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NAPHTHENIC ACID CORROSION
FIELD EVALUATION AND MITIGATION STUDIES
D. Johnson
Ondeo Nalco Energy Services
PO Box 123
4600 Parkway, Fareham, Hampshire
United Kingdom
G. McAteer H. Zuk
Ondeo Nalco Energy Services Norsk Hydro A.S
PO Box 87 Kjørbov16
1501 Hwy 90-A Sandvika N-0246
Sugar Land, TX 77487 Oslo
USA Norway
ABSTRACT
Opportunity crudes – normally discounted – usually contain one or more risks for the
purchaser, such as high naphthenic acid content. As the availability and volume of highly
naphthenic crudes processed increases the risk of experiencing high temperature corrosion on
refinery equipment must be considered.
This paper details studies carried out during various laboratory and field evaluations utilising
on-line monitoring systems. Associated problems noted while processing naphthenic acid
crudes are also studied, such as desalting and fouling, in addition to the corrosivity studies.
The corrosivity studies determined the effect of various crude oils of relatively high
naphthenic acid content on various metallurgies. Corrosion rates were evaluated through the
use of corrosion probes and coupons. Finally, the use of high temperature corrosion
inhibitors was successfully evaluated as a means to mitigate naphthenic acid corrosion.
KEYWORDS
Naphthenic Acid, Naphthenic Acid Titration (NAT), Inhibitors, Field Evaluation, Hot Fast
Loop, Grane Crude Oil.
ERTC 2002, Paris, France Page 1 of 1 Ondeo Nalco
INTRODUCTION
Many opportunity crudes are known to contain naphthenic acids, which can cause corrosion
in high temperature regions within the refinery normally around the crude and vacuum
towers. These opportunity crudes, also known as high acid crudes (HAC), high neutralization
number crudes (HNN), are often discounted due to the added risks associated with processing
these crudes. Because of the economic advantages [5], many refiners are looking increasingly
at processing high levels of naphthenic crude oils in their crude slates. The properties of
crude oils rich in naphthenic acid species vary. Table 1 shows some of the properties of
several heavy acidic North Sea crude oils.
Table 1 Properties of selected North Sea Crude Oils
Captain Alba Gryphon Harding Heidrun
Density – kg/litre 0.94 0.93 0.93 0.92 0.88
Total Acid Number mg KOH/g 2.5 2.0 4.1 2.1 2.6
Sulphur content wt% 0.77 1.3 0.4 0.5 0.5
Kinematic Viscosity Cst 40ºC 163 100 55 103
These variations allow refiners to find high acid crude oils that are suitable for their product
profile. Over the next five years it is forecast that High Acid Crude supply (crudes having a
TAN > 1.0) will continue to increase significantly, with production rising across the world.
All of these crude oils have significant acid numbers, therefore corrosion management is of
vital importance to ensure (i) that the corrosion risk to the plant is minimised, (ii) that a
proper inspection system is in place to identify the corrosion which might occur, (iii) that
areas of the plant that might be subject to severe corrosion are identified so that the need for
more corrosion resistant alloys can be predicted.
In addition to high temperature corrosion management, many of these high acid crudes can be
harder to desalt and lead to increased overhead corrosion, fouling, and product stability
issues. This paper will attempt to outline the proper evaluation techniques and safe
management of naphthenic acid crudes. Actual crude analysis, laboratory and field study
results are included as examples of how to manage opportunity crudes.
ERTC 2002, Paris, France Page 2 of 2 Ondeo Nalco
RISK ASSESSMENT
To safely run such crude oils in the refinery it is important to first assess the susceptibility of
plant and equipment to undergo naphthenic corrosion. Typically, data is reviewed to establish
potential corrosion rates which could be used to estimate the remaining life on the refinery
process, pressure pipelines, pumps and vessels.
Literature reviewed and experience indicates that pipelines and equipment containing crude,
light diesel, heavy diesel, atmospheric residue, light and heavy vacuum gas oil and vacuum
residue operating at temperatures higher than 200°C were possible areas for naphthenic acid
attack. [1] Areas are highlighted in the basic schematic provided in Figure 1.
AtmosphericColumn
VacuumColumn
Figure 1. Areas prone to Naphthenic Acid Corrosion
Unfortunately, experience has shown that it is difficult to correlate corrosion rates for
particular crudes from refinery to refinery. This is due to the differences in equipment design,
operating temperatures, flow velocities and other crudes present, which may provide a natural
passivating effect to the system.
There are several important variables to consider while performing a risk assessment on a
unit: stream analysis, temperature, velocity, metallurgy, flow regimes, etc. Every piece of the
puzzle must be analyzed before the best mitigation strategies can be developed. In this
section highlights of each variable will be discussed.
Stream Analysis: The TAN and naphthenic acid content (from the Naphthenic Acid Titration
test, or NAT) for most crude oils varies with the temperature of distillation fraction. NAT
represents only the naphthenic acids within the TAN. There are many different naphthenic
ERTC 2002, Paris, France Page 3 of 3 Ondeo Nalco
acid species, and some are more corrosive than others. Testing the whole crude and the side
cuts shows where the different naphthenic acids will concentrate.
It is wise to conduct such testing on the anticipated blends that could be encountered to ensure
the contributions of other crudes to TAN and NAT are captured. Table 2 shows the TAN vs.
NAT for Captain Crude oil as a whole crude and typical fractions.
Table 2 – TAN vs. NAT Captain Crude oil and Fractions (glass distillation apparatus)
Boiling Range Total Acid Number
(TAN) mg KOH/g
Naphthenic Acid Titration
(NAT) mg KOH/g
Whole Captain Crude 2.5 2.2
IBP – 260 deg C 0.25 0.3
260 – 302 deg C 0.9 0.85
302 – 343 deg C 2.1 2.0
343 – 390 deg C 2.8 2.5
390 – 482 deg C 3.8 2.6
482 – 565 deg C 3.8 2.0
565 – deg C + 2.5 0.6
Figure 2 shows the same TAN vs. NAT profile, this time for a crude blend consisting of 37%
Heidrun crude. Notice that for the whole crude, NAT represents only 60% of the TAN, while
at the vacuum gas-oil temperatures the NAT numbers are concentrated and much closer to
90% of the TAN at those temperatures. Proprietary analysis techniques for naphthenic acid
content were conducted at Ondeo Nalco laboratories to develop Figure 2.
ERTC 2002, Paris, France Page 4 of 4 Ondeo Nalco
Figure 2 TAN and NAT profiles for crude slate containing 37% Heidrun
Temperature: The relationship between temperature and corrosion rate at a constant TAN is
fairly linear – to a point. Naphthenic acid corrosion is normally not a concern much below
200 oC (392 oF). As temperature increases the corrosion rates may increase until the
temperatures are hot enough to break down the naphthenic acids to lower organic acids. The
differential between TAN and NAT then begins to widen with the NAT decreasing. This
usually starts to happen at above 420 oC (788 oF).
Velocity: Critical areas where velocity exceeded 2.7 m/sec (9 ft/sec) in liquid service are
normally identified [1] and highlighted for closer inspection.
Two Phase Flow: Locations of two phase flow should also be identified for closer inspection.
Especially interface areas where hot hydrocarbon liquids will “wet” a surface, wash off, and
then “rewet” repeatedly. Corrosion has been found in these areas.
Areas of high turbulence: Related to increased velocity – more likely to find more aggressive
corrosion in areas of high turbulence.
Predictable zones of first vaporisation or condensation: In the case of the trays and packing, it
is generally assumed that corrosion monitoring of the heater transfer lines and analysis of the
metal content / pickup of the products would be the only effective way to identify a corrosion
problem inside the towers. Monitoring the tower internals is not direct; indirect iron
measurements on side stream and residue samples provide the best data for corrosion activity
on tower internal surfaces.
Reactive sulphur content of the various side cut oils: Also requires investigation as this can
help inhibit the possible naphthenic acid attack (with possible decreased corrosion rate).
ERTC 2002, Paris, France Page 5 of 5 Ondeo Nalco
Higher sulphur level is generally considered to be beneficial for the inhibition of naphthenic
acid attack [2]. However, increased concentrations of reactive sulphur may trigger high
temperature sulphidic corrosion. It is important to note that traditional metallurgies that are
resistant to high temperature sulphidic corrosion are not very resistant to high temperature
naphthenic acid corrosion attack.
Metallurgy: Based on field experience and laboratory experiments, molybdenum content of an
alloy plays an important role in naphthenic acid corrosion mitigation. It has been
documented[1,4] that 2.5% of Mo in an alloy is enough to mitigate most naphthenic acid
corrosion. 317SS have 3-4% Mo content. If this alloy is purchased with the purpose of
mitigating naphthenic acid corrosion, the refiner should specify a minimum of 3.5% Mo in the
alloy. It should be noted that if naphthenic acid corrosion is aggressive, then 317SS may not
be completely corrosion resistant.
“Other” – Overhead Corrosion, Desalting, and Fouling Variables
Corrosion: Above 420°C naphthenic acids decompose at an increasing rate but concern has
been expressed that the light organic acid compounds generated end up in distillation
fractions and they could be corrosive [3]. Our observations are that this can occur for the
Visbreaker and Vacuum unit fractionator overheads. This may require a change in approach
to the traditional techniques of corrosion control applied in these areas.
Corrosion mitigation changes due to the light organic acids depend on whether the new acids
are strong acids or weak acids. The more cost effective approach if the weak acid content
increases is to increase or choose a more tenacious overhead filming amine. If the overhead
organic acids are strong acids, a neutralizing amine should be enlisted to protect against low
pH dew point corrosion.
In addition, the recycling of wash water from such units back to the crude desalters has been
noted to carry light organic acids back to the crude and subsequently the atmospheric
distillation unit overheads. All wash water stream routings should be reviewed to define
potential areas of concern and corrosion inhibitor program (if required).
Desalting: Naphthenic acid crudes have natural emulsification tendencies. As the pH of the
water inside the desalter increases, the sodium naphthenates can form very stable emulsions.
Maintaining an acidic effluent desalter water is important to combat the role sodium
naphthenates play in desalter upsets.
Asphaltene destabilisation can also lead to desalter upsets. If asphaltenes become unstable
ahead of or within the desalter they can act as emulsion stabilisers, causing the emulsion layer
ERTC 2002, Paris, France Page 6 of 6 Ondeo Nalco
to grow inside the desalter until water is shorting out the grids, oil leaves with the effluent
brine, or both. Ondeo Nalco has resolved these emulsions in several locations with an
asphaltene stabiliser injected ahead of the desalters. In every case the primary demulsifier
was reduced after the asphaltene stabiliser brought the system under control.
Another desalter concern when processing opportunity crudes is the natural conductivity of
the crude. Some heavy opportunity crudes have high enough natural conductivity they have
been known to increase the amps across the desalters to the point where the dehydration
suffered.
Fouling: In addition to the fouling potential due to asphaltenes in the crude, fouling can also
occur in downstream units due to corrosion by-products. The corrosion by-product of
naphthenic acid corrosion is iron naphthenate. Corrosion mitigation is required to prevent
premature fouling/cleanings due to the buildup of naphthenic acid corrosion by-products.
Side-cut Stability
In some circumstances processing high levels of naphthenic acid crudes has led to oxidation
of the VGO causing it to turn black within hours. Ondeo Nalco has treated this condition
successfully with a chemical stabiliser.
Another common side-cut problem when processing naphthenic acid crudes is a lower diesel
cetane number. Naphthenic acid crudes typically have a low cetane number. Allowance
should be made either for the use of a cetane improver or an amount of higher cetane gas oil
available in the refinery pool for blending.
LABORATORY STUDIES – GRANE CRUDE
Typical analysis of new opportunity crude – Grane crude was recently analyzed by Ondeo
Nalco Energy Services to assist the producers, Norsk Hydro, in defining the crude
characteristics specific to concerns relating to processing as a high acid crude. The process
includes testing for naphthenic acid concentration, corrosivity, desalting difficulty and fouling
potential. Comparisons are then made on performance to other crudes available on the market
to better evaluate the results as a whole.
ERTC 2002, Paris, France Page 7 of 7 Ondeo Nalco
Naphthenic acid content / distribution
The
in t
sho
How
pro
ERTC
Figure 3 Grana Crude - TAN / NAT Analysis
0
0.5
1
1.5
2
2.5
3
3.5
4
WholeCrude
C5 -165
165-250 250-320 320-350 350-375 375+ 375-420 420-525 525-565 565+
Temperature Range (Centigrade)
mg
KOH
/ g
distribution of naphthenic acids is provided in Figure 3. Note the NAT numbers
he 320-350 and 350-375 oC cuts represent almost all the TAN, whereas the hotter cuts
w the NAT becoming a smaller percent of the TAN.
Naphthenic Acid Distribution Profiles
250
300
350
400
450
500
550
600
650
700
750
0 20 40 60 80 100
% Distilled
Tem
pera
ture
(Cen
tigra
de)
Gryphon
Grane
Heidrun
Figure 4
120
does this compare to other crudes? A Figure 4 (above) shows the distribution
file for Grane, Heidrun and Gryphon.
2002, Paris, France Page 8 of 8 Ondeo Nalco
The main difference between Grane and the other crudes is that it seems to have a heavier
“Tail” of naphthenic acids. On the plus side is the fact that the acids are more evenly
distributed across cuts than Heidrun and so larger concentrations could be run of the crude
before the same level of naphthenic acids were encountered in the various cuts.
Corrosivity of the Naphthenic Crudes
Further corrosion testing conducted on the Grane crude gives a fair representation of what
would happen in areas of single phase flow such as in the atmospheric crude residue and in
the lower pump around circuits / draws. The resid fraction was tested using a spinning
autoclave. The base (no inhibitor) corrosion rate was approximately 0.56 mm/y (22 mpy) for
carbon steel and 0.53 (21 mpy) for 5-Cr.
Application of Ondeo Nalco’s Phosphorus based inhibitor resulted in corrosion rates of
0.07mm/y (2.6 mpy) and 0.08 mm/y (2.9 mpy) respectively. The results obtained in the test
work correlates well with corrosion rates seen in the field for crudes such as Heidrun and
Captain. Typical corrosion rates for 40% of these crudes in an otherwise non-naphthenic
crude feed, and of low overall sulphur (<1%) are typically in the range 20 – 40 mpy.
Obviously there is always variation due to the orientation of equipment / temperature
variations and residue temperature.
Desalting Evaluation
Tests using a laboratory desalter showed Grane has a strong emulsifying tendency, very
similar to that of Harding.
In Figure 5 we have compared Grane to Harding and Forties with respect to water separation
Figure 5 Water Separation - Whole Crude NoDemulsifier
0
10
20
30
40
50
60
0 5 10 15 20 25 30 35 40 45Time (Mins)
% W
ater
Sep
arat
ed
Forties Harding Grane
ERTC 2002, Paris, France Page 9 of 9 Ondeo Nalco
without demulsifier.
With Forties, some separation is seen, even without demulsifier. Grane has some free water
and Harding the most emulsifying of the group.
Figure 6 Whole Crude - With Demulsifier
0
10
20
30
40
50
60
70
80
0 10 20 30 40 50 6
Time (Mins)
% W
ater
Sep
arat
ed
0
Forties Harding Grane
Figure 6 shows further comparisons are made with demulsifier. In this case we see that with
demulsifier, we do get separation, although performance is still behind that of Forties,
indicating that the naphthenic crudes form more stable emulsions.
Finally, we can compare a typical crude slate against a Forties standard and this is shown in
Figure 7;
Figure 7 Whole Crude - With Demulsifier
0
10
20
30
40
50
60
70
80
0 10 20 30 40 50 6
Time (Mins)
% W
ater
sep
arat
ed
0
Forties 30% Grane : 70% Ekofisk
ERTC 2002, Paris, France Page 10 of 10 Ondeo Nalco
In this case we compare a Forties blend against a 30% Grane: 70% Ekofisk blend. By use of
demulsifiers we see that we can obtain the same performance with respect to water separation.
This indicates that providing the correct demulsifier is selected that desalter operations should
not be detrimentally affected by the processing of Grane crude, despite its higher emulsion-
forming tendency.
Fouling Tendency
The test Ondeo Nalco uses for determining the fouling potential of a crude or stream is called
the Fouling Potential Analyser, or FPA. Flocculation can be detected by reflection of light on
flocculated asphaltenes. By making use of fiber optics light is transported into the test
solution. After flocculation has occurred, light is reflected and transported by separate fibers
to a detector, thus replacing the need for sampling and microscopic examination. The FPA is:
· A simple, high precision technique
· Results NOT operator dependant
· Runs at ambient conditions
· Relatively small and easy to transport
· Computer interfaced
The FPA value translates to a fouling potential that has been indexed so crudes can be
evaluated and refiners can be proactive when preparing to process these crudes.
FPA Value Index Predicted Fouling
<30 Severe
30-40 High
40-60 Medium
60-70 Low
70-100 Very low
Grane stability is similar to that of other North Sea crudes with respect to asphaltene
precipitation. i.e. it is very stable and unlikely to cause asphaltene precipitation on its own.
For comparison, FPA results for known fouling crudes are as follows: REB ~ 63, Kirkuk ~
45, Urals ~ 56, and Maya < 40. The fouling tendency of Grane crude is documented in Table
3 below.
ERTC 2002, Paris, France Page 11 of 11 Ondeo Nalco
TABLE 3 – Fouling Study
on Grane Crude
Crude ‘Major’ Flocculation
Point – FPA Value
100% Grane 77
70% Grane, 30% Ekofisk 75
30% Grane, 70% Ekofisk 76
FIELD STUDIES – the Fast Flow Loop
Based on our experience, heavy vacuum gas oil (HVGO) is the most common observed area
for naphthenic acid corrosion. This side stream, in most cases, tends to have a temperature
profile suitable for distilling a high proportion of acids while maintaining temperatures
necessary for promoting corrosion. Therefore, to allow dynamic testing on line a high
velocity flow loop has been developed for installation in such streams. A diagram of the unit
is provided in Figure 8.
The system allows for simultaneous monitoring of the streams with and without a naphthenic
acid corrosion inhibitor. Allowing a true base line and protection provided in situ. This is
important to eliminate potential differences arising from the processing of slightly different
crude slates. Each loop may contain probes and coupons of various metallurgies. Typically
Figure 8
ERTC 2002, Paris, France Page 12 of 12 Ondeo Nalco
Cr T20 tubular (or occasionally flush mounted) resistance probes, connected to a data logger
are installed to allow continuous monitoring of corrosion rates during the test runs.
For the period of testing, flow rates may be set to the required velocity set to provide a
velocity of 5 ms-1. Temperature is normally limited to that of the side stream under
evaluation. In practise this process has been defined as suitable for monitoring naphthenic
acid corrosion mechanisms.
The chemical selected for the study was Ondeo Nalco’s SCORPION EC1242A, a phosphorus
based material, which has been shown to provide excellent performance in the past for
mitigation of naphthenic acid based corrosion(4,10). Prior to processing naphthenic crudes,
metal surfaces are normally pre-passivated with a conditioning dosage of the chemical,
typically 20 - 30 ppm (by weight) of product, reducing to 5 - 15 ppm (by weight) for normal
control.
Examples of test results that have been obtained follow. Corrosion probe results for the
HVGO system under evaluation are detailed in graphical form in Figure 9. Temperature of
operation Ca. 290oC (554 oF).
TAN levels for this particular evaluation were recorded are ranged from 0.2 to almost 1.6
with an average TAN of 0.9. Note the benefit the on-line datalogger brings to the trial. The
untreated probe showed steady corrosion while the chemically inhibited probe showed almost
no corrosion.
The coupons were arranged as mirror images – four prior to the inhibitor and four after. The
metallurgies chosen were: 1018 carbon steel, A182F2 steel, L80-9Cr, and 316L SS. Coupons
were exposed for thirty days at temperatures Ca. 300 oC (572 oF) and naphthenic acid content
of up to 2 mg KOH / g hydrocarbon.
Inspection of unprotected and chemically treated coupons clearly reveal the protective layer
induced by the chemical inhibitor and the etching on the untreated carbon steel and untreated
A182F2 steel coupons. The L80-9Cr untreated coupon showed etching on the leading edge of
the coupon. The 316L SS untreated coupon was the most corrosion resistant and did not
show etching, but was discoloured compared to the treated 316L SS coupon.
Insertion of coupons into the flow loop or into the system allows rapid determination of the
resistance of a given metallurgy to naphthenic corrosion within the system and effectiveness
of the corrosion inhibition program when applied.
ERTC 2002, Paris, France Page 13 of 13 Ondeo Nalco
Figure 9. Corrosion monitoring results
mm
)
l Los
s (
Met
Figure 7. HVGO TAN levels
0/199
9/199
9/199
9/199
0
0.01
0.02
0.03
0.04
0.05
0.06
05/39
06/09
06/19
06/29
07/09/1999
07/19/1999
07/29/1999
08/08/1999
08/18/1999
08/28/1999
09/07/1999
09/17/1999
Date
a
With Inhibitor Untreated
Corrosion Rate for period = 0.11mm/yr (4.3 mpy)
Corrosion Rate for period = 0.0035 mm/yr (0.2 mpy) With Inhibitor
UNTREATED
Working with such a flow loop provides the opportunity to:
1. Easily change metallurgies on-line
2. Determine the effect of inhibitor on different metallurgies that may be present in the
system.
3. Compare probe types and performance. (Failure rates may be as high as one in three
under conditions encountered in systems installed.)
Generally, any movement on corrosion rate is indicative that corrosion will be occurring in
the system. Monitoring would be correlated to other types such as UT, Radiology, or Field
Signature Method (FSM), etc. However, for control purposes, chemical injection normally
commences when positive movement of the probe is observed.
Another measure of corrosion commonly used is the change in concentration of dissolved iron
and nickel produced by the corrosion process. Normally, various streams are measured for
Nickel and Iron content – this is correlated to corrosion coupon or probe activity with time.
ERTC 2002, Paris, France Page 14 of 14 Ondeo Nalco
An Fe concentration in the 3-5 ppm range for three consecutive samples is considered to
indicate an unexpected corrosion condition whereas values less than this indicate moderate
corrosion down to 0.4 ppm or less which is the value considered acceptable. [1,3]
Iron levels can also give a good indication of control within a system. Figure 10 details
results for a separate system (suffering vacuum tower corrosion) with and without chemical
inhibitor injection. Figure 11 details corrosion rates for the same system using a 9-Cr probe
obtained during initial response testing on injection of the corrosion inhibitor to the system.
Response for the application was found to be immediate. Corrosion inhibitor injection rates
were in the range 6 – 25 ppm.
Figure 10. Iron Levels and in-line probe – HVGO draw
Readings From Chrome Probe In Vac Unit HVGO Draw Off
2.15
2.16 2.17
2.18
2.19
2.2
30-May 19-Jun 09-Jul
Rs/
Rr
SCORPION Injection
Commenced
Note the steady corrosion rate prior t
“levelling off” of the corrosion rate
turned off there is a gradual increas
same rate as prior to chemical treatm
interruptions in chemical injection
rates/failures.
This test loop data was at a relativel
film persistency would tend to be we
ERTC 2002, Paris, France
SCORPION Injection Ceased
29-Jul 18-Aug 07-Sep 27-Sep 17-Oct Date
o chemical injection commencement, then the immediate
while the inhibitor is injected. After the inhibitor is
e in corrosion rate (slope) until corrosion is back to the
ent. A good inhibitor film will release slowly, so short
(pump failures) will not lead to catastrophic corrosion
y constant velocity. It should be noted that the inhibitor
aker in high velocity and turbulent areas, so care should
Page 15 of 15 Ondeo Nalco
be taken to reduce the amount of time an inhibitor pump is out of service. A high temperature
corrosion inhibitor pump failure should be a high priority item for maintenance.
Figure 11. In-line corrosion probe results – HVGO draw
In practise the effectiveness of the inhibitor has found to provide typically 90% corrosion
inhibition against the base level of naphthenic corrosion. World Wide there are currently over
40 successful applications in place using Ondeo Nalco naphthenic acid corrosion inhibitors,
treating streams with NAT levels from as low as 0.2 to >6.5 and system velocities as high as
100ms-1. Where Ondeo Nalco naphthenic acid inhibitors have been used, no failures due to
naphthenic corrosion have ever been recorded.
SUMMARY
Risk based assessment of the Refinery facilities clearly defines areas for concern if blends of
crudes containing naphthenic crudes were to be processed. Analysis will identify all areas
exposed to risk of corrosion and requirements to be considered / analysed prior to processing
naphthenic crudes.
High temperature Fast Flow Loop studies can be used to more accurately define the corrosion
potential of susceptible areas.
Analysis using the Fast Flow Loop provides information on the order and magnitude of
corrosive attack by naphthenic species in the absence of corrosion inhibitors under conditions
anticipated in refinery equipment. It can also be used to conduct metallurgy studies and the
effectiveness of corrosion inhibitors applied to the system.
ERTC 2002, Paris, France Page 16 of 16 Ondeo Nalco
Studies and field experience have shown that corrosion inhibitors can be highly effective for
the control of naphthenic corrosion in high temperature, high NAT and high velocity
conditions.
Corrosion probe analysis can be used to confirm results obtained with corrosion coupons (or
vice versa).
Opportunity crudes can have associated processing problems in addition to naphthenic acid
corrosion. Desalter upsets, preheat and reactor bed fouling, side-cut stability and cetane
issues can all be present. Mitigation strategies exist for all ancillary problems and can be
addressed in a timely manner if the refiner is prepared.
Norsk Hydro’s new Grane crude was shown to be a very good opportunity crude. The
Grane/Ekofisk blend dehydrated with equal efficiency to a know crude. The fouling potential
was analysed and shown to have a low fouling potential. The corrosivity was analysed and
chemical inhibitors were shown to effectively reduce the corrosion rate by 90%.
With metallurgy and/or application of naphthenic corrosion inhibitor, naphthenic crudes can
be safely processed on the unit to higher levels today than was possible in the past.
REFERENCES
[1] National Petroleum Research Association - Questions and Answers Session on Refining
and Petrochemical Technology - Houston - March 1994
[2] E. Babian-Kibala et al, Naphthenic Acid Corrosion in A Refinery Setting”, Paper
number 631, The NACE Annual Conference, March 1993.
[3] J.Gutzeit, Naphthenic Acid Corrosion in Oil Refineries, Materials Performance, 16
(10), 24-35, October 1977.
[4] National Petroleum Research Association, Questions and Answers Session on Refining
and Petrochemical Technology, Houston, March 1992
[5] J. Skippens, D. Johnson, R. Davies, Evaluation of the economics for the processing of
Naphthenic Crudes. International Conference for Corrosion in Refinery Petrochemical
and Power Generation Plants. Venice 18 – 19 May, 2000.
ERTC 2002, Paris, France Page 17 of 17 Ondeo Nalco