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Rabobank: Global Demand for Protein in Feed Increases FAMSUN to Launch the K15 Gear Box Pellet Mill How to Formulate Low- Protein Diets for Pigs, Poultry
Citation preview
July 2015, Vol.8, No.3
View
Rabobank: Global Demand for Protein in Feed Increases
FAMSUN to Launch the K15 Gear Box Pellet MillHow to Formulate Low-
Protein Diets for Pigs, Poultry
2 MY View Vol.8, No.3
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CONTENTS
Industry NewsExecutive Summary of OECD-FAO Agricultural Outlook 2015Global Protein Developments:What are the Implications for the Meat Industry?Rabobank: Global Demand for Protein in Feed Increases
FAMSUN NewsFAMSUN's Training Courses for Developing Countries Begain Its Second EditionFAMSUN Demonstrated Its One-Stop Integrated Solutions at 2015 Victam InternationalFAMSUN Debuted the Eurofam Brand at the2015 China Animal Husbandry Expo
Focus on ChinaLarge Chinese Pig Companies toExpand Business
TechnologyHow to Formulate Low-Protein Diets for Pigs, PoultryQuality Farm Environmental Control System to Secure ProfitabilityAn Introduction to the Adjustment Process of the Modern Crushing Plant
Project Eurofam Animal Farming Equipment to Help Yangchen Group Ensure theSource Safety of Food ProductionThe Feed Complex in Malaysia to be Delivered The Turn-Key Project of the Wuhan Chia Tai Group Aquatic Products Co., ltd. Began Trial Production
FPD TeamTraining and Practice Combined to Help
SpecialThe Study Tour of SantehCorp. to FAMSUN Reached aSuccessful Conclusion
Product UpdateFAMSUN to Launch the K15 Gear Box Pellet MillThe Performance and Popularity of K35 and K25 Pellet MillsThe Upgraded SJPS215B Single Screw Aquatic Extruder Put into Operation
copyright 2015 Muyang . All rights reserved.
Integrated Solution Provider 3
News
Industry News
Prices for crops and livestock products showed diverse
trends in 2014. Among crops, two years of strong harvests
put further pressure on prices of cereals and oilseeds.
Tighter supplies due to factors including herd rebuilding
and disease outbreaks supported highmeat prices,
while the prices of dairy products dropped steeply from
historic highs. Further adjustments to short-term factors
are expected in 2015, before the medium-term drivers of
supply and demand take hold.
In real terms, prices for all agricultural products are
expected to decrease over the next ten years, as production
growth, helped by on-trend productivity growth and
lower input prices, outpaces slowing demand increases.
While this is consistent with the tendency for long-term
secular decline, prices are projected to remain at a higher
level than in the years preceding the 2007-08 price spike.
Demand will be subdued by per capita consumption
of staple commodities approaching saturation in many
emerging economies and by a generally sluggish recovery
of the global economy.
The major changes in demand are in developing countries,
where continued but slowing population growth, rising per
capita incomes and urbanization all increase the demand
for food. Rising incomes prompt consumers to diversify
Executive Summary of OECD-FAO Agricultural Outlook 2015
their diets by increasing their consumption
of animal protein relative to starches. For
this reason, the prices of meat and dairy
products are expected to be high relative to
the prices of crops; while among crops the
prices of coarse grains and oilseeds used for
feed should rise relative to the prices of food
staples. These structural tendencies are in
some cases offset by specific factors,such as
a flat demand for maize-based ethanol.
In Asia, Europe and North America additional
agricultural production will be driven almost
exclusively by yield improvements, whereas
in South America yield improvements and
additional agricultural area are projected.
Modest production growth is expected in
Brazil is poised to become the foremost supplier in meeting additional global demand,
mostly originating from Asia.
4 MY View Vol.8, No.3
Africa, although further investments could
raise yields and production significantly.
Exports of agricultural commodities are
projected to become concentrated in
fewer countries, while imports become
more dispersed over a large number of
countries. The importance of relatively
few countries in supplying global markets
for some k ey commodit ies increases
market risks, including those associated
with natural disasters or the adoption of
disruptive trade measures. Overall, trade is
expected to increase more slowly than in the
previous decade, but maintaining a stable
share relative to global production and
consumption.
The current baseline reflects fundamental
supply and demand conditions on world
agricultural markets. However, the Outlook
is subject to a variety of uncertainties, some
of which are explored by stochastic analysis.
If historical variations in yields, oil prices
and economic growth are projected into
the future, then there is a high probability
of at least one severe shock to international
markets within the next ten years.
Commodity highlights
Cereals: High stocks and decreasing
production costs are driving nominal cereal
prices further down in the short term, while
sustained demand and rising production
costs should increase nominal prices again in
the medium term.
Oilseeds: Strong demand for protein
meal wi l l dr ive fur ther expansion of
oilseed production. This will result in a high
contribution of the meal component to the
overall oilseed return and further favour
expansion of soybean production especially
in Brazil.
Meat: Output is expected to respond
to an improvement in margins, with lower
feed grain prices set to restore profitability
to a sector that has been operating in an
environment of particularly high and volatile
feed costs for most of the past decade.
Fisheries: Worldwide fisheries production
is projected to expand by almost 20% by
2024.
Aquaculture is expected to surpass total
capture fisheries in 2023.
Brazil
This year’s Outlook contains a special focus
on Brazil. This country ranks among the
world’s ten largest economies and is the
second largest global supplier of food and
agricultural products. Brazil is poised to
become the foremost supplier in meeting
additional global demand, mostly originating
from Asia.
S u p p l y g r o w t h i s p r o j e c t e d t o b e
driven by continued improvements in
produc t iv i t y,with higher crop y ie lds,
some conversion of pasture to cropland
and more intensive livestock production.
Structural reforms and a reorientation of
support towards productivity enhancing
investments, for example in infrastructure,
could foster these opportunities, as could
trade agreements that improve access to
foreign markets.
Brazil has made outstanding progress in
eliminating hunger and reducing poverty.
Prospects for further reductions in poverty
through agricultural development are
widening,in some food crops as well as
in higher value products such as coffee,
h o r t i c u l t u r e a n d t r o p i c a l f r u i t s . Th e
realization of these opportunities calls for
further targeting of rural development
policies.
Brazil’s agricultural growth can be achieved
sustainably. While additional supply will
continue to come more from productivity
gains than area increases, the pressure on
natural resources is expected to be alleviated
b y e nv i r o n m e n t a l a n d c o n s e r va t i o n
initiatives, including support for sustainable
cultivation practices, the conversion of
natural and degraded cropland to pasture,
and the integration of crop and livestock
systems.
From: OECD-FAO Agricultural Outlook 2015
Integrated Solution Provider 5
Global Protein Developments: What are the Implications for the Meat Industry?
Global protein demand will increase by a factor of 3.5 over
a 50 year period, namely from 1980-2030. Poultry will show
the biggest increase in demand, followed by eggs, with
seafood and beef having the
lowest increase in demand, writes
Stuart Lumb.
Countries have different dynamics
with regard to protein demand,
with this being correlated to
individual income.
In countries with an annual income
<$5000, food is seen as a need. In
the BRIC countries (income $5,000-
$15,000) food and eating is seen as
a social occasion.
In more affluent countries with
incomes of $15,000- $40,000,
where supermarket shopping is
the norm, food is associated with
wellbeing.
Finally in countries such as the USA & EU (incomes > $40,000),
food is seen as stimulation and there is social responsibility
shown with regard to protein consumption, concerns about
the environment and also animal welfare.
Meat production from 2010-2020 will increase hugely
in China, naturally in the form of pork, although protein
production in Asia is very costly as American corn is much
cheaper than Chinese corn.
What Can We Expect in the Coming Years? According to Albert Vemooij, Rabobank, there will be
bullish global protein markets supported by ongoing low
feed costs.
In 2014, PEDv outbreaks resulted in surging global pork
prices, with drought impacting on the global beef industry.
In 2015, all proteins are searching for stability. Regarding
pork, strong supply and weak demand will pressure prices.
6 MY View Vol.8, No.3
China has seen a 10% drop in its national
pig herd and will look to imports to cover
the shortfall, but there are exchange rate
implications here.
The weather will continue to dominate the
beef supply situation with limited supply
from the main exporters namely US, Brazil
and Australia.
Changes in the beef industry always take
a long time because of the period it takes
for cattle to reproduce, relative to poultry
and pigs.
Regarding poultry, an upbeat margin
outlook due to lower feed costs, high beef
prices and strong demand in most regions
except China.
Avian influenza spread, exchange rate
volatility and turmoil in regions such as the
Middle East and Eastern Europe impact
global trade and shifting trade streams.
In the future, India will potentially become a large exporter of buffalo
meat.
Industry Developments: Meat CompaniesUS and Brazilian meat companies dominate, namely Tyson in the US
and JBS in Brazil.
The meat industry is under increasing pressure. It must become more
efficient and mergers are bound to take place.
Source:The Poultry Site
Integrated Solution Provider 7
Rabobank: Global Demand for Protein in Feed Increases
As global demand for meat, fish and dairy grows, so too does demand for animal feed.
The demand for vegetable protein meals for use in animal feed has increased, and
this trend is likely to continue over the coming decade, says Dutch Rabobank.
The increasing share of protein in feed, combined with increasing meat consumption and
absolute population growth, raise important questions on how the supply of vegetable
meals can keep pace with rising demand for animal feed.
Trend of relative scarcity in protein meals to continue
Rabobank believes the drivers for this uptick in protein usage, and the range of potential
outcomes for the global food & agribusiness (F&A) are of strategic importance. Depending
on the strength of the supply chain response, Rabobank expects the longer-term trend of
relative scarcity in protein meals to continue-and, with it, periodic bouts of significant price
volatility-will remain the norm for the coming decade.
Enhancing feed conversion efficiency
"Companies can position themselves effectively, depending on their position in the chain,
by securing access to protein feed in the long term, developing alternative protein supplies
and continually enhancing feed conversion efficiency," says Clara van der Elst, senior analyst
Rabobank Food & Agribusiness. As a result, they will experience less volatility or high prices.
Actual 'gap' between protein meal demand and supply will never materialise
Depending on the quality of the harvests of the coming years — droughts could cause a
steep decline — the current trends suggest the vegetable meal supply/demand balance
may experience pressure over the coming decade. In turn, this will trigger a range of
responses along the meat production supply chain. An actual 'gap' between protein meal
demand and supply will never materialise, of course, as the market will respond to higher
prices that result from demand starting to increase faster than supply.
Strategies for F&A companies
Rabobank has plotted the strategies F&A companies could deploy to deal with the
opportunities and risks presented by these issues. These vary along their position in the
supply chain, but consist of roughly two kinds. The first is R&D or technology, in areas
such as crop yield improvements, feed formulation, feed conversion and alternative feed
protein development. The second is for business strategies to involve closer alliances and
potentially integration between companies operating in adjacent steps of the supply chain.
Source:All About Feed
8 MY View Vol.8, No.3
Based on the first partnership between Henan University of Technology and FAMSUN-2014 Training
Course on Cereal and Tuber Crops Processing Technology for Developing Countries—the one-week
program witnessed its second edition starting in the Technology Park of FAMSUN on June 7.
The training group was composed of 32 trainees from 12 countries. As a part of the whole program,
the trainees spent the first ten plus days in Henan University of Technology where lectures and
presentations were given to help learners obtain knowledge and research of cereal science and
processing technology, global food production, standards of cereal and tuber crops processing, cereal
extrusion technology, feed processing technology and so forth.
On June 7, the whole group arrived at the Technology Park, starting their stay and training at
FAMSUN. Trainees toured the Technology Park where they were shown the latest equipment, modern
workshops and the exhibition hall of FAMSUN.
National Food & Grain Industry Training Institute (Construction Office) of Henan University of
Technology is a professional institute in charge of the domestic and China-aid training programs of
food and grain industries.
During the discussion session, Li Liying, vice-president of Henan University of Technology noted
that the cooperation between FAMSUN and Henan University of Technology was such a favorable
beginning for furnishing developing countries in need with technological assistance. In the future,
the normalization of cooperation between the two parties
would usher in more changes in the training subjects,
the trainer faculty and the frequency of the training, and
would empower the global strategy of FAMSUN launching
more cooperation in national grain system high end
training and other large programs.
During the training part which lasted for a week, the
trainees attended lectures exploring the subjects of food
and feed processing and biomass etc. and toured some
leading companies in the industry.
FAMSUN's Training Courses for Developing
Countries Begain Its Second Edition
FAMSUN News
Integrated Solution Provider 9
The world's leading event for animal
and aquatic feed, pet food and biomass
industr ies—Victam International2015
commenced on June 9 in Cologne Exhibition
Halls (Koelnmesse) Cologne, Germany.
The three-day exhibition concentrated on
the latest development in feed machinery,
biomass pelleting technologies,aqua feed
production and pet food production and
so forth. Since its first session in Utrecht,
Netherlands in1964, Victam International
has been enjoying the attendance of world
famous feed machinery manufacturers and
projects providers annually.
Victam International 2015 witnessed the
presence of buyers from 120 countries,
among whom 30% being decision-makers
from various companies. Among the latest
products and solutions from the 278 top
global companies, FAMSUN which has
been committed to the expansion and
intelligentification of feed industry and the
green safe feed production, showcased
its one-stop integrated solutions for feed
industry.
FAMSUN Demonstrated Its One-Stop Integrated
Solutions at 2015 Victam International
At the exhibition, FAMSUN brought forth its
series of feed machinery products, including
SWFL130 Crusher, stainless SJHS4 Mixer,
MY120*2 extruder and WEM electronic
control panel. Along with these products
were the two blockbuster products—35t
gear box pellet mill and the vacuum coater,
specifications of both well above global
standards.
Experts of European R&D Institute of
FAMSUN introducing the new facility to
customers
10 MY View Vol.8, No.3
The 13th (2015) China Animal
Husbandry Expo or CAHE, after
the previous 12 successful
sessions, moved to Chongqing,
China in 2015. From May 18—21, the three-
day annual event attracted more than 1200
companies from 37 countries, covering the
entire industry chain from farm to table. At
the expo, with an aim to establish the “smart
and systematic” farming practices,FAMSUN
brought forth its latest products for animal
husbandry and integrated farming system
solutions.
The highlight of FAMSUN’s exhibition was
the series of its line-up of animal farming
engineering systems which include:
1. The stall system for pig housing, the
cage and floor-rearing system for broilers,
the cage rearing system for layers, steel
structure house, environmental control
FAMSUN Debuted the Eurofam Brand at the
2015 China Animal Husbandry Expo
system and waste treatment system;
2. The smart planning solutions for animal farming;
3. The debut of the brand of “Eurofam”at CAHE.
At the exhibition booth, customers were given detailed explanations about the
Eurofam electronic feeders, manure cleaners, stall design and the facilities for
layers. The floor-rearing poultry house for broilers and breeding birds along with
the new central egg collector were showcased at the booth.
As a leading player in feed machinery and farming facilities manufacturing,
FAMSUN is committed to the innovation and development of state-of-the-
art products and smart systematic farming practices to facilitate the structural
readjustment and upgrade of the animal husbandry industry.
Floor-rearing poultry house for broilers and
breeding birds
Leaders from MOA and CAAA with FAMSUN leaders
and foreign technical experts at the booth
Eurofam electronic feeder
Integrated Solution Provider 11
Product Update
FAMSUN to Launch the K15 Gear Box Pellet Mill
With the intensive development of large
scale feed processing plants, high output,
low energy consumption feed processing
equipment is in urgent need. The new gear
box pellet mill launched by the European
R&D Institute of FAMSUN is equipped
with dedicated feeder and conditioner.
So far, the K35(SZLH685×245,250kW) and
K25(SZLH575×210 ,200kW ) have been
developed and put into operation. The K
15 gear box pellet mill, which is still in trial
production, is expected to be put on the
market in August, 2015.
The K15 gear box pellet mill is designed
especially for the medium lines to produce
feed for livestock and poultry.
Ye Zhen
Item
Type
Main moter power(kW)
Internal diameter of the ring die
effective width of the ring die(mm)
transmission mode
Installation manner
Number of rollers
Cooling system for the gear box
Main parameters
SZLH535×190
160
535
190
gear
Hold hoop
2
/
feed production line
Feed for finishing pigs
feed for chickens/ ducks
output
15~20 t/h
10~15 t/h
Product highlights: high output with little consumption of power, easy and reliable to operate.
1. High output and low consumption of power
Our experts optimized the structure and the parameters of the pelleting chamber so that the
distribution of the feed is even so as to ensure high output with low consumption of power. In
the meantime, the optimized pelleting structure ensures longer service life of the components.
2.Stable operation
The import brand of gear box is adopted for the machine. It boasts characteristics such as high
transmission efficiency, low noise and vibration and long service life.
3. Easy to operate
The machine is supported by dedicated handling workpiece and electric or pneumatic hoisting
device, which make the changing of the press roll of the ring die easier;
The automatic control system of the pellet mill makes the operation easy and convenient
Specilally designed axis-end connection saves the trouble of removing the motor.
4.Safe and reliable
The devices, especially the quick power break device, gearbox iron and oil level monitor are
designed according to CE standardization and all the three components are import brand
products.
12 MY View Vol.8, No.3
The safety pin shield prevents the safety pin from bursting out owing to overload.
The fender device of the sample viewing port prevents the steam and materials from spraying out and stops the operator's hand accidentally reaching into the port.
The safety shield of the bypass door shaft protects the operator against the fast running components when the cylinder is working.
Integrated Solution Provider 13
Emergency stop switch, safety switch and gear box iron and oil level monitor
Emergency stop switch: to prevent the operator from suffering futher harm in case of an accident.
Safety switch: The pellet mill will not start when the door is open.
Gear box iron monitor: The device is equipped with magnetic iron remover to ensure safety.
Oil level monitor: The monitor will sound an alarm when the oil level is below the set value.
The single or double deck regular blade conditioner, DDC, quality unit and the combination of
the conditioners can be customized by FAUMSUN. Different configuration plans are available
for customers according to their category of the feed, curing demand.
New ancillary products for K15 pellt mill:
Item
feeder
conditioner
Type
MUWL535
MUTZ535
Notes
—
singer deck
15~20 t/h feed for finishing pigs
14 MY View Vol.8, No.3
The Performance and Popularity of K35 and K25 Pellet Mills
New gear box pellet mills are the main focus of the European R&D Institute of FAMSUN. The two types of
mill on stream are: K35(SZLH685×245 with its power being 250KWandK25(SZLH575×210(with the power
being 200KW; either of the two machines is equipped with dedicated feeder and conditioner.
Highlights of the products:
The outstanding pelleting technology ensures the high output and low consumption of the two machines.
The pelleting chamber of the mill is optimized so that the distribution of the materials in the pressing area is
even, giving full play to the capacities of the pellet mills.
Both K35 and K25 pellet mills have power-off protection, sampling shield, cylinder shield, coupling shield and
oil level monitor.
When it comes to stability, the safety factor of the pellet mills is 1.3 times of that of their international
counterparts.
In July 2014, the first K35 pellet mill was put into operation at a customer's plant. After three months'
production, the customer was very satisfied with the machine.
SZLH575×210
200
575
210
20(25
/
Type
Main motor power(kW(
Internal diameter of the ring die(mm(
Effective width of the ring die(mm(
Transmission mode
Installation manner of the ring die
Number of rollers
Output(t/h(
Cooling system for the gear box
Automatic greasing system
SZLH685×245
250
685
245
35(40
yes
gear
Hold hoop
2
standard configuration
Main parameters:
Integrated Solution Provider 15
According to the testing results of the third-party evaluation agency, the
output of the K35 mill reached 38.1t/h with the power consumption being
6.27kWh/t.
for production of feed for medium and large pigs ( die orifice 3.8mm, motor power 250KW)
The K35 pellet mill at the customer's plant
K25 pellet mill at the plant of the customer (two pictures above)
SPM of Thailand,MANISA from Turkey, Al-Khumasia from Saudi Arabia, the CP
Group etc. placed orders for the K35 pellet mill. The first K25 pellet mill was put into
production of feed for ducks and chickens at the factory of a customer in Guangxi
province in January 2015.
Afterwards, orders were made by customers such as the Morocco-based Benwayand
Turkey-based TDS.
38.1t/h with 6.27kWh/t power
16 MY View Vol.8, No.3
The Upgraded SJPS215B Single Screw Aquatic Extruder Put into OperationMi Changyu
With the concerted calibration of FAMSUN and the customer from Wuhan city, the brand new SJPS215B(315kW(single
screw aquatic extruder was put into operation.
The extruder is mainly employed to produce sinking crab feed and floating fish feed for the four major Chinese carps.
Besides, the SMTZ50C Density Control System is also used to make sure the high quality. See picture 1
With the help of the density control system, the production of sinking extruded crab feed
was smooth with the degree of vacuum being surpassing -0.05MPa( picture 2). With the
degree of vacuum being controlled by the valve, the volume weight of the crab feed can
reach beyond 730g/L.
Specifications and Power:
Name
Extruder
Triaxial conditioner
Feeder
Density control system
Type
SJPS215B
SPTZ45
TWLL24
SMTZ50C
Power(kW)
315(variable-frequency main motor)
11+30
3
2.2+1.5
Picture 1 The SJPS215B Extruder
Picture 2 The working degree of vacuum of the
density control system
Integrated Solution Provider 17
The production parameters for compound crab feed: pore size of the template(2.7mm; number of holes 579; cutters
8( thickness 0.3mm). See picture 3: feeder23Hz; temperature of the conditioner 85~90(degrees Celsius; frequency of
the main motor 37 Hz; load current 390~400A; load factor; cutter frequency around 40 Hz; screw pump frequency
8 Hz; vacuum pump frequency 40 Hz; degree of vacuum -0.05 MPa; volume weight of the finished product after
drying 680g/L; sink-rate 100%; water solubility (2h.
+9t/h
With the SMTZ50C density control system and the variable frequency
of the main motor of the extruder, the output of the extruded sinking
crab feed reached 8.5t/h and the output went beyond 9t/h in normal
production, twice as much as the yield of a single-screw extruder
with regular configuration. In the meantime, the calibration for the
production of low-starch ( the starch content being around 10%) grass
carp floating feed was done successfully to the customer's satisfaction.
Picture 3 the production control of crab feed
Picture 4 finished pellets of the crab feed
for production of floatsam for tilapia (die orifice 4.0mm, motor power 250kW)
18 MY View Vol.8, No.3
Project
Yangchen Group is a scientific and technological enterprise integrating pig breeding, commercial pigs farming, feed R&D and
production, development of biomass and ecological agriculture demonstration. The two projects Eurofam signed with Yangchen
Group were: the pig farm with a capacity of 5000 pigs of Yangchen (Fufeng, Baoji) Animal Husbandry Co., Ltd. and the pig farm
with a capacity of 3000 pigs of Hanyin Jinshuo Co., Ltd.
Yangchen (Fufeng, Baoji) Animal Husbandry Co., Ltd. is located in Fufeng county, Baoji city of Shaanxi province. The project
registered a total investment of CNY 150 million and of the total area of 169333 square meters, 9333 square meters is used for the
construction of office building, staff quarters and other supporting facilities; the remaining 160000 square meters is used to build
a pig propagation field. When operational, the pig farm can hold 5000 basic sows, annually, 40 thousand landrace large white
sows, 50 thousand commercial piglets and ten thousand finishing pigs.
The pig farm of Hanyin Jinshuo Co., Ltd. is located in Hanyin county, Ankang city of Shaanxi. The farm is designed to hold 3000
basic sows and can produce 30 thousand landrace large white sows, 30 thousand commercial pigs and 6000 finishing pigs.
To propel the development of pig farming of Yangchen Group, the automatic feeding system, environmental control system, stall
system, farm sewage system and plant network control facilities are here to help.
Eurofam Animal Farming Equipment to Help Yangchen
Group Ensure the Source Safety of Food Production
Integrated Solution Provider 19
20 MY View Vol.8, No.3
ENG PENG Farming Co., Ltd. is a subsidiary of ENG PENG Group. As the largest animal products supplier in Sabah, ENG
PENG Group which now has 20 plus subsidiaries, has been committed to the development of the entire chain of livestock
and poultry farming for 30 years.
To execute the strategy of extending the industry chain upstream, ENG PENG Group partnered with FAMSUN in 2014 to
launch the feed complex project. The complex includes a silo system with a capacity of 4500 tons, a warehouse for raw
materials and finished products, a soybean meal bulk warehouse, two 1210C pelleting lines and one material extrusion
line.
The project is supported by the latest technologies such as material processing, crushing, extruding, preparing, mixing,
pelleting, cooling and automatic packing and controlling.
The project which is expected to be operational by the end of 2015, will not only meet customers' daily demand for feed
for their own animals, but also support other farms and household farmers, bringing ENG PENG Group substantial profit.
The successful delivery of the prototype project will be a great boon to tapping into the Malaysian market and enhancing
FAMSUN'S brand in Southeast Asia featuring other countries such as Indonesia and the Philippines.
The Feed Complex in Malaysia to be Delivered
Integrated Solution Provider 21
The Turn-Key Project of the Wuhan Chia Tai Group Aquatic Products Co., ltd. Began Trial Production
22 MY View Vol.8, No.3
The project which broke ground on June 6, 2014, began its trial
production on April 10, 2015. Wuhan Chia Tai Group(known as CP
Group) Aquatic Products Co., ltd. was an EPC project by FAMSUN.
Covering an area of approximately 92266.67 square meters and
worth a total investment of CNY 15.49 million, the project consists
of one extrusion line, two pelleting lines for shrimp and crab feed,
two hard pellet fish feed lines as well as an extra extrusion line;
the Phase One of the project can produce 150 thousand tons
aquafeed annually.
With the support of the up-to-date technologies and products
from FAMSUN, the project features the specialization of aquafeed
and automatic production standards:
1. Central batching system: theWEM4000 computer batching
system with its high batching precision, can measure the
consumption of power, steam and materials of unit product;
record equipment deviation and warn the maintenance staff to
conduct preventive maintenance; efficient inventory management
also ensures the scheduled production to be carried out for timely
delivery.
2. Automatic sampling: There are 19 autosamplers for the
production lines. The samples, after automatic packing and coding,
are delivered to the master control room by belt conveyer for
testing.
3. Products with different specifications to be sampled at one time:
For example, the fry feed can be also sampled in the production
for crushing feed for fish.
4. Dedicated returning line for the materials to save space and
time, reducing labor and the cost of packaging.
Wuhan is affluent in lakes and thus enjoys developed aquaculture.
As the demand for fish, crabsand crayfish increases, the market size
for the aquafeed reaches up to one million tons per year.Wuhan
Chia Tai Group Aquatic Products Co., ltd. in Shuihonglingang
Industrial Park, in HannanDistrict, Wuhan is poised to serve the
market.
Integrated Solution Provider 23
24 MY View Vol.8, No.3
Technology
Properly balanced low-protein diets enhance animal performance and improved
profitability — assuming prices for crystalline amino acids are favorable.
Using crystalline amino acids to lower crude protein concentration by 2 percent will not
create problems in animal performance or carcass characteristics.
In the post-antibiotic era, low-protein diets are rather the norm than the exception
and their benefits are increasingly recognized even when antibiotics are still used in
formulations for pigs and poultry. Assuming cost is about the same, feeding low-protein
diets (that are fully supplemented with all essential amino acids) can lead to enhanced
health and even improved feed efficiency.
Let’s examine each statement in detail to understand why and when low-protein diets
can be beneficial from a biological point of view and when this translates to increased
profitability.
The role of synthetic amino acids
To begin with, a low-protein diet is one that provides all required amino acids without
excesses. Here, we must stress again that alow-protein diet is not meant to be one that
does not cover the animal requirements for essential amino acids so that they experience
reduced performance. Instead, it is the excess amino acids that are trimmed, and by excess
we mean the unavoidable surpluses of all amino acids used to satisfy the need for the first
limiting amino acid. The latter refers to lysine for pigs and methionine for poultry (in most
conventional corn-soy type diets).
Now, to lower the crude protein concentration of a diet, the use of synthetic amino acids
is of paramount importance, and here is where economics should be in favor of the lower-
protein diet. As of today, only crystalline lysine, methionine, threonine and tryptophan are
commercially available at reasonable prices. As such, we must continue to provide some
excess protein in order to cover the needs of other essential amino acids, such as valine
and isoleucine.
How to Formulate Low-Protein Diets for Pigs, Poultry
Integrated Solution Provider 25
The question then becomes:How much
can we lower crude protein?
The answer is rather easy, but it has
taken many years of research to discover.
Undermost practical conditions, lowering
crude protein concentration by two
percentage points,by using crystalline
amino acids (for example, from 18to 16
percent crude protein inthe diet), creates
no problems in animal performance or carcass characteristics.
A reduction of four percentage points requires a bit more work. For this,
other amino acids,such as valine and isoleucine must be well balanced by
introducing less conventional feedstuffs into the feed formulation.
In addition, all amino acids should be expressed ona digestible basis, whereas
the energy of the diet should be expressed using a net energy system (in the
case of pigs).
Benefits of low-protein diets
But, let’s get back to why low-protein diets are beneficial.
First, the animal benefits from less excess protein (nitrogen)that has to
deaminate (detoxify) as free nitrogen in the blood system is toxic and must
be excreted (via urine) –and that at a significant energy expenditure.
This brings us to another benefit, namely less urine production and
consequently lower demand for water. This translates to less manure volume.
In addition, what manure is produced is lower in nitrogen, not only because
of less nitrogen in urine, but also because with lower-protein diets, protein
digestibility is increased and as such less nitrogen is excreted in fecal matter.
At the end, less land is required to dispose the manure,which is a constant
headache in many parts of this world.
Utilization of the net energy system
Now, as the animal has less excess protein to get rid of (anenergy-consuming
process), it is left with some spare energy,and here we run the risk of
increasing carcass lipid concentration if we are not vigilant.
This becomes especially tricky as we go from
two to four percentage points reduction in
dietary crude protein concentration.
And, here is where the use of the net energy
system is of most importance.
As net energy is expressed independently of
dietary crude protein (a problem inherent
in the metabolizable energysystem that is
widely used especiallyfor poultry feeds), we
can formulate low-protein diets without
increasing carcass fatness.
As such, we can take advantage of the
energy “surplus”and direct it to productive
purposes.
This produces improved feed efficiency,
which is a lwaysa good thing, and, of
course,lower cost of production.
In conclusion, low-protein diets are good
for the animal, the environment, and the
producer.
All these assuming the cost of crystalline
amino acids does not rob us of all these
benefits.
By : Ioannis Mavromichalis, Ph.D.
From: Feed International
26 MY View Vol.8, No.3
With the rapid development
of information technology,
t h e m o d e r n i z a t i o n a n d
informationizat ion of the
animal husbandry industry is
inevitable. The high speed development year
by year of the animal husbandry industry
in China squeezes the land available to
animal farming. With the ever-increasing
cost of labor, the improvement of piggery
utilization, automation, labor efficiency
and especially environmental control have
become the highest priorities.
The environmental control in animal
farming involves the control of temperature,
humidity, light, noise, microbes, dust, and gas
composition and the content of it. Proper
environmental control technology ensures
the animals enjoy suitable temperature,
humidity, absence of heat stress and cold
stress and releases harmful gas, dust and
microbes.
Cooling products are the highlight of
FAMSUN farming. The sidewall FRP blower is
of the universal axial flow fan type. Different
modes of ventilation can be applied in
different seasons. Longitudinal ventilation
is often used in summers to lower the
temperature ensure the right wind speed
and in the meantime control the humidity
and dust of the house. Lateral ventilation is
carried out by the combination of sidewall
fan and ventilation window to make sure
the air go through the house transversely.
The natural and mechanical combined
ventilation is referred to when there is large
temperature difference.
Quality Farm Environmental Control System to Secure Profitability
When it comes to longitudinal ventilation, the fan should be used with the help of the
wet cooling pad. Such mode requires enough amount of wind, right air intake, airflow
direction, right pad area, water quality and temperature. The wind quantity can be
changed by changing the ventilation area, number of fans, the size of the ventilation
window and the steel ceiling.
The FRP blower of FAMSUN boasts characteristics such as strong anti-corrosion, aging
resistance, and low noise and can be used in livestock and poultry houses, greenhouses,
factories.
Zheng Fangfang
Integrated Solution Provider 27
1. Bearing: the import brands area adopted for
better performance and reliability.
2. Motor bracket: The 4mm thick full aluminum
motor bracket offers a ridge shape for the fan, which
can eliminate vibration and prevent corrosion.
Compared with common thin stainless steel
brackets, the aluminum motor bracket is stronger,
lighter and sturdy and durable.
3. Glass fiber reinforced plastic (FRP) fan blade:
it is made from compound glass fiber. The high
precision dynamic balancing of the fan blade
ensures the stable and efficient operation. The
blades made from glass fiber reinforced plastic
blade is more corrosion-proof and thus have longer
service life.
4. Mirror stainless steel blade: Its performance
is proved by high precision dynamic balancing
tests. When operational, it does not collect dust, or
deform.
5. Mesh enclosure: The mesh enclosure is made of
quality steel and treated with surface coating.
6. PVC shutter: PVC windows shutters is light and
antioxidant, indeformable, free to open. It reduces
the amount of back-flowing air.
7. Bell mouth: the fan is designed according to the
hydromechanical principles so that the bell mouth
can work to change the direction of the airflow and
reduces flocculating airflow and increase the wind
quantity.
8. Wind scooper: The wind scooper can
be used in cold climates to prevent the air
blowing back into the pig houses or the
contaminated air being inhaled into the
houses. The wind scooper can be customized
by equipping itself with fiber reinforced
plastics to be highly corrosion resistant.
The environmental controller was imported
from Israel especially for Chinese customers.
The computer system for the environmental
control system adopts the global renowned
"rotem" series. The automatic environmental
controller, after being configured controls
the ventilation, aeration and warning of the
piggery. The core switches of the control box
are equipped with Schneider components,
the remaining with CHINT products; the
warning system is of a two-stage warning
one, with the alarm lamp being the LED red-
blue flashing light.
The environmental control system of
FAMSUN ensures sufficient supply of air
for the animals and eliminates the harmful
gas, dust or humid air. Living in a suitable
environment, the animals can enjoy higher
feed conversion rate, reducing the costs of
the farming and securing more profit.
28 MY View Vol.8, No.3
In a modern crushing plant, there are often hundreds or thousands
of automatic control points. Upon the completion of a crushing
plant, all the sensors should be debugged one by one. The liquid
containers and channels in the extracting workshop should be cleaned;
tests should be conducted to test the pressure and locate possible
leakage. As for the evaporation system and the hydration degumming
and phospholipid drying system, oil is used to run necessary test
with the help of steam flashing and heating. Safety check should be
conducted before a solvent is added. With everything prepared and in
order, the solvent can be added.
1. No-load running
For equipment such as the pump, the inching method is advised in
case of possible damage done to the machine. Through pretreatment,
preimpregnation and the linkage trial run of the equipment in the meal
storehouse, the solidarity of the chain can be checked, reducing the
equipment failure rate and improving the efficiency of the equipment.
Start the exhaust fan and check for the connection resistance of all
the containers and channels. The breather valve of the underground
solvent tank should be equipped with a lightning rod which should
be one meter higher than the breather valve; so it is the same with the
emptying pipe of the exhaust fan if the pipe juts out on the roof.
2. Leak testing
The hydraulic test, air-tight test, air pressure test can be separately
done or combined; the equipment, channels, pipe fittings, the solvent
and solvent gas system, water-cycling system and steam system are to
be checked for any kind of leakage. Different testing methods can be
employed according to the challenges popping up in actual operations
and specific working substance.
For mixed oil evaporation system, solvent recovery system, condenser
system, circulating water system, the hydraulic test is preferable. Run
the pump in the system to check its pumpage and working condition.
The steam detecting method is used in the steam pipes, direct steam
nozzles, steam system and heat-exchange equipment to see if they are
jammed or leaking.
The pressure involved in hydraulic tests, air-tight tests and air pressure
tests should be 1.2 times as strong as that in normal operations.
An Introduction to the Adjustment Process of the Modern Crushing Plant
The linkage trial run in the extracting workshop
is conducted (with water instead of solvent) to
check and adjust the liquid level controller, the
automatic control of the linkage.
3. Dry-batch run adjustment
Dry batch run is used to resolve the matching
problems between different devices during the
delivery process, identify the load operation,
speed of operation; make sure the connection
drop, angle and direction, material level
indicating devices and linkage devices are right.
Check the internal structure of the extractor;
make sure the flexibility and level degree of
the caterpillar false bottom, chains, rotary
wheel, cell and the track; to check the strainer
of the rotary chains of the extractor to see if it
is balanced and flexible, if there is grating noise
and if the corresponding working current for
normal load operation is normal.
Check the direction steam nozzles and the
number of them, the number of the scrapers,
angle of inclination and the weld strength are
of the right level. Check the angle of inclination
of the scraper, the gap between the scraper and
the floor (20-25mm), tightness of the coupling.
Make sure the automatic flow controlling door
is flexible; the feed bar is working well and the
water level indicating device and coupling bar
are working.
Zuo Qing
Integrated Solution Provider 29
4. The solvent and material adding process adjustment
Main procedures involved include: start the water pump of the cooling tower, get all the
condenser circulating water running. Establish a circulation in the mineral oil absorption
system. Start the vacuum pump and adjust the vacuum of the evaporation system to the
preset value. Firstly, pump the solvent into the water knockout drum and adjust the water
level to the separation interface. Start the boiling procedure when the water gets into the
boiler. After being heated in the solvent preheater, the solvent now gets into the extractor
where it is circulated with the help of a miscella circulating pump. During the process, the
temperature should rise up to 55-58 degree Celsius. Preheat DT, and open the indirect steam
valve. When the temperature rises to 100 degree Celsius, open the direct steam valve. The
soybean gets to conditioner circulation. Now change the temperature to about 90 degree
Celsius and the discharging temperature about 65 degree Celsius. Make sure the evaporation
system goes into circulation state first.
Next to come are steps for putting the solvent into the underground solvent tank, water
knockout drum of the workshop and putting the solvent and the materials into the extractor.
Then start the extractor, DT and DC.When the oil circulation in the system and the vacuum
degree meet the requirement of the parameters, run the level-one oil circulation, raising the
temperature to 125 degree Celsius.
Heat the solvent out of the solvent tank from the workshop till it hits 60 degree Celsius,
circulate it in the extractor and keep the temperature in the extractor around 55 degree
Celsius.
30 MY View Vol.8, No.3
Open the spindle of DT, start the indirect
steam valve (0.05MPa) and heat DT. Open
the direct steam valve of DT and start the
steam jet ejector connected to VST. Pump
the solvent from the extractor into the rich
mixed oil filter at the top of the extractor and
when the oil flows back into the extractor,
pump the solvent into the DT catcher. Check
the reject valve and the bin level sensor. Boil
the solvent that comes from the catcher.
The waste water from the water knockout
drum flows through the channel wrapped
with heating jacket and gets to the boiler for
boiling. The solvent from boiler, after being
processed by the condenser, gets into the
water knockout drum.
When the solvent gets into the extractor,
the materials can be added with a 50% of
amount. The circulating solvent is sprayed
into the spray tank, comes into contact with
the blank, infiltrates through to miscella
leaking device and gets to the spray layer via
circulating pump, collecting a liquid level of
30mm.
The materials from the extractor is delivered
to DT. Make sure the height of each layer
of the materials is control led. The DT
equipment has eight layers, each of which
is equipped with paddles to make sure the
soy meal keeps moving during desolvation.
After going through the desolvation process
by the indirect steam, the soy meal now has
0.02% of solvent; the direct steam then is
sprayed into DT from the seventh layer.
Before the soy meal enters the first layer
of DT, make sure the valves of the steam
and the condensate in the front and back
are open and the steam trap valves are in
working condition.
When the soy meal moves to the crushing
unit, it is crushed, screened and crumbled.
This being done, the soy meal is delivered
to the packing workshop for packing or
warehousing.
Start the evaporation system according to the procedure
and establish a circulation system. When the fresh solvent
pump and the miscella pump are on, and the buffer tank of
the miscella in which there is some miscella spills over to the
extractor is full, the feeder pump of the first evaporator is
started. The miscella enters falling film evaporator.
Start the hydration degumming system in accordance
with the procedure: the crude oil is delivered to the water
degumming unit (the vacuum pump should be started
beforehand so that the degree of vacuum can remain within
10kPa). All the steam valves should be on. Start the centrifuge.
Start the steam condensate pump. Start the stirrer once the
oil gets into the hydration tank.
The raw phospholipid separated is collected into the
phospholipid tank and open the valves in front of and the
rear of the raw phospholipid pump when there is enough raw
phospholipid so that the raw phospholipid can be delivered
onward to other available phospholipid drying units.
After being heated, the degumming oil enters the vacuum
drying tank. The temperature of the drying oil is between
115-118 degrees Celsius. After the exchange of heat between
the degumming oil and the crude oil and feed oil, the
degumming oil then is cooled by the oil cooler to about 50
degrees Celsius and goes to tank field.
Conduct regular examinations to the solvent gas trapping circulatory system between the cooking pots and the solvent gas pipes.“ “
Integrated Solution Provider 31
Next, start the phospholipid drying system:
start the vacuum system of the phospholipid
drying unit and make sure all the air valves
are closed. Proceed when the degree of
vacuum in the system reaches 9kPa.
When the phospholipid drying unit is
ready, start the feeding process. Keep the
temperature between 115-120 degrees
Celsius by adjusting the pressure of the
steam. The phospholipid will be circulated
in the system ti l l it meets the quality
requirements. After this, start another
phospholipid dryer. The dry phospholipid
the temperature of which is lowered to 60
degrees Celsius by the tempering water
enters phospholipid collecting tank. The
degree of vacuum and the discharging
temperature should be under control so that
the quality of phospholipid meets the norm.
5 . N e c e s s a r y w o r k d u r i n g n o r m a l
operation
Firstly, keep all the original records and keep
regular records of the temperatures of the
devices, flow rates, degrees of vacuum etc.
Check the solvent content of the soy meal
regularly to keep the loss of the solvent low
and the solvent content of the exhaust air.
Take samples of the soy meal and the crude
oil regularly. The analytic results will serve as
very important reference for the adjustment
of the operating parameters. Examine the
pumps to troubleshoot possible leakage. If
possible, fasten the leaking points when the
machine is on or off.
Th e wa s te wate r o f t h e co o k i n g p o t
should be discharged regularly to the oil
separation tank through the pipelines. The
emptying valve should be closed when the
liquidometer on site registers decreasing
reading and when there is water flowing out.
Conduct regular examinations to the solvent
gas trapping circulatory system between the
cooking pots and the solvent gas pipes.
Examine the problematic sight glass with
light and other lighting and switch off the
power before replacing the broken-down
lights.
The bearings and the stuffing box should be
smeared with lubricant in time according
to the operating requirements and the
maintenance manual.
The maintenance work of the devices and
equipment, such as the pumps, fans, crushing
rolls, extruders, gear boxes, motors and so
forth should be conducted according to the
manuals of the their suppliers.
It is advised not to begin the repairing work
when the equipment or devices are working.
It is better to keep all the problems on
record and repair the equipment when the
operation is over.
32 MY View Vol.8, No.3
Focus on China
Large Chinese Pig Companies to Expand Business
Large pig companies in China are about to embark on their
expansion of business against a background featuring challenges
of sustainable development of human and ecological systems,
the conservation of water resources, the recycling of piggery waste, the
introduction of professionals in pig industry, technological innovation
and brand building.
(
After several years' scale development, the pig industry in China has
come to the crunch. The Ministry of Agriculture of the People's Republic
of China has been promoting the construction of the standardized
demonstration farms for five years, and now the focus has been switched
to household farms. In the meantime, however, with the big picture in
mind, some of the large companies, such as CP Group, COFCO, WENS
Group etc. are investing enormous amounts of money into the whole
industry chain projects.
With the promulgation of regulations on the treatment of piggery
waste, some of the small farms are forced to close down. Given such a
background, how will these industry participants—the demonstration
farms, household farms, farms about to go out of business and those
farms invested by those giant companies —will fare in the future and
what challenges will they face?
is still a long way to go before the
realization of the objective by Ministry of
Agriculture that by 2015, the percentage
of farms with a pig population of over 500
shall reach 50%.
There
Evan
Integrated Solution Provider 33
Large-scale farming, a long way to go
According to the results of National Bureau
of Statistics of China, in the past 30 years,
the annual pig population has grown from
238 million in 1985 to 735 million in 2014,
climbing over 300%, which means that the
number has doubled in every ten years.
There is no doubt that the national scale
of pig production has been in the leading
position in the world for many years, but
up to now the concrete data on China's
large-scale pig production have yet to be
published.
T h e d a t a r e l e a s e d b y C h i n a A n i m a l
Agriculture Association show that compared
with 2012, the farms/ households with a
pig population of over 500 accounted for
40.8%, in 2013, up 2.3%. Provided with such
numbers, it seems that there is still a long
way to go before the realization of the
objective by Ministry of Agriculture that by
2015, the percentage of farms with a pig
population of over 500 shall reach 50%.
To put it into perspective, large-scale pig
breeding has not offered satisfactory results,
which can be corroborated by the following
numbers:
• So far the number of pig farms in China has
amounted up to 67.137 million, 50% of which
are those with a scale of over 100, while in the
United States the total number of pig farms
is 70.1 thousand, 60% of which have a pig
population of over 5000.
• In 2010, the percentage of farms with an
annual output of over 500 was 35%; farms
with an output of 50 thousand pigs reached
around one percent, while in the EU in the
same year, among the 27 member countries
the number of pig farms with an output of
over 1000 pigs ran up to 73.3% of the total:
95.6% for Denmark, 90.5% for Italy with the
Netherlands, The UK, Spain and Portugal each
having a percentage above 80%.
The layout of China’s large pig companies
Ta b l e 1 l i s t s t h e to p te n C h i n e s e p i g
companies that have been investing heavily in
the industry, three of them being husbandry
giants, four slaughtering companies and
three listed pig farming companies. Despite
the incomprehensiveness of the information
34 MY View Vol.8, No.3
released about the actual progress of these ten enterprises by the end of 2014, it can at least be roughly
figured out the foothold these companies have made in pig industry.
According to table 1, in 2014 WENS Group was expected to produce 12 million pigs, accounting 1.6% of
the national pig production whereas COFCO and CP Group fell short of such an output; Shuanghui Group
reached an output of 17 million pigs, accounting for around 2.3% of the national pig production. In addition,
the production of True In Group, Muyuan Food Co., Ltd and Zhengbang Group was 0.29%, 0.25%, 0.20%
respectively.
From Table 1, a rough guess can be made that in about five years, there would be at leat four pig companies
falling into the ten-million-production category and four others into ones with twenty million pigs.
Production(slaughter capacity)
2012 2013 2014 Prediction
813.9 1013 around1200 3000/2020
150 500/2015; 2000/ five years
1000/five years; 2000/ ten years
(1141) (1331) 33(1700) 4000/2024
(1060) (5565/Capacity)
(2000)
400(1000)
160 169.5 around210 500/2015
91.8 130 185 500/2017
84.9 120 around150 1000/2017
nine northern provinces 21/Hunan
Province, Hubei Province and
Guangdong Province 50
Companies
WENS Group
COFCO
CP Group
Henan Shuanghui Investment &
Development Co., Ltd.
Yurun Group
Jinluo Group
Topin Group
Truein Group
Muyuan Co., Ltd.
Zhengbang Group
Table 1 The expansion of China’s top ten pig companies
Source: from official websites of the related companies and media and integrated by Pig international China, for reference only
Integrated Solution Provider 35
By 2020, the pig industry in China may witness the rise of top
four pig farming companies and top four pig slaughtering
companies. The companies with annual output of 50 million
and those with an annual slaughter of 80 million account 6%
and 10% of national pig production respectively. According
to the related data, the top four pork processing companies in
the United States account for more than 50% of the national
processing capacity, while the top three companies in the
Netherlands reach 74% and the largest pork processing
companies in Denmark account for 80% of the national
capacity.
Since the implementation of the Ordinances of Livestock
Scale Breeding Pollution Prevention in January 2014, many
provinces in China have carried out measures to reform or
close some pig farms. Take Zhejiang Province for example, the
province planned to close 50 thousand pig farms and reduce
the population of pigs by 4.2 million in 2014, accounting about
30% of Zhejiang Province’s year-end pig population in 2012.
If other regions in China would follow with such a percentage,
the total pig population in China would be reduced by 130
million. If there were 100 head of pigs in every household,
there would be 1.3 million pig farms, or 4% of the total farms/
households going out of business.
Table 2 The layout of the top three pig companies
Gilin
Yongzhou, Hunan
Ganzhou, Jiangxi
Chunhua, Shaanxi
Jianli, Hubei
Pingchang, Sichuan
80
40
27.5
15
9.5
7.5
500
500
200
106
70
50
WENS Group
company+household
company+base
+household
feed production
breed cultivation
breeders
pig breeding
technical service
products marketing
Companies regional investments
in recent years
investment funds
billion yuan
breeding/
slaughter scale
head
culture model the layout of the
w h o l e i n d u s t r y
chain
But actual numbers will be bigger. Among all the pig farms
in China, there are 40% of them whose pig population falls
to into the below-one-hundred category, therefore, in a long
time to come, there will be more farms to go out of business.
As the household farmers are moving out, the large animal
husbandry companies are moving in, with large amounts of
investment to expand the pig breeding chain. The expansion
mainly concentrates in provinces as follows: Jilin, Hubei,
Henan, Jiangsu, Sichuan, Guangxi, Guizhou, Shaanxi, Gansu,
and Inner Mongolia.
The majority of the projects will be built in stages, their
investment plans having been established between 2012 and
2014. According to table 1, in the next five years, WENS Group,
COFCO, CP Group and Zhengbang Group will construct pig
farms with a capacity of 15 million, 18 million, 10 million and
10 million head respectively, bringing the total investment
fund above 50 billion yuan and another 53 million head of
pigs to be added. If every single farm constructed has a pig
population of 500 head, it means that there will be about 100
thousand households joining in.
36 MY View Vol.8, No.3
Unlike the picture in China, the whole pig industry chain
in Denmark consists of more than a few companies. For
example, in Denmark, a few pig farms can invest in one
feed facility or an animal innocuous treatment center; a
few fattening farms can invest in one slaughter house
and a few slaughter houses can invest in one point-of-
sale terminal. In this case, the whole industry chain can
be integrated well and there are professionals in charge
of each section. In China, however, both the upstream
chain and the downstream chain are supervised by one
company, leaving little room for professionalism which in
turn poses greater danger for pig production.
Admittedly, high-profile investment in the whole
industry chain by large pig companies will benefit the
scale development of pig industry, delivering industrial
returns. But one issue remains to be solved: individual
farmers should at least be upgraded to family-run farms
to facilitate the layout of the large pig companies, because
those family-run pig farms ensure more effective industrial
production process and meticulous farming management.
In the United States, farming is dominated by family
farms which possess the advantage of scale operation,
professionalism and diverse organization forms. As for
Hubei
Tianjin
Dongtai, Jiangsu
Songyuan, Jilin
Chifeng, Inner Mongolia
Guangyuan, Sichuan
97
40
50
40
25
20
1000
200
200
200
150
100
COFCOantonomous reproduciton
and raising
company+base+
household
breeder breeding
pig breeding
feed production
p i g s l a u g h t e r a n d
processing
cold chain logistics
product distribution and
delivery
Jingtai, Gansu
Yunlin, Shaanxi
Zhoukou, Henan
Xiangyang, Hubei
Xuanwu, Guangxi
Jinsha, Guizhou
14.2
48
46
12
36
100 (100)
100
(100)
100
50
breeder breeding farm with 2400 pigs
CP Groupgovernment+company+bank
+rural cooperative
feed production
breeder
reproduction
breeders
pig breeding
technical service
pig slaughter and processing
professionalism, in countries with advanced pig industries,
such as Denmark, pig farm staff should undergo three to
five years' professional training before they can start their
work in pig industry.
Challenges of a sustainable ecosystem, the conservation
of water resources, the recycling of piggery waste on
the farms, the welfare of the pigs, the reduction of
antibiotics, the joint breeding mode between China and
other countries supposed to pull China's pig industry out
of the vicious cycle of "introduction—reproduction—
degeneration—reintroduction”, biosecurity and the
improvement of veterinary systems etc. will remain as high
priorities on the agenda of not only the government but
also the large pig companies which plan to follow a path for
expansion. But this is not the end of the story. The new pig
farms should also accommodate the absorptive capacity
of the shrinking land; pig farms also need strategic plans
for the introduction and development of cutting-edge
recycling technology and equipment and they also need
to train the staff to ensure better production.
Integrated Solution Provider 37
The Study Tour of Santeh Corp. to FAMSUN Reached a
Successful Conclusion
Special
One of the regular customer of FAMSUN—Santeh Corp.—visited FAMSUN for the study tour organized by the Business
School of FAMSUN in partnership with related departments. The Santeh group which consisted of 8 people stayed from April
22—23 for various training.
Starting from 1996, Santeh Corp. has been enjoying the partnership with FAMSUN. In 2009, Santeh Corp. purchased from
FAMSUN a MY120X2 Twin-Screw Extruder system, a 130D Ultra-Fine Pulverizer system; in 2014, a MY215 Extruder system as
well as a rough pulverizer, and a paddle ribbon mixer. With an averaged annual purchase worth around US$ 200 thousand,
Santeh Corp. plans to renew the cooperation with FAMSUN.
To furnish the customer with satisfactory service, everything ranging from inviting lecturers, preparing and evaluating and
printing teaching materials, site interpretation were all taken into careful consideration.
38 MY View Vol.8, No.3
On the morning April 22, Mr. Liu Changquan from the service
center gave a lecture on the issues arising during production. All
the question concerning the use of the extruder and ultra-fine
pulverizer were answered by Mr. Liu. As requested by the visiting
group, Wang Lei of Pet Food Engineering Company, Diao Guoyu
of engineering technology center, Gao Jian of Hybrid system
Group of the Research Institute and Li Lusheng of FAMSUN Weimei
Automation Control Co., Ltd. shared respectively details about the
technological process for pet feed, aquatic products, knowledge of
vacuum spraying and the automatic batching system.
The next day, Maliang of the Extruding System Group of the
Research Institute, Zhaobo of the Crumbling System Group and
Li Qingkai of the Pelleting System Group provided respectively
introductions of the extruding technologies for aquatic products
and their application, SWFL130G Vertical Ultra-Fine Pulverizer and
pellet mill for shrimp feed.
Integrated Solution Provider 39
Training and Practice Combined to Help
FPD Team
In order to enhance the timeliness rate and accuracy rate of the engineering design delivery, reduce the cost and the
quality losses of project, and encourage the standardization and normalization of design, Business College in alliance
with the Engineering Center of Feed engineering product line in March. They trained feed engineering designers
from platform companies in the form of “combined raining and practice”, and designed the “two days and one night”
special training plan for them.
This training activity was carried on between 27th March and 29th April (lasted one month), it was a tour aimed at all
our platform companies. The activity invited feed engineering design and feed product design lecturers, explained
“feed design standard/norms lecture”, “key platform design problems rectification”, “introduction to excellent
engineering technology”, “comments and guidance about in hand platform design”, and so on. The lecture forms
includes face-to-face teaching, example analysis, exchanges and discussions, and field practice.
40 MY View Vol.8, No.3
With two days and one night training, technology designers understand
the necessity of standard feed design application deeply through
the lecture and practice. They also learned a lot about the newest
technological process and theory.
The third, fourth, fifth and sixth station of this activity will be at Shenyang
Company, Qingdao Company, Panyu Company, and Wuhan Company. Also,
the “A lecture a month” of engineering technology center and “a lecture a
week” of platform companies will continue.
Integrated Solution Provider 41
International Poultry Expo 2015 Sep.10-12 Lahore, PakistanLivestock Asia 2015 Expo & Forum Sep.21-23 Lumpur, Malaysia
Saudi Agriculture Oct.11-14 Riyadh, Saudi Arabia
Poultry India 2015 Nov.25-27 Hyderabad, India
UPCOMING EVENTS
Sep.
Nov.
Oct.
Southeast AsiaMr. Elvis [email protected]
Middle EastMr. Steven [email protected]
AmericasMr. David [email protected]
AfricaMr. Yi [email protected]
President of International BusinessMr. Liu [email protected]
Asia-PacificMr. Allan [email protected]
EuropeMr. Tongbin [email protected]
Key Accounts Dept.Mr. Arron [email protected]
South AsiaMr. Bob [email protected]
42 MY View Vol.8, No.3
AFRICA
EG CairoAZ AlgiersZA DurbanS D KhartumnMA CasablancaNG LagosKE NairobiET Addis Ababa
LATIN AMERICA
BR Sao Paulo EC GuayaquilCO MedellinAR RosarioVE Valencia
NORTH AMERICA
MX Guadalajara
Think globally, act locally.
Since the execution of Go-Global in 1997, FAMSUN
has delivered its products and solutions to more than
120 countries around the world. A solid network of 50+
local sales and service offices, 400+ overseas employees
and 20+ local partnership companies ensures that our global reach extends around the world and provides a neighborhood
link to our customers.
In 2015, we will continue to develop local and global markets
in ways that:
To learn and well know local culture and demand;
To bring leading technologies and solutions;
To improve food and nutrition security;
To share resources what we have;
To be a reliable partner of local industry;
To provide training and promote Youth Employment;
To take up social responsibility.
Integrated Solution Provider 43
R&D Institute
Office and service sites
Production Bases
ASIA
IN Hyderabad Dehli Banglore KolkataID JakartaTH BangkokVN HCMCPH ManilaBD DhakaKZ Almuty
Middle East
SA RiyadhSY HomsIR TeheranTUR Izmir
EUROPE
RU Moscow Krasnodar LipetskPL Warszawa RO Bucharest
UZ TashkentKR SeoulPAK LahoreMAL Kuala LumpurMMR Yangon AU Sydney
SRB BelgradeUA KievDK EsbjergDE Leverkusen
Global Presence
44 MY View Vol.8, No.3
Muyang HoldingsNo.1 Huasheng Road, Yangzhou, Jiangsu, China 225127T:+86-514-87848880 F:+86-514-87848686E-mail:[email protected]://www.muyang.com