CO-N405 – Issue 14 © NPORS Ltd – Feb 2014

Course Objectives for N405 Crane / Lift Supervisor

It is envisaged that by the end of this course of training the learner will be able to answer

questions on and perform the following:

Have a basic understanding of the industry, the dangers of working in the industry and

their responsibilities as a Crane / Lift Supervisor

Explain the importance of locating and identifying different types of lifting equipment and

lifting accessories. Explain their basic construction, uses, applications and functions

Demonstrate how to interpret and extract information on all relevant documentation

Explain and demonstrate diverse types of communication methods used for lifting

purposes

Explain procedures for placing non-serviceable items out-of-service

Explain the function and use of the RCIs and Anti-Collision systems and use the

information provided

Explain setting up, erection, levelling and dismantling requirements for diverse types of

lifting equipment and lifts

Set up exclusion Zone explaining actions required for emergency actions and identify

overhead hazards

Identify potential hazards and unsafe lifting practices using different lifting scenarios

Explain the importance of checking the security of various types of loads and lifting

accessories, explain the procedures ensuring load balance and integrity

Supervise the movement of loads to different types of locations using different methods

of communication

Explain all Environmental considerations and explain how factors such as the external

area to the lift zone can affect the planning of the lifting operation

Carry out all out-of –service and securing procedures

LO-N225 – Issue 14 © NPORS Ltd – Feb 2014

Learning Outcomes for N405 – Crane / Lift Supervisor

Learning Outcome Instructor Notes Have a basic understanding of the industry, the dangers of working in the industry and their responsibilities as a Crane / Lift Supervisor.

Explain the structure of the course and the need to comply with your instructions at all times Explain that the industry is very dangerous and that only safe working practices will be adopted throughout the course Personal safety is not just the absence of physical injury, can be affected by noise, vibration and can lead to lost time, lost income, expense for the employer, etc. Explain Health & Safety at Work Act 1974, PUWER 98, LOLER 98, COSHH, Working at Heights Regulations 2005, BS 7121 part 1 to 5, ACOP 113, BS 7212 / 8460, risk assessments, method statements, duties, responsibilities, limitations and other relevant legislation Remind learners that operators have moral obligations, legal obligations and environmental obligations Explain reporting structures, the importance of good communication on site (colleagues, management, and other workers on site)

Explain the importance of conforming to manufacturers requirements as per technical data; conform to relevant regulations and legislation.

Explain the importance of the manufacturer’s requirements and that it will be used throughout the course. Stress that it has to be used in alliance with all relevant legislation Explain and demonstrate the use of duty charts, lift plans, method statements, risk assessments, lifting requirements and limitations

Explain the importance of locating and identifying different types of lifting equipment and lifting accessories. Explain their basic construction, uses, applications and their functions.

Explain the different types of lifting equipment and accessories Explain the function of the components and how they all contribute to the safety and operational integrity of the lifting equipment Explain their various uses for different types of loads limitations, de-rating, lifting frames etc.

Demonstrate how to interpret and extract information on all relevant documentation.

Explain the importance of the ability to extract information form the test certification thorough examination certification, lift plan, method statements, risk assessments, lifting charts, test certs both in and out of dates amend lift plan procedures and other relevant paperwork etc.

Explain and demonstrate diverse types of communication

methods used for lifting purposes.

Explain the importance of clarification of the signals to be used in the lifting operation with the crane operator and the Slinger Banksman Explain (manual and radio), radio use and protocol, lift plans and the advantages and limitations of different types of communication

LO-N225 – Issue 14 © NPORS Ltd – Feb 2014

Learning Outcomes for N405 – Crane / Lift Supervisor

Learning Outcome Instructor Notes Explain procedures for placing non-serviceable items out -of-

service.

Explain the following fully: The procedure and importance of defect reporting The secure storage of defective items and disposing of defective items as stated in LOLER 1998

Explain the function and use of the RCIs and Anti-Collision

systems and use the information provided.

Explain and demonstrate procedures to be adopted including: Explain how to check the settings of an RCI unit in various codes extracted from the load chart including the main jib extensions, Fly and Luffing Jibs, swing away / stinger, etc. Explain different types of warning devices and anti-collision systems

Explain setting up, erection, levelling and dismantling

requirements for diverse types of lifting equipment and lifts

Explain the importance of correctly erecting / dismantling a crane and the importance of firm level standing for mobile and crawler cranes, fixed base, tower, spider and pedestrian operated cranes Typical crane widths, sizes, weights, transportation methods, turning circle, site plans, confined spaces Also any other equipment that is used as a crane i.e. Excavator, lorry loader, forklift trucks, MEWP’s, Hoists, etc.

Set up exclusion Zone explaining actions required for emergency actions and identify overhead hazards.

Explain and demonstrate procedures to be adopted including: Warning and identification systems Reporting procedures for damage to services, ground pressures Minimum distances and clearances, stability Explain exclusion zones for pedestrians and vehicles Ensure no one enters the danger zone

Identify potential hazards and unsafe lifting practices using different lifting scenarios.

Explain procedures to be adopted including: Identify and explain proximity hazards from examples of different lifts using existing drawings/ lift plans, lifting from heights Highlight the hazards and explain possible solutions, ground pressures

Explain the importance of checking the security of various types of loads and lifting accessories, explain the procedures ensuring load balance and integrity

Explain the importance of SWL / WLL of the load Load lifting points protection for lifting accessories Correct slinging procedures Load protection Limitations De-rating Lifting frames etc.

LO-N225 – Issue 14 © NPORS Ltd – Feb 2014

Learning Outcomes for N405 – Crane / Lift Supervisor

Learning Outcome Instructor Notes Supervise the movement of loads to different types of locations using different methods of communication.

Explain and demonstrate procedures to be adopted including: The route of lift, lift / lay down area Visibility, radii, deflection, boom length Rigging procedures, Load swings Tag lines Different forms of communication i.e. Hand signals, radio protocol etc. Verification of desired location for landing the load Landing conditions, restrictions imposed when lifting near hospitals, railways, airports, dockside and city centre locations Blind lifts, calculate estimated weight from known formulae Security of loads after landing Environmental conditions / wind effects etc.

Environmental considerations.

Explain and demonstrate; Ground Damage Vibration from the lifting machine Ground contamination Debris, ground pressure damage Fuel and oil spills etc.

Carry out all out-of-service and securing procedures. Explain and demonstrate; Cleaning and protecting accessories Safe manual handling Damage checking Security Storage procedures Documentation

The learning outcomes listed should not be considered in isolation and may be added to, in order to accurately

reflect the learner’s duties and working environment

N405 – Issue 14 © NPORS Ltd – Feb 2014

Training Provider enter NPORS NRN No: here

OFFICIAL USE ONLY

Category Code N405 Registration No:

Crane / Lift Supervisor

Forename(s):

Home Address: Postcode: Tel:

Email Address:

Company Name: (This is shown on the

certificate)

Tel:

Surname:

Training Location:

Date of Birth: NI No:

Required:

Card

Certificate

Dates:

From: / / To: / / No. of days ________

Assessment only (tick)

Task ASSESSMENT REPORT (All mandatory fields must be completed for a full card to be issued)

Achieved Yes / no

1 Pre-Shift Inspection: Checked & follow Method Statement, Company Safety Policy 2. Stopped job if operations fall outside Method Statement / Safety Policy.

Mandatory

2 Carried Out Risk Assessments / Satisfactorily completed

Mandatory

3 Carried out site safety checks. i.e. Other site personnel & vehicles / Ground conditions / Overhead obstructions / Overhead power lines / Underground Services.

Mandatory

4 Check Ample Room to manoeuvre Equipment, Check valid test certificates for all equipment used

Mandatory

5 Crane / Lifting Equipment: positioned Correctly for lifting tasks

Mandatory

6 Carried out load safety checks 1. Weight, Size, Location, Lifting Points, Heavy Ended, Any Loose Items or moving parts. 2. All Pre Lift Forms Completed Satisfactory

Mandatory

7 Liaise with Crane / lifting Equipment operator / Signaller to assist with the lifting operations. Agree signal code before loading.

Mandatory

8 Ensure job is carried out safely and under complete supervision

Mandatory

9 End Of Shift Procedures: Ensure all equipment is shut down / stowed properly

Mandatory

Crane / Lifting Equipment Used: Wheeled Mobile Lorry Mounted Tower Crawler Other

Attachments / Restrictions (to be shown on card / certificate): Includes…………………………………………………………………………………….…attachment

Restricted to……………………………………………………...…………………………………..only

Reason for Restriction (Delete as Appropriate) Commercial Training

Reasons Limitations

Equipment: Make: Model: Capacity:

Crane / Lift Supervisor Questions Sheet Ref: (Found on top right of Question Sheet)

Theoretical Test Form (These questions may be given orally if appropriate)

N405 – Issue 14 © NPORS Ltd – Feb 2014

1

2

3

4

5

Total

(Circle Answer) Marks (Circle Answer) Marks

6 a b c 16 a b c 7 a b c 17 a b c 8 a b c 18 a b c 9 a b c 19 a b c

10 a b c 20 a b c 11 a b c 21 a b c 12 a b c 22 a b c 13 a b c 23 a b c 14 a b c 24 a b c 15 a b c 25 a b c

Total

The required pass mark is 80% Total Marks Awarded ______% Pass / Fail

Data Protection Act 1998: We may obtain, use, process and disclose personal data about you in order that we may discharge the services and /or products offered by NPORS Ltd., and for other related purposes including updating and maintaining your records, crime prevention, legal and regulatory compliance. You have the right of access, under the data protection legislation, to the personal data we hold about you. For the purposes of the Data Protection Act 1998, Data Controller in relation to personal data supplied about you is National Plant Operators

Registration Scheme.

CANDIDATES DECLARATION 1. I have been informed of the results of the test 2. The test was conducted as above 3. Data Protection Act – Details of this test may not be passed

to third parties on request (please tick) 4. I confirm that the information above is correct to the best of my

knowledge 5. Any errors made by me on this application will result in further

charges to issue a replacement card / certificate

Signature…………………………………………………………………

INSTRUCTORS DECLARATION This is to certify that the above named candidate has achieved the standard of operating ability required for the category of plant or equipment listed above Risk Assessment Completed Profile form included Name……………………….…………………….Reg. No……………… Signature……………………………………………………………………

Test Questions (25 Questions - 4 points per questions)

TQ405 – Issue 14 © NPORS Ltd – Feb 2014

Crane/Lift Supervisor

TQ405

No: Questions

1 List 4 subjects that should be covered in a method statement.

2 List 4 duties of a Crane / Lift Supervisor.

3 List 4 considerations when selecting a suitable Crane / lifting equipment.

4 List 4 types of documentation that should be checked when a Crane / lifting equipment arrives on site.

5 List 4 periods when a Crane / lifting equipment should undergo a thorough examination.

6

Can a Crane / lifting equipment be used to hold a load during welding operations? a) Yes, providing the earth return on the welding set is fixed as close as possible to the arcing point b) Yes, providing the load is at least 10m radius from the cab c) Not under any circumstances

7

When a Crane / lifting equipment with a telescopic jib is left on site overnight how should the jib be configured? a) With the jib in its shortest position and the slew is locked b) Any configuration as long as the slew is locked c) In the condition specified by the manufacturer

8

What safety device should be fitted (where applicable) to a hook block to prevent slings from dislodging? a) A safety catch on the mouth of the hook b) Mouse the hook c) Does not require any safety device

9

When lifting using outriggers, should the Crane / lifting equipment wheels be resting on the ground? a) Yes, as long as they are not taking the full weight of the Crane/Lifting Equipment b) Yes, as long as they are not all touching the ground c) No, all tyres should be clear of any supporting surface

10

If lifting accessories are used to lift Molten Metal, by how much should they be De-rated? a) 25% b) 50% c) No de-rating required

11

If the Rated Capacity Indicator fails during a lift, what action would you take? a) Stop the job, report it and then continue b) Carry on lifting using the duty charts c) Stop the job until it can be rectified

12

What is meant by jib deflection a) The amount of flex incurred when lifting heavy weights with a long jib b) The amount each jib section extends by c) The amount in degrees the jib can be out of plumb when lifting

13

Are Rated Capacity Indicators accurate enough to be used as Load Weighing Instruments? a) Yes b) No c) Refer to the manufacturer’s instructions

14

The minimum exclusion zone distance from overhead power lines suspended from Steel Towers as stated in GS6 is: a) 15m + the maximum jib length b) 15m + the operating radius c) 7m + the maximum jib length

TQ405 – Issue 14 © NPORS Ltd – Feb 2014

TQ405 Crane/Lift Supervisor

15

What is meant by the term ‘Radius’? a) The distance from the Crane to the load b) The distance from the centre of rotation to the load c) The horizontal distance between the axis of rotation of the crane and the vertical centreline passing through

the load lifting attachment.

16

When can a Crane / Lift Supervisor decide to carry out a Tandem Lift? a) If they have watched another Crane / Lift Supervisor carry out such a lift previously b) Where no-one else is available

c) Never, the decision to carry out a Tandem Lift should come from the employing organisation

17

When can an equalising beam be used? a) When carrying out a Tandem Lift with two Cranes of unequal SWL b) When lifting a load with an unequal centre of balance c) Both of the above

18

If a Crane has a Max SWL of 40t using 8 falls, what would the Max SWL be if the block was reduced to 6 falls? a) 18t b) 28t c) 30t

19

At the end of the shift, where should the lifting accessories such as chain slings etc. be stored? a) Attached to the crane hook or lifting appliance b) In a clean, dry, well ventilated environment kept off the floor out of direct sunlight c) On the ground close to the crane or lifting appliance

20

Who has overall control of a lifting operation? a) The Crane operator and Slinger Signaller working together b) The Crane / Lift Supervisor c) The Appointed person

21

Under current UK Legislation when must lifting accessories be inspected? a) At a time period not exceeding 12 months since the last thorough examination and inspection b) At a time period not exceeding 9 months since the last thorough examination and inspection c) At a time period not exceeding 6 months since the last thorough examination and inspection

22

What is the minimum distance a Crane/Lifting Equipment can be sited from an airfield before you have to gain permission from the Airfield Manager? a) 6 km b) 100m c) Any distance

23

The Crane/Lift Supervisor should arrange for an appropriate ‘Occupation Period’ when working near: a) Highways or other roads used by pedestrians b) Railways c) Nuclear installations or refineries

24

When can a Trainee Crane/Lifting Equipment Operator be used in a lifting operation? a) When he is experienced at lifting an nominated by the management b) When he is supervised by a competent Operator and both have been nominated by the Crane / Lift Supervisor

c) A trainee cannot be used in a lifting operation

25

When can a load be left suspended from a Crane/Lifting Equipment? a) Whilst waiting for a previous load to be moved out of the way b) Whilst waiting for personnel to be cleared out of the lifting path c) Only in an emergency

Test Answers (25 Questions - 4 points per questions)

TA405 - Issue 14 © NPORS Ltd – Feb 2014

Crane / Lift Supervisor

TA405

No: Answers

1 List 4 subjects that should be covered in a method statement. Agreed method of work, Equipment to be used, Emergency plan, Restrictions, Communication etc.

2 List 4 duties of a Crane / Lift Supervisor. Direct and supervise the lift, Supervise and direct the Slinger Signaller / Crane operator, Report any changes / Problems to Appointed Person, Carry out the lift as per Method Statement – lift plan.

3 List 4 considerations when selecting suitable Crane / Lifting Equipment. Size, Weight, Height, Boom length, Lifting capacity, Access / Egress to lift site

4

List 4 types of documentation that should be checked when a Crane / Lifting Equipment arrive on site. Certificate of conformity, Certificate of thorough examination, Manufactures / Operators handbook, Crane operator qualifications, Certificates of all lifting equipment to be used

5

List 4 periods when a Crane / Lifting equipment should undergo a thorough examination. Every 12 Months / 6 months if Lifting Persons, After accident, Before use for the first time, If exposed to conditions causing deterioration likely to cause danger

The required pass mark is 80%

6 a

7 c

8 a

9 c

10 c

11 c

12 a

13 b

14 c

15 c

16 c

17 b

18 c

19 b

20 c

21 c

22 a

23 b

24 c

25 c