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3DS.COM © Dassault Systèmes | 10/19/2018 | ref.: 3DS_Document_2015 MWRF Design Challenges and Considerations in the current Climate with 5G and CAV Dr. Alistair Wingfield 1 st November

MWRF Design Challenges and Considerations in the current ...€¦ · Antilock Braking Active Exhaust Noise Suppression Active Suspension Active Vibration Control Adaptive Cruise Control

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MWRF Design Challenges and

Considerations in the current

Climate with 5G and CAV

Dr. Alistair Wingfield

1st November

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Welcome and Overview

Progression of MWRF in Automotive Industry

Progression of MWRF in Hi Tech Industry

Example: Similar Antennas, different problems/Pitfalls?

Unforeseen Problems

Conclusions

Presentation Overview

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Fast-Paced Evolution – Back to History…

5th Avenue NY, 1900 – One Automobile 5th Avenue NY, 1913 – One Horse

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1913 to Present Day – MWRF Evolution

100 years ago 50 years ago Today

*Pictures taken from Wikipedia

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z

Current Day and Beyond

CONNECTEDELECTRIC AUTONOMOUS

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VEHICLE

ENGINEERING

VEHICLE

EXPERIENCE

RETHINK

Full Vehicle

Chassis Body

ICE Powertrain

Interiors

- Keep existing DNA of car brands

- Stronger systems dependencies

- Fast new technologies ramp-up

- Autonomous EV driving experience

- Existing behaviour analysis for better experiences

- New services & usage projection

TECHNOLOGICAL CHALLENGES

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Antilock Braking

Active Exhaust Noise Suppression

Active Suspension

Active Vibration Control

Adaptive Cruise Control

Adaptive Front LightingAirbag Deployment

Autonomous Emergency Braking

Battery Management

Blind Spot Detection

Cabin Environment Controls

Entertainment System

Communication Systems

Convertible Top Control

Cylinder Deactivation

Driver Alertness Monitoring

Electronic Seat Control

Electronic Stability Control

Electronic Throttle Control

Electronic Toll Collection

Electronic Valve Timing

Engine ControlHead-Up Displays

Hill Hold Control

Idle Stop-Start

Instrument Cluster

Intelligent Turn Signals

Interior Lighting

Lane Departure WarningLane Keeping Assist

Navigation

Night Vision Systems

On-Board Diagnostics

Parking Systems

Pre-crash Safety

Rear-view Camera

Regenerative Braking

Remote Keyless Entry

Security Systems

Tire Pressure Monitoring

Traction Control

Traffic Sign Recognition

Transmission Control

Windshield Wiper Control

Antennas

Antennas

Electric Motor Generator ChargerInverter

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Antilock Braking

Active Exhaust Noise Suppression

Active Suspension

Active Vibration Control

Adaptive Cruise Control

Adaptive Front LightingAirbag Deployment

Autonomous Emergency Braking

Battery Management

Blind Spot Detection

Cabin Environment Controls

Entertainment System

Communication Systems

Convertible Top Control

Cylinder Deactivation

Driver Alertness Monitoring

Electronic Seat Control

Electronic Stability Control

Electronic Throttle Control

Electronic Toll Collection

Electronic Valve Timing

Engine ControlHead-Up Displays

Hill Hold Control

Idle Stop-Start

Instrument Cluster

Intelligent Turn Signals

Interior Lighting

Lane Departure WarningLane Keeping Assist

Navigation

Night Vision Systems

On-Board Diagnostics

Parking Systems

Pre-crash Safety

Rear-view Camera

Regenerative Braking

Remote Keyless Entry

Security Systems

Tire Pressure Monitoring

Traction Control

Traffic Sign Recognition

Transmission Control

Windshield Wiper Control

Antennas

Antennas

Electric Motor Generator ChargerInverter

FM / DAB Antennas Multiband Rooftop Antennas

Antilock BrakingConnectivity and V2V 77 GHz Automotive Radar

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INDUSTRY CHALLENGES | CAV & EV

• Large number of interfering antenna systems together

with packaging constraints

• Optimizing antenna system configuration for multiple

car configurations

• Disconnected tools, organizations, and processes

ENGINEERING OBJECTIVES

ENGINEERING CHALLENGES

• Find optimal (invisible) position of antenna systems

• Manage unwanted interference of antennas and other

electric equipment in the car

• Ensure reliable operation in varying environmental

conditions (dust, dry, rain, snow, etc.)

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Progression of MWRF in Hi-Tech

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Smart Projector Example

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Projector Unit

Battery Battery

Speakers

Electronics

Aluminium

Frame

Height: 190 mm

Width: 324 mm

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Beamy | Engineering Requirements

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Connectivity• Choose and place antennas for constant connectivity

• EMI – Mulitple antennas and faster electronics

• SI – Ensuring the Signal Integrity of PCBs

Compliance• Ensure Electromagnetic Compatibility (EMC)

Structural Integrity • Prevent failure under severe loads such as drop

Thermal Management• Facilitate heat dissipation and prevent overheating

…..

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Conceptual Design

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Beamy Antenna Considerations

v0

v0.1“GDE”

v1“CNC”

v2“lattice”Possible

antenna

locations

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Off-The-Shelf or Custom Design?

• Pros

• Quick dev, easy to source and plan

• Cons

• What if it doesn’t work?

• How do we even simulate this?

• Pros

• Full control and knowledge

• Cons

• Requires design, experimentation

and planning to build reproducibly

Off-the-shelf antenna Custom designed antenna

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Antenna Design and Placement Workflow

3

1 2

45

Get CAD and

choose potential

positions.

Find

candidate

antennas.

Build

assembly

& evaluate

individual

antennas

in situ.

Find

complementary

combinations.+

Propose a small

selection of

practical solutions.

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INDUSTRY CHALLENGES | Hi Tech

• Large number of interfering antenna systems together

with packaging constraints

• Optimizing antenna system configuration for multiple

device configurations

• Disconnected tools, organizations, and processes

ENGINEERING OBJECTIVES

ENGINEERING CHALLENGES

• Find optimal (invisible) position of antenna systems

• Manage un/wanted interference of antennas and other

electric equipment in the car DEVICE

• Ensure reliable operation in varying environmental

conditions (dust, dry, rain, snow, etc. Handheld, etc)

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Example: Array – CAV and 5G

• Antenna Arrays are increasingly utilised in different markets

• HI TECH – 5G, IoT related (>75bn devices by 2025)

• Base Stations

• Handheld devices

• AUTOMOTIVE

• Long Range Radar

• Flying Taxi 360 Detection

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Example: Array – CAV and 5G

• Antenna Arrays are increasingly utilised in different markets

• HI TECH – 5G, IoT related (>75bn devices by 2025)

• Base Stations

• Handheld devices

• AUTOMOTIVE

• Long Range Radar (77GHz)

• Flying Taxi 360 Detection

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Example: Array – Automotive

• Antenna Arrays are increasingly utilised in different markets

• HI TECH – 5G, IoT related (>75bn devices by 2025)

• Base Stations

• Handheld devices

• AUTOMOTIVE

• Long Range Radar (77GHz)

• Flying Taxi 360 Detection

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Array Placement – Hi Tech (5G)

Frequency = 28GHz

Wavelength = ~2mm

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Array Placement - Automotive

Antenna Antenna+ Radome Integrated inside Platform

Range of scales

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Both scenarios have placed the antennas behind materials

The resonant frequency is very significant - 28GHz and 77GHz

What’s the worst that can happen?

Similarities

Both have reasonably predictable antenna patterns

Arrays being used for both cases

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2x8 Array Performance – Hi Tech

• Reasonable performance to 30 degrees

0 Degrees 15 Degrees 30 Degrees

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40 Degrees 60 Degrees

2x8 Array Performance – Hi Tech

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Array Performance – 60 Degrees

• Why the poor performance when scanning to 60º?

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Radar Application at 77 GHz – Antenna Design

Tx

Rx

S-Matrix

Elevation Elevation

Principal Plane Cuts of Tx and Rx Antennas

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Observation point

Tx Rx

Gives information about the useful angular range of the radar

Radar Application at 77 GHz – Antenna Design

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Radar Application at 77 GHz – Radome SimulationWithout

radome

With

radome

40°30°

10°

40°

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Simulation pitfall for Automotive Radar

• >742 Billions of mesh cells

• Almost impossible to simulate

• Hybrid simulation solution required

• Simulation can be environmental dependent

Integrated Package

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CAV Reliability – Simulation is keyReal-world conditions that cannot be reproduced in climatic wind tunnels

Wind Tunnel Conditions On-Road Wind Conditions

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Many Tools to Aid

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Many tools to aid

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The Modern Engineer needs to be multi-disciplined –awareness of all scenarios

Taking shortcuts can lead to damaged reputation or worse

Current testing methods sometimes don’t give the complete picture

To keep up with technology/testing development, simulation is increasingly employed

Complexity of simulations has dramatically increased

Conclusions

Technology is growing at alarming rates

Modern Softwares have vast capability, to adapt to multi-engineering environments

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Thanks for listening

Any Questions?

[email protected]

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