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  • INTRODUCTION

    On the job training or OJT is one method by which students is given a

    chance to apply the theories and computations that they have learned from the

    school. It also helps the students to acquire relevant knowledge and skills by

    performing in actual work setting. Colleges and universities require their students

    to undergo such training within a specific number of hours as part of the

    curriculum.

    For the students, an OJT or internship program provides opportunities to

    go through the actual methodologies of a specific job using the real tools,

    equipments and documents. In effect, the workplace becomes a development

    venue for a student trainee to learn more about his chosen field and practice

    what he has learn from academy.

    On the other hand, an effective OJT program also benefits the companies

    who accept trainees. First OJT or intern provides additional manpower for a

    lesser labor cost than a regular employee. Most of them are all eager to learn the

    ropes so chances are high that they will cooperate.

    Employers can use this internship strategy as a method in recruiting new

    employees. Since the trainer or the supervisor can follow the trainees progress,

    he can gauge based on performance, behavior and attitude if the trainee will

    make a good recruit after the completion of his internship.

    1

  • OJTs can bring fresh ideas into the organization. Given the opportunity to

    speak their minds freely and without fear, they maybe able to contribute

    significantly in brainstorming sessions or research and eventually help improve

    the organizations productivity. While training the interns, employers are in fact

    also teaching their employees to process of guiding the trainees stretches their

    patience, develops teaching skills and makes them more sensitive to the needs

    and mind set of the younger generation. The course of supervision also teaches

    them how to share what they know and be receptive to questions. Hence, the

    internship also becomes an avenue in training for future managers of the

    company.

    Accommodating on-the-job trainees can truly be beneficial not only to the

    trainees but also to the companies that provide opportunities for this type of

    learning. There is wisdom in the front lines. Such training can be an investment

    that will be valuable to the company later on. This is also why trainees should

    take their internship seriously as it can become a powerful tool and possibly even

    a source of recommendation when they take that big lift from being students to

    career professionals.

    2

  • CHAPTER I

    PERSONAL PROFILE

    This chapter presents the personal data of the student-trainee highlighting

    the college of her origin, as well as her field of specialization.

    BATANGAS STATE UNIVERSITY

    The Batangas State University has an enduring and eventful history of

    service to the people particularly to the youth in the province of Batangas. The

    BSU traces its history from 1903 when it was established as a manual training

    engaged in tracing the youth for gainful occupation particularly in woodworking.

    The American educators at that time so the need to trainmen as builders and

    carpenters to help develop towns and business centers.

    In 1905, the manual training school was recognizes. It was named

    Batangas Trade School and was transferred to its present site. Its emphasis was

    on wood arts and building construction courses. Later, the course in machine

    shop was introduced,

    The Batangas Trade School was renamed Pablo Borbon Memorial Trade

    School in honor of Honorable Pablo Borbon, a Batangueno who held position in

    three branches of government, namely as governor, member of Philippine

    3

  • Senate and Judge of the court of the first instance. He contributed much for the

    cause of vocational education in the province.

    During World War II, the school was temporarily closed. It was reopened

    on September 10, 1945. The presence of many American Army surplus jeeps

    (the American Army was based in Batangas City for 2 years) prompted the

    opening of another vocational course, auto mechanics. The school became co-

    educational in the school year 1948 to 1949 with offering of girls trade course-

    food trades, cosmetology and handicraft. Enrollment gradually increased

    reaching its peak in school year 1951 to 1952 when construction in the Caltex

    Refinery in Bauan, a nearby town, was started.

    By virtue of RA 741, the PBMIT became a national school supported by

    funds from the national government for its operation and maintenance. At this

    period, industrial electricity and forging were offered in addition to existing

    courses in response to the need for more electricians and welders brought about

    by the establishment of several big industrial plants in the area.

    On July 1, 1957 RA 4769 converted the institution into a school of Arts and

    Trades and was named Pablo Borbon Memorial Regional School of Arts and

    Trades. For the first, time the school offered the technical education curriculum.

    Co-courses in radio mechanics and electronics were introduced. The ensuing

    years saw the unprecedented increase in the number of building constructed-

    modernistic structures with spacious rooms for the radio mechanics, electricity,

    trade drawing, forging, building construction, and machine shop classes.

    4

  • This rapid growth includes the organization classes, which were offered

    for the first time in 1963. Unemployed out of school youth and adults and even

    those already employed enrolled in this evening opportunity classes is acquire

    new occupational skill or upgrade previous the acquired jobs, skills and

    competencies.

    Awake of the increasing demands for vocational trained manpower, the

    school administrators secured for the approval for the introduction of teacher

    education courses leading to the degree of Bachelor of Science in Industrial

    Education in 1965. A significant mile stone in the history of the institution came

    about in 1968 by virtue of RA 5270 the school was converted into the Pablo

    Borbon Memorial Institute of Technology giving it corporate existence with self-

    governing board. The college is mandated by its charter to provide higher

    vocational, professional, technical and technological instruction and in trades and

    industrial education. From 1971-1973 mechanical, electrical and civil engineering

    courses were introduced. The institution of graduate corses in 1974 followed this

    development. There are two programs on the masteral level; Master of Arts in

    Industrial Education, with specialization in administration and supervision and

    Master of Arts in Teaching Science, Mathematics and Vocational Education. In

    1978, there was a felt need for management courses in the graduate level. A

    consortium with the UP college of Public Administration was established and the

    classes in MMP under UP CPA-PBMIT consortium started.

    On March 22, 2001 President Gloria Macapagal Arroyo signed into law RA

    9045, which officially created the Batangas State University with the Pablo 5

  • Borbon Memorial Institute of Technology (PBMIT) as the nucleus. Under this law,

    the state situated in Batangas City including its campuses in Barangay Alangilan

    and those in the Municipalities of Balayan, Bauan, Lobo, San Pascual, Rosario,

    Taysan, Padre Garcia, Lemery, Calaca, Taal, Tanauan, and Lipa City as well as

    the Jose P. Laurel Polytechnic college in Malvar, the Apolinario R. Apacible

    school of Fisheries in Nasugbu and the campus of the Polytechnic University of

    Sto. Tomas are integrated into University to be known as the Batangas State

    University.

    The Batangas State University will work even harder to enrich and expand

    each curricular program, formulate and pursue a more meaningful research

    agenda and implement more vigorously pro-active extension services.

    Creation of Batangas State University

    President Gloria Macapagal Arroyo signed law RA 9045 last March 2001

    officially created the Batangas State University with the Pablo Borbon Memorial

    Institute of Technology as a nucleus.

    University Vision

    6

  • A university which shapes a global Filipino imbued with moral courage

    nurtured through the values and excellent education.

    University Mission

    Batangas State University is committed to implement its mandates of

    quality and excellence, relevance and responsiveness, access and equity and

    excellence, relevance and responsiveness, access and equity, and efficiency and

    effectiveness through instruction, research, extension, and production to meet

    the growing needs of the country and the world for globally competitive and

    morally upright professionals, scientists, technologists, technicians, skilled

    workers and entrepreneurs.

    University Core Values

    Peace and Spirituality

    Human Dignity and Empowerment

    Transparency, Honesty and Accountability

    Teamwork and Harmony

    Concern for the Environment

    7

  • Goals of College of Engineering, Architecture, Fine Arts and Computing

    Sciences

    The College of Engineering, Architecture, Fine Arts and Computing

    Sciences (CEAFACS) aims to develop a well-rounded graduate attuned to the

    promotion of a national identity imbued with the moral integrity, spiritual vigor,

    utmost concern for environmental protection and conservation, and credible and

    relevant ideals in the pursuit and furtherance of the chosen profession.

    It seeks to promote a standard of excellence in the education of

    competent young men and women who can assume active leadership and/or

    meaningful participation in the fields of engineering, architecture, fine arts and

    computing sciences.

    MECHANICAL ENGINEERING

    Mechanical engineering continues to play a key role in developing,

    operating and manufacturing new machines, devices and processes to benefit

    mankind. Mechanical engineers apply their creative imaginations and

    professional skills to combine both theory and practice in a variety of situations.

    For this, they need an in-depth understanding of scientific principles and

    engineering processes. They also need to be able to develop solutions to real-life

    problems in the face of conflicting requirements. Mechanical engineers in the

    8

  • commercial world combine technical and management skills to retain the

    competitive advantage for their companies.

    Mechanical engineering is an engineering discipline that involves the

    application of principles of physics for analysis, design, manufacturing, and

    maintenance of mechanical systems. It requires a solid understanding of key

    concepts including mechanics, kinematics, thermodynamics and energy.

    Practitioners of mechanical engineering, known as mechanical engineers, use

    these principles and others in the design and analysis of automobiles, aircraft,

    heating & cooling systems, buildings and bridges, industrial equipment and

    machinery, and more.

    Mechanical Engineering Coursework

    Mechanical Engineering programs generally cover the same fundamental

    subjects. Universities in the United States offering accredited programs in

    mechanical engineering are required to offer several major subjects of study, as

    determined by ABET. This is to ensure a minimum level of competence among

    graduating engineers and to inspire confidence in the engineering profession as

    a whole. The specific courses required to graduate may differ from program to

    program however. Universities will often combine multiple subjects into a single

    class or split a subject into multiple classes, depending on the faculty available

    and the University's major area(s) of research. Fundamental subjects of

    mechanical engineering include:9

  • static & dynamics

    strength of materials & solid mechanics,

    instrumentation and measurement,

    thermodynamics, heat transfer, energy conversion, and refrigeration / air

    conditioning,

    fluid mechanics/fluid dynamics,

    mechanism design (including kinematics and dynamics),

    manufacturing technology or processes,

    hydraulics & pneumatics,

    engineering design,

    Drafting, CAD (usually including Solid modeling), and CAM.

    Mechanical engineers are also expected to understand and be able to

    apply basic concepts from chemistry, chemical engineering, electrical

    engineering, and physics. Most mechanical engineering programs include

    several semesters of calculus, as well as advanced mathematical concepts

    which may include differential equations and partial differential equations, linear

    and modern algebra, and differential geometry, among others.

    10

  • In addition to the core mechanical engineering curriculum, many

    mechanical engineering programs offer more specialized programs and classes,

    such as mechatronics / robotics, transport and logistics, cryogenics, fuel

    technology, automotive engineering, biomechanics, vibration, optics and others, if

    a separate department does not exist for these subjects.[5]

    Most mechanical engineering programs also require varying amounts of

    research or community projects to gain practical problem-solving experience.

    Mechanical engineering students usually hold one or more internships while

    studying, though this is not typically mandated by the university.

    Sub disciplines

    The field of mechanical engineering can be thought of as a collection of

    many mechanical disciplines. Several of these sub disciplines which are typically

    taught at the undergraduate level are listed below, with a brief explanation and

    the most common application of each. Some of these sub disciplines are unique

    to mechanical engineering, while others belong to mechanical engineering and

    one or more other disciplines. Most work that a mechanical engineer does uses

    skills and techniques from several of these sub disciplines, as well as specialized

    sub disciplines.

    Personal Data

    11

  • Name : Gonda, Marvin O.

    Address : Bayanan, San Pascual, Batangas

    Tel. No. : (043) 727-1902

    Cell No. : 09183612531

    Email Address : [email protected]

    Nationality : Filipino

    Civil Status : Single

    Date of Birth : May 21, 1988

    Place of Birth : Bayanan, San Pascual, Batangas

    Religion : Roman Catholic

    Fathers Name : Mario M. Gonda

    Mothers Name : Sally O. Gonda

    Language : English / Filipino

    12

  • Educational Background

    Collegiate/University : BATANGAS STATE UNIVERSITY

    Address : Rizal Ave., Batangas City

    Course : Bachelor of Science in Mechanical Engineering

    Years of Residence : 2005 - Present

    Secondary/ High School : BAYANAN NATIONAL HIGH SCHOOL

    Address : Bayanan, San Pascual, Batangas

    Years of Residence : 2001 - 2005

    Primary/ Elementary : BAYANAN ELEMENTARY SCHOOL

    Address : Bayanan, San Pascual, Batangas

    Years of Residence : 1995 - 2001

    13

  • CHAPTER II

    COMPANY PROFILE

    Company

    Keppel Batangas Shipyard is a division of Keppel Philippines Marine. It is

    a member of The Keppel Group of Singapore, an international conglomerate with

    core business in ship repair, rig building, property, banking and financial services,

    shipping, telecommunications and engineering. Keppel is formerly known as

    Kepphil Shipyard, Inc.

    Keppel Batangas Shipyard is a fully equipped ship repair and ship building

    yard servicing both the international and local ship-owners. Ship activities include

    the repair, conversion and building of different types of vessels as well as

    fabrication of industrial structures.

    Keppel was situated along side Batangas Bay in Bauan, Batangas, the

    fastest growing industrial region in Southern Tagalog. Shipyard operates the 34.3

    hectare consolidated facilities of former Keppel Philippines Shipyard, Inc. and

    former PNOC Dockyard and Engineering Corporation.

    The company was capable of servicing vessels of up to fifty thousand

    deadweight tonnage (dwt) and has a total dry-docking capacity of 130,000 dwt.

    Deadweight tonnage is an expression of a ship's carrying capacity, including the

    14

  • weight of the crew, passengers, cargo, fuel, ballast, drinking water, and stores.

    Supplementary capacity is being provided by deep water berth ages.

    The Company was listed on the Philippine Stock Exchange in 1993 and is

    registered with the Board of Investments of the Philippines as a ship repair and

    shipbuilder enjoying preferred pioneer status.

    Facilities

    The shipyard is well equipped to handle complex and sophisticated repair,

    conversion and construction of seagoing vessels of up to 50,000 dwt. Facilities

    include the floating dry-dock which has a capacity of 5,000 to 6,000 dwt and a

    mechanical shift lift dry-dock with a lifting capacity of up to 20,000 dwt or 7,500

    tonnes.

    Other facilities includes: machinery shop and outfitting shops with a total

    floor area of 4,287 square meters equipped with lathe machines, boring, milling

    and drilling machines and vertical turning machines. Another are pipe shop which

    equipped with pipe bending tools, carpentry shops, mold lofting shops,

    maintenance shops and electrical shops equipped with dynamic balancing

    machine, electric oven, rewinding machines, engine dynamometer and portable

    electric power generators.

    15

  • Shipyard also established an industrial gasses plant which serves as a source for

    their construction needs like liquid oxygen, acetylene, liquid nitrogen and carbon

    dioxide.

    Equipments

    Most of the shipyards lifting cranes are operated by diesel engines and lift

    with the use of hydraulic. Some equipment includes dozers, loaders and

    hydraulic mobile cranes. Other equipment includes grit drier, grit blasting

    machines, painting machines, non-destructive testing equipments, portable air

    compressors, elevating work platform, hydro-blasting machines and steam

    generators.

    People

    The abundant human resources in the Philippines, especially competent

    engineers and naval architects, enable the shipyard to provide reliable and highly

    competitive services to ship owners.

    The company has a 1,558 dedicated skilled workforce many of whom

    have been with us for more than 25 years.

    To keep abreast with the rapid technological advances in the marine

    industry, the shipyards engineers and workers are regularly sent for training at

    16

  • Keppel Singapore. Local training are also constantly conducted to upgrade the

    skills and to further improve the productivity of works.

    Leading this highly motivated team is an equally dedicated experienced

    engineer from both the Philippines and Keppel Singapore.

    Services and Experiences

    Over the years, the shipyard has developed expertise to handle all type of

    repair, conversion and building of a wide range of vessels as well as undertake

    industrial fabrication.

    I repair, conversion and construction of new vessels, the shipyard is

    reputed for its efficiency and reliability in meeting the ship owners requirements

    at the highest quality standards, on-time delivery and competitive prices.

    The shipyard has handled repairs of all types of vessels like passenger

    ferries, pleasure yachts, bulk and container carrier, military and patrol craft,

    ocean research vessels, fishing and reefer vessels, dredgers and offshore

    support vessels, tugs, barges and floating docks.

    Major conversion and modification works successfully completed by the

    shipyard included the conversion of an oil tanker to an asphalt / bitumen carrier;

    a sand dredger to a container ship, jumboization of landing crafts and a single

    bottom oil tanker to a double bottom tanker.

    17

  • The shipyard has an impressive list of more than 70 new building

    deliveries including tankers, barges, double-bottomed self propelled barges and

    coal carriers all classed to the standards of the leading international classification

    societies.

    Other marine and industrial structures fabricated by the shipyard include a

    synchrolift platform with a 2,040 tonne lifting capacity and two units of 40 tons

    capacity rubber tired gantry transtainer.

    The company is committed to further upgrade its facilities and the skill of

    its workforce to provide high quality services to the domestic and foreign clients.

    Is ISO accreditation for ship repair and ship building affirms the Companys

    commitment to deliver quality services and products to the satisfaction of its

    clientele.

    Vision

    Our shipyard shall be the most efficient in the Philippines and the choice

    solutions provider to the global shipping and offshore industries.

    Mission

    We aim to provide world-class services in offshore oil rig fabrication,

    shipbuilding, ship repair and conversion through superior management and a

    skilled and experienced workforce dedicated to total customer satisfaction.

    CHAPTER III18

  • ON THE JOB TRAINING ACTIVITIES

    This chapter narrates the activities that the student trainees had gone

    through during the training. This also includes the observation, participation,

    interaction and challenges during their training.

    This discusses its place as a development tool and how it was delivered

    effectively by the company. On the job training is an important way in which

    students acquire relevant knowledge and skills at work.

    Narrative Experience

    November 18, 2008, it was the date when the trainee started the on the

    job training at Keppel Batangas Shipyard. It is a shipyard company which is

    situated along side of Batangas Bay at San Miguel, Bauan, Batangas.

    The trainee was assigned at the department which is called motor pool.

    This department serves as the general maintenance for the equipments and

    gadgets that were used inside the company. Also, at this department, all

    operators of the cranes, lifters and trailers were assigned. Almost all of them

    were regular workers of Keppel and served the company for almost 20 years.

    19

  • Training supervisor provides PPEs for the trainees on the first day. PPE

    stands for personal protective equipment which consists of safety belt, helmet,

    safety goggle and gloves.

    Every morning, the supervisor calls for a mustering or a meeting. On this

    meeting, safety personnel check all the workers on the assigned department if

    they were wearing in their proper PPE. Also, they discuss all about what they

    must do on that day.

    The trainee started his work as an assistant and a helper. He helped in

    bringing the tools and parts that they need, assist them when they disassembling

    engines and hold nuts and bolts as they detached it. They do not allow the

    trainee to handle machine members especially to those sensitive parts like

    injectors, tubing, shafts and gears. Being a helper is unexciting; expecting it was

    the only work that the trainee do for rest of his OJT.

    Time came when he first handle machine members; it was a transmission

    gears that detached from a fork lift crane. That time is when his co-worker asked

    him to clean and take away greases that stock up on the gears. The trainee

    thought that he was the one who will disassemble the transmission box. But at

    least they let him handle a sensitive machine parts for the first time.

    A month later, new set of disassembled four cylinder engine was arrived.

    That was the first time when the trainee saw engine parts in reality. His co-

    worker, which is an expert on the engines, taught the trainee the different parts of

    the engine as he assembled it. And of course, the trainee already passed the

    20

  • subject called ME LAB II under Engr. Aguila, so that is why the later can relate

    and can easily identify the parts that his co-worker instructs. He also taught the

    trainee some technique in assembling and installing the engine parts. Some of it

    was when installing piston ring, the tapered side of the ring must face downward.

    Piston of a diesel engine was different from piston of gasoline engine. The later

    has a hole on is face, but this hole was not in the center of the face. That is why

    placing the piston pointing the hole upward has a great difference when placing it

    on the opposite. The correct position was placing the piston that pointing the hole

    upward. This is because the fuel injector was placed on the upper side of the

    block making it sprays fuel exactly at the hole. He also taught the trainee about

    the proper timing of the valve and fuel injector, and also the sequence of firing

    inside the engine cylinders. For a 4-cylinder engine, order of firing was 1-3-2-4.

    For a 6-cylinder engine, firing was 1-4-2-6-3-5. And for an 8-cylinder, v-type

    engine, firing was 1-8-4-3-6-5-7-2. These firing orders were not constant at all

    engines; it is just only based on the trainees experience. Firing orders were

    variable and based on the manufacturers design in order to minimize vibration.

    On the following days, the trainee had already worked just like a regular

    employee of the Keppel. Starting on that time, he was not an assistant or a

    helper any longer just like on his first day of OJT, but one of maintenance

    personnel on that department. He experienced installing engine parts like

    flywheel, injectors, radiator, manifolds, valves and timing gears. He also

    performed top hauling a six cylinder engine, disassembling a v-type engine which

    21

  • composed of eight cylinders, removing water pump and making gaskets out of

    paper folder.

    Not only engines were repaired under maintenance department, they also

    repair pumps. Most common type of pump that was used on the Keppel shipyard

    was the piston type pump. It consists of three cylinders and operated using high

    speed motor. The trainee experienced reconditioning this type of pump; replacing

    new gaskets, polishing the cylinder, installing bearing and gears, placing new

    piston and connecting rod and changing the gear oil. Another type of pump that

    they handled on their department was the gear type pump. This type of pump

    was used commonly as a pump for crane and lifter hydraulic. This pump consists

    of two gears that mesh to pump fluid by displacement. This type of pump is best

    suitable for pumping hydraulics and other substances which is of high viscosity.

    Being an apprentice on that kind of department was really remarkable. All

    the skills and techniques that they shared with the trainee will help him for his

    future career.

    Observation

    The trainee who was training at Keppel Batangas Shipyard for almost four

    months, observed the daily activities and practices that the workers inside the

    company performed, as well as rules and regulation that all workers and

    employees must comply with.

    22

  • The trainee easily observed that all workers inside the working zone must

    wear their proper PPE during working hours. Even the sweeper or janitor who

    cleans the yard must wear complete PPE. Any workers who will notice without in

    their proper PPE will be given a punishment which is by cleaning the whole yard

    for one week and posting their pictures at the gate of the company; reminding

    everyone that those people were violators. Safety inside the company was really

    strict.

    Another thing that the trainee observed was the rules and regulation that

    the company initiated. Before entering the company, regular frisking and

    baggage inspections were conducted. Car without stickers cannot enter inside

    the company except for the visitors. Trainees are not included as a visitor.

    Another was the NO smoking, sleeping and by standing rule. Any violators who

    will be caught will fine an amount of one thousand pesos. Gadgets like mobile

    phones and portable mp3 players are not allowed during working hours. Gadgets

    must be placed on the locker room. Requests like emergency calls are accepted

    making sure that the call was important and entertain able.

    Participation

    The trainee participated in the normal operation of the company by

    maintaining the equipments used in the shipyard in their good condition. Daily

    check on the important spots of the cranes like the pressure of the tires, fuel

    levels, gear and engine oil, lubrication of the joints and the water level of the

    23

  • radiator. Errors must be predict and must be solved before it happened. Any

    trouble happened to the equipment during the progression will cause a big

    interruption on the whole process of the company.

    The trainee also participated as a tool keeper on maintenance

    department. Tools and parts of the machine must be kept to avoid misplacing it.

    Tools must be clean before they were returned to the tool box. Bolts, nuts and

    small machine parts must be placed in a closed container.

    Interaction

    During the training at Keppel Batangas Shipyard, the trainee learned to

    interact with other people. We know that people have different characteristics and

    attitudes; however, making friends with the trainees co-workers doesnt make

    difficult.

    Even though he was only a trainee, they dont treat him like others. And as

    a trainee, dont feel uncomfortable as he worked with them. From the interaction

    the trainee made with them, the later learned to work with patience. Although

    thoroughly working on something was time consuming, the quality of the output

    product is the most important. He also learned from his co-workers experiences

    and mistakes and apply them whenever he needed it. They also encouraged the

    trainee to go on with his studies until he become a professional.

    24

  • Although I worked and interact with them for a short period of time, I

    learned a lot to them; the skills and techniques that they shared with me that

    cannot be find on the books.

    Challenges

    Challenge is test of one's abilities or resources in a demanding. And

    challenges are always present.

    During the trainees on-the-job training, he met some challenges that push

    him to work much better. First is when one of his co-workers challenged him to

    be greedy in learning new things and skills. That is also the time when the

    trainees supervisor said than if the later want high grade, he must work like a

    real employee. That was a big challenge for the trainee. He was only a trainee,

    so the supervisor must supervise him and not to let him handle a situation than

    he didnt know. And because of that, the trainee learned to put a dedication to his

    work.

    Another challenge that the trainee met was the climate during his working

    hours on the field. The heat coming from the sun makes him uncomfortable. And

    there is a time, halfway of his training, when he got sick.

    Lastly, one challenge that the trainee met is when his co-worker asked him

    to remove a bolt from a crankcase of a 4-cylinder engine. The trainee thought it

    was easy. But then, he was wrong. He asked other to hold the crankcase as he

    25

  • twisted the bolt using a socket wrench. Still, the bolt doesnt pull out. He twisted it

    again using extension and pulled it as he can. At last, bolt was removed but the

    trainees hands were aching. He forced himself to twist the bolt because he said

    to his co-worker that he can do it without even knowing that the bolt was placed

    to the crankcase using an air lock and has a torque of 200 Newton.

    Problems Met and Solutions Offered

    Problems that the trainee encountered during his training were all related

    to the engine and pump failures.

    Lack of materials to be needed must be resolved using alternative one.

    Like gaskets. In making gaskets, special paper called paper gasket was being

    needed. But as an alternate to paper gasket, paper folder can be used. It was

    fastened to the joints by means of gasket maker, a glue-like liquid.

    26

  • CHAPTER IV

    PERSONAL EVALUATION, CONCLUSION AND RECOMMENDATION

    This chapter presents the entire training period with the activities done by

    the trainees. This shows the accomplishments and skills being enhanced during

    the internship period that gave them the best training ground as a beginner.

    Accomplishment and Contribution

    The trainees contribution to the company was mostly in maintaining the

    equipments on its good condition. He was able helped the regular employee in

    repairing and building the equipments used in the yard. Such would help them to

    minimize their work and finished it for a short period of time and with high quality.

    The trainee also do such house keeping on the times that there is no

    work. Cleaning the barracks can be a simple way to minimize accidents.

    The trainee also shared with them new knowledge such as conversion of

    units and basic formulas. It would help them to compare the values using

    different units and to get values in a simple but accurate way.

    27

  • Competencies Gained

    The training inside the company is learning experience each day. The

    trainee learned to appreciate the lessons studied in school. He was able to

    realize the importance of theories and formulas that was discussed inside the

    classroom. And also to understand that everything that was thought inside the

    school can be a tool that can be used in future career.

    As the trainee was working as a trainee at Keppel, he learned to become

    a hard-working person. Time to complete the output product is not important, but

    the quality. He also learned to follow the instructions as what the superiors said

    and to accept opinion that they suggested.

    At the school, being late is better than absent. But as what the trainee

    learned at Keppel, being absent is better than being late. Being absent can be a

    cause of emergency situations like sickness, unpredicted travels and

    phenomena, while, being late is a cause of misbehavior and unable to manage

    the time.

    Lastly, the trainee learned that on-the-job training is not just only a subject

    to be passed or a requirement to be completed but on-the-job training is an

    opportunity to show what skills, talents and techniques that the student learned

    from the school and also an opportunity to experience the life outside the

    campus; serving companies like a professional on the field of the students

    specialization.

    Projects/Output28

  • At the end of the trainees OJT, he was able to repair different types of

    engine and able to help in solving different kinds of engine troubles. He was also

    able to handle pumps for reconditioning and assembling. For him, all the

    equipments that were used inside the company were his output project.

    Impact to Field of Specialization

    The training served as the stepping stone of the trainees to the real

    life of an engineer. It served as the beginning the real life of being an employee.

    The trainees have realized that learning is a lifetime commitment that is

    continues even you already have a job. The training gave the students more

    initiative to their chosen career. The students were more encouraged to pursue

    the Mechanical Engineering course. The training inspired the trainees to enhance

    their skills and knowledge in the field of mechanical engineering. The trainees

    were given some ideas what could be the feeling or situation being an employee.

    The training enriched their individuality as a beginner and created the foundation

    of being a good worker. The best thing that the trainees have gained inside the

    company was the good orientation of the person having the higher positions.

    As a mechanical engineering student, the OJT made me realize the

    importance of the course that I am taking. It made me realize the essential role of

    a mechanical engineer in a company. Mechanical engineering can take the work

    of electrical and civil engineering, but, no other course can takes place the work

    of mechanical engineer in a company. To be a competent one, not only an

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  • engineer must understand the process and the underlying principles but also be

    knowledgeable of the operation of certain equipments that carry out the process.

    An engineer must also possess good communication and leadership skill.

    Conclusion

    The students have undergone a good training. The task given to them was

    an application of design 1, design 2 and ME LAB 2 of their course. The design of

    the bolts and nuts has a great in connection to the subjects. The design of the

    flywheels and other machine members deals with the study of design 1 itself.

    Parts of the engines and kinds of pumps were exactly related to what was

    discussed inside the classroom. The trainees were technically given actual

    problems that have a main concern with the mechanical engineering subjects.

    The nature of the career course was the main focus of the training. The training

    of students will be useful if the nature of their training have the major concern for

    their chosen career. The trainees would able to use the experiences they have

    gone through during the training whenever they are already in the field of

    specialization.

    Recommendation30

  • The company created a good service to their clients and gave the best

    training for the students. The students must have a good company that would

    give them a good training ground and would enhance their knowledge and

    capabilities. The school must have the good coordination for some companies

    that offer an annual On the Job Training inside their company. The school should

    provide more budgets given to the OJT coordinators to have the best monitoring

    of the training the students are taking. One of the best ways of training is the

    provincial trainings that would give different experiences to the trainees. An out of

    town training would give more self esteem to the students. The mechanical

    engineering students have their training every 4th year and second semester of

    the year. It is more efficient if they will take it 5th year of their last semester. In

    some cases having their training during their 4th year of school would sometimes

    affect the rhythm of their schooling because in mechanical engineering the

    students OJT have their preferred pre-requisite subjects that once not taken

    would give a big effect to the arrangement of the students subjects. Instead of

    the regular schedule of years of studying, once being affected by the pre-

    requisite subjects, the students would waste some of the time spending for the

    subjects affected by the OJT. For the company, they should give more lectures

    on the technical parts of the company like Auto Cad and Mechanical Devices

    used by the Department.

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