressBoeing Commercial Airplane CompanyP.O. Box 3707P.O. Box 3707 11. Contract or Grant No.

Seattle, Washington 98124 NAS 1-8858

13. Type of Report and Period Covered

12. Sponsoring Agency Name and Address Contractor Report

National Aeronautics and Space Administration 14. Sponsoring Agency Code

Washington, D.C. 20546

15. Supplementary Notes

16. Abstract

Bonded lap joints were manufactured and tested under static and fatigue loading. Specimens were designed to fail in thebondline, and all fatigue tests included monitoring the, crack growth to failure. NASA CR-2207, Cyclic Debonding QfAdhesive Joints: Summary Report provides background information and a general summary of the data obtained. Thisreport lists detailed crack length readings for the 106 fatigue specimens involved.

'17. Key Words ISuggested by Author(s) I 18. Distribution Statement

FatDebonding .Adhesive . Unclassified-UnlimitedFatigueBonded jointsFilamentary compositesBojron-epoxy

19. Security Classif. (of this report) 20 Security Classif. (of this page) 21. No. of Pages 22. Price'

Unclassified Unclassified 0. J 2 i0 o, g,

*For sale by the National Technical Information Service. Springfield, Virginia 22151

Page 3: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

PRECEDING PAGE BLANK NOT FILMED

FOREWORD

This report was prepared by the Boeing Commercial Airplane Company under NASAcontract NASI-8858 and covers work performed during the period June 1971, throughOctober 1972, on Phase III of a three-phase contract.

The authors wish to acknowledge the contributions of the following Boeing structuraltest personnel:

W. C. LarsonT. E. Kane

Preceding page blankiii

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pRECEDING PAGE BLANK NOT FILMED

CONTENTS

SUMMARY .

SYMBOLS.

EXPERIMENTAL TEST PROGRAM .

TEST RESULTS . . . . . . . . . . . . . . . . . . . . . . . . . . .

REFERENCES.

Page

1

3

5

9

117

Preceding page blank /v

Page 5: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CYCLIC DEBONDING OF ADHESIVE JOINTS: DATA REPORT

By D. J. Hoffman and R. R. JuneBoeing Commercial Airplane Company

SUMMARY

This report presents detailed test results from an experimental investigation into thefailure of adhesive bondlines and advanced-composite matrix materials subjected to fatigueloading. The data include 18 static control specimens and 106 fatigue specimens. Crackgrowth was monitored to failure for all of the fatigue tests. Additional information can befound in NASA CR-2207, Cyclic Debonding of Adhesive Joints: Summary Report (ref. 1).

l

Page 6: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

PRo-CDING PAGE BLANK NOT FILMED

SYMBOLS

The international system of units (SI) was adopted by the Eleventh GeneralConference on Weights and Measures, Paris, October 1960 (ref. 2).

Physical quantities defined in this paper are given in both the international system ofunits and the U. S. customary units. Conversion factors for the units used herein are given intable 1. Prefixes to indicate multiples of units are given in table 2.

a crack length, millimeters (inches)

b width of test section, millimeters (inches)

F allowable stress, newtons per square meter (pounds per square inch)

Kt stress concentration factor, nondimensional

Q lap length, millimeters (inches)

N number of load cycles, nondimensional

R ratio of maximum applied stress to minimum applied stress, nondimensional

T temperature, degrees Kelvin (Fahrenheit)

t thickness, millimeters (inches)

e axial strain, %, nondimensional

a maximum applied fatigue stress, newtons per square meter (pounds per squareinch)

Subscripts

a adherend

ad adhesive or matrix

sp splice plate

t tension

y yield

Preceding page blank

3

Page 7: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

TABLE 1.- CONVERSION FACTORS FOR U.S. CUSTOMARY UNITS

TABLE 2.- PREFIXES FOR METRIC UNITS

milli, m 10-3

kilo, k 103

mega, M 106

giga, G 109

Physical ConversionqPhysicalSI unit C onversion U.S. customary unitquantity factor

Length Meter, m 39.3700 Inch, in.

Mass Kilogram, kg 2.2046 Pound-mass, Ibm

Load Newton, N 0.2248 Pound-force, Ibf

Density Kilogram/meter 3 , kg/m3 0.000036 Pound-mass/inch3, Ibm/in.3

0.0624 Pound-mass/foot 3, Ibm/ft3

Load Newton/meter, N/m 0.0057 Pound-force/inch, Ibf/in.intensity

Modulus,stress, Newton/meter 2 , N/m 2 0.000145 Pound-force/inch 2 , psipressure

Temperature Degree Kelvin,°K 9/5(tK)-460 Degree Fahrenheit,°F

*Multiply the value in SI units by the conversion factor to obtain the value in U.S. customary units.

4

Page 8: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

EXPERIMENTAL TEST PROGRAM

The experimental test program plan is shown in table 3. Two static tests were requiredfor each configuration plus three fatigue tests at each of three or four load levels. The statictests were included to verify specimen quality and to establish ultimate failure load andmode. In all fatigue tests crack growth was monitored to failure. Fatigue test loads werechosen to provide specimen lives in the range of 104 to 105 cycles.

The specimen used in all of the fatigue tests and half of the static tests is shown infigure 1. It consisted of a simple lap splice requiring complete load transfer from theadherend through the bondline to the splice plate. Some static specimens were tested in a610 mm (24 in.) long full-dogbone configuration. The difference in configuration was notbelieved to have influenced test results.

5

Page 9: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

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Page 10: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

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Page 11: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

PRE-CEDING PAGE BLANK NOT MMM19

TEST RESULTS

Static Tests

Static test results are summarized in table 4. The static specimens were identified by analphanumeric character consisting of the configuration number followed by the letter "S"and a number to designate replicate specimens. For example:

Specimenidentification

number

Configuration 6 t-- Number indicating thatnumber this was the second of

two identical specimens

Results are summarized in terms of ultimate load and the maximum gross area tensilestress in the adherend (assuming no contribution for bending). With one exception, all statictest specimens failed cohesively. After partial cohesive debonding, specimen 9-S2 failed inthe boron-epoxy splice plate.

Fatigue Tests

The following pages contain individual test specimen logs for all 106 fatigue specimens.All of these specimens were tested with the configuration shown in figure 1, and all exceptfive resulted in cohesive debond failure. These five specimens exhibited partial cohesivedebonding but eventually resulted in adherend or splice plate failure.

The fatigue specimens were identified by an alphanumeric character as shown below:

Configuration Maximum applied stress in thenumber adherend (ksi)

1-50A

Letter A, B, etc., to designatereplicate specimens

The number of days between cure and test is shown on the log sheet for eachspecimen. Adherepd, splice plate, and adhesive thickness readings represent averages foreach configuration. The debond length readings represent an average of the readings takenon each edge of the specimen. The debond rate data shown on the logs were derived from asimple Aa/AN calculation.

Preceding page blank

9

Page 12: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

TABLE 4.-STA TIC TEST RESULTS

Ultimate stressSpecimen Ultimate load in adherend

Configuration identificationnumber N lb MN/m 2 psi

1 1-S1i 62 942 14 150 518.94 75 2661-S2* 62 275 14 000 511.54 74 192Avg 62 609 14 075 515.24 74 729

2 2-S1* 67 390 15 150 530.77 76 9822-S2 67 390 15150 533.48 77 375Avg 67 390 15 150 532.12 77 178

3 3-S 1* 67 835 15 250 534.54 77 5293-S2* 68 725 15 450 544.04 78 907Avg 68 280 15 350 539.29 78 218

4 4-S1 64 766 14 560 525.31 76 1904-S2 65 656 14 760 538 44 78 095Avg 65 211 14 660 531.88 77 142

5 5-S1 78 955 17 750 533.72 77 4105-S2* 78 733 17 700 536.19 77 768Avg 78 845 17 725 534.95 77 589

6 6-S1# 124 772 28 050 517.24 75 0206-S2* 123 882 27 850 509.47 73 892Avg 124 328 27 950 513.36 74 456

7 7-S1 55 158 12 400 453.31 65 7477-S2 55 425 12 460 450.72 65 372Avg 55 291 12 430 452.02 65 560

8 8-S1 40 968 9 210 694.76 100 7668-S2 39 500 8 880 665.50 96 522Avg 40 234 9 045 680.13 98 644

9 9-S1 34 518 7 760 583.46 84 6249-S2 38 388 8 630 642.56 93 196Avg 36 453 8 195 613.01 88 910

*Specimens tested with 610 mm (24 in.) long full-dogbone configuration.

10

Page 13: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CESOND LENGTH AS A FUNCTION CF CYCLES FORSFEC IEN 1-SOA TESTED 150 DAYS AFTER CURE

SFLICE PLATE TmN (IN)

6.58 (.259)

ACHESIVE ADHESIVE TNM (IN)

AF-126 .1016 (.004)

STRESS(MAX GROSS)MN/SQM (KSI)344.7 (50.0)

KILOCYCLES CEBOND LENGTHN 4N (IN)

0.0 0.00 0.001.0 O.00 0.002.0 0.00 O.003.0 0.00 0.004.0 0.00 0.005.0 4.32 .176.0 5.33 .21

.0o 6.35 .259.5 7.37 .29

10.0 9.91 .3911.0 16.51 .6512.0 23.37 .9213.0 28.70 1.1314.0 34.54 1.3615.0 39.62 1.5617.0 49.28 1.9419.0 59.18 2.3321.0 66.80 2.6322.0 70.87 2.7923.0 75 .95 2.9924.0 82.04 3.2325.0 83.82 3.3026.0 86.36 3.4027.0 90.17 3.5528.0 92.71 3.6529.0 9 .23 3 .130.0 100.08 3.9430.5 [> 127.mw 5.0

CEBOCNC RATEW4M/CY (IN/KCY)

0.0000.0000.000O.OGG0.0004.3181.0161.016

.4065.0806.6046.8585.3345.8425.0804.8264.9533.8104.0645.0806.096i .7782.5403.8102.5401.5245.842

53.848

0.0000.0000.0000.0000.000

.170

.040

.040

.016

.200 r_.260.270.210.230.200.190.195.150.160.200.240.070.lGO.100.150.100.060.230

2.120

> Specimen configuration changed after 9500 cycles

> Adjusted life if all cycles had been run with modified configuration = 22,000 cycles

11

ADHEREND Tm4 (IN)

3.18 (.125)

Page 14: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTICON CF CYCLES FOR

SPEC IMEN 1-50B

SPLICE PLATE THm (IN)

6.58 (.259)

TESTEDC 54 CAYS AFTER CURE

ADCHESIVE

AF-126

KILOCYCLES DEBON LENGTHN m4 (IN)

0.02.03.04.05.06.07.08.0

10.012.013.014.015.016.017.018.019.019.920.520.8

0.0016.5123.1129.9735.0540.6445.4750.8060.9670.8774.6879.2582.0485.6089.4192.7196.01

101.09101.85127.00

0.00.65.91

1.181.381.601 .792.002.402.792.943.123.233.373.523.653.783.984.015.00

ACHESIVE Tm (IN)

.1016 (.004)

DEBONC RATEmN/KCY (IN/KCY)

0.000

8.2556.6046.8585.0805.5884.8265.3345.0804.9533.8104.5722.7943.5563.8103.3023.3025.6441.270

83.S20

0.000.325.260.270.200.220.190.210.200.t95.150.180.110.140.150.130.130.222.050

3.300

ACHE REN Tm4 (IN)

3.1t8 (.125)

STRE SS (MAXMN/SQM344 .

GROSS)(KSI)(50.0)

12

Page 15: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTHSPECIFEN t1-5OC

SPLICE.41

6.58

PUTE T(IN)

(.259)

AS A FUNCTION OF CYCLES FiCTESTEC 244 CAYS AFTER CURE

ACHESIVE AtHESIVE T14 (IN)

AF-126 .1016 (.004)

KILOCYCLES CEBC* LENGTHN 4 (INt

0.02.03.04.05.05.7

0.0021.3433.2748.7765.79

127 .00

0.00.84

1.311 .922.595.00

STRESS AX114/S4

344.7

EDOC RATE14/CY t(IN/CY)

O.ml] o.GG10.668 .420I1.938 .470iS 494 .61017.018 .67087.449 3.43

AttCREDI TNW (IN)

3.18 (.125)

GROSS)(KSI)

(50.G)

13

Page 16: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

MEBONC LEGTH AS A FUNCTION CF CYCLES FORSPECIMEN 1-46A

SFLICE FLATE Tm4 (IN)

6.58 (.259)

TESTED 163 DAYS AFTER CURE

ACHESIVE

AF-126

KILCIYCLES DEECNC LENGTHN 144 (IN)

0.01.02.04.06.0a.0

10.012.014.016.018.020.022.024.026.028.030.032.034.036.038.040.041.S

0.006.60

11.43193025.6530.9937.0841.1546.4853.5957.1559.9462.9966.80703672.9076.96

1.05383.8287.3890.4293.73

127.00

0.00.26.45.76

1.011.221.461.621.832.112.252.362.482.632.772.873.033.193.303.443.563.695.00

ADHESIE TMN (IN)

.1016 (.004)

DEBCI RATEM/KCY (IN/KCY)

0.0GG6.6044.8263.9373.1752.6673 .0482.0322.6673.5561.7781 .3971 .524

.905

1.7781.2702.0322.032t .3971.7781.5241.651

22.183

0 .G.260.190.155.125.105.120.C080.105.140.0G70.055.060.G75.007G.050.0S0.GE0

.05

.873.873

ACEfREN: Tm4 (IN)

3.18 (.12S)

STRESS (,AX

317.2

GROSS)(KSI)(46.0)

14

Page 17: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENCTH AS A FUNCTION OF CYCLES FORSPECICN S1-46B

SPLICE FLATE Tm, (IN)

6.56 (.259)

TESTED 164 CAYS AFTER CURE

ACHESIVE

AF-126

KILOCYCLES DEBONC LENGTHN M (1IN

0.02.04.06.08.0

10.012.014.016.018.020.022.024.025.026 .0

28.029.030.031.032.033.033.533.9

0.009.40

18.8027.1835 .0543.6952.5860.7166.8070.6175.6979.7683.8284.84

86.3687.8889.6691.1993.4795.00 i97.28

100.08101.85127.00

0.00.37.74

1.071.381.722.072.392.632.782.983.143.303.343.403.463.533.593.683.743.833.944.015.00

ADHESIVE TMM (IN)

.1016 (.004)

DEBONC RATEMM/KCY (IN/KCY)

O.000

4.6994.6994.1913.9374.3184.44"

4.0643.048

.9052.5402.0322.0321.0161.5241.5241.7781.5242.2861.5242.2862.7943.556

62.865

0.000.185.185.165

.155

.170

.175

.160

.120

.075

.100

.080

.080

.040

.060

.060

.Q70

.060

.090

.060

.090

.110

.1402.475

ACHEREND TNH (IN)

3.18 (.125)

STRESS (MAX

MN/SQN

317.2

GROSS)(KSI)(46.0)

15

Page 18: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBIONI LENGTH AS A FUNCTION OF CYCLES FORSPEC I MEN -46C TESTEC 178 DAYS AFTER CURE

ADCESIV[E ACDHESIVE T1m (IN)

AF-126 .1016 (.004)

KILOCYCLES CEBOMI LENGTHN 4 (IN)

0.01.02.03.05.07.09.0

11 .013.015.016.017 .018.019.020.021.022.023.024.025.025.8

0.00

13.9719.3029.7240.3948.7758.9366.8072.3975.4477.7280.5283.8286.1188.9091.1993.4797.28

100.08127.00

0.00.28.55.76

1.171 .591.922.322.632.852.973.063.173.303.393.503.593.683.833.945.00

DEBOND RATE4/KXC Y (IN/KCY)

0.0007.1126.8585.3345.2075.3344.1915.0803.9372.7943.0482.2862.7943 .3022.2862.7942.2862.2863.8102.794

33.655

0.000.280.270.210.205.210.165.200.155.110.120.090.110.130.090.110.090.090.150.110

1.325

ADEREND Tm4 (IN)

3.18 (.125)

SPLICE

6.58

PLATE T(IN)

(.259)

STRESS (MAXMN/SQS317.2

GROSS)(KSI)(46.0)

16

Page 19: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONC LENGTH AS A FUNCTION OF CYCLES FORSPECIMEN 1-43A TESTED 244 DAYS AFTER CURE

SPLICE PLATE TNM (IN)

6.58 (.259)

ADHESIVE

AF-126

ADHESIVE Tmm (IN)

.1016 (.004)

STRESS (AX GROSS)

HN/S4 (KSI)296.5 (43.0)

DE8OND LENGTHmm (IN)

0.008.64

19.0524.8931.5037.3442.1651.0561.9868.3384.58

127.00

0.0W.34.75.98

1.241.4?1.662.012.442.693.335.00

OEBOND RATENM/KCY (IN/KCY)

0.0004.3185.2072.9213.3022.9212.4134.4453.6416.350

16.256424.180

.170.205.115.130.115.G95.175.143.250.640

16.700

ADHEREND THm (IN)

3.18 (.125)

KILOC YCLESN

0.02.04.06.05.0

10.012.014.017.018.019.019.1

17

Page 20: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTION COF CYCLES FORSFECI I 1-43B

SPLICE PLATE TmN (IN)

6.58 (.259)

TESTED 245 DAYS AFTER CURE

ACHESIVE

AF-126

KILOCYCLES DEBOC LENGTHN MM (IN)

0.03.04.06.08.0

10.012.014.016.016.020.022.022.4

0.0011.4315.2421.3426.4233.5338.1043.4348.7756.3964.5276.96

127 .00

0.00.45.60.84

1.041.321.501 .711.922.222.543.035.00

ACHESIVE TNm (IN)

.1016 (.004)

DEBOND RATEW4/KCY (IN/KCY)

0.0003.8103.8103.0482.5403.5562.2862.6672.6673.8104.0646.223

125.095

0.000.150.150.120.100.140.090

.105.105.150.160.245

4.925

ADIEREND Tm4 (IN)

3.18 (.125)

STRESS (MAXIN/SQ4

296.5

GROSS)(KSI)(43.0)

18

Page 21: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONC LErGTH AS A FUNCTICON F CYCLES FOR

SPEC IEN 1-43C

SPLICE PLATE TMN (IN)

6.58 (.259)

TESTED 246 CAYS AFTER CURE'

ADHESIVE T44 (I N)

.1016 (.004)

ADHESI E

AF-126

CEBONC LEiNTH141 11(l

0.00*.38

15.2423.1127.4338.1041.6649.5358.4263.5071.1276.4525.827

1Zr.00

0.00.33.60.91

1.081.501.641.952.302.502.803.013.305.00

CE0GNC RATE/YKCYt (IN/KCY)

4.1913.4293.9372.1593.5563.5563.9874.4455.080?.620S5.334

14.732431.800

0.000.165.135.155.085.140.140.155.175.200.300.210.580

17.000

ACHENREI TMN (IN)

3.18 (.125)

STRESS (MAXMN/S2M296.5

GROSS)(K51 )

(43.0)

KILOCYCLESN

0.02.04.06.08.0

11.012.014.016.017.018.019.019.519.6

19

Page 22: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUICTION CF CYCLES FCOSPECIMEN 1-43C TESTEC 254 CAYS AFTER CURE

SPLICE PLATE TIH (IN)

6.58 (.259)

ADHESIE

AF-126

ACHESIVE TM (IN)

.1016 (.004)

STRESS (MAX GROSS)1N/Sq, (KSI)

296.5 (43.0)

KILOCLYCLES CEBO LEHNTH# NH (1.0

0.02.04.06.07.06.0

10.0

11.012.013.014.014.9

0.008.64

18.5425 .9128.7032.7741.9146.7451.8258.9567.56

127.00

0.00.34.73

1.13

1.291.651.842.042J322.665.00

CCEcC riATEW4A/%CY (IN/ICY)

0.0004.3t84.9533.6832.7944.0644.5724.8265.0807.1128.636

66.040

0.000

.170

.195

.145

.110

.160

.180

.190

.200

.280

.3402.600

ACHEREND TW4 (IN)

3.18 (.125)

20

Page 23: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTION OF CYCLES FCORSPECIMEN 1-41A TESTED 155 DAYS AFTER CURE

SPLICE PLATE Tmm (IN)

6.58 (.259)

ADHESIVE ACHESIVE T1M (IN)

AF-126 .1016 (.004)

STRESS O4AX CiSS)4N/SI (XCSI)

282.6 (41.0)

KILOCYCLES CEBCEID LENGTHN 4m (IN)

0.01.02.03.04.06.08.0

10.012.014.016.020.024.028.032.036.040.044.048.049.5

0.003.056.608.89

10.9214.4819.0522.8627.1830.4833.0238.8643.1848.0152.3256.9061.9867.0672.3974.42

0.00.12.26.35.43.57.7S.90

1.071.201.301.531.701.892.062.242.442.642.8S2.93

CEBYC* RATEMM/KCY (INilCY)

O.0003.0483.5562.2862.0321.7782.2861 .9S

2.1591.6511 .2701.4611.0801.2061.0801.1431 .2701 .2701.3331 .355

0.000.120.140.090.G8G.080

.090

.G7S

.058

.0:7.GS0

.G43

.G43

.050

.050

.052

.G53

Specimen failed in adherend radius area.

21

ADCREND Tm4 (IN)

3.18 (.125)

Page 24: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION OF CYCLES FORSPECIEN 1-418 TESTED IT8 DAYS AFTER CURE

SPLICE PLATE TM4 (IN)

6.58 (.259)

ACHESIVE ADHESIVE THM (IN)

AF-126 .1016 (.004)

STRESS(MAX GROSS)MN/SQM (KSI)282.6 (41.0)

KILOCYCLE S CEBON LENGTHN mm (IN)

0.01.02.03.04.06.06.0

10.012.014.016.0

20.022.024.026.028.030.032.034.036.038.040.042.044.046.048.050.052.054.056.058.060.062.063.5

0.00

3.566.608.64

10.9216.5121.0826.1630.9935.8139.8844.4549.2853.8557.1559.9462.7465.5367.3169.3471.1273.9175.4477.7279.5081.5383.3184.8487.1288.6590.4291.9594.2395.7697.03

0.00.14.26.34.43.65.83

1.031.221.411.571.751.942.122.252.362.472.582.652.732.802.912.973.063.133.213.283.343.433.493.563.623.713.773.82

DEBOND RATE4M/KCY (IN/KCY)

0.W00

3.5563.0482.0322.2862.7942.2862.5402.4132.4132.0322.2862.4132.2861.6511.3971.3971.397

.8891.016

.8891.397

.7621.143

.8891.016

.889

.7621.143

.762

.889

.7621.143

.762

.847

0.000.140.120.080.090.110.090.100.095.095.080.090.095.090.065.055.055.055.035.040.035.055.030.045.035.040.035.030.045.030.035.030.045.030.033

[> Specimen failed in adherend radius area

22

ACDHEREN Tm4 (IN)

3.18 (.125)

Page 25: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTION CF CYCLES FORSPCCIMEN i-41C

SFLICE PLATE T

HIM (IN)

6.58 (.259)

TESTED 181 CAYS AFTER CURE

ADHESIVE

AF -126

ACHESIVE TM1 (IN)

.1016 (.004)

CEBOND LENGTH

MI (IN)

0.00

3.567.8?

18.5427.433 .5949.2859.4465.2872.9082.3091.44

127.00

0.00.14.31.?3

1.081.481.942.342.572.873.243.605.00

DECiNC RATEMM/KCY (IN/KCY)

o.a 3.5564.3182.6672.2222.5402.9212.5401.4601.9GS2.3492.286

27.354

0.000.140.170

.lOS

.150

.is.100

.057

.075

.090t.077

ACHERENC TMI (IN)

3.18 (.125)

STRESS (AXMN/SQ4

282.6

GROSS)(KSI)

(41.0)

KILOCYCLESN

0.01.02.06.0

10.014.01S.022.026.030.034.038.09.3

23

Page 26: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTION CF CYCLES FOR

SPECIMEN 2-50A

SPLICE PLATE T

MN (IN)

6.55 (.258)

TESTEC 154 CAYS AFTER CURE

ACHESIVE

AF-126

KILOCYCLES CEBOND LENGTH

N 4N (IN)

0.01.02.04.06.08.0

10.012.014.016.018.020.022.024.026.028.028.8

0.006.358.89

17.0223.1127.9432.7738.3543.1848.TT7754.8661.4770.3677.2284.58

96.01127 .00

O.00.25.35.67.91

1.101.291.511.t11.922.162.422.773.043.333.785.00

ACHESIVE T

MM (IN)

.2540 (.010)

DEBOCD RATEM/IKCY (IN/KCY)

0.0006.3502.5404.0643.0482.4132.4132.7942.4132.7943.0483.3024.4453.4293.6835.715

38.735

0.000.250.100.160.120.095.095.110.095.110.120.130.175.135.145.225

1.525

ACDEREND TMM (IN)

3.33 (.131)

STRESS (MAX4(N/S4.

344.7

G C.SS)KSI )

(50.0)

24

Page 27: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DCEOND LEtNC TH AS A FICTIC N CF CYCLES FORSPECIMEN 2-508

SPLICE PLATE Tmid (IN)

6.55 (.258)

TESTED 164 DAYS AFTER CURE

ACDHSI VE

AF-126

KILOCYCLES CEBONC LENTHN Mt (t10

0.01.02.03.0S.07.O9.0

11.013 .O015.017.019.021.022.02S.024.0

0.001.276.35

10.9219.3025.6533.5339.3745.7253.3462.7472.3981.79e6.8793 .22

1z7.0

.05

.25.43.76

1.011.321 .5S1.802.102.A72.853.223.423.675.00

ACIESIVE TMM (IN)

.2540 (.010)

DEBCN*D RATEMN/KCY (IN/KCY)

0.0001.2705.0804.5724.1913.1753.9372.9213.1753.8104.6994.8264.6995.0806.350

33.782

0.000.050.200.180.165.125.155.115.125.150.185.190.185.200.250

1.330

AtICHERN Tm4 (IN)

3.33 (.131)

STRE SS (MAXMN/SQM344.7

GROSS)(KSI)

(50.0)

25

Page 28: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION OF CYCLES FOR

SFECIEN ·2-SGC TESTED 242 CATS AFTER CL

AHERE1N TN4 (IN)

3.33 (.131)

AIHESIV T-1 (IN)

.2540 (.GIG)

ST- SS (MAXk4/Sa.

34 .?

CEDNC LENGTH

WI (IN)

o.06.35S

11.6817.78

23.3729*2134.G441.1546.7454.3665.G269.6078.74

0.00.2S.46.70

.921 .151.341.621.84

2.142.562.743.105.G0

4CE4cC N/RATEWWCY (IN/KCY)

0.000

6.3505.3346.0965.5885.8424.8267.1125.5887.620

10.6689.144

18.288241.3M

0.00G

.250G

.210

.240

.190

.280

.22023C

.420.36G.720

9.503

26I

SPLICE

6.55

FLATE T

(IN)

(.258)

ADHESIVE

AF-126

GCROSS)

(KSI)

(50.0)

KILOC YCLES

0.01.02.03.04.05.06.07.0

6.09.0

10.01tO.11.011.2

Page 29: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

tEBON! LENGTHSFECIMEN 2-46A

AS A FUNCTION OF CYCLES FOCTESTEC 161 CAYS AFTER CURE

ACHESIVE TMt (IN)

.2540 (.010)

STRESS (MAX GROSS)MW/SGM (KSI)31?.2 (46.0)

KILOCYCLES DEBCO LENGTHN mm (IN)

0.01.02.04.06.08.0

10.014.018.022.0

26.030.032.033.034.034.535.035.7

0.003.OS

5.8410.4114.4819.5622.8630.4841t .6649.0259.4472.9080.7784 .5889.4190.93g2.46

127.G00

0.00.12.23.41.57.7T.90

1.201.641.932.342.873.183.333.523.583.645.00

DEBO3N RATE/ICCY (IN/KCY

O.G0D3.0482.7942.2862.m22.5401.651I .90S2.7941.8412.6G33.3653.9373.8104.8263 .483 .48

49.349

0.000.120.110.090.G8G.100.065.G7S.110

.133.155.150.190.12G.120

1.943

ACHEREC TNM (IN)

3.33 (.131)

SPLICEmm

6.55

PLATE T(IN)

(.258)

ACHE:SI E

AF-126

27

Page 30: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION CF CYCLES FORSPECIMEN 2-46B TESTED 236 DAYS AFTER CURE

SPLICE PLATE T#4 (IN)

6.55 (.258)

ACHESIVE

AF-126

ADHESIVE T1M (IN)

.2540 (.010)

STRESS(MAX GROSS)NN/SQN (KSI)317.2 (46.0)

KILOCYCLES DEBOND LENGTHN MN (IN)

0.0 0.00 0.001.0 5.33 .212.0 10.6? .423.0 15.75 .624.0 19.81 .785.0 24.64 .976.0 29.97 1.187.0 35.31 1.398.0 39.37 1.559.0 43.43 1.7t

10.0 46.99 1.85ii .0 52.07 2.0512.0 57.40 2.2613.0 62.74 2.4714.0 68.58 2.7015.0 79.76 3.1415.3 12.00 5.00

CEBOND RATEHM/KCY (iN/KCY)

0.000

5.3345 .3345.0804.0644.8265.3345 .3344.0644.0643.5565.0805.3345.3345.842

11.176157 .480

0.000.210.210.200.160.190.210.210.160.160.140.200.210.210.230.440

6.200

l

ACHEREND TW4 (IN)

3.33 (.131)

28

Page 31: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION CF CYCLES FORSPEC I MEN 2-46C TESTED 237 DAYS AFTER CURE

ACHESIVE ADHESIVE TMM (IN)

AF-126 .2540 (.010)

KILOCYCLES CEBOND LENGTHN 14 (IN)

0.00 0.003.56 .148.13 .32

12.70 .5016.76 .6619.30 .7623.37 .9230.48 1.2039.12 1.5449.28 1.9454.61 2.1559.94 2.3665.79 2.5973.66 2.90

12 .00 5.00

CEBOND RATEm/KCY (IN/KCY)

0.000

3.556

4.5724.5724.0642.5404.0643.5564.3185.0805.3345.3345.8427.814

66.675

0.000.140.180'.180.160.100.160.140.170.200.210.210.230.310

2.625

ADHEREND TMN (IN)

3.33 (.131)

SPLICEMM

6.55

PLATE T(IN)

(.258)

STRESS (MAXMN/SQH317.2

GROSS)(KSI)(46.0)

0.01.02.03.04.05.0

*.O6.0

10.0

13.014.015.016.016.8

29

Page 32: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBSCC LENGTH AS A FUNCTION CF CYCLES FCOiSECIMENH 2-43A TESTED 290 CAYS AFTER CURE

SFLICE PLATE TMN (IN)

6.55 (.258)

ADHESIVE

AF-126

ADHESIVE TMN (IN)

.2540 (.010)

STRESS(MAX GROSS)MN/SG# (KSI)

296.5 (43.0)

KILOCYCLES DEBCOD LENGTHN mN (IN)

0.02.06.0

10.016.020.022.024.0

0.006.10

14.9924.38.58.1766.0470.36

127.00

0.00

.24

.59

.962.292.602.775.00

EBDOND RATEMM/KCY (IN/KCY)

0.aO03.0482.2222.3495.6301.9682.159

28.321

0.000.120

.093

.222

.0851.115

AHEREND T14 (IN)

3.33 (.131)

30

Page 33: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION OF CYCLES FORSFECIIMEN 2-435 TESTECD 291 DAYS AFTER CURE

ADHESIVE TMN (IN)

.2540 (.010)

STRESS MAX GROSS)MN/S4 (OKSI)

296.S 43.0)

KILOCYCLES CEBDCE LENGTHN IN (IN)

0.02.06.0

10.014.018.022.024.024.3

0.0O7.37

18 .G329.2141.1554.6174.938i.36

127.00

0.00.29.71

1.151.622.152.95

3.405.00

DEBC4D RATEI/KC Y (IN/C Y')

0.0003.6832.6672.7942.9843.3655.0805.715

135.467

0.000.145.105.110.117.133.2mO.225

5.333

ACHERENC TWI (IN)

3.33 (.131)

SPLICE4

6.55

PLATE T(IN)

(.258)

ADHESIE

AF-126

31

Page 34: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION OF CYCLES FORSEC IEN 2-43C

SPLICE PLATE T14 (1IN)

6.55 (.258)

TESTED 291 DAYS AFTER CURE

AECSIVE ADCHESIVE TMN (IN)

AF-126 .2540 (.010)

CEBNCC LENGTHm1 (IN)

0.00 0.007.37 .29

20.57 .8129.97 1.1840.64 1.6052.32 2.0657.91 2.2864.52 2.5472.14 2.8486 .1 3.39

127.00 5.00

DEBOND RATEMM/KCY (IN/KCY)

0.0003.6833 .3022.3492.6672.9212.7943.3023.8106.985

136 .313

0.000.145.130.092.105.115

.110

.150

.2755.367

AIHERENC TNW (IN)

3.33 (.131)

STRE SS (MAXMN/Sq4296.5

G ROSS)(KSI)(43.0)

KILOCC tLESN

0.02.06.0

10.014.018.020.022.024.026.026.3

32

Page 35: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONI LENGTH AS A FUNCTICN CF CYCLES FO0SPECIMEN 2-41A TESTEC

SPLICE PLATE T ACHESIVE11 (IN)

6.55 (.258) AF-126

KILOCYCLES CEEBO LENGTHN SM (IN)

0.02.04.06.08.0

10.012.014.016.018.020.022.024.026.028.030.031.033.034.035.036.036.5

0.002.548.38

11.9417.0219.3022.3526.4230.4834.5439.1242.1646.4849.7853.8559.4461.7268.0'71.6374.9379.76

127.00

0.00.10.33.47.67.76.88

1.041.201.361.541.661.831.962.122.342.432.682.822.953.145.00

C 240 CAYS AFTER CURE

ACHESIVE TN4 (IN)

.2540 (.010)

DEBOND RATEIt/KCY (IN/KCY)

0o .000

1.2702.9211.7782.5401.1431.5242.0322.322.0322.2861.5242.l591.6512.0322.7942.2863.1753.5563.3024.826

94.488

0.000

.050

.115

.070

.100.045.060

.080

.080

.080

.090

.060

.085

.065

.080

.110

.090

.125

.140

.130

.1903.720

ACHEIRENC TN4 (IN)

3.33 (.131)

STRESS (MAX,HN/SGQ282.6

GROSS)(KSI)(41.0)

33

Page 36: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION OF CYCLES FORSPEC.IN 2-41B TESTED 241 CAYS AFTER CURE

ACDESIVE TMm (IN)

.2540 (.010)

STRESS (MAX GROSS)HN/SWQ (KSI)282.6 C41.0)

KILOCYCLES DEBOND LENGTHN NM (IN)

0.02.04.06.0

10.014.018.02.026.028.029.030.031.031 .S

0.004.068.13

11.6820.0721.4334.5443.9456.9064.5268.5872.14768.23

127 .00

0.00

.32

.46

.791.081.361.t732.242.542.702.843.085.00

BCY (IN/CATEWrKCY (IN/KCY)

0.a,2.0322.052

.7'782.0951.8411.7782.3493.2383.8104.0E43.5566.096

97 .36

0.000.080.080

.070

.082

.072

.070

.092

.127

.150

.160

.140

.2403.840

ACHERENC Tt4 (IN)

3.33 (.131)

SPLICE

6.55

PLATE T(IN)

(.258)

ACHESIVE

AF-126

34

Page 37: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONC LENGTH AS A FUNCTION CF CYCLES FORSFECIMEN 2-41C TESTED 242 DAYS AFTER CURE

SPLICE PLATE TMm (IN)

6.55 (.258)

KILOCYCLES CEBOND LENGTHN Mm (IN)

0.02.04.06.08.0

10.014.018.022.026.030.034.036.038.040.042.044.044.t

0.003.305.598.13

10.6712.9517.2721.8427.9433.0238.3548.0150.5555.8861.9871.1284.07

127.00

0.00.13.22.32.42.51t.68.86

1.101.301 .511.891.992.202.442.803.315.00

DEBOND RATEMM/KCY (IN/KCY)

0.0001.6511.143

.270t .2701.143* .ar91.1431.524t .270t .3342.4131.2702.6673.0484.5726.477

429.260

0.000.065.045.050.050.045.042.045.060.050.053.095.050.i05.120.180.255

16.900

ACHEREND TN4 (IN)

3.33 (.131)

ACHESI VE

AF-126

ADHESIVE TM c(IN)

.2540 (.010)

STRE SS (AXIMN/SQM282.6

C ROSS)(KSI)(41.0)

35

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DEBONC LENGTH AS A FUNCTION OF CYCLES FORSPEC IHEN 3-50A TESTEC 169 CAYS AFTER CURE

PLATE T(IN)

(.259)

ADCESIVE ADIESIVE TMN (IN)

AF-126 .4064 (.016)

KILOCYCLES CEBCOI LENGTHN Mm (IN)

0.0W7.11

14.2220.5725.9139.6248.0152.5856.1364.7775.1885 .6090.4298.30

12.00

0.00.28.56.81

1.021.561.892.072.212.552.963.373.563.875.00

STRSS (HAX GROSS)MN/SQG (KSI)344.7 (50.0)

CEBOND RATEN/KCY (IN/KC Y)

0.007.1127.1126.3505.3346.8588.3829.1447.1128.636

10.41410.4149.652

15.748143.510

0.000.280.280.250.210.270.330.360.280.340.410.410.380.620

5.650

ADHEREND Tmm (IN)

3.33 (.131)

SPLICE

6.58

0.01.02.03.04.06.07.07.58.09.0

10.011.011.512.012.2

36

Page 39: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTICN OF CYCLES FORSPECIMEN 3-50B

SPLICE PLATE TM4 (I N)

6.58 (.259)

TESTED 169 DAYS AFTER CURE

ACHESI E

AF-126

KILOCYCLES CEBONC LENGTHN mm (IN)

0.0 0.00 0.001.0 5.59 .222.0 10.67 .424.0 22.35 .86.0 37.08 1.467.0 44 .45 1.756.0 49.28 1.949.0 54.61 2.15

10.0 60.96 2.4011.0 68.33 2.6912.0 77.22 3.0413.0 127.00 5.00

ADIESI VE TN {(IN)

.4064 (.016)

CEBCOI RATEML/KCY (IN/KCY)

0.0005.5885.0805.8427.3667.3664.8265.3346.3507.3668.890

49.784

0.0O0.220.200.230.290.290.190.210.250.290.350

1.960

ACHEREND TmN (IN)

3.33 (.131)

STRESS (MAXN/S44.

344.?

GROSS)(KSI)(50.0)

37

Page 40: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION CF CYCLES FORSFECIMEN 3-50C TESTED 1TS CAYS AFTER CURE

SPLICE PLATE T044 (IN)

6.58 (.259)

ADIESIVE ADHESIVE Tmm (IN)

AF-126 .4064 (.016)

KILOCYCLES DEBCN LENGTHN W (IN)1

0.01.02.03.05.07.08.09.0

10.011.012.012.8

0.004.57

10.1614.4824.3834.8040.1349.5356.9066.8075.69

127.00

0.GG.18.40.57.96

1.371.581.952.242.632.985.03

EBONDC RATEWMICY (IN/KCY)

0.G004.5725.5884.3184.9535.2C75.3349.3987.3669.9068.890

64.135

0.000.180.220 .170.195.205.210.370.290.390.350

2.525

ArIHE:IC Tm4 (IN)

3.33 (.131)

STRESS (AXHN/S,"344.7

GROSS)(KSI )(50.0)

38

Page 41: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

tEBCMN LENGTH AS A FUNCTION CF CYCLES FORSPECIEN 3-50C TESTED 240 DAYS AFTER CURE

SPLICE FLATE TmN (IN)

6.58 (.259)

ACHESIIE

AF-126

ADHESIVE TMi (IN)

.4064 (.016)

STRESS (MAX GROSS)

MN/SQH , (KSI)

344.7 (50.0)

KILOCYCLES DEB:CC LENHTHN 14M (IN)

0.01.02.03.04.05.06.07.07.3

0.009.40

1? .0225.4034.S444.7057.4075.18

127.00

O.00.37.67

1.001.361.762.262.965.00

LEBONC RATEMM/tCY (IN/KCY)

0.0009.3987 .6208.3829.14410. 6012.70017.780

172.720

0.000

.370

.300

.330

.360

.400

.500

.7006.800

ADCHEREND T1m (IN)

3.33 (.131)

39

Page 42: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBCNC LENtTH AS A FUNCTICO CFF YCLES FOR

SFEC IEN 3-5GE

SPLICE FPLATE TM4 (IN)

6.58 (.259)

TESTEC 244 CAYS AFTER CURE

ACHESIVE ACt-SIVE TWm (IN)

AF-126 .4064 (.016)

CEBC*'C LENGTHNM ((IN)

o.005.33

10.6716 .0020.8327.1836.G745.7261 .72

127.00

0.00.21.42.63.82.G7

1.421.802.435.00

cEB/C (RIATEWVCY (IN/KCYJ

0O.iO5.3345.3345.3344.8266.3508.8909.652

16 .OCM130.556

0.000

.210

.210'

.210.190.250.350.380.630

5.140

W4 (IN)3.33 (.131t)

ST£SS (MAX44 /S.

344.7

GROSS)

(KS0.0)(50.0)

KILOCYCLESN

0.0t1.02.03.04.0S.06.07.08.08.S

40

Page 43: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTHSPECI EN 3-46A

SPLICE PLATE THM (IN)

6.58 (.259)

AS A FUNCTION CF CYCLES FORTESTED 165 DAYS AFTER CURE

ADHESIVE

AF-126

KILOCYCLES DEBOMD LENGTHN m4 (IN)

0.01.02.03.04.05.07.09.0

11.012.013.014.015.016.017.018.018.4

0.001.767.119.14

12.7018.2927.6939.1251.8257.4061.9868.5871.63T7 .9884.8494.49

127 .00

0.00.07.28.36.50.72

1.091.542.042.262.442.702.823.073.343.725.00

ACHESIVE Tmm (IN)

.4064 (.016)

STRESS (AX4N/SG4

317.2

DEBOND RAlTE6/XKCY (IN/KCY)

0.0000 .r781.7785.334

3.5565.5884.6995.7156.3505 .5884.5726.6043.0486.3506.8589.652

81.280

.OGO.070.210.080.140.220.185.225.250.220.180.260.120.250.270.380

3.200

ACHEREND TN4 (IN)

3.33 (.131)

GROSS)(KSI)(46 .0)

41

Page 44: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

EBONCD LENGTH AS A FUNCTION OF CYCLES FORSPECIIEN 3-46B TESTED 168 DAYS AFTER CURE

AtHEREND TM4 (IN)

3.33 (.131)

ADHESIVE TMM (IN)

.4064 (.016)

STRESS (MAXMN/SO4317.2

CEBOCN LENGTHS (IN)

0.002.798.89

13.9719.3029.4641.4056.3961.98o68.8374.688 .30

0-.CO.11.35.55.76

1.161.632.222.442.712.943.243.665s 0O

DEBOND RATEMM/KC Y (IN/KCY)

0.0002.7946.0965.0805.3345.0805.9697.4935.5886.8585.8427.620

10.66856.727

0.000.110.240.200.210.200.235.295.220.270.230.300.420

2.233

SPLICE

6.58

PLATE T(IN)

(.259)

ADHESI VE

AF-126

GROSS)(KSI)(46.0)

KILOCYCLES

0.01.02.03.04.06.08.0

10.011.012.013.014.0

s15.015.6

42

Page 45: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

MEBOND LENGTH AS A FUNCTICON OC CYCLES FORSFECINEN 3-46C TESTED 170 DAYS AFTER CURE

SPLICE PLATE TMM (IN)

6.58 (.259)

ADHESIVE

AF-126

ACHESIVE TMM (IN)

.4064 (.016)

STRESS (MAX GROSS)MN/SQM4 (KSI)317.2 (46.0)

KILOCYCLES DEBONC LENGTHN M4 (IN)

0.0 0.00 0.001.0 2.03 .082.0 6.60 .264.0 14.48 .576.0 21.84 .868.0 31.24 1.23

10.0 42.42 1.6711.0 47.75 1.8812.0 55.88 2.2013.0 64.52 2.5414.0 72.14 2.8415.0 78.99 3.111S5.5 127.00 5.00

ADHEREND TMM (IN)

3.33 (.131)

DEBOND RATEmm/XC Y IN/KCY)

2.0324.5723.9373.6834.6995.5885.3348.1288.6367.6206.858

96.012

0.000.080.180.155.145.185.220.210.320.340.300.270

3 .780

43

Page 46: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION CF CYCLES FOR

SPECIMEN 3-46C TESTEC 176 CAYS AFTER CURE

SPLICE PLATE Tm4 (IN)

6.58 (.259)

ACHESI VE

AF-126

ACHESIVE T14 (IN)

.4064 .G016)

STRESS (AX GROSS)NX/SQH (KSI)

317.2 (46.0)

KILOCYCLES DEBC LENGTHN mN (ImN

0.01.02.04.06.06.0

10.0

12.014.015 .016.017.018.01..7

0.005.089.14

16.0022.8630.7338.3547.7559.1863.5068.0773.6681.28

127.00

0.00.20.36.63.90

1.21

1.882.332.502.682.903.205.00

DEBCt kRATE

C4/C Y (IN/KCY)

5.0804.0643.4293.4293.9373.8104.6995 .7154.3184.5725.5887.620

65.314.

O.GG0

.200

.160

.135

.135.155.150.185.225.170.180.220.300

2.571

ACHEREND TmN (IN)

3.33 (.131)

44

Page 47: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

tEBONC LENGTH AS A FUNCTICN CF CYCLES FORSPEC IMEN 3-41A TESTEC

SPLICE PLATE T ACHESIVEMH (IN)

6.58 (.259) AF-126

KILOCYCLES DEBON: LENGTHN M14 (IN)

0.01.02.06.0

10.014.018.022.026.030.032.034.034.2

O.00

2.0311.9423.1135.8146.4854.1064.2676.4564.3394.49

127 .00

0.00.04.08.47.91

1.411.832.132.533.013.323.725.00

C 168 CAYS AFTER CURE

ACDESIVE TNM (IN)

.4064 (.016)

STESS (MAXMN/SGH282.6

DEBCNC RATEmm/KCY (INi/CY)

0.0001.0161.0162.4762.7943.1752.6671.905

2.5403.0483.9375.080

162.560

.040.040.098.110.125.105.G75

.100

.120

.155

.2006.400

AtHEINC T144 (11)

3.33 (.131)

CROSS)0Sl)(41.0)

45

Page 48: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CE8O0N LENGTH AS A FUNCTION CF CYCLES FORSPEC I MEN 3-41B

SFLICE PLATE TN4 (IN)

6.58 (.259)

TESTED 171 CAYS AFTER CURE

ACHESIVE

AF -126

ACHESIVE TMM (IN)

.4064 (.016)

KILOCYCLES CEBONI LENGTHN 14 (IN)

0.01.03.05.06.0

12.016.020.022.024.0

28.028.5

O.W0.00

7 .3?11.4319.0527.9438.6156.13

61.8274.6883.82

127.00

0.00.04.29.45.75r

1.522.212.432.672.943.30S.00

ACHEREND Tmm (IN)

3.33 (.131)

STRESS (MAXMN/S4N282.6

CROSS)(KSI)(41.0)

DEBOND RATE4HKC Y (IN/KC Y)

0.0001.0163.1752.0322.S402.2222.6674.3812.7943.0483.4294.572

86.360

0.000.040.12S.080.100.088.105.172

.120

.135

.1803.400

46

Page 49: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONC LENGTH AS A FUNCTION CF CYCLES FORSPECIMEN 3-41C TE STEI

SPLICE PLATE T ACHESIVEmI (IN)

6.58 (.259) AF-126

KILOCYCLES CED~C LENGTHN Nm (Ito

C 223 DAYS AFTER CURE

ACHESI E T.4 (IN)

.4064 (.016)

DCEBCI RATE1/KCY (IN/KCY)

0.0 0.003.56 .14

10.41 .4115.24 .6021.08 .8326.92 1.0635.OS 1.3842.16 1.6647.75 1.8854.61 2.1563.50 2.5069.85 2.7578.74 3.1092.46 3.64

127.00 5.00

ACHERENC T4 (IN)

3.33 (.131)

STRESS (MAXMN/SQM282.6

GCROSS)

(KSI)

(41.0)

0.02.04.06.08.0

10.012.014.016.018.020.022K.O24.026.0

O.0O01 .7783.4292.4132.9212.9214.0643.5562.7943.4294.4453.1754.4456.858

69.088

0.000.070.135.095.115.115.160

.140

.110

.135.175.125.175.270

2.720

47

Page 50: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENCTH AS A FUNCTION OF CYCLES FOCSPEC IEN 3-37A TESTEC 172 DAYS AFTER CURE

STiESSOAX GROSS)MN/SQN (KSI)255.1 (37.0)

KILOCYCLES DEBON' LENGTHN m4 (IN)

0.02.08.0

14.020.024.028.032.036.040.044.048.052.056.057.5

0.00t.02

10.4119.0529.7238.8643.4347.5052.5858.4264.0168.5876.4586.87

127.00

O.00.04.41.75

1.171.531.71

1.872.072.302.522.703.013.425.00

DEBOi RATE144/KCY (IN/KCY)

0.000.5G8

1.5661.4391.7782.2861.1431 .0161.2701.4611 .3971.1431.9692.603

26.755

0.000.020.062.057.070.090.045.040.050.058.055.G45.078.102

1 .GS3

ADERENC TH4 (IN)

3.33 (.131)

SPLICEm,

6.58

PLATE T(IN)

(.259)

ACHESIVE

AF-126

ACHESIlE T141 (IN)

.4064 (.016)

48

Page 51: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION CF CYCLES FORSPECIMEN 3-37B

SPLICE PLATE TMN (IN)

6.58 (.259)

TESTED 231 DAYS AFTER CURE

ADHESIVE

AF-126

KILOCYCLES DEBOND LENGTHN M (IN)

0.0 0.00 0.002.0 1.27 .056.0 10.16 .40

10.0 16.26 .6414.0 25.40 1.0018.0 34.54 1.3622.0 45.47 1.7924.0 49.28 1.9426.0 54.36 2.14'28.0 58.17 2.2930.0 61.72 2.4333.0 68.33 2.6935.0 74.42 2.9336.0 76.96 3.0337.0 81.03 3.1938.0 86.36 3.4038.8 127.00 5.00

ADHESIVE TMM (IN)

.4064 (.016)

DEBOND RATEM/KCY (IN/KCY)

0.000.635

2.2221.5242.2862.2862.7301.9052.5401.9051.7782.2013.0482.5404.0645.334

50.800

0.000.025.087.060.090.090.107.075.100.075.070.087.120.100.160.210

2.000

ADHEREND tMN (IN)

3.33 (.t31)

STRESS (MAXMN/S754

255.1

GROSS)(KSI)

37 .0)

49

Page 52: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

tEBONC LENGTH AS A FUNCTION OF CYCLES FORSfEC I'EN 3-37C TE STEC

SPLICE PLATE T ADHESIVEmn (IN)

6.58 (.259) AF-126

KILOCYCLES DEBNCD LENGTHN M4 (IN)

D 232 DAYS AFTER CURE

ACDHESI VE TmN (IN)

.4064 (.016)

DEBCNC RATEMM/KCY (IN/KCY)

0.00 0.004.06 .16

13.72 .5423.11 .9134.54 1.3649.78 1.9655.63 2.1961.47 2.4267.06 2.6473.15 2.8880.77 3.1885.60 3.3790.93 3.58

127.00 5.00

ADCHEREND Tmm (IN)

3.33 (.131)

STRESS (MAXMN/SQM

255.1

GROSS)(KSI)

(37.0)

0.02.06.0

10.014.018.020.022.024.026.028.029.030.030.3

0.0002.0322.4132.3492.8573.8102.9212.9212.7943 .0483.8104.8265.334

120.227

0.000.080.095.093.112.150

.115

.110

.120

.150

.190

.2104.733

50

Page 53: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTICON CF CYCLES FORSPECI HEN 4-46A TESTEC 42 CAYS AFTER CURE

SPLICE PLATE T4N (IN)

4.78 (.188)

A:tESIVE At*ESIVE T,M (IN)

AF-126 .1016 (.004)

STRESS (MAX GROSS)MN/SGw (KSI)317.2 (46.0)

DCEOC LENGTHMN (IN)

0.003.56

10.6715.2420.5727.1833 .246.99S5.3762.48

127.00

0.00.14.42.60.81

1 .07

1.301.852.182.465.0X

!DEC:- RATEWVKCY (IN/KCY)

0.m03.5563.5562.2862.6673 .3m2.9216.9858.3827.112

80.645

0.000

.140.140.090.105.130.115.275.330.280

3.175

AICERENC TW1 (IN)

3.20 (.126)

KILOC YCLES

0.01.03.05.07.09.0

11.013.014.015.015.8

51

Page 54: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION CF CYCLES FC(iSPECIIEN 4-468 TESTED 69 CAYS AF1TE CURE

SPLICE PLATE TMN (IN)

4.78 (.188)

ACHESI VE

AF-126

ACIHESIVW T1016 (11)

·.t016 (.C~4)

STRESS(MAX CROSS)S.2 (KS6.0)

317.2 G46.0)

KILOCYCLES CEBC: LENGTHN IN (IN)

0.01.03.05.0

10.013.014.5

0.001.786.60

11.9435.0552.07

127.00

0.00.07.26.47

1.382.0GS5.00

ACIERENC TMN (IN)

3.20 (.126)

DEBtC RATE

0.0001 .7782.4132.6674.6235.673

49.953

.G7G

.095

.105

.82

1. r],

52

Page 55: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION OF CYCLES FORSPECI NEN 4-46C

SPLICE PLATE T14 (IN)

4.78 (.188)

TESTED 69 DAYS AFTER CURE

ADHESIVE

AF-126

KILOCYCLES CEBCIN LENGTHN IN (IN)

0.0 0.00 0.001.0 2.79 .113.0 9.65 .386.0 19.81 .789.0 36.07 1.42

12.0 53.59 2.1113.0 62.48 2.4613.6 127.00 5.00

ADHESIVE TMM (IN)

.1016 (.004)

DEBOND RATEW4/KCY (IN/KCY)

a0.0002.7943.4293.3875.4195.8428.890

107.527

O.O000.110.135

.133

.213

.230

.3504.233

ACHERENC Tm4 (IN)

3.20 (.126)

STRESS (MAXWN/S4317.2

GROSS)(KSI)

(46.0)

53

Page 56: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION OF CYCLES FORSFEC I EN 4-43A TESTEC 41 DAYS AFTER CURE

SPLICE PLATE TNm (IN)

4.78 (.188)

ACIHESI VE

AF-126

ACHESIVE T44 (IN)

.1016 (.004)

STRESS (MAX GROSS)MN/SQM (KSI)296.5 (43.0)

KILOCYCLES CEBONC LENGTHN NM (IN)

0.0

1.03.05.07.0

10.015.020.020.3

0.003.057.37

10.9214.2218.5432.0073.15

127.00

0.00.12.29.43.S6.73

1.262.885.00

DEBOND RATEN/KC Y (IN/KCY)

0.0003.0482.1591 .7781.6511.4392.6928.230

179.493

0.000.120.085.070.065.057.106.324

7.067

ACHEIREN T44 (IN)

3.20 (.126)

54

Page 57: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUICTION OF CYCLES FORSPEC I EN 4-43B TESTEC 41 DAYS AFTER CURE

SPLICE PLATE T

14 (IN)

4.78 (.188)

ACHESIVE

AF-126

ACHESIVE TMM (IN)

.1016 (.004)

STRESS (AX GROSS)NM/SQ4 (KSI)

296.5 (43.0)

KILOCYCLES DEBONE LENGTHN N (IN)

0.0 0.00 0.001.0 2.03 .083.0 6.35 .255.0 9.91 .397.0 12.95 .51

10.0 18.29 .7215.0 30.23 1.1918.0 45.21 1.7819.0 53.34 2.1020.0 59.94 2.3621.0 67.82 2.6721.5 127 .0 5.00

CEBOND RATEM/KC Y (IN/C Y)

0.0002.0322.1591.7781.5241.7782.3884.9958.1286.6047.874

118.364

0.000.080.085.070.060.070.094

.197

.320

.260

.3104.660

ACEiENC TNH (IN)

3.20 (.126)

55

Page 58: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION CF CYCLES FORSPECIMEN 4-43C TESTED 41 DAYS AFTER CURE

ADHESIVE TmN (IN)

.1016 (.O4)

STRESS (AX GROSS)MN/SQH (KSI)296.5 (43.0)

KILOCYCLES DEBOND LENGTHN NM (IN)

0.01.03.05.07.0

10.015.017.018.019.020.0

0.002.037.11

11.1816.0022.6138.1052.3258.1764.01

127.00

0.00.08.28

.63

.891.502.062.292.525.00

DEBCNC RATEMN/KCY (IN/KCY)

0.000

2.m322.5402 .322.4132.2013.0997.1125.8425.842

62.992

0.000

.080

.100

.080

.095

.087

.122

.280

.230

.2302.480

ACHEREND Tmm (IN)

3.20 (.126)

SPLICEm4

4.78

PLATE T(IN)

(.188)

ACDESI VE

AF-126

56

Page 59: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION CF CYCLES FORSFEC IMEN 4-40A TESTED 42 DAYS AFTER CURE

ADHEREND Tmm (IN)

3.20 (.126)

ACHESIVE TMN (IN)

.1016 (.004)

STRESS (MAXMN/SQM

275.8

KILOCYCLES CEBOND LENGTHN mm (IN)

0.01.04.0

10.0

tS .020.025.031.032.8

0.00t .785.59

12.9518.2925.1534.5460.?1

127.00

0.00.07

.22.51.72.99

1.362.395.00

DEBOND RATE14/KCY (IN/KCY)

0.0001 .7781.2701.2281.0671.3721.8804.360

36.830

0.000.070.050.048.042.054.074.172

1.450

SP ICE

4.78

PLATE T(IN)

(.188)

ACHESIVE

AF-126

GROSS)

(KSI)(40.0)

57

Page 60: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTIC#4 OF CYCLES FORSPECIMEN 4-40B TESTEC 70 CAYS AFTER CURE

SPLICE PLATE THM (IN)

4.T8 (.188)

ACHESIVE

AF-126

ACHESIVE TNM (IN)

.1016 (.004)

STRESS (4AX GROSS)HN7/Sa (KSI)275.8 (40.0)

KILOCYCLES CEBO3N LErNTHN 4N (IND

0.001.78

0 -.it12.1928.4541.6649.5362.7467.06

127.00

0.00.07.28.48

1 .121.641.952.472.645.00

DCEBON RATEWM/KCY (IN/KC Y

0.000

.8891.7781.0161.6262.6421.9694.4034.318

59.944

0.000.035.070.040.064.104.078.173.170

2.360

ADHERENC TmN (IN)

3.20 (.126)

0.02.05.0

10.020.025.029.032.033.034.0

58

Page 61: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBCOD LENGTH AS A FLOCTION CF CYCL.ES FCOSPECIMEN 4-40C

SFLICE PLATE Tm4 (IN)

4.78 (.188)

TESTED 70 CArS AFTER CURE

ADHESIVE

AF-126

ACHESI V T1N (IN)

.10t6 (.004)

DEBO4 LENGTHM" (IN)

0.00 0.002.03 .08t.62 .30

11.43 .4532.51 1.2843.94 1.7348.01 1.8952 32 2.0656.90 2.2466.04 2.6071.12 2.80

127.00 5.00

Ec#ONC RATEIfC rY (In/.C Y

0.X0)1.0161.2421.0892.1082.8572.0322.1592.286*4.57r25.080

SS .880

0.OOO

.040

.049

.043.063.112.08G.G08.090.180.20O

2.2G0

AtHEREND T1 (IN)

3.20 (.126)

ST;SS (MAXN/5.8

2?5.8

GROSS)(KSI)(40.0)

KILOCYCLES

0.02.06.5

10.020.024.026.028.030.032.033.034.0

59

Page 62: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOGN LENGTH AS A FUNCTION CF CYCLES FORSFEC I EN 4-37A TESTED 42 DAYS AFTER CURE

ADHESIVE ACHESIVE TMw (IN)

AF-126 .1016 (.004)

KILOCYCLES DEBOh( LENGTHN mm (IN)

0.00 0.001.78 .073.81 .157.37 .29

11.18 .4414.73 .5817.78 .7021.84 .8633.53 1.3250.29 1.9858.93 2.32

127.00 5 .00

DEBOD RATEMl/KCY (IN/KCY)

0.000.889.677.711.762.711.610.813

1.1681.6761.727

17.018

0.000.035.027.028

.028

.024

.032

.046

.066

.068.670

ACHERENC TM (IN)

3.20 (.126)

SPLICE

4.78

PLATE T(IN)

(.188)

STRESS (MAXMN/SGM255.1

GROSS)(KSI)37 .o)

0.02.05.0

10.015.020.025.030.040.050.055.059.0

60

Page 63: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENTH AS A FUNCTION CO CYCLES FORSPECIMEN 4-3 B TESTE[

SPLICE PLATE T ACHESIVE4N (IN)

4.78 (.188) AF-126

KILOCYCtLES DEBOMC LENTHN 1N (IN)

0.02.08.0

23.030.040.050.055 .O58.056.5

0.001.27S.33

17.0222.8636.5848o.758.4277 .22

127.00

0.00.05.21.67.90

1.441.922.303.045.00

7C 0 DAYS AFTER CURE

ADHESIVE TnM (IN)

.1016 (.004)

DEBOND RATE4M/KCY (IN/KCY)

0.000

.635

.677

.n779

.8351 .3721.2191.930

6.26599.568

0.000

.025

.027

.031

.033

.054

.048

.076

.2473.920

IADEREND t

4N (IN)

3.20 (.126)

STRE SS (WAXMN/SQN

255 .1

GROSS)

(KSI)37 .0)

61

Page 64: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION CF CYCLES FORSPECIIEN 4-37C TESTED 70 DAYS AFTER CURE

SPLICE PLATE TMm (IN)

4.78 (.188)

ADHESIVE

AF-126

ADHESIVE T1M (IN)

.1016 (.004)

STRESS (MAX GROSS)MN/SOn (KSI)255.1 C37.0)

KILOCYCLES DEBtND LENGTHN MN (IN)

0.02.06.0

10.020.030.040.043.0

O.o01.273.816.60

13.9723.3739.3743.18

0.00.05

.26

.55

.921.551.70

DEBOND RATEMn/KCY (IN/KCY)

0.000.635.635.698.737.940

1.6001.270

O.000.025.025.027.029.037.063.050

[_ Specimen failed in adherend radius area

62

ACHEREND T1M (IN)

3.20 (.126)

Page 65: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION OF CYCLES FORSPEC I EN 5-46A TESTED 182 DAYS AFTER CURE

SPLICE PLATE TWM (IN)

4.74 (.187)

ADHESIVE

AF-126

ADHESIVE TMM (IN)

.1016 (.004)

STRESS (AX GROSS)MN/SGH (KSI)

317.2 (46.0)

KILOCYCLES CEBOtN LENGTH

N m14 (IN)

0.01.02.03.04.05.06.0

t 7.08.0

10.011.5

0.002.035.087.87

12.4518.2923 .1128.7032.7747 .75

127 .00

0.00.08.20.31.49.72.91

1.131.291.885.00

DEBOND RATEM/KCY (IN/KCY)

0.0002.0323.0482.7944.5725.8424.8265.5884.0647.493

52.832

0.000.080.120.110.180.230.190.220.160.295

2.080

ACHEREND T

m4 (IN)

3.89 (.153)

63

Page 66: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION CF CYCLES FOR

SPECIMEN 5-46B

SPLICE PLATE TMN (IN)

4.74 (.187)

TESTED 187 CAYS AFTER CURE

ADHESIVE TM1 (IN)

.1016 (.004)

ADHESIVE

AF-126

DEBCOND LENTHMN (IN)

0.006.60

12.9522.3528.9638.1046.0159.18?0.36

127.00

0.00.26.51.88

1.141.50t.89

2.332.775.00

DEBOND RATEN/XKCY (IN/KCY)

0.0006.6046.3509.3986.6049.1449.906

11.17622.352

141.605

0.000

.260

.250

.370

.260

.360

.390

.440.880

5.575

ACHEREND Tm4 (IN)

3.89 (.153)

STRESS (MAXMN/SSQ317.2

GROSS)(KSI)(46.0)

KILOCYCLESN

0.01.02.03.04.05.06.07.07.57.9

64

Page 67: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DESCIC LE[TH AS A FLNCTIOCN F CYCLES FOrt5PECIMEN 5-46C TESTIE 259 DAYS AFTER CURE

SPLICE PLATE TmN (1N)

4.74 (.187)

ADiESI E

AF-126

ACIHESIVE .T14 (IN)

.1016 (.004)

STR£SS (AX GROSS)MN/SWH (KSI)317.2 (46.0)

KILOCYCLES tHBON LEN1HTN IM (1O

0.00 o.a3.56 .146.86 .27

13.72 .5420.5s7 .2.o19 1.1139.12 1.54S3.85 2.12

127.00 5.03

BGONIC RATE14/ICY (IN/KCY)

0.0003.5563.3026.8586.8587.620

10.92214.73291.440

0.000.140.130.270.270.300.430.580

3.600

AIEHEND T1W (IN)

3.89 (.153)

0.01.02.03.04.05.06.0r.o7.0-7.6

65

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tEBOND LENGTH AS A FUNCTION COF CYCLES FORSFECIIMEN 5-41A TESTED 172 CAYS AFTER CURE

SPLICE PLATE TMN (IN)

4.74 (.187)

ADHESIVE

AF-126

ACIESIVE Tm1 (IN)

.1016 (.OG4)

STRESS(MAX GROSS)mN/S4M (KSD)282.6 (41.0)

DEBONO LENGTHNm (IN)

0.003.306.86

13.4623.1130.4841.9162.23686.83

127.00

0.00.13.27.53.91

1.20t .652.452.715.00

DEBONC RATEW4/KCY (INACY)

3.3023.5563 .3024.8263 .6835.715

10.16013.208

116.332

0.000.130.140.130.190.145.225.400.520

4.58G0

ACHERENO TW4 (IN)

3.89 (.153)

KILOCYCLES

0.01.02.04.06.0*.0

10.012.012.513.0

66

Page 69: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

OEBONC LENGTHSFECIMEN 5-41B

SPLICE PLATE TMM (IN)

4.74 (.187)

AS A FUNCTION OF CYCLES FORTESTED 188 CAYS AFTER CURE

ADHESIVE ACHESIVE Tmm (IN)

AF-126 .1016 (.004)

KILOCYCLES DEBOND LENGTHN mm (IN)

0.0 0.00 0.001.0 2.54 .102.0 6.60 .263.0 9.14 .364.0 12.70 .505.0 15.24 .606.0 18.80 .t74?.0 22.86 .908.0 .26.42 1.04

10.0 33.53 1.3212.0 42.16 1.6613.0 46.74 1.8414.0 51.82 2.0415.0 56.39 2.2216.0 61.98 2.441.0o 71.63 2.8218.0 92.20 3.6318.2 127.00 5.00

STRESS (AXMN/SON282.6

DEBOND RATEM/KCY (IN/KCY)

0.0002.5404.0642.5403.5562.5403.5564.0643.5563.5564.3184.5725.0804.5725.5889.652

20.574173.990

0.000.100.160.100.140.100.140.160.140.140.170.180.200.180.220.380.810

6.850

ACHERECN T.4 (IN)

3.69 (.153)

GROSS)(KSI)(41.0)

67

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DEBONC LENGTH AS A FUNCTION OF CYCLES FOR

SPECIMEN 5-41C TESTED 259 DAYS AFTER CURE

ADHEREND TM4 (IN)

3.89 (.153)

ADHESIVE THM (IN)

.1016 (.004)

STRESS (MAXMN/SQM

282.6

KILOCYCLES DEBCNC LENGTHN 1N (IN)

0.02.04.06.08.0

10.011 .011.4

0.007.87

14.7323.8834.0449.2864.26

127.00

O.Wo.31.58.94

1.341.942.535.00

DEBOND RATEMM/KCY (IN/KCY)

0.0003.9373.4294.5725.0807.620

14.986156.845

0.000.155.135.180.200.300.590

6.175

SPLICEMN

4.74

PLATE T(IN)

(.187)

ADHESIVE

AF -126

GROSS)

(KSI)(41.0)

68

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DEBOND LENGTH AS A FUNCTION COF CYCLES FORSPECIHEN 5-36A TESTEI

SPLICE PLATE T ADHESIVEmm (IN)

4.74 (.187) AF-126

KILOCYCLES CEEBNC LEN&THN m (Ito

0.01.03.05.07.09.0

11.015.019.023.026.030.034.038.042.042.5

0.00

.251.784.32t.629.91

11.6816.1021.0827.4329.9734.8039.6246.2355.8857.40

0.W0.01.07.17.30.39.46.63.83

1.081.181.371.561.822.202.26

C 186 DAYS AFTER CURE

ACDHSIVE Tm (IN)

. 1016 (.004)

DEBOCC RATEmIIKCY (IN/KCY)

.254

.254

.7621.2701.6511.143

.8891? .0791.2701.587

.8471.206

i.2G21.6512.4133.048

.000

.010

.030

.065.045.MS.035.042.050.063.G33.047.048.065.095-120

[> Specimen failed in splice plate

69

ADHEREND Tmm (IN)

3.89 (.t53)

STRESS (AXMM/S4,248.2

GROSS)(KSI)36.0)

Page 72: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION OF CYCLES FORSPEC IEN 5-36B TESTED 257 DAYS AFTER CURE

ACHSI VE TMN (IN)

.1016 (.004)

STRESS(MAX GROSS)HN/S'4 (KSI)248.2 (36.0)

KILOCYCLES DEBOND LENGTHN NM (IN)

0.00 0.003 .56 .147.37 .29

10.67 .4219.05 .7530.48 1.2034.80 1.3739.62 1.5647.75 1.8867.06 2.64

127.00 5.00

CEBONC RATEMM/KCY (IN/KCY)

1.778

1.6512.0952.8582.1592.4134.0549.652

74.930

0.000.070.075.065.082

.085

.095

.160

.3802.950

ACmHREND T14 (IN)

3.89 (.153)

SPLICEm4

4.74

PLATE T(IN)

(. 187)

ADHESIVE

AF-126

0.02.04.06.0

10.014.016.018.020.022.022.8

70

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DEBOND LENGTH AS A FUNCTION OF CYCLES FCO

SFECIMEN 5-36C

SPLICE PLATE TN4 (IN)

4.74 (.187)

TESTEC 258 DAYS AFTER CURE

ADICSI VE

AF-126

ADHESIVE TM1 (IN)

.1016 (.004)

EBCEB LENG THm (IN)

0.001.524.06

9.9t12.4519.3026.4234.2950.5557.1567.06

127 .00

.00

.06

.16.28.39.49.76

1.04t .351.992.252.645.00

DEBOND RATE4/XKCY (IN/KCY)

0.000.762

1.2701.5241 .397

.2701.714

1.7781.9694.0646 .6049.906

119.888

0.000.030.050.060.055.050.067.070.078.160.260.390

4.720

3.69 (.153)

STi SS (MAXMN/SGH

248.2

G ROiCSS)(KSI)C36.0)

KILOYCLE SN

0.02.04.06.08.0

10.014.018.022.026.027.028.028.5

71

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CEECIOC LEGTH AS A FUNCTION CF CYCLES FOR

SFECI E4 6-50A TESTED 171 DAYS AFTER CURE

ACIESIVE T144 (IN)

.1016 (.004)

STRESS (IAX GROSS)MN/SSQ (KSl)344.7 (50.0)

CECBOC LENGTH14 (IN)

0.005.84

15.4923 .8833.0245 .0

12'.00

0.00.23.61.94

1.301 .81S.00

CEBCOD RATEHM/KCY (IN/KCY)

0.0005.8429.6528.3829.144

12.954O11 .282

0.000.230.380.330.360.510

3.987

AHEIRENC T4H (IN)

3.18 (.125)

SFLICE

6.55

PLATE T(IN)

(.258)

AfHESIVE

AF-126

KILOCYCLES

0.01.02.03.04.0S.OS.8

72

Page 75: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTIOC. O CYCLES FORSPECIMEN 6-S0B TESTEC 254 DAYS AFTER CURE

ADCHESIE ACHESIVE TN1 (IN)

AF-126 .1016 (.G004)

STIESS (AX GROSS)

3M/S. (KSI)344 .? (0.0)

KIL.OC LES CEBNI; LENGTHN 14N (IN)

0.02.03.04.05.06.07.08.09.0

10.011.012.013.014.0t4.6

0.0011.4317.0223.8830.7336.3242.1647 .5052.8351 .6662.9967.8273.9183.57

127 .00

0.00.45.67.94

1.211.431.661.872.082.2t2.482.672.913.295.00

ADHERENC T,4 (IN)

3.18 (.125)

SFPLICE

4.N6.S5

PLATE T(IN)

(.258)

DEDONC RATEWLMCY (IN/YCY)

S.7155.5886.8586.8585.5885.84253345 334

5.344.8266.0969.652

72.39i

0.000.225.220.270.270.220.230.210210

.190

.210

.190

.240

.3802.850

73

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tEBOND LENGTH AS A FUNCTION CF CYCLES FOR

SPECIMEN 6-50C

SPLICE PLATE TW4 (IN)

6.55 (.258)

TESTED 255 CAYS AFTER CURE

ADHESIVE

AF-126

KILOCYCLES DEBOND LENGTHN m4 (IN)

0.02.03.04.05.06.07.0*.09.0

10.011.012.013.014.01S.O16.016.8

O.009.65

15.7520.5726.9231.2435.3141.9146.7452.0757.1561.7267.8271.6376.4584.07

127.00

0.00.38.62.81

1.061.231.391.651.842.052.252.432.672.823.013.315.00

ACHESIVE T1m (IN)

.1016 (.004)

DEBOND RATEmH/KCY (IN/KCY)

0.0004.8266.0964.8266.3504.3184.0646.6044.8265.3345.0804.5726.0963.8104.8267.620

53.658

0.000.190.240.190.250.170.160.260.190.210.200.180.240.150.190.300

2.113

ADHERENC Tm4 (IN)

3.18 (.125)

STRESS (AXMN/SI4344.T

GROSS)(KSI){50.0)

74

Page 77: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENCTHSFEC¢I N 6-468

AS A FUNCTICON COF CYCLES FORTESTED 245 DAYS AFTE'R CUiE

ADCEREND T4m (IN)

3.18 (.125)

ACHESIVE T0m (IN)

.1016 (.004)

STRE SS (MAXMN/SGN317.2

CEBGC LENGTHWN (IN)

0.00 0.003.30 .137.37 .29

11.94 .4714.73 .5818.29 .7223.62 .9328.45 1.1232.00 1.2636.83 1.4541.66 1.6445.72 1.8051.05 2.0155.63 2.1959.44 2.3461.98 2.4466.04 2.6072.14 2.8474.68 2.9478.23 3.0883.82 3.30

127.00 5.00

DEBOC RATE,/KCY (IN/KCY)

0.0003 .3024.0644.5722.7941.7782.6672.4131.7782.4132.4132.0322.6672.2861.9051.2702.-323.0482.5403.5565.588

107.950

0.000.130.160.180.110.070.105.095.070.095.095.080.105.090.075.050.080.120.100.140.220

4.250

SPLICE

m6.556.55

PLATE T(IN)

(.258)

ACHESI VE

AF-126

G ROSS)(KSI)(46.0)

KILOCYCLESN

0.01.02.03.04.06.08.0

10.012.014.016.O18.020.022.024.026.028.030.031.032.033.033.4

75

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MBOENC LENGTH AS A FUNCTION OF CYCLES FORSPECIMEN 6-46A TESTECD 1t7 AYS AFTER CURE

ADHESIVE TMW (IN)

.1016 (.004)

STRESS (HAX GROSS)nN/SQn (KSI)

317.2 (46.0)

KILOCYCLES CEBOEC LENGTHI mm (IN)

0.01.02.03.04.06.0*.09.0

2 10.010.5

0.00

9.1414.2219.0528.7040.1348.7762.48

12 .00

0.00.14.36.56.7s

1.131.58

2.465.00

DEBOND RATEMM/KCY (IN/KCY)

0.0003.5565.5885.0804.8264.826

8.63613.716

215.053

0.0GO.140.220.200.190.190.225.340.540

8.467

ADCREND TW4 (IN)

3.S8 (.125)

SPLICE

6 .SS

FLATE T(IN)

(.258)

ACHESI VE

AF -126

76

Page 79: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTICON CF CYCLES FC.RSFECIMEN 6-46C TESTEC 253 CAYS AFTER CURE

SPLICE PLATE TMM (IN)

6.55 (.258)

ACHESIVE

AF-126

ACHESI VE Tm4 (IN)

.1016 (.004)

STRESS (MAX GROSS)MN/SQM (KSI)

317.2 (46.0)

KILOCYCLES CEBOCS LENGTHN 44 (IN)

0.01.03.05.06.08.0

10.0

12.014.016.0

17.018.019.020.021.022.022.7

0.002.799.91

17.5320.5729.2136.83

42.6748.5156.1359.1862.4866.0470.6174.93

80.26127.00

0.00.11.39.69.81

1.151.451.681.912.212.332.462.602.782.95

3.16S.0O

CEECO. RATE/t.C Y (IN/C Y)

O.000

2.794

3.5563.8103.0484.318

3.8102.921

2.921

3.8103.0483 IC23.5564.5724.3185.334

66.766

0.000

.140

.150

.120

.170

.150

.115

.115

.150

.120

.130

.140

.180

.170

.2102.629

AC'ERENC Tm ({IN)

3.18 (.125)

77

Page 80: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION OF CYCLES FORSPECIMEN 6-41A TE STEC

SPLICE PLATE T ADHESIVEm4 (IN)

6.55 (.258) AF-t26

KILOC YCLES CEBON LENGTHN NH (IN)

0.03.05.07.09.0

11.014.0t6.016.020.022.024.026.028.030.033.035.037.039.041.045.049.053.057.06t 1.065.069.073.077.078.0

0.003.306.358.64

11.4313.7217.5320.8323.6225.6527.1829.4630.2331.2434.0435.8137.3439.3741.1542.4244.9648.2650.2952.5855.6359.4462.9964.7767.8268.58

0.00.13.25.34.45.54.69.82.93

1.011.071.161.191 .231.341.411.471.551.621.671.771.901.982.072.192.342.482.552.672.70

C 238 CAYS AFTER CURE

ADCHESI VE TMM (IN)

.1016 (.004)

CEBONDC RATEW/KC Y (IN/KCY)

0.000

1.1011.5241.1431.3971.1431 .2701.6511.3971.016

.7621.143

.381.508

1.397.593.762

1.016.889.635.635.825.508.571.762.953.889.444.762.762

0.000.043.060.045.055.045.050.065.055.040.030.045.015.020.055.023.030.040.035.025.025.032.020.022.030.038.035.017.030.030

~:> Specimen failed in adherend radius area

78

ACHEREND T4 (IN)

3.18 (.125)

STRESS (MAXMN/SGM282.6

GROSS)(KSI)(41.0)

Page 81: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

tEECID LEGTH AS A FUNCTICI CF CYCLES FORSPECIMEN 6-41B TESTEC 273 DAYS AFTER CURE

SFLICE PLATE Tm (IN)

6.55 (.258)

ACHESI VE

AF-126

ACHESIVE T14M (IN)

.1016 (.004)

DCECON LENGTH1H4 (IN)

0.002.546.35

15 .4923.8831.2437.3445.2152.5859.1868.5873.15

81 .G3127.00

0.00.10.25.61.94

1.231.471.782.072.332.702.883.195.00

DEBON RATEmm/KCY (INKCY)

0.0001.2701.9052.2862.0961 .8411.5241.9691.8411.6512.3502.2863.937

91.948

0.000.050.075.090.083.072.060.078.072.065.093.090.155

3.620

ACHIREND TW4 (IN)

3.18 (.125)

STRE SS (YAXNN/Sa.

282.6

G ROSS)(KSI)

(41.0)

KILOCYCLESN

0.02.04.08.0

12.016.021.o24.028.032 O.036.038.-040.040-5

79

Page 82: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTIC.4 CF CYCLES FCRSPECIMEN 6-41C TESTEC 2t5 CAYS AFTER CURE

SPLICE PLATE Tm4 (IN)

6.55 (.258)

ACHESIV

AF-126

ACHESIVE Tm Q(IN)

.1016 (.004)

STESS (MAX GROSS)MN/SQH (KSI)

282.6 (41.0)

KILOCYCLES CEBCFC LE'11THN 64 (IN)

0.O 0.004.83 .199.65 .38

19.81 .7826 .42 1.0432.51 1.2839.62 1.5644.20 1.7450.04 1.9757.15 2.2564.52 2.S474.17 2.9281.79, 3.2286.61 3.41

127.00 5 .00

DEBONC RATEW4/KCY (IN/KCY)

0.000

2.4132.4132.5401.6511.5241.7781.1431.4601 .7781.8422.4133.8104 .26

2G1 .930

0.00.095.095.100.065.060.070.045.057.070.G73.095.150.190

7.950

ACHEIENC TMM (IN)

3.18 (.125)

0.02.04.08.0

12.016.0

24.028.032.036.040.042.043.043.2

80

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DEBONC LENGTHSPECIMEN 7-35A

AS A FUNCTION CF CYCLES FORTESTED 43 DAYS AFTER CURE

SPLICE PLATE TMM (IN)

6.30 (.248)

ACHESIVE TMN (IN)

.0762 (.003)

KILOCYCLES CEBCOND LENGTHN MH (IN)

0.0

1.03.0.5.07.09.0

11.011 .512.012.2

0.001.788.89

16.0023.8832.7756.6462.2369.60

127.00

0.00.07.35.63.94

1.29

2.232.452.745.00

DEBC4C RATEMM4/(CY (IN/KCY)

0.000.778

3.5563.5563.9374.445

11.93811.17614.732

287.020

0.000.070.140.140.155.175.470.440.580

11.300

ACHE CNC Tm4 (IN)

3.20 (.126)

ACHESIVE

BP-907

STRESS (MAXMN/SQ4241.3

GROSS)(KSI)

(35.0)

81

Page 84: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBCND LENGTH AS A FUNCTION COF CYCLES FORSPECIMEN 7-358 TESTED 49 DAYS AFTER CURE

ACHESIVE ACHESIVE TNM (IN)

BP-907 .0762 (.003)

KILOCYCLES CEBONC LENGTHN im (IN)

0.01.03.05.08.0

10.012.014.0

15.016.0t6.2

0.002.546.60

11.4319.3026.4234.2950.0457.66

127.00

0.0W.10.26.45.76

1.041.351.972.273.265 .00

DEBONID RATEIM4/KCY (IN/KCY)

0.0002.5402.0322.4132.6253.5563.9377.8747.620

25.146220.980

0.000.100.080

.095

.103

.140

.155

.310

.300

.9908.700

82,

ACHEREND T*4 (IN)

3.20 (.126)

SPLICE

6.30

PLATE T(IN)

(.248)

STRESS (MAXMN/SQM241.3

GROSS)

(KSI)

(35.0)

Page 85: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBCNDC LENGTH AS A FUNCTICN CF CYCLES FCOSPECIHEN 7-35C TESTE8 63 CAYS AFTER CURE

SPLICE FLATE TN4 (IN)

6.30 (.248)

ACHESI VE

BF-907

KILOCYCLES BDEB(M LENGTHN mm (IN)

0.01.03.34.6

0.005.59

26.4227 .00

0 .00.22

1 .045.00

ACHESIVE T4 t(IN)

.0762 (.003)

LCEBI RATEmm/KCY (IN/Knr)

0.0005.5889.056

77.372

0.000.220.357

3.046

A!HERENC TM4 (1N)

3.20 (.126)

STRE SS (MAXMN/S*Q

241.3

GROSS)

(KSI)(35.0)

83

Page 86: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC, LENGTH AS A FUNCTIC COF CYCLES FORSPECIMEN ?-30A TESTEC 43 CAYS AFTER CURE

SPLICE PLATE TW4 (IN)

6.30 (.248)

ACHESIVE

BP-9-7

ACHESIYE T14 (IN)

.G762 (.003)

STRESS (MAX GROSS)

NN/SQm (KSI)

206.8 (30.0)

KILOCYCLES CEBCOC LENGTHN 14M (IN)

0.01.04.07.0

10.015.020.025.030.032.034.035.5

0.00l.021.788.t3

11.9418.8025.6533.7850.5556.1364.0t

127.00

0.00.04.07.32.47.74

1.011.331.992.212.525.00

DEBPCC RATEl4/XC Y (IN/KCY)

O.a0o1.016

.2542.1171.2701 .3721.3721.6263.3532.7943.937

41.995

0.000.040

.010.083.050.054.054.064.132.110.155

1.653

AC ERENC T14 (IN)

3.20 (.126)

84

Page 87: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTHSPEC I N 7-30B

SPLICE

6.30

PLATE T(IN)

(.248) -

AS A FUNCTION CF CYCLES FCITESTED 43 DAYS AFTER CURE

ACHESIVE ADHESIVE TMN (IN)

BP-907 .0762 (.003)

KILOCYCLE:S CEBCO LENGTHN Wm (IN)

0.02.04.06.0

10.015.019.020.021.021.3

0.002.295.599.14

17.0228.7051.5655.1267.31

127.00

0.00.09.22.36.67

1.132.032.172.655.00

AHIEaENC Tmm (IN)

3.20 (.126)

STRE SS AXHN/SI4206.8

C ROSS)

(KSI)

C30.0)

DEBONC RATEMH/KCY (IN/'C'Y)

0.0001.1431.651I.7781.9692.3375.7153.556

12.192198.967

0.000.045.065.070.078.092

.225

.140

.4807.833

85

Page 88: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEB4(NC LENGTH AS A FUNCTION CF CYCLES FOR

SPECI HEN -30C

SPLICE PLATE T

M4 (IN)6.30 (.248)

TESTED 43 DAYS AFTER CURE

ACHESIVE

BP-907

KILOCYCLES DEBCNC LENGTH

N 41N (IN)

0.02.0S.0

10.015.020.025.030.035.040.041.042.042.3

0.002.033.307.62

12.7018.2925.1531.5041.4059.6964.5276.20

127.oo

0.00.08.13.30.50.72.99

1.241.632.352.543.005.00

ACHESIVE T

MN (IN)

.0762 (.003)

CEBONC RATE

MN/KCY (IN/KCY)

0.0001.016

.423

.8641.0161.1181.3721.2701.9813.6584.826

11.684169.333

0.000.040.017.034.040.044.054.050.078.144.190.460

6.667

ACHERENC T

M4 (IN)

3.20 (.126)

STRESS (MAXMN/SMI

206.8

GROSS)(KSI)

30.0)

86

Page 89: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEDOND LENGTH AS A FhICTION CI CYCLES FORSPECIWN 7-28.5A TESTED 48 CAYS AFTER CURE

ACHESIE

BF-9GO

CEBCIC LENGTHm4 (IN)

0.00

.G4

.17

.36

.56

.78

.991 .201.592.092.312.422.542.7'5.00

ACHESI V Tm4 (IN)

.0762 (. G3)

STRE SS S(AXMN/SQM196.5

G ROSS)(KSI)

(28.5)

YE(C/C RATEAC Y I (IN/KCY)

0.000.508

1.101.965

1 .16

1.0671.96t2.5402.7942.7943.048S .842

70.803

0.000.020.043.038.040.044.042.042.078.100.110.110.120.230

2.788

ACHERENC TN4 (IN)

3.20 (.126)

SPLICEWm

6.30

PLATE T(IN)

(.248)

KILOCYCLES

0.02.05.0

10.015.020.025.030.035.040.042.043.044.045.045.8

0.00t.024.329.14

14.2219.8125.1530.4840.3953 .0958.6761.4?64.5270.36

127 .00

87

Page 90: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBCON LENGTH AS A FUNCTION COF CYCLES FOR

SPECIMEN 7-28.5B

SPLICE PLATE TMM (IN)

6.30 (.248)

TESTED 63 CAYS AFTER CURE

AIHESI VE

BP-907

KILOCYCLES CEBOND LENGTHN w4 (IN)

0.00 0.001.02 .043.30 .135.08 .209.40 .37

14.22 .5618.80 .7424.13 .9532.00 1.2638.61 1.5243.43 1.7149.28 1.9458.42 2.3069.09 2.7277.22 3.04

127.00 5.00

ACHESIVE T

NM (IN)

.0762 (.00)

CEBONC RATEMM/KCY (IN/KCY)

0.0001.0161.143

.889

.864

.965

.9141.0671.57S51.321

.9651.168

2.2865.3348.128

165.947

0.000.040.045.035.034.038.036.042.062.052.038.046.090.210.320

6.533

ACIEREND TMe (IN)

3.20 (.126)

STE SS(MAXMN/SQ4196.5

GROSS)

(KSI)

(28.5)

0.01.03.05.0

10.015.020.025.030.035.040.045.049.051.052.052.3

88

Page 91: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONC LENGTH AS A FUNCTION CF CYCLES FORSPECIMEN 7-28.5C TESTEC 68 DAYS AFTER CURE

SPLICE PLATE Tmm (IN)

6.30 (.248)

ACHESIVE ADHESIVE Tmn (IN)

BP-907 .0762 (.003)

STRESS(MAX GROSS)HN/S4], (KSI)

196.5 (28.5)

KILOCYCLES DEBOND LE.THN mH (IN)

0.00 0.001.52 .064.57 .188.13 .32

12.19 .4817.27 .6832.26 1.2755.88 2.2064.01 2.5268.58 2.7074.42 2.93

127 .O 5.00

DEBONC RATEMN/KC Y ( IN/KCY)

o.000.762

1.016

.8131.0161 .4992.3624.0644.5725.842

58.420

0.000.030.040.028.032.040.059.093.160.180.230

2.300

ACDERENC TmH (IN)

3.20 (.126)

0.02.05.0

10.015.020.030.040.042.043.044.044.9

89

Page 92: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CECON: LENGTH AS A FUNCTIONC4 CYCLES FOR

SYEC I N 7-27A TESTEI

SFLICE FLATE T AIHESIVEled (IN)

6.30 (.248) BP-907

KILOCYCLES CEBONC LENGTHN m (IN)

0.02.05.0

10.015 .025.035.045.055.060.065.070.0735.076.077.S

0.00.76

2.547.11

10.9216.7623.6229.7238.6145.9752.0758.9369.0973.66

127 .0

0.00.03.10.28.43.66.93

1.521.812.052.322.722.905.00

C 48 CAYS AFTER CURE

ACHESIVE TmW (IN)

.0762 (.003)

DCEBC: RATEW4AC Y (IN/KCY)

0.000.381.593.914.762.584.686.610.889

1.4731.2191.3722.0324.572

35.560

0.000.015.023.036.030.023.027.024.035.058.048.054.080.180

1 .400

ADHEREND TMm (IN)

3.20 (.126)

STRESS (MAXMH/SM

186.2

GROSS)(KSI)

(27.0)

90

Page 93: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONC LENGTH AS A FUMCtICi CF CYCLES FORSPECIMEN 7-27B TESTED 63 &AYS AFTER CURE

SPLICEMH

6.30

PLATE T(IN)

(.248)

ADHESI VE

BF -9G

KILOCYCLES CEBCON LENGTHN m (IN)

0.0 0.00 0.002.0 1.02 .045.0 2.79 .11

10.0 5.59 .2215.0 9.14 .3625.0 14.48 .5735.0 22.10 .8740.0 26.16 1.0345.0 30.99 1.2250.0 36.83 1.4555.0 41.91 1.6560.0 47.75 1.8865.0 57.66 2.2768.0 127.0 5 .00

ACESIVE T STRESS (AXmN (IN) MN/SQH

.G762 (.003) 186.2

DESCMC RATEWAC Y (IN/KC Y)

o.am.508.593.559

.711

.533

.762.813.965

1.1681 .061.1681.981

23.114

0.000.020.023.022.028.021.030.032.038.046.040.046.078.910

ACHEREND TNH (IN)

3.20 (.126)

GROSS)

(KSI)(27.0)

91

Page 94: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBCMiC LENGTH AS A FUNCTIC COF CYCLES FCOR

S:ECIMEN ?-21C

SPLICE FLATE Ttm (IN)

6.30 (.248)

TESTEC 64 DAYS AFTER CURE

ACHESI E

BP-907

ACHESIVE T4Mn (IN)

.0762 (.G03)

CEDOCN LENGTHmm (IN)

0.00.76

3.056.10

114316.7621.8428.1936.32

43.1853.0966.55

127 .a0

0.00.G3.12.24.45.66

.86

1.111.431.702.092.625.00

CEE/C C RATE/KCY T (INXIKCY)

0.0GO.381.762.610.533.533

.508

.635

.813

.686

.9911.923

24.181

0.000.015.030.024.021

.025

.02

.G27

.039

.076

.952

ACt I REL T14 (IN)

3.20 (.126)

STRESS (,AAX

HN/SIM

186.2

GROSS)

(KSI)

(2? .0)

KILOC YCLES

0.02.0S.0

10.020.0

30.040.050.060.070.080.097.0ass

92

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CEONDC LENGTHSPEC I N 8-70A

SFLICE FLATE TM4 (IN)

1.73 (.068)

AS A FUNCTICO OF CYCLES FCOTESTECD 39 DAYS AFTER CURE

ACHESI VE

BF -907

KILOCYCLES CEBC LENGTHN 11 (IN)

0.01.02.03.04.05.06.07.07.7

0.0026.6743.1849.7862.9974.1786 .1199.57

149.86

0.001.051.701.962.482.923.39

3.92S.90

ACHESIVE Tmm (IN)

*0000 (000)

STRESS (MAXMN/SQI

482.6

GROSS)

(KSI)

(70.0)

DEBCNDC RATE4A/I(CY (IN/KCY)

O.00026.67016.5106.604

13.20811.17611.93813.46271.846

0.0001 .050

.650.260.520.440.470.530

2.829

* COCUIE SFECINN WITH MD AFCITIC4AL ACHESIVE ALC0D

93

ACIEREND Tmm (IN)

1.55 (.06)

Page 96: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTICN CF CYCLES FOR

SPECIM:N 8-70B

SPLICE PLATE TMH (IN)

1.73 (.068)

TESTEC 39 CAYS AFTER CURE

HE SIVE

BF -9G7

KILOCYCLES CEE-Ct LENGTHN 14 (IN)

0.01.02.03.04.05.06.07.07.7

0.0033.2744.4567.0685.6098.04

108.97117.09149.86

0.001.311.752.643.373.864.294.615.90

ACHESIVE TNn (IN)

*&GJ0 (*GO0)

DEBECO RATE4I/C Y (IN/KCY)

O.00033.27411.17622.60618.54212.44610.9228.128

46.809

0.0001.310

.440

.890

.730

.490

.430

.3201.843

* COCULE SFECIMEN WITH NO ADDITICOAL AIHESIVE ACCED

94

ACHERENt Tm4 (IN)

1.55 (.061)

STRESS (MAXMN/SM9

482.6

GC ROSS)(KSI)

(70.0)

Page 97: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTHSPEC IEN 8-7OC

AS A FUNCTION CF CYCLES FORTESTED 40 DAYS AFTER CURE

SPLICE PLATE TnH (IN)

t.73 (.068)

ADHESIVE

BP-907

ACHESIVE TNM (IN)

*0000 (,000)

STRESS(HAX GROSS)' N/SQN (KSI)

482.6 (70.0)

KILOCYCLES DEBONS LENGTHN m4 (IN)

0.01.0$.03.04.05.06.06.5

0.0026.1645.9755.6364.7780.26

103 .63149.86

0.00I .31.812.192.553.164.085.90

DEBOND RATEM/KCY (IN/KCY)

0.00026.16219.8129.6529.144

15.49423.368

92.456

o.0001.030

.780

.380

.360

.610

.9203.640

* CCURE SPECIMEN WITH NO ADDITIONAL ADHESIVE ADDED

95

ACHEREND TN4 (IN)

1.55 (.061)

Page 98: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONC LENGTH AS A FUNCTICON CF CYCLES FCOR

SPECIMEN 8-60A

SFLICE PLATE Tmw (IN)

1.73 (.068)

TESTED 41 DAYS AFTER CURE

ACKESIVE

BP -907

KILOCYCLES DEBCOD LENGTHN 4m (IN)

0.00 0.009.65 .38

16.00 .6322.35 .8832.51 1.2840.89 1.6148.01 1.8950.29 1.9854.36 2.1457.15 2.2563.50 2.5067.82 2.6771.88 2.8375.69 2.9878.23 3.0886.11 3.3992.20 3.63

104.65 4.12149.86 5.90

ACHESIVE TmH (IN)

000OO (00O0)

DEBC.C RATEMM/KCY (IN/KCY)

0.0009.6526.3506.3505.0804.1913.556

2.2864.0642.7946.3504.3184.0643.8102.5407.8746.096

12.446150 .707

O.0 0.380.250.250.200.165.140.090

.160

.110

.250.170.160.150.tGO.310.240.490

5.933

* COCURE SPECIEN ITH NO ADDITICOAL ADIESIVE ACCEC

96

ADCHEREND T14 (IN)

1.55 (.061)

STRE SS (MAXMN/SNQ413.7

GROSS)(KSI)

(60.0)

0.01.0

2.03.05.07.09.0

10.011.0

12.0-13.014.015.016.017.0

18.019.020.0204

Page 99: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

tEBSCo LEKGTHSFECINEN 84aB

AS A FUtCTICN CF CYCLES FOR

TESTED 45 CAYS AFTER CURE

SPLICE

1 .t}

PLATE T(IN)

(.068)

ACHESIVE ACHESIVE TmW (IN)

BP-907 00GG0 (*(GO)

KILOCYCLES DEC$ LENGTHS 4 (1MW

0.01.03.05.07.0

8.09.0

10.011.013.015.017 .0i9.021.023.024.0

0.00 0.002.79 .11

12.70 .5023.62 .9335.56 1.4041.40 1.6345.47 1.7948.26 1.9050.80 2.0059.94 2.3667.82 2.6771.12 2.8079.76 3.1490.17 3.5596.01 3.78

147.83 5.82

STRESS (MAX CGROSS)MN/SS4 (KSI)

413.? (60.0)

DCEC/C RA TE4M/CY (IN/KCY)

0.0002.7944.9535.4615.9695.8424.064

2.7942.5404.5723.9371.6514.318

2.92151.816

0.000.110.195.215.235.230.160.110.100.180.155.065.170.205.115

2.040

* COCUR SFECIMEN WITH NO ADBITICNAL ACHISIV ADCIC

97

ACH RENC Tm4 (IN)

1.55 (.061)

Page 100: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBONC LENGTH AS A FUNCTICON CF CYCLES FORSPECIMEN 8-60C TESTEC 58 CAYS AFTER CURE

SPLICE PLATE TMM (IN)

1.73 (.068)

ACHESIVE

BP-907

ADHESIVE T0m (IN)

*JC0O0 (*OO)

STRESS(AX GROSS)MN/SgHl (KSI)

413.7 (60.0)

KILOCYCLES CEBCOIC LENGTHN mm (IN)

0.0

2.04.06.0

?.08.09.0

10.011.O12.0

13.O13.5

0.0015.24

30.48

49.02

55.37

61.72

68.07

73.4178.23

87.12

101.35

148.34

0.00.60

1.201.93

2.18

2.43

2.68

2.89

3.08

3.43

3.995.84

DEBCCND RATE

M,/KCY (IN/KCY)

0.0007.6207.6209.271

6.3506.3506.350

5.334

4.826

8.890

14.224

93 .980

0.000.300.300

.365

.250

.250

.250

.210

.190

.350

.5603.700

* COCURE SFECIMEN WITH NO ACCITICNAL AIZHESIVE AEC

(8

ACHERENC TMN (IN)

1.55 (.061)

Page 101: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

MEBONC LENGTHSPECIMEN 8-55A

AS A FUNCTION COF CYCLES FOR

TESTEE 53 LAYS AFTER CURE

ACHEREND T

M4 (IN)

1.55 (.061)

ACHESIVE TMm (IN)

*0000 (*G000)

STRE SS (MAXMN/Sam

379.2

CEBCtC LENGTHMM (IN)

0.005.08

19.0529.7236.8346.9953.34

62.2374.68

92.20102.87149.10

0.00.20

* .75

1.171.451.852.102.452.943.634.055.87

CEBCICr RATEM/KC Y (IN/C Y)

0.0013t .6933.4923.556

.7781 .6931 .270

1.7782.4893.5055.334

46.228

0.G00(.067.137

.140

.070

.067

.050

.070

.098

.138

.2101.820

* COCURE SPECIMEN WITH NO ADCITIONAL ADHESIVE ACCED

99

SFLICE

.73

PLATE T

(IN)

(.068)

ACHESIVE

BF -907

KILOC YCLESN

GROSS)

(KSI)(55.0)

0.03.07.0

10.014.020.025.030.035.040.042.043.0

Page 102: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOIC LENGTH AS A FUNCTION OF CYCLES FORSIECIMEN 8-55B TESTEC 54 CAYS AFTER CURE

ACHESIVE TMM (IN)

40000 (O000)

STRESS (MAX GROSS)

MN/SQM (KSI)

379.2 (55.0)

KILOCYCLES#6

0.03.0t.0

10.013.018.022 .0

28.030.031.0

DEBOND LENGTHm (100

0.00 0.006.10 .24

36.07 1.4244.96 1.77

50.80 2.0060.20 2.3766.55 2.62

84.84 3.3495 .0 3.7498.30 3.87O17.70 4.24149.10 5.87

DEBOND RATEM4/KCY (IN/C Y)

0.000

2.032t .493

2.9631.9471.8801.58?

3.0485.0803.3029.398

138.007

0.000.080.295.11t7.077

.074

.120

.200

.130

.3705.433

* COCURI SECIENM WITH N4 ADCITIONAL AIHESIVE AlCED

100

ACHE REt T14 (IN)

1.55 (.-61)

SFLICE

14

1.73

PLATE T(IN)

(.068)

ACHESIVE

BP-9G7

Page 103: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUHCTION OF CYCLES FORSPECIMEN 8-55C TESTED 55 DAYS AFTER CURE

ACHEREND T44 (IN)

1.55 (.061)

ACHESIVE TMN (IN)

I0000 (0000)

STRESS (MAXMN/SQM

379.2

KILOCYCLES DCEBCI LENGTHN m (IN)

0.0

3.05.08.0

11.014.018.020.023.025.0

29.029.8

0.00 0.0018.29 .7234.04 1.3438.35 1.5145.21 1.7851 .56 2.0357.40 2.2660.71 2.3971.37 2.8181..03 3.1992.71 3.65

100.58 3.96149.10 5.87

DEBCOCD RATEM/XCCY (IN/KCY)

0.000X6.0967.8741.4392.2862.1171.4611.6513.5564.8263.8957.874

60.643

0.000.240.310.057.090

.083

.058

.065

.140

.190

.153

.3102.388

* COCUIE SPECIfEN WITH NO ACCITICA.L AIHESIVE ALrED

101

SPLICE

1.73

PLATE T(IN)

(.068)

ACHESI VE

BF -g7

GROSS)

(KSI)(55 .0)

Page 104: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

DEBOND LENGTH AS A FUNCTION OF CYCLES FOR

SPECIIEN 8-50A TESTED 51 DAYS AFTER CURE

SPLICE PLATE TMM (IN)

1.73 (.068)

ACHESI VE

BP-907

ACHESIVE TMM (IN)

*0000 (tOcO)

STRESS (MAX GROSS)MN/SQM (KSI)344.7 (50.0)

KILOCYCLES CEBCNC LENGTHN 4m (IN)

0.02.06.0

10.014.018.022.026.030.034.038.042.050.060.064.070.074.076..078.079.3

0.002.03

11.9419.8127 .4334.0439.6244.7047.5049.5351.3153.5957.6668.8372.3982.5593.98

100.58105.92149.86

0.00.08.47.78

1 .081.341.561.761.871.952.022.112.272.712.853.253.703.964.175.90

CEBC4NC RATE

MNM/CY (IN/KCY)

0.0001.0162.4761 .9681.9051.6511.397i .270

.698

.508

.444

.572

.5081.118

.8891.6932.8583 .3022.667

33.802

0.000.040.098

.T75

.065

.055

.050

.027

.020

.017

.023

.020

.044

.035

.067

.113

.130

.1051.331

* COCLM SPECIMEN WITH NO ACCITIONAL ACHESIVE ADCCEC

102

ACIER:END Tmm (IN)

1.55 (.061)

Page 105: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION OF CYCLES FOR5FEC IMEN 8-50B TESTED 51 CAYS AFTER CURE

SPLICE PLATE TM4 (IN)

1.73 (.068)

ADHESIVE

BP -907

ACHESIVE Tmm (IN)

*0000 (00O0)

STRESS (MAX GROSS)MN/SQM (KSI)344.7 (50.0)

KILOCYCLES DEBCND LENGTHN 1414 (IN)

0.02.06.0

10.014.018.022.030.038.046.054.062.070.080.094.0

112.0115.0118.0120.0121.0

0.006.35

16 .0027.9437.5939.8841.6643.4344.7046.7449.2851.3152.3254.8660.7164.0183.3193.98

100.08109.98149.35

0.00.25.63

1 .101.481.571.641.711.761.841.942.022.062.16

2.392.523.283.703.944.335.88

CEBONCf RATEH/ltC Y (IN/KCY)

O.O1753.1752.413 *2.9842.413

.572

.444

.222

.159

.254

.317

.254

.12t

.254

.417

.5501.6093.5562 .C324.953

39.370

0.000.125.095.117.095.023.018.009

.006

.010

.012

.010

.005

.010

.016

.022

.063

.140

.080

.1951.550

* COCUE SFECIE:N WITH NO ACCITIONAL ACHESIVE ACCEC

103

ACHENEI Tw (IN1

1.55 (.061)

Page 106: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTION OF CYCLES FORSFECIMEN 8-5GC TESTED 58 DAYS AFTER CURE'

AtHEREtN TNM (IN)

1.55 (.061)

ACHESI VE TmN (IN)

*000 (o*000)

ST ESS (MAXMN/SQM

344.7

KILOC YCLESN

0.02.06.0

10.015.020.030.040.050.05.0

60.063.064.6

CEBC*C LENGTHW4 (IN)

o.00

1.2718.5427.9432.2640.3948.0156.9071.3778.9989.9299.06

148.59

0.00.05

.73

1.27

1 .691.892.242.813.113.543.90S.85

DEECC4D RATE4/RCY (IN/KCY)

0 .00.635

4.318

2.349.864

1.626.762.889

1.4481.5242.1843.048

30.956

0.000.025.170.092.034.064

.030

.035

.057

.060

.1201.219

* COCUI SFECI!N WITH NO AICDITICiAL AIHESIVE ADCED

104

SFLICE

1.73

FLATE T(IN)

(.068)

ADHESIVE

BF-907

G ROSS)(j51)

(50.0)

Page 107: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

MEBOND LENGTH AS A FUNCTION OF CYCLES FCR

SFECIMEN 9-0GA

SFLICE PLATE TNm (IN)

1.75 (.069)

TESTEC 40 CAYS AFTER CURE

ACHESIE

BF-90G

KILOCYCLES CEScIc LENGTHN 14 (Ino

0.0

1.02.03.03.9

0.0014.4826.9262.99

148.59

0.00.57

1.062.485.85

ACHESIVE TMN (IN)

.0508 (.GG2)

DEBCNI RATENM/KCY (IN!rCY)

0.00014.47812.44636.06895.109

0.000.570.490

1.4203.744

ACHEREND T4H (IN)

1.55 (.061)

STRESS (MAXMN/SdM

482.6

G ROSS)

(KSI)

C00.0)

105

Page 108: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOCNC LENGTH AS A FUNCTION OF CYCLES FCOR

SPEC I EN 9-70B TESTED 40 CAYS AFTER CURE

SPLICE PLATE Tmn (IN)

1.75 (.069)

ACHESIVE ACHESIVE TMm (IN)

BP907 .0508 (.002)

STRESS (MAX GROSS)

WN/SQM (KSI)

482.6 (70.0)

KILOCYCLES DEBCND LENGTHN Idm (IN)

0.01.02.03.03.9

0.0015.2426.9260.20

149.35

0.00.60

1.062.375.88

CEBONC RATEMn/C Y (IN/KCY)

O.CFmO

15.24011.68433.27499.060

O.GGO

.600

.4601.3103.900

ACHERENN T4d (IN)

1.55 (.061)

106

Page 109: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBONC LENGTH AS A FUNCTION OF CYCLES FORSPECIMEN 9-70C TESTED 59 DAYS AFTER CURE

SPLICE144

1.75

PLATE T(IN)

(.069)

ADHESIVE

BP-907

KILOCYCLES DEBOND LENGTHN Mm (IN)

0.0i.02.03.04.04.3

0.0013.7226.4245.7284.07

149.10

0.00.54

1.041.803.315.87

ADHESIVE T STRESS(HAXmN (IN) MN/SQM

.0508 (.002) 482.6

DEBOND RATEM4/KCY (IN/KCY)

0.000

13.71612.70019.30438.354

216.747

0.000.540

.500

.760

1.5108.533

ACrHEREN T

1.55 (.061)

GROSS)(KSI)

(70.0)

107

Page 110: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBC*4C LENGTH AS A FUNCTION CF CYCLES FORSPEC IEN 9-60A TESTED 41 CAYS AFTER CURE

SPLICE PLATE Tmm (IN)

1.75 (.069)

AIHESIVE

BP-gf0

ACHESIVE TmN (IN)

.0508 (.002)

STRESS (AX GROSS)

MN/SQM (KSI)

413.7 (60.0)

KILOCYCLES CEBCC LENGTHN 14 (IN)

0.02.04.06.08.09.0

10.011 .0

11 S

0.0010.6719.3029.2154.8664.7783.82

102.87

148.08

0.00.42.76

1.152.162.553.304.055.83

DEBONC RATEM14/KCY (IN/KCY)

0.0005 .3344.3184.953

12.8279.906

19.05019.05090.424

0.000.210.170.195.505.390.750.750

3.560

ACHERE:N T4 (I N)

1.55 (.061)

108

Page 111: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION CF CYCLES FORSPECIMEN 9-60B TESTEC 41 DAYS AFTER CURE

ACHESIVE TMM (IN)

.0508 (.002)

STRESS(HAX GROSS)MN/SQO (KSI)

413.7 (60.0)

KILOCYCLES DEBOI LENGTHN Mm (IN)

0.02.04.0

.6.07.08.09.0

10.0

0.0020.0734.2954.8663.5076.4589.41

148.59

0.00.79

1.352.162.503.013.525.85

DEBONC RATEMN/KCY (IN/KCY)

0.00010.0337.112

10.2878.636

12.95412.95459.182

0.000.395.280.405.340.510.510

2.330

ACDHERNO TMM (IN)

1.55 (.061)

SPLICEMM

1.75

PLATE T(IN)

(.069)

ACHESIVE

BP-907

109

Page 112: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

OEBCNC LENGTH AS A FUNCTION CF CYCLES FORSPEC IMEN 9-60C TESTED 60 LAYS AFTER CURE

SPLICENM

1.75

PLATE T(IN)

(.069)

ACHESIVE

BP -907

KILOCYCLES CEBONI LENGTHN mm (IN)

0.01.0

3.05.07.06.09.09.8

0.008.64

18.8023.3744.45

62.2384.84

149.10

0.00.34.74.92

1.752.453.345.87

ACHESIVE T STRESS(MAX14 (IN) HN/SGQ

.GSG8 (.002) 413.7

ICECBON RATE4/KC Y (IN/KCY)

0.0008.6365.0802.286

1O.54117.78022.606

80.327

0.000.340.200.090.415.700.890

3.162

ACHCREND T44 (I1N)

1.55 (.061)

GROSS)

(KSI)(60.0)

110

Page 113: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBSNC LENGTH AS A FUICTICON C CYCLES FORSPECIEN 9-55A

SFLICE FLATE T,I (IN)

1.75 (.069)

TESTEC 54 DAYS AFTER CURE

ACHESIVE ACHESIVE Tmm (IN)

.0508 (.002)

CEBOCC LEN THN (IN)

0.00 0.004.32 .17

14.22 .5618.03 .7123.62 .9343.69 1.7251.82 2.0458.67 2.3167.56 2.6679.76 3.1486.61 3.4189.92 3.5497.79 3.85

112.52 4.43149.61 5.89

DEBONC RATEMM/KCY (IN/XCY)

0.0001.4393.3021.9052.7945.0164.0643.4294.4456.0966.8583.3027.874

14.732123.613

0.000.057.130.075.110.197.160.135.175.240.270.130.310.580

4.867

ACHEREND TW4 (IN)

t.55 (.061)

STRES (4AXNm/SQ379.2

G ROSS)(KSI)c55.0)

KILOC.LESN

0.03.06.08.0

10.014.016.018-020-022.023.024.025.-0265.26-3

111

Page 114: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBCON LENGTH AS A FUNCTION OC CYCLES FOR

SFECIKEN 9-55B TESTED 54 DAYS AFTER CURE

SPLICE FLATE T,4 (IN)

1.75 (.069)

ADIHESIVE

BP-907

KILOC YCLES DESCC LENCTHN 164 (IN)

0.0 0.10 0.002.0 10.92 .434.0 20.0 .797.0 27.94 1.10

10.0 32.77 1.2914.0 44.70 1.76

18.0 62.48 2.46

20.0 80.77 3.18

22.0 148.08 5.83

ACHESIVE T141 (IN)

.0508 (.002)

DEBCOt RATEM4AC Y (IN/KCY)

5.4614.5722.6251.6092.9844.4459.144

33.655

0.000.215.180.103.063.117.175.360

1.325

AtHERENC T14 (IN)

1.55 (.061)

STRESS (MAXMN/SQM379.2

GROSS)

(KSI)

(55.0)

112

Page 115: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBCOND LENGTH AS A FUNCTICN OF CYCLES FORSFECIMEN 9-55C TESTEC 58 DAYS AFTER CURE

SPLICE PLATE Tmm (IN)

1.75 (.069)

ADHESIVE

BP -907

KILOCYCLES CEBOND LENGTHN mm (IN)

0.02.04.08.0

10.012.014.016.0

0.0011 .1817 .7833.0243.945T .40?0.87

146.05

0.00.44.70

t .30

2.262.795.75

ACHESIVE Tm4 (IN)

.0508 (.002)

DCEBONC RATE4/XC Y (IN/KC Y)

0. 0_5.5883.3023.8105.4616.7316.731

37.592

0.000.220.130.150.215.265.265

t .480

ACHE RENC Tmm (IN)

1.55 (.061)

STRESS (AXMN/SaM379.2

GROSS)(K51)

(55.0)

113

Page 116: NASA CR-1 12219 CYCLIC DEBONDING OF ADHESIVE JOINTS: … · loading. The data include 18 static control specimens and 106 fatigue specimens. Crack growth was monitored to failure

CEBOND LENGTH AS A FUNCTION OF CYCLES FOR

SPEC IEN 9-50A TESTED 51 DAYS AFTER CURE

SPLICENM .75

1.75

PLATE T(IN)

(.069)

ACHESIVE

BP-907

KILOCYCLES CEBOND LENGTHN m4 (IN)

0.02.04.06.0

12.016.020.028.036.038.040.042.042.7

0.005.089.91

19.3029.2133.0236.0749.7877.7285.6094.74

107.44149.86

0.00.20.39.76

1.151.301.421.963.063.373.734.235.90

ADHESIVE T STRESS(MAXHN (IN) MN/SON

.0508 (.002) 344.7

CEBCND RATEMM/KCY (IN/KCY)

0.0002.5402.4132.3492.476

.952

.7621.7143.4923.9374.5726.350

60.597

0.000.100.095.093.097.037.030.067.137.155.180.250

2.386

ACKHRENC T1m4 (IN)

1.55 (.061)

GROSS)

(KSI)(50.0)

114

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DEBOND LENGTH AS A FUNCTION CO CYCLES FORSPECIMEN 9-50B TESTED 53 DAYS AFTER CURE

PLATE T

(IN)

(.069)

ADHESIVE ADHESIVE TlMN (IN)

BP-G7 .0508 (.002)

STRESS (MAXMN/SQM344.7

KILOCYCLES DCEDB*C LENGTHN mN (IN)

0.02.06.0

12.018.024.034.042.046.046.S

0.005.33

13.7223.3732.2635.0544.4578.74

105.66149.35

0.00.21.54.92

1.271.381.753.104.165.88

CEBOND RATEMN/KCY (IN/KCY)

0.0002.6672.0951.6091.482

.466

.9404.2866.731

87.376

0.000.105.082.063.058.018.037.169.265

3.440

ACE RENC T14 (IN)

1.55 (.061)

SPLICE1.751 .75

GROSS)(KSI)

(50.0)

115

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DEBOND LENGTH AS A FUNCTICON OF CYCLES FOR

SPECIMEN 9-5GC TESTED 59 DAYS AFTER CURE

PLATE T(IN)

(.069)

ADIESIVE

BP-907

KILOCtYCLES CEDCC LENGTHN MN (IN)

0.00 0.002.03 .08

10.16 .4014.99 .5920.57 .8125.91 1.0256.39 2.2283.57 3.29

' 149.86 5.90

ACHESIVE T STIESS(MAX1M (IN) MN/SQM

.0508 (.002) 344.7

DEBCCD RATEMt/C Y (IN/KCY)

0.0001.0162.m321.206

.559

.5332.1774.530

36.830

0.000.040.080.047.022.021.086

.4781.450

ADCHE REND TM4 (IN)

1.55 (.061)

SPLICEMM

1.75

GROSS)

(KSI)(50.0)

0.02.06.0

10.020.030.044.050.051.8

116

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REFERENCES

1. Hoffman, D. J. and June, R. R.: Cyclic Debonding of Adhesive Joints: SummaryReport. D6-60136-5, Boeing Commercial Airplane Company, 1973. (Available AsNASA CR-2207, 1973.)

2. Comm. on Metric Pract.: ASTM Metric Practice Guide, NGS Handbook 102, U.S.Department of Commerce, March 10, 1967.

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