NACHI (AUSTRALIA) PTY LTD Robotic Division & VIC Office … · • Replaces need for equalizer in gun ... of Servo gun can be performed by external weld ... independent of teach pendant

NACHI (AUSTRALIA) PTY LTD

Robotic Division & VIC Office

38 Melverton Dr, Hallam, VIC 3803

Ph: 61-3-9796 4144, Fax: 61-3-9796 3899

www.nachirobotics.com.au

NSW Office: Unit1, 23-29 South Street, Rydalmere, NSW 2116

QLD Office: 1/70 Cnr Brecknock and Boniface St, Archerfield, QLD 4108

Table of ContentsTable of Contents

•• Nachi LocationsNachi Locations Page 4Page 4

•• Robot Product Line upRobot Product Line upVS SeriesVS Series Page 6Page 6

MC 20 MC 20 Page 11Page 11

MC Series Lightweight Payload RobotsMC Series Lightweight Payload Robots Page 14Page 14

SC Series Heavyweight Payload RobotsSC Series Heavyweight Payload Robots Page 17Page 17

ST SeriesST Series Page 26Page 26

MV SeriesMV Series Page 37Page 37

MR 20MR 20 Page 42Page 42

MA SeriesMA Series Page 45Page 45

SJ SeriesSJ Series Page 48Page 48

•• AX 20 ControllerAX 20 Controller Page 51Page 51

Table of Contents (Contd)Table of Contents (Contd)

•• Robot Controller InterfaceRobot Controller InterfaceDeviceNetDeviceNet Page 62Page 62

InterbusInterbus Page 64Page 64

ProfibusProfibus Page 66Page 66

RIORIO Page 68Page 68

•• Robot optionsRobot optionsNVNV--AXAX Page 71Page 71

Conveyor Tracking with VisionConveyor Tracking with Vision Page 74Page 74

Steel Parts handling with VisionSteel Parts handling with Vision Page 75Page 75

Bin Picking with VisionBin Picking with Vision Page 76Page 76

Arc/MIG WeldingArc/MIG Welding Page 78Page 78

Servo Gun Servo Gun Page 80Page 80

Seam Welding RobotSeam Welding Robot Page 84Page 84

Cable Management SystemCable Management System Page 85Page 85

AX on DeskAX on Desk Page 88Page 88

Collaborative MotionCollaborative Motion Page 91Page 91

Endless Rotary TableEndless Rotary Table Page 92Page 92

Jack Knife ArmJack Knife Arm Page 93Page 93

NACHI LocationsNACHI Locations

•• Nachi Australia Pty LtdNachi Australia Pty Ltd38 Melverton Dr38 Melverton Dr

Hallam, VIC 3803,AustraliaHallam, VIC 3803,Australia

Tel: 03 9796 4144Tel: 03 9796 4144

Contact: Bijy Kurian / SathyamurthyContact: Bijy Kurian / Sathyamurthy

•• Nachi Fujikoshi CorpNachi Fujikoshi CorpShiodome Sumitomo Bldg 17FShiodome Sumitomo Bldg 17F

11--99--2 Higashi Shinbashi2 Higashi Shinbashi

MinatoMinato--ku,Tokyo,Japanku,Tokyo,Japan--105105--00210021

•• Nachi Robotics Systems IncNachi Robotics Systems Inc22285 Roethel Drive22285 Roethel Drive

Novi,Michigan 48114 ,USANovi,Michigan 48114 ,USA

Robot Product LineupRobot Product Lineup

•• High Speed and Space savingHigh Speed and Space saving

•• Fastest robot in its classFastest robot in its class

•• 2.5 times more allowable moment of inertia at the wrist2.5 times more allowable moment of inertia at the wrist

•• Narrow body design and large working envelope with 110mm diametNarrow body design and large working envelope with 110mm diameter arm allows er arm allows

robot to be cramped spaces without interferencerobot to be cramped spaces without interference

•• Increased resistance to environmental factors with the optional Increased resistance to environmental factors with the optional ““IP65IP65”” wrist assemblywrist assembly

•• Three self contained solenoid valves on robotThree self contained solenoid valves on robot

APPLICATIONSAPPLICATIONS

HandlingHandling LoadingLoading DeburringDeburring

AssemblyAssembly SealingSealing InspectionInspection

PalletizingPalletizing

VS Series VS Series

•• 22 Kg Max Payload Capacity with superior wrist torque22 Kg Max Payload Capacity with superior wrist torque

•• Large working envelope with maximum reach of 1722mmLarge working envelope with maximum reach of 1722mm

•• Superior Motion performance with high speed motionSuperior Motion performance with high speed motion

•• Compact arm reduces interference with equipmentCompact arm reduces interference with equipment

•• Internal air supply lines supports numerous applicationInternal air supply lines supports numerous application

•• IP65 compliantIP65 compliant

MC 20MC 20

MC 20 ENVELOPE

MC Series MC Series Light Weight Payload SeriesLight Weight Payload Series

•• Capable of Handling loads from 35Kg to 70KgCapable of Handling loads from 35Kg to 70Kg

•• Compact Body Compact Body ieie Smaller Interference Radius, Ideal for Installation in constraiSmaller Interference Radius, Ideal for Installation in constraint Space nt Space

•• Powerful WristPowerful Wrist--Works well parts requiring large torque and InertiaWorks well parts requiring large torque and Inertia

•• Large Working EnvelopeLarge Working Envelope

•• Excellent Dust Proof and Dip proof capability, WristExcellent Dust Proof and Dip proof capability, Wrist--IP67 and Body IP67 and Body -- IP65IP65

•• Cable and Hose can be easily be added by using S Cable and Hose can be easily be added by using S TracTrac and A and A TracTrac dress packagedress package


PalletisingPalletising Press BrakePress Brake

HandlingHandling AssemblyAssembly

SealingSealing LoadingLoading

DeburringDeburring Die CastingDie Casting

Press to Press TendingPress to Press Tending

•• Capable of Handling loads from 300Kg to 700KgCapable of Handling loads from 300Kg to 700Kg

•• High Speed for greater productivityHigh Speed for greater productivity

•• Space saving design allows shorter production linesSpace saving design allows shorter production lines

•• Precise movement of +/Precise movement of +/-- 0.1 mm to 0.5 mm repeatability0.1 mm to 0.5 mm repeatability

•• Easy to Install and transportEasy to Install and transport

•• Low maintenance allows greater uptime and reduced life cycle cosLow maintenance allows greater uptime and reduced life cycle costt


LoadingLoading PalletisingPalletising

HandlingHandling Heavy Load ConveyingHeavy Load Conveying

SC SeriesSC SeriesHeavy Weight Payload SeriesHeavy Weight Payload Series

•• Robot Model can be easily be changed after installation by replaRobot Model can be easily be changed after installation by replacing the wrist and cing the wrist and second axis motorsecond axis motor

•• Versatile Robot arm supports many application from handling to dVersatile Robot arm supports many application from handling to deburringeburring

•• Heavy Auxillary loads can be placed on 1Heavy Auxillary loads can be placed on 1stst axisaxis

•• Powerful compact wristPowerful compact wrist

•• Reduced frequency and time required to perform maintenanceReduced frequency and time required to perform maintenance

•• Efficient cable management system reduced interference with periEfficient cable management system reduced interference with peripheral devices (A pheral devices (A Type Compatible)Type Compatible)

•• Allows offline programming including cable movementAllows offline programming including cable movement

•• Spot welding functions supports leading edge technologiesSpot welding functions supports leading edge technologies


Spot WeldingSpot Welding HandlingHandling DeburringDeburring

DieCastingDieCasting PalletizingPalletizing Roller HemmingRoller Hemming

Sealing Sealing Press BrakePress Brake LoadingLoading

AssemblyAssembly Press to Press TendingPress to Press Tending

ST Series ST Series

ST 70L Envelope

ST 100 Envelope

•• Total Solution for MIG and Arc WeldingTotal Solution for MIG and Arc Welding

•• Enhanced motion performance shortens production timeEnhanced motion performance shortens production time

•• Servo Control System with advanced acceleration methodServo Control System with advanced acceleration method

•• Independently articulated arm provides full range of motionIndependently articulated arm provides full range of motion

•• Vibration restraining control eliminates vibration when stoppingVibration restraining control eliminates vibration when stopping at maximum speedat maximum speed


Arc WeldingArc Welding MIG WeldingMIG Welding

MV Series MV Series

•• New seven axis structureNew seven axis structure

•• Compact and powerful which enables space saving layoutCompact and powerful which enables space saving layout

•• Flexible motion with 7Flexible motion with 7thth axis which enables the arm to reach the parts easilyaxis which enables the arm to reach the parts easily

•• Arm posture can be changedArm posture can be changed

•• Avoids singular pointAvoids singular point

•• Can be applied in Wide variety of applicationCan be applied in Wide variety of application

MR 20MR 20

MR 20 Envelope

•• Easy to operate with 5 axis of FreedomEasy to operate with 5 axis of Freedom

•• Fast and Smooth traverse movement at high speed Fast and Smooth traverse movement at high speed

•• Waterproof Waterproof ““IP65IP65”” equivalent wrist resists the coolant of machine toolsequivalent wrist resists the coolant of machine tools

•• Large operating range is symmetrical on front and back sides, alLarge operating range is symmetrical on front and back sides, allowing it to be placed lowing it to be placed

between machinesbetween machines

•• Available in Floor or suspended installation, left or right arm Available in Floor or suspended installation, left or right arm position, inside or position, inside or

outside arm rotation and various traverse axis stroke outside arm rotation and various traverse axis stroke


HandlingHandling LoadingLoading InspectionInspection

TransferTransfer

MA SeriesMA Series

•• Large Scale Glass substrate transfer robotLarge Scale Glass substrate transfer robot

•• Clean glass rating of Class 10 (FEDClean glass rating of Class 10 (FED--STDSTD--209D)209D)


Glass Substrate TransferGlass Substrate Transfer

SJ Series SJ Series

AX20 CONTROLLERAX20 CONTROLLER

AX20 ControllerAX20 Controller•• NachiNachi’’s latest high performance, multitasking controller features hards latest high performance, multitasking controller features hardware and ware and

software enhancements resulting in shorter cycle timessoftware enhancements resulting in shorter cycle times

•• Programming is fast and flexible with additional options availabProgramming is fast and flexible with additional options available through teach le through teach

pendantpendant

•• With Internal manual/Diagnostic function, maintenance can be donWith Internal manual/Diagnostic function, maintenance can be done from remote e from remote

locationlocation

•• Compiles to international standard safety circuits for security Compiles to international standard safety circuits for security you can count on you can count on

AX 20 Controller AX 20 Controller

Controller Features

•50 mm Short pitch move

•International standard safety circuit

•High speed interference detection

•Fully Digital drive with high speed DSP Motion control

•Simplified Maintenance

Enhanced Software

•Real time Operating System (RTOS) plus embedded Windows NT

•Improved robot motion

•Easy tools to develop and validate robot programs

•Software PLC directly controls peripherals

•Offline Programming

•Visual maintenance with online manual

Open Concept

•Extends to Industry Standard Bus (ISA/PCI)

•Supports Windows® applications (with printed circuit boards)

AX 20 ControllerAX 20 Controller

Teach Pendant

•Enhanced color graphic Windows® display

•Pendant display functions can be customized optional digital touch

screen



AX20 Easy Operation & Troubleshooting

•Windows TM based software

•Same “user friendly” operation as AR & AW

•No Paper manual needed-AX20 has an online manual

•Troubleshooting with graphic lead through screens


AX 20 Standard FunctionsAX 20 Standard Functions

AX 20 Option FunctionsAX 20 Option Functions

AX 20 Option FunctionsAX 20 Option Functions

Robot Controller OptionsRobot Controller Options

DEVICENETDEVICENET

DEVICENETDEVICENET

INTERBUSINTERBUS

INTERBUSINTERBUS

PROFIBUSPROFIBUS

PROFIBUSPROFIBUS

RIORIO

RIORIO

ROBOT OPTIONSROBOT OPTIONS

NVNV--AXAX

•• Image Processing system integrated into the AX ControllerImage Processing system integrated into the AX Controller

•• High performance digital image processing technology and image dHigh performance digital image processing technology and image defect tolerant efect tolerant

search tool delivers outstanding recognitionsearch tool delivers outstanding recognition

•• HighHigh--speed robot/vision interface are integratedspeed robot/vision interface are integrated

•• Easy to operate and program via the robot teach pendantEasy to operate and program via the robot teach pendant


Bin PickingBin Picking MultiMulti--parts Processingparts Processing

MeasurementMeasurement InspectionInspection

NVNV--AXAX

NVNV--AX SpecificationAX Specification

Conveyor Tracking with VisionConveyor Tracking with Vision

•• +/2 mm following accuracy at conveyor speed of 25m/min+/2 mm following accuracy at conveyor speed of 25m/min

•• Can recognizing up to eight different partsCan recognizing up to eight different parts

•• Suitable for food and pharmaceutical production linesSuitable for food and pharmaceutical production lines

High Speed Recognition and Parts following on Conveyor

Steel Parts Handling with VisionSteel Parts Handling with Vision

•• Reorganizes gradient, height of parts, and hole positionReorganizes gradient, height of parts, and hole position

•• Suitable for picking of wood or boxes randomly piledSuitable for picking of wood or boxes randomly piled

3-D Cross Laser Sensor

Bin Picking with VisionBin Picking with Vision

•• Can be applied for finding 3Can be applied for finding 3--D position suitable for picking up randomly piled blank D position suitable for picking up randomly piled blank materialsmaterials

•• For 3For 3--D position recognition (Recognition time within 2 seconds dependD position recognition (Recognition time within 2 seconds depends on parts s on parts shape)shape)

3-D Shape Recognition

High Speed Image Processing

Bin Picking with VisionBin Picking with Vision•• Measures 3Measures 3--D Shape and positions of objects using a sensorD Shape and positions of objects using a sensor

•• Recognizes printed or dirty partsRecognizes printed or dirty parts

Arc/MIG WeldingArc/MIG Welding

•• 350A/500A Steel welding Package350A/500A Steel welding Package

•• 250A/500A Aluminum Welding Package250A/500A Aluminum Welding Package

•• G TAW Filler/Fusion PackageG TAW Filler/Fusion Package

•• Tandem Steel/ Aluminum PackageTandem Steel/ Aluminum Package

•• AC Servo Steel/ Aluminum PackageAC Servo Steel/ Aluminum Package

•• Feed Control MIGFeed Control MIG

•• Synchronizing MIGSynchronizing MIG

•• Synchronizing TIGSynchronizing TIG

Welding Kits

Welding Robot Dedicated Welding Power Sources

CO2/MAG/MIG/TIG

Arc/ MIG WeldingArc/ MIG Welding

Can Communication /1 Cable connection / Arc reaction time/ auto Can Communication /1 Cable connection / Arc reaction time/ auto calibration/ teach calibration/ teach

pendant control / 4 mode versatilitypendant control / 4 mode versatility

•• Turbopulse 500DITurbopulse 500DI

•• AC MIG 201AC MIG 201

•• ADPA ACCUTIG 301ADPA ACCUTIG 301

Arc Welding Machines

Servo GunServo Gun

•• Utilizing programmable stroke control, cycle time is reducedUtilizing programmable stroke control, cycle time is reduced

•• Extremely fine pressure controlExtremely fine pressure control

•• Automatic compensation for tip wearAutomatic compensation for tip wear

•• Significant reduction of noise from electrode impactSignificant reduction of noise from electrode impact

•• Weld quality and appearance are improvedWeld quality and appearance are improved

•• Eliminate need for gun Pneumatic supplyEliminate need for gun Pneumatic supply

•• Servo gun can detect Servo gun can detect ““missing metalmissing metal””

•• Automatic gun changers are supportedAutomatic gun changers are supported

•• Replaces need for equalizer in gun designReplaces need for equalizer in gun design

•• Zero touch teaching functionZero touch teaching function

Provides Closed loop electronic control

Servo GunServo Gun

•• Gun PowerGun Power AC servo motorAC servo motor

•• ControllerController Integrated to robot controller Feedback of Integrated to robot controller Feedback of

electrode position, velocity and force (torque)electrode position, velocity and force (torque)

•• Basic FunctionsBasic Functions Pressure monitoringPressure monitoring

Tip wear detectionTip wear detection

Tip wear compensationTip wear compensation

Worn tip alarm outputWorn tip alarm output

Stuck tip release functionStuck tip release function

Gun equalization by robot complianceGun equalization by robot compliance

Servo GunServo Gun

•• A maximum of 32 guns can be used with auto tool changersA maximum of 32 guns can be used with auto tool changers

•• Software allows robot transition from 7 to 6 axes and Vice versaSoftware allows robot transition from 7 to 6 axes and Vice versa

•• The six axis robot compensates for gun deflection and tip compenThe six axis robot compensates for gun deflection and tip compensationsation

•• The guns main body can be simplifiedThe guns main body can be simplified

•• Jigs can be made less rigid due to reduction of gun impactJigs can be made less rigid due to reduction of gun impact

•• Servo gun axis power can be seperated from robot for test weldinServo gun axis power can be seperated from robot for test weldingg

•• Provides robot operator safety with gun fully functional based uProvides robot operator safety with gun fully functional based upon an external inputpon an external input

•• Manual operation of Servo gun can be performed by external weld Manual operation of Servo gun can be performed by external weld signalsignal

•• Tip wear compensation reset after tip change can be performed byTip wear compensation reset after tip change can be performed by external signalexternal signal

Note: External signals described above are independent of teach Note: External signals described above are independent of teach pendant or control operation modependant or control operation mode

Gun Changers are supported

Robot Equalizing Function Replaces Need for Equalizer in Gun Design

Gun Power Stand-Alone Function

External Signals

Dual Servo GunDual Servo Gun•• Simultaneous welding with two servo guns reduces cycle timeSimultaneous welding with two servo guns reduces cycle time

•• Fully integrated into robot controlFully integrated into robot control

•• Two guns are controlled independentlyTwo guns are controlled independently--distance between guns is programmabledistance between guns is programmable

•• Each gun is separately controlledEach gun is separately controlled

Seam Welding RobotSeam Welding Robot

•• Compact seam welding gunCompact seam welding gun

•• Complex part shapes can be weldedComplex part shapes can be welded

•• Robot motion is synchronized with the electrodesRobot motion is synchronized with the electrodes

•• Detects electrode consumption and automatically compensatesDetects electrode consumption and automatically compensates

•• Automatically adapts to thickness of partsAutomatically adapts to thickness of parts

Robot mounted seam welding system

Easy Operation

Cable Management SystemCable Management System

•• Increased welding cable lifeIncreased welding cable life--welding cables are protected inside a housing unitwelding cables are protected inside a housing unit

•• Cable interference eliminatedCable interference eliminated

•• Quick recovery from damaged cables, air and water linesQuick recovery from damaged cables, air and water lines

•• Motion range of 6Motion range of 6thth axis if +/axis if +/-- 180 Deg180 Deg

•• Common spare partsCommon spare parts

•• Slim design supports welding in tight spacesSlim design supports welding in tight spaces

•• Standardized installation solutionStandardized installation solution



•• Cables and hoses required for spot welding applications are inteCables and hoses required for spot welding applications are internally stored in robot rnally stored in robot

armarm

Optional Internal Routing

AX on DeskAX on Desk

•• Simple Simulation tool and easy to useSimple Simulation tool and easy to use

•• Operates with Windows NT or OS Windows XPOperates with Windows NT or OS Windows XP


•• Teaching can be done using the keyboard and virtual teach pendanTeaching can be done using the keyboard and virtual teach pendant that has the same functions as t that has the same functions as

the AX Controllerthe AX Controller

•• The operation manual is built inThe operation manual is built in

•• One One ““AX on DeskAX on Desk”” corresponds with one controllercorresponds with one controller

•• For multiFor multi--unit control, simulations upto six robots per controller can be unit control, simulations upto six robots per controller can be operatedoperated

•• ““AX on DeskAX on Desk”” provides offline teaching for PLC programming, welding conditioprovides offline teaching for PLC programming, welding condition, interface n, interface

panel design, and parameter set uppanel design, and parameter set up

Provides Operational training Before Introducing the Robot

Up to Six Robots can be operated with One System

Offline Teaching Provides More than Operation Programming


•• ““AX on DeskAX on Desk”” uses the same motion engine as the AX controlleruses the same motion engine as the AX controller

•• Simulation of cycle time with high accuracy connecting virtual ISimulation of cycle time with high accuracy connecting virtual I/O can be accomplished/O can be accomplished

•• CAD(DXF format) drawings can be imported. Layouts can be easily CAD(DXF format) drawings can be imported. Layouts can be easily created by entering created by entering

dimensions and comments from data in DXF formatdimensions and comments from data in DXF format

Ability to Simulate Cycle Time with High Accuracy

CAD Drawings Can be Imported and Simulated

Collaborative MotionCollaborative Motion

Multi Unit Control

Variable Unit Control

Endless Rotary TableEndless Rotary Table

•• Large work such as welding jigs can be mounted (standardLarge work such as welding jigs can be mounted (standard-- 2 tons /high capacity2 tons /high capacity--4 tons)4 tons)

•• Rotation in both directionsRotation in both directions

•• 80mm diameter hole at the rotation center80mm diameter hole at the rotation center

•• Rotary joint can be mounted as optionRotary joint can be mounted as option

For Ultra Heavy Loads

Endless Rotation

Cables through centre of Table

Jack Knife ArmJack Knife Arm

•• Handles work piece between presses with minimum time and shortesHandles work piece between presses with minimum time and shortest routet route

•• Less space needed for parts handlingLess space needed for parts handling

•• Auto tool changer allows for many kinds of applications. Hand isAuto tool changer allows for many kinds of applications. Hand is easy to change due to a lighter easy to change due to a lighter

and less expensive designand less expensive design

•• Die does not need to be changed because of same work direction wDie does not need to be changed because of same work direction while handlinghile handling

•• Handling parts is safer due to no rotationHandling parts is safer due to no rotation

Productivity improvement

Effective space

Applicable to many kind of tasks

No need to change die

Safer

Documents

NACHI (AUSTRALIA) PTY LTD Robotic Division & VIC Office … · • Replaces need for equalizer in gun ... of Servo gun can be performed by external weld ... independent of teach pendant