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MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000Board Level Manual
This document con
information of ICOS
Copyright ICOS Vi
All rights reserved.
No part of this d
reproduced in any
from ICOS Vision S
The information co
been carefully che
reliable and cons
describes. Howev
for inaccuracies.
assume any liabilit
use of any product
Vision Systems re
to any product an
effort to improve pe
T
VGA and SVGAInternational BusinDOS, MS-WindowWindows 2000 Microsoft Corporacopyright of PKWANetwork AssociateAdobe Systems Iregistered trademCorporation. RoxCreator and DirectShockwave is copVirtuoso is register
COPYRIGHT
tains proprietary and confidential
Vision Systems N. V.
sion Systems N. V.
ocument may be translated or
form without written permission
ystems N. V.
DISCLAIMER
ntained within this document has
cked and is believed to be entirely
istent with the product that it
er, no responsibility is assumed
Nor does ICOS Vision Systems
y arising out of the application or
or circuit described herein. ICOS
serves the right to make changes
d product documentation in an
rformance, reliability or design.
RADEMARKS
are registered trademarks ofess Machines Corporation. MS-s, Windows 95, Windows NT and
are registered trademarks oftion. PKZIP and PKUNZIP areRE Inc. VirusScan is copyright ofs. Acrobat is a trademark of
ncorporated. InstallShield is aark of InstallShield Software
io, the Roxio logo and Easy CD CD are trademarks of Roxio, Inc.yright of AtomShockwave Corp.ed trademark of Eonics.
CONTACT US
If you have any remarks or suggestions
concerning this manual, please do not
hesitate to contact us.
ORDERING INFORMATION
Specify order number MA6100 if you want
additional copies of this manual.
MVS6000 Board Level Manual/1.1/Dec-2001 i
MVS6000
Table of ContentsPreface ............................................................................................................................................. iii
1 Introduction.............................................................................................................................. 1-1
2 Hardware ................................................................................................................................. 2-12.1 MVS600x Board................................................................................................................. 2-2
2.1.1 Main Hardware Blocks ................................................................................................ 2-22.1.2 General Layout of the MVS6000 Family ..................................................................... 2-32.1.3 Power Consumption.................................................................................................... 2-42.1.4 Minimum PC Requirements ........................................................................................ 2-42.1.5 Communication ........................................................................................................... 2-52.1.6 Flat Cable Connectors ................................................................................................ 2-52.1.7 Jumper Fields and Dip-Switches ................................................................................ 2-82.1.8 Block Diagram MVS600x ............................................................................................ 2-9
2.2 Camera Connections and Cables.................................................................................... 2-102.2.1 Connectors and Cables ............................................................................................ 2-11
MVS6000
ii MVS6000 Board Level Manual/1.1/Dec-2001
2.2.1.1 Connectors........................................................................................................ 2-112.2.1.2 Breakout Boxes and Cables.............................................................................. 2-12
2.2.2 Supported Cameras.................................................................................................. 2-14
3 Software .................................................................................................................................. 3-13.1 Software............................................................................................................................. 3-2
3.1.1 Windows 2000 ............................................................................................................ 3-23.1.2 Virtuoso....................................................................................................................... 3-23.1.3 PLX PCI ...................................................................................................................... 3-2
3.2 Installation of the Software ................................................................................................ 3-33.2.1 Install the Plug & Play Driver ...................................................................................... 3-33.2.2 Install the MVS6000 Hardware Files........................................................................... 3-93.2.3 Install the MVS Software........................................................................................... 3-12
3.2.3.1 Install MVS6000 Software when No MVS6000 Folder Exists ........................... 3-133.2.3.2 Upgrade the MVS6000 Software ..................................................................... 3-15
3.3 System Configuration ...................................................................................................... 3-20
4 Display & Communication........................................................................................................ 4-14.1 Communication Management............................................................................................ 4-24.2 Virtuoso, Pipe Communication .......................................................................................... 4-34.3 Display/Graphics Communication...................................................................................... 4-34.4 Message Communication .................................................................................................. 4-4
5 Tools........................................................................................................................................ 5-15.1 PCITerm ............................................................................................................................ 5-2
5.1.1 To launch PCITerm..................................................................................................... 5-25.1.2 To Capture a Text File ................................................................................................ 5-45.1.3 To Send a Text File..................................................................................................... 5-55.1.4 Error Messages........................................................................................................... 5-6
5.2 Exchanging Boards............................................................................................................ 5-7
A. Appendix..................................................................................................................................A-1A.1 SlotMapping.reg.................................................................................................................A-2A.2 Incompatible Communication Messages ...........................................................................A-3
Index ............................................................................................................................................. I-1
MVS6000 Board Level Manual/1.1/Dec-2001 iii
MVS6000
PrefaceThis manual describes the MVS600x boards, their installation and their use.
� Chapter 1, Introduction, briefly gives the advantages of this new vision board.
� Chapter 2, Hardware, gives an overview of the board layout.
� Chapter 3, Software, explains how to update the software.
� Chapter 4, Display and Communication, describes how the communication of messages and
images with graphics is managed.
� Chapter 5, Tools, introduces new tools.
� the appendix contains some extra information.
MVS6000
iv MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000
chapternumber
1 Introduction
Introduction
The MVS600x boards belong to the new generation of ICOS
MVS3x0 series (that is the MVS340 or the MVS360), provid
standstill time, accuracy, …) and use the Plug & Play co
parameters are stored in the registry and application-specific set
anymore.
These boards should no longer be booted prior to starting up the
launched inside the user interface. Graphics and video are sent o
extra hardware or extra monitor is needed.
The “SEEPROM” parameters, which were stored on board for the
on the PC and read by the MVS600x board at startup. This way
correct after boards are exchanged.
1-1
vision boards. They replace the
e higher performances (speed,
ncept for hardware installation:
tings are not stored on the board
user interface. The board can be
ver the PCI to the VGA card. No
MVS3x0, are now stored in a file
, the settings will automatically be
MVS6000
1-2 MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000
2 Hardware
Hardware
This chapter provides more information about the hardware connections.
2-1
of the MVS600x board and its
MVS6000
2-2 MVS6000 Board Level Manual/1.1/Dec-2001
2.1 MVS600x Board
The MVS6000 family consists of three boards: the MVS6000 board, the MVS6001 board and the
MVS6002 board.
The differences between the three board types are the camera connections:
� The MVS6000 board supports two analog cameras
� the MVS6001 board supports one analog and one digital camera
� the MVS6002 board supports two digital camera
For detailed information (see page 2-11).
In the following two sections, you get an overview of the main hardware blocks and you see the
layout of the MVS6000 board and the MVS6002 board.
2.1.1 Main Hardware Blocks
� 2 DSP chips: TI320C6202 - 250Mhz
� SDRAM: 32 MB, used for application software, models, images,…
� Xilinx programmable components used, for example, for the timing generators of the cameras
� PLX driver for PCI communication (which gives the board read/write access to the hard disk)
� 3 SEEPROMS: for board-specific initial settings only
� 2 independent parallel video input channels
� PCI or RS232 communication
� Digital camera support as an option
Hardware
2.1.2 General Layout of the MVS6000 Family
This section shows the layout of the MVS6000 and the MVS6002 board.
Each board has different camera connectors, see page 2-11.
MVS6000
cofo
inputFIFOs
flash/trigger LI2 LI1 PIO test
Activity LEDMVS6
nnectorsr analogcameras
12 analog inputs
DSP activity LEDs
DSPDSP
IOCTRL
CTRL CTRL
32 MB
PCICTRL
cameraCTRL
input 2 LED
000 Board Level M
2
connector forcamera module
connector forcamera module
input 1 LED
anual/1.1/Dec-2001 2-3
MVS6000
2-4
MVS6002
2.1.3
The po
� +5V
� +12
� -12
2.1.4
� min
� min
� min
� vide
� � �
� for
digital input
MVS6000 Board Level Manual/1.1/Dec-2001
Power Consumption
wer consumption is lying within the PCI specifications:
: max. 4A
V: 200mA + power of all connected cameras
V: 150mA.
Minimum PC Requirements
imum Pentium III 600Mhz
imum 133Mhz front side bus
imum 64MB SDRAM
o graphics card:
minimum AGP*4resolution 1280*1024 with 64K colors should be supported8 MB display memory: avoid using UMA (sharing SDRAM as display memory)
each board one full length PCI slot must be available.
Hardware
MVS6000 Board Level Manual/1.1/Dec-2001 2-5
2.1.5 Communication
� PCI pipe communication
� RS232 communication:
The following baud rates are supported: 110, 300, 600, 1200, 2400, 4800, 9600, 14400,19200, 38400, 57600, 115200.
Note: 1. ICOS provides the WinCommDll.dll for the communication (see page 4-2). Thisdriver is available for WinNT4.0 and Win2000 (and can also be used for the ISAand HS3L communication on MVS3xx and MVS100/200).
2. When no serial communication is used, the baud rate should be set to 0. Thiswill improve the performance of the system.
2.1.6 Flat Cable Connectors
The connectors at the topside of the board are labeled:
Each connector is explained in detail on the next page.
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10C11
xilinx
plx
SW2
SW1
JF4
JF3
MVS6000
2-6 MVS6000 Board Level Manual/1.1/Dec-2001
C1: flash trigger connector
Pin assignments: Pin # Signal name Function Direction
8-141234567
GNDFLASH1TRRDY1TRIN1FLASH2TRRDY2TRIN2NC
GroundFlash channel 1Trigger ready channel 1Trigger input channel 1Flash channel 2Trigger ready channel 2Trigger input channel 2Not Connected
-outputoutputinputoutputoutputinput-
Note: A Flash trigger board, using SMB snap-on connectors, is available for easy connection.
1 2 3 4 5 6 7
8 9 10 11 12 13 14
Hardware
MVS6000 Board Level Manual/1.1/Dec-2001 2-7
C2 & C3: LI1 and LI2
These connectors are serial connections to the ICOS light interface (LI) boards.
C4: PIO
This connector supports four groups of 8 bit PIO that can be programmed as an input or output.
The MVS software does not yet support this.
C5: JTag
This connector is used for in circuit emulation, programming primary software for testing in
production environment or for boundary scan to check the processors.
C6 & C7: MCBSp2 and MCBSp1
This is a multi-channel buffered serial port: it is a standard serial port for connecting multiple
TMS320C6202 DSP processors. The MVS software does not yet support this port.
C8 & C9: Duart B and Duart A
These ports are used for serial communication with the board and can be set in menu mode,
message mode or host mode.
Pin assignments: Pin # Signal name Function
235891,4,6,7,10
RXDTXDGNDCTSRTSNC
Receive dataTransmit dataGroundClear to sendRequest to sendNot connected
C10: Can Bus
This is not supported.
C11:
Connector used for diagnostics purposes in production (at ICOS).
1 2 3 4 5
8 9 10 7 6
MVS6000
2-8 MVS6000 Board Level Manual/1.1/Dec-2001
2.1.7 Jumper Fields and Dip-Switches
The location of the jumper field and dip-switches is shown in the drawing on page 2-5.
SW1 and SW2
Switch 1 ( SW1 bottom of board ) Switch 2 ( SW2 top of board )
1 2 3 4
on
off
SW1
1234on
off
SW2
JF3: Reset
This jumper field can be connected to a reset switch to reset the board.
JF4: JTag connector
This one is used to program the Xilinx CPLD components on the board. It is also used as a
second boundary scan chain.
Hardw
are
MVS6000 Board Level M
anual/1.1/Dec-2001
2-9
2.1.8 Block D
iagram M
VS600x
PCI_V2.2
Input LUT
1kByteSEEPROM
CTRLI/O - INT
2 x Med Resor
McBSP
McBSP
32
ANALOG
32
INT INT
10 bit40 MHz
A/D conv.
32
SyncFIFO
32
XBIEMI
DSPTMS320C6202250 MHz
PCI master I.F.
1kByteTMS320C6202
32 MByteSDRAM
250 MHz
(125 MHz)(2 banks)
TRANSXBOOT FEPROM
16
40 MHz10 bitA/D conv.
32 32
INT
Camera module( Second slot )
INT
INT
INT
SyncFIFO
32
32
Digital output
DSP
CTRL
CON 1
CON 2
1 x HR
8
32
SEEPROM
Transfer
SC28L92A1BTQFP44
33 MHz
XBIEMI
JTAG
McBSP
McBSP
16
1 x HR
1 x Med Res
1 x Med Res
2 x Med Resor
PLX9054
JTAG
JTAG emulatorCROSS-BAR
PIO : 32 I/O
Expansion bus module
RS-232 RS-232
Mux
Mux
Input LUT4x4Kx9
4x4Kx9
McBSP1 McBSP2
32
32
8
DUART
CameraCon
CameraCTRL
Flash/Trigger
Light InterfaceSerial
10
10
512 KByte
( IEEE-1394, Flash EPROM, ... )
MVS6000
2-10 MVS6000 Board Level Manual/1.1/Dec-2001
2.2 Camera Connections and Cables
Camera timing kits are programmable on the board. For each board two different timing kits can
be programmed.
Up to four standard resolution (SR) cameras or two high resolution (HR) cameras (ADIMEC), can
be connected to the MVS6000 board.
A combination of two SR cameras with one HR camera is also possible. In this configuration, the
same types of SR cameras must be connected to connector 1 and the HR camera must be
connected to connector 2.
Following figure summarizes the allowed combinations for the MVS6000 board:
Connector 1
Connector 2
SR sametypeSR
SR sametypeSR
HR
HR
SR sametypeSR
HR
Note: Cameras may be missing in these configurations.
To connect:
� two SR cameras to one of the MVS connectors of the MVS600 board, a breakout box must beused.
� four SR cameras to a MVS6000 board, two symmetrical breakout boxes must be used.
An example of two symmetrical breakout boxes (see also page 2-12).
to connector 1of MVS6000
camera 2
camera 1
camera 4
camera 3 to connector 2of MVS6000
Hardware
MVS6
2.2.1 Connectors and Cables
2.2.1.1 Connectors
� MVS6000: the bracket has two connectors, each for either two standard resolution cameras orone high resolution camera.
� MVS6001: the bracket has two connectors, one for the IVC-1000 camera and one for eithertwo standard resolution cameras or one high resolution camera.
� MVS6002: the bracket has two connectors for the IVC-1000 camera.
15 p
connector 1
connector 2
paper clip reset
000 Board Le
in connector o
12345678
15 pMVS6001
(mounted in a rack)
MVS6000in connectorsvel Manual/1.1/Dec-2001
f the MVS6000: Pin # Signal
1514131211109
123456789101112131415
Video Cam 1HD Cam 1VD TTL cam 1Video 2 GNDGNDClock signal ADIMEHD Cam 212 V DC .75 A maxVideo Cam 1 GNDGNDVideo Cam 2Shutter Control CamShutter Control CamClock signal ADIMEVD TTL cam 2
MVS6002
connectorfor
IVC-1000
2-11
C MX12P +
out
1 2
C MX12P -
MVS6000
2-12 MVS6000 Board Level Manual/1.1/Dec-2001
2.2.1.2 Breakout Boxes and Cables
Breakout Boxes
To connect two or more SR cameras to an MVS board, a breakout box must be used. A breakout
box has a SubD15 connector In and two or three Hirose connectors Out.
For the Hirose connector of the STxx Sony cameras and the Teli camera, a new connector
standard (EIAJ standard) has been introduced in which Pin 11 is no longer used as 12V input but
as trigger input. See the following table for more details.
Hirose connector Pin Nr Old Pin Layout New EIAJ standard
1 GND GND
2 + 12 V DC + 12 V DC
3 Video Out (GND) Video Out (GND)
4 Video Out (signal) Video Out (signal)
5 HD in (GND) HD in (GND)
6 HD in (Signal) HD in (Signal)
7 VD in (Signal) VD in (Signal)
8 TRIG in (GND) GND
9 Trig In (Signal) /
10 GND WEN output (Signal)
11 + 12 V DC Trig In (Signal)
12 VD in (GND) VD in (GND)
Warning: New cables must be used for the connector with the new EIAJ standard.The problem is that the connectors are physically “compatible”, but if you use old cableswith the new connectors or the new cables with the old connectors, either the camera orthe MVS board will be seriously damaged.
Hardware
MVS6000 Board Level Manual/1.1/Dec-2001 2-13
Cables
there are three types of cables to connect the camera with the MVS6000 board:
� SR cables to connect with the standard Hirose connector
� SR cables to connect with the new EIAJ standard Hirose connector (blue label)
� HR cables
Note: For the SR cameras, the same cables are used as for connecting to the MVS3x0.For the HR cameras (ADIMEC), other cables are used than for connecting to the MVS3x0.
The next table give an overview of the cables that must be used.
Camera connections:
camera type
connection
HR camera SR cameraold standard
SR cameraEIAJ standard
blue label
camera to MVS3x0
CW4448 (2m)CW4449 (5m)
CW4450 (10m)CW4332 (3m)
camera to MVS6000
CW4703 (2m)CW4704 (5m)
CW4705 (10m)CW4642 (3m)
CW4473 (2m)CW4474 (5m)
CW4475 (10m)CW4603 (5.5m)
CW4711 (2m)CW4712 (5m)CW4713 (10m)
camera to breakout box - - -
CW4430 (2m)CW4431 (5m)CW4432 (10m)
MVS6000
2-14 MVS6000 Board Level Manual/1.1/Dec-2001
2.2.2 Supported Cameras
With MVS Software 24.0.0:
Only analog cameras are supported with MVS software 24.0.0:
XC75CE_2 � interlaced� no restart reset� frame integration� resolution 752X574� ID is 1
XC75CE_6 � interlaced� restart reset� frame integration� resolution 752X574� ID is 2
XC75CE_7 � interlaced� restart reset� field integration� resolution 752X574� ID is 3
ST50CE_6 � interlaced� restart reset� frame integration� resolution 752X574� ID is 23
ST50CE_7 � interlaced� restart reset� field integration� resolution 752X574� ID is 24
Sony
ST30CE_6 � interlaced� restart reset� frame integration� resolution 752X574� ID is 30
Hardware
MVS6000 Board Level Manual/1.1/Dec-2001 2-15
ST30CE_7 � Interlaced� restart reset� field integration� resolution 752X574� ID is 31
ST70CE_6 � interlaced� restart reset� frame integration� resolution 752X574� ID is 27
ST70CE_7 � interlaced� restart reset� field integration� resolution 752X574� ID is 28
XC55E_5 � progressive scan,� restart reset� field integration� resolution640X492� ID is 21
XC8500M_5 � progressive scan,� restart reset� field integration� resolution 752X576� ID is 14
Teli CS8531_5 � progressive scan,� restart reset� field integration� resolution 640X492� ID is 25
ADIMEC 40M50PC � progressive scan,� restart reset� field integration� resolution 10240X1024� ID is 2
MVS6000
2-16 MVS6000 Board Level Manual/1.1/Dec-2001
With MVS Software 24.1.0:
The IVC-1000 camera is supported with the MVS software 24.1.0.
This digital camera can only be used on the MVS6001 and MVS6002 boards.
IVC-1000 � 30 fps at full resolution� camera link� 1004x1004 active pixels (1000X1000 guaranteed uniformity)
MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000
3 Software
Software
This chapter gives an overview of the software you need to
explains how to install it.
3-1
run the MVS600x systems and
MVS6000
3-2 MVS6000 Board Level Manual/1.1/Dec-2001
3.1 Software
To run the MVS600x system you need the following software:
� Windows 2000 and PLX PCI
� Virtuoso
� MVS hardware and software files
3.1.1 Windows 2000
MVS6000-based systems are designed to run with Windows NT-based technology. The official
version is Windows 2000, which allows:
� scalable fonts
� FAT32, NTFS
� parallel booting of the MVS6000 boards
� multiple languages (optionally).
3.1.2 Virtuoso
Virtuoso is the operating system of the MVS6000 boards.
It is used to open the communication pipes towards the boards.
Note: This software is automatically installed in the MVS6000 folder when the MVS hardwarefiles will be installed (see page 3-3).
3.1.3 PLX PCI
On the MVS6000 board, a PLX chip takes care of the PCI communication. The PLX driver will
give all the other drivers (communication driver, display driver,…) access to the board.
Note: The install shield of the MVS Software will automatically install The PLX driver (see page 3-12).
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-3
3.2 Installation of the Software
You have to install the following drivers and software:
1. Install the Plug & Play driver (see below).
2. Install the MVS6000 hardware files (see page 3-9).
3. Install the MVS Software (see page 3-12).
Systems that leave the factory are already installed, and only needs to be upgraded.
Tip: To be able to install the board you need administrator rights on the system.
3.2.1 Install the Plug & Play Driver
When starting from a clean Windows 2000 installation, Windows will warn you that new hardware
has been found if an MVS6000 has been inserted in one of the PCI slots.
The Found New Hardware Wizard helps you to install the driver, as is explained here:
MVS6000
3-4 MVS6000 Board Level Manual/1.1/Dec-2001
1 In the Found New Hardware Wizard, click Next to continue the installation.
The next page of the wizard opens:
2. Select the radio button Display a list of the known drivers for this device so that… and click
Next.
The next page of the wizard, showing the list of hardware types, opens:
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-5
3. Select Other devices in the hardware types list and click Next.
The next page of the wizard opens.
4. Click Have Disk….
The Install From Disk dialog box opens.
MVS6000
3-6 MVS6000 Board Level Manual/1.1/Dec-2001
5. Click Browse… to open the Locate File dialog box. Here you can select the folder that
contains the mvs6000.inf file.
Note: The folder that contains the mvs6000.inf file is stored on the ICOS Installation CD thatis delivered with your system. The folder is “\ Drivers \ Icos MVS6000 for Win2000”.
6. Select the mvs6000.inf file and click Open.
The Locate File dialog box closes. The folder containing the mvs6000. inf file is added to the
drop-down list in the Install From Disk dialog box.
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-7
7. Click OK to close the Install From Disk dialog box and to return to the wizard.
8. Select ICOS MVS6000 Board and click Next.
The next page of the wizard opens.
MVS6000
3-8 MVS6000 Board Level Manual/1.1/Dec-2001
9. Click Next to continue.
10. Click Finish to close the wizard.
11. If you have more than one board, repeat this procedure for all other boards.
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-9
3.2.2 Install the MVS6000 Hardware Files
The Setup files for hardware installation can be found on the ICOS Installation CD that is delivered
with your system. These files are stored in the folder \Software\MVS6000 Hardware Setup\Disk1.
Tip: When you install the MVS6000 hardware files, virtuoso is installed automatically in theMVS6000 folder on your hard disk.
1. Run Setup.exe from the folder \Software\MVS6000 Hardware Setup\Disk1 on the ICOS
Installation CD.
The MVS6000 hardware Setup wizard starts:
After a few seconds the Welcome page opens:
MVS6000
3-10 MVS6000 Board Level Manual/1.1/Dec-2001
2. Click Next to continue the wizard.
3. Use the Browse button to select the folder with the slotmapping.reg file in the Choose Folder
dialog box.
Notes: 1. The slotmapping.reg file is stored in the \Software\MVS6000 Hardware Setupfolder on the ICOS Installation CD
2. When the warning “There is no disk in the drive. Please insert a disk into drive A”appears, click Cancel to open the Choose Folder dialog box.
3 The slotMapping.reg file contains the bus number and the PCI slot ID. Thesenumbers are reserved by the motherboard and can change from the onemanufacturer to the other. You can find this information in the manual of themotherboard or on the screen when starting up the system. Once you pluggedin an MVS board the PC will show (depending on the BIOS settings) on one ofthe first screens (after showing the PC hardware settings) the bus number andthe PCI ID of every used slot. The file slotMapping.reg for the Microbus MAT915PC is described in the Appendix (see page A-2).If necessary, copy this file to a floppy disk and edit the fields: PCIBusNumberand PCISlotNumber.
4. Click Next to continue the wizard.
Windows opens the Registry Editor message box, an example is shown here.
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-11
5. Click Yes to continue the installation.
Windows informs you that the registry is updated. An example is shown here.
6. Click OK to continue.
7. Select the radio button Yes, I want to restart my computer now.
8. Click Finish to complete the installation and to restart your computer.
MVS6000
3-12 MVS6000 Board Level Manual/1.1/Dec-2001
3.2.3 Install the MVS Software
The MVS software 24.0.0 will be installed in the C:\Mvs6000 folder.
Recommendation: All the software is automatically installed in this folder and you are stronglyadvised not to alter its contents.
The setup for MVS software is available on:
� the ICOS Installation CD in the folder \Software\MVS6000 SW install 24.0.0� the ICOS ftp server.
This is true for official releases as well as for special versions.
The next two sections explain the steps in the installation:
� when no MVS6000 folder exists (see next page)� or when a MVS6000 folder already exists and you want to do an upgrade (see page 3-15).
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-13
3.2.3.1 Install MVS6000 Software when No MVS6000 Folder Exists
1. Run Setup.exe from the folder \Software\MVS6000 SW install 24.0.0\Disk 1 on the ICOS
Installation CD.
The InstallShield Wizard starts.
After a few seconds the Welcome page opens:
2. Click Next to continue the wizard.
The installation starts.
The InstallationShields always installs the software for four slots, even if these boards are not
present. This means that when you add a board to the system you do not have to reinstall the
software.
MVS6000
3-14 MVS6000 Board Level Manual/1.1/Dec-2001
The software of slot 1 is installed first, followed by slot 2, slot 3 and slot 4:
…
The system starts updating the NLI files and creates folders and Icons on the desktop.
When the installation is done, the following page is shown:
3. Click Finish to complete the installation.
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-15
3.2.3.2 Upgrade the MVS6000 Software
1. Run Setup.exe from the first floppy or from the folder \Software\MVS6000 SW install
24.0.0\Disk 1 on the ICOS Installation CD.
The InstallShield Wizard starts.
After a few seconds the Welcome page opens:
2. Click Next to continue the wizard.
The wizard asks you to backup or to overwrite the existing MVS6000 folder.
MVS6000
3-16 MVS6000 Board Level Manual/1.1/Dec-2001
3. Select the option you want (backup/overwrite)
4. Click Next.
The Wizard asks you if you want the default or the existing system configuration.
5. Select the radio button Use existing system config (recommended).
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-17
6. Click Next.
� When you selected the option Overwrite existing MVS6000 folder in step 3, the installation
procedure continues with the message Setup is checking for the necessary disk space in
step 8.
� When you selected the option Backup existing MVS6000 folder, the wizard continues:
7. Enter a backup folder.
8. Click Next.
Note: When the backup folder already exists you get the message that the folder alreadyexists. If you click Yes, the folder will be overwritten, if you click No, the backup folderpage of the wizard is re-displayed and you can specify another location.
The following messages are displayed:
MVS6000
3-18 MVS6000 Board Level Manual/1.1/Dec-2001
The installation starts.
The InstallationShields always installs the software for four slots, even if these boards are not
present. This means that when you add a board to the system you do not have to reinstall the
software.
The software of slot 1 is installed first, followed by slot 2, slot 3 and slot 4:
…
The system starts updating the NLI files and creates folders and Icons on the desktop.
When the installation is done, the following page is shown:
Software
MVS6000 Board Level Manual/1.1/Dec-2001 3-19
9. Click Finish to complete the installation.
MVS6000
3-20 MVS6000 Board Level Manual/1.1/Dec-2001
3.3 System Configuration
Camera settings and SIO port settings are saved in a file called Param_file.txt. Each slot has his
own Param_file.txt file. The Param_file.txt file for a specific slot is stored in the slot folder for that
specific slot (for example: C:\Mvs6000\Slot1).
Warning: Do not try to edit this file manually.
MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000
4 Display & Communication
Display & Commu
This chapter describes how the communication of message
managed.
The display of video images and their graphics are now a PC t
implies that the video images are always merged with the Win
“external monitor”.
Tip: On the MVS600x board it is possible to capture screenMVS graphics by using the PrintScrn key.
4-1
nication
s and images with graphics is
ask (not a MVS600x task). This
dows menus. There is no more
s that include video images and
MVS6000
4-2 MVS6000 Board Level Manual/1.1/Dec-2001
4.1 Communication Management
Three DLLs are in charge of managing the communication of messages and images with graphics:
Dll TaskDisplay.dll PC screen(zooming, graphics ...) already present with the
MVS3x0
Wincomm.dll message communication already present with theMVS3x0 since MMI4.10
Displaytask.dll display/graphics communication new with the MVS6000
Display & Communication
MVS6000 Board Level Manual/1.1/Dec-2001 4-3
4.2 Virtuoso, Pipe Communication
All communication with MVS600x passes through the Virtuoso Operating System. Each board has
its own instance of Virtuoso, which is initialized by means of a batch file that is automatically
activated when starting up the user interface.
Each communication channel consists of two pipes: one pipe to send and another to receive data.
Separate pipes are opened for:
� display/graphics communication
� message communication.
Extra pipes can be opened to run for example PCITerm, the terminal emulation program using
PCI-communication, which will be used as a replacement for Hyperterminal.
4.3 Display/Graphics Communication
At initialization, the user interface defines the video-window layout on the monitor by using the
Display.dll.
The Displaytask.dll takes care of the link between the video windows and the actual video image
coming from the MVS boards. This link must also be defined by the user interface at initialization.
For example: window1 displays the video image coming from tag1 of MVS6000 in slot 1.
After startup, the Displaytask.dll is continuously checking with each MVS6000 board whether
images are available for display. When this is the case, the Displaytask.dll gets the image and
the corresponding graphics and sends it to the Display.dll who displays them on the monitor. The
user interface is not involved in this action.
MVS6000
4-4 MVS6000 Board Level Manual/1.1/Dec-2001
4.4 Message Communication
Standard message communication between interface and the MVS-boards passes via the
WinComm.dll. Here as well pipes are opened in order to communicate with Virtuoso.
Note: Incompatible messages are described in the Appendix on page A-3.
MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000
5 Tools
Tools
This chapter describes the following topics:
� the PCITerm terminal emulator for menu mode (see page 5-2
� exchanging boards (see page 5-7).
5-1
)
MVS6000
5-2 MVS6000 Board Level Manual/1.1/Dec-2001
5.1 PCITerm
This program is used to communicate with the board in menu mode or message mode. It is an
ICOS terminal emulation program that replaces the HyperTerminal program of Windows. There is
no need anymore for a serial cable.
PCITerm is installed together with the MVS software. The installation program creates shortcuts in
the Icos Tools folder on your desktop, like, pciterm MVS1_pci4.
� MVS<n> represents the board with which you want to communicate, <n> is the slot number� pci<m> represents a pipe, that is, a communication channel.
5.1.1 To launch PCITerm
1. Make sure the board is booted.
2. Double-click the shortcut in the Icos Tools folder on your desktop (for example “PciTerm
MVS1_pci4”).
A terminal window opens, telling you the pipes are opened (one pipe is open in each direction,
see page 4-3).
Tools
MVS6000 Board Level Manual/1.1/Dec-2001 5-3
After a few seconds, the system shows the menu (see next page):
Notes: 1. The menu mode works in the same way as for the MVS3x0 boards.2. You can launch multiple instances of PCITerm to communicate simultaneously with
all boards.
MVS6000
5-4 MVS6000 Board Level Manual/1.1/Dec-2001
5.1.2 To Capture a Text File
When you are in PCITerm, you can capture all the text given on the screen in a text file.
1. Press the F2 button.
The Capture Text dialog box opens. Here you can specify the name and the destination of the
text file.
2. Select the folder and give a file name for the .txt file.
3. Click Save to capture the text in a text file.
Tools
MVS6000 Board Level Manual/1.1/Dec-2001 5-5
4. As indicated in the title bar of the terminal window, you can stop the capturing by pressing the
F2 button again.
5.1.3 To Send a Text File
With PCITerm, you can also send a text file to the MVS board.
1. Press the F3 button to send a text file.
The Send Text File dialog box opens.
2. Select the text file you want to send.
3. Click Open to send it to the MVS board.
MVS6000
5-6 MVS6000 Board Level Manual/1.1/Dec-2001
5.1.4 Error Messages
If you try to restart PCITerm for the same board and with the same pipe when it is already active,
the system tells you the pipes are unavailable:
Tools
MVS6000 Board Level Manual/1.1/Dec-2001 5-7
5.2 Exchanging Boards
Exchanging boards is very easy with MVS600x: you may move the boards to other slots, add a
board, take a board out of the rack and put another one into it. When the system is restarted, the
hardware wizard automatically detects where MVS600x boards are present and adapts its
configuration accordingly.
Most parameters are stored in a file on the PC and read by the MVS600x board at startup. This
way, the settings will automatically be correct after boards are exchanged.
Note: On the MVS3x0 boards, these parameters where stored in a SEEPROM.
The MVS keys are still stored on each board, in a SEEPROM, as previously. This means that you
must set these keys correctly to allow the software to run.
MVS6000
5-8 MVS6000 Board Level Manual/1.1/Dec-2001
MVS6000 Board Level Manual/1.1/Dec-2001 A-1
MVS6000
A. Appendix
Appendix
This appendix contains:
� the SlotMapping.reg file
� an overview of the incompatible communication messages
MVS6000
A-2 MVS6000 Board Level Manual/1.1/Dec-2001
A.1 SlotMapping.reg
The file slotMapping.reg for the Microbus MAT915 PC looks as follows:
REGEDIT4
[HKEY_LOCAL_MACHINE\SOFTWARE\Icos Vision Systems\MVS6000]
[HKEY_LOCAL_MACHINE\SOFTWARE\Icos Vision Systems\MVS6000\General]"PCType"="Mat915"
[HKEY_LOCAL_MACHINE\SOFTWARE\Icos Vision Systems\MVS6000\Slot 1]"PCIBusNumber"=dword:00000000"PCISlotNumber"=dword:00000014
[HKEY_LOCAL_MACHINE\SOFTWARE\Icos Vision Systems\MVS6000\Slot 2]"PCIBusNumber"=dword:00000000"PCISlotNumber"=dword:00000013
[HKEY_LOCAL_MACHINE\SOFTWARE\Icos Vision Systems\MVS6000\Slot 3]"PCIBusNumber"=dword:00000000"PCISlotNumber"=dword:00000012
[HKEY_LOCAL_MACHINE\SOFTWARE\Icos Vision Systems\MVS6000\Slot 4]"PCIBusNumber"=dword:00000000"PCISlotNumber"=dword:00000011
Appendix
MVS6000 Board Level Manual/1.1/Dec-2001 A-3
A.2 Incompatible Communication Messages
Messages Not Supported Anymore
All graphics and display message are not supported anymore. They will be replaced by a *.dll
running on the PC.
Graphics00D0 Set image pixel00D1 Set 1 pixel00D2 Draw line00D3 Draw text00D4 Define full color00D5 Define overlay color00D7 Load user color00D9 Draw + &2box00A3 Make drawing00A5 Remove drawing00A6 Cursor manipulation00A7 Text manipulation00A8 Redraw
Display00A0 Teach window00A1 Delete window00A2 Change window00D6 Select RGB/BW00DA Set destination00B4 reply point00B6 reply line00B7 reply cross00B8 reply box00B9 reply matrix00BA reply profile00BB reply polyline00BC reply ellipse00BD reply ellipse arc00BE reply text00BF reply wnd fill000A get buffered graphics03A0 teach window
Memory00FF get model memory size00DB set flash programming channel
MVS6000
A-4 MVS6000 Board Level Manual/1.1/Dec-2001
Debug00C3 get error log007F set write functions0010 upload error log entry00F0 time trace settings
Info0300 get configuration parameters
Communication00AC input transparent communication
Boot03F8 Boot MVS340 from Application SW0BF8 Boot MVS340 from Boot SW0BF5 clear flash0BF6 load flash0BF7 set flash start address0BFD load&program flash disc
Input0003 autogain calibration
Messages with Incompatibilities
General remarksSIP profile is not supported anymore and is mapped on the RIP profile typeNIP profile is mapped to a new profile type called SNIP.
Info00DD set setup parameters: most cases not supported anymore, still supportedare: 15, 16, 17, 11500DE get setup parameters: most cases not supported anymore, still supportedare: 1, 15, 16009E get package info: p11-p14 reply will be 0 (camera size, display size)
Processing00B0 1D data processingcase 2, cp9, value 3 and 4 minimum profile and maximum profile not supported inphase1, will return error00B2 2D data processingcase 2, cp10, value 1 and 2 minimum mosaic and maximum mosaic not supported inphase1, will return error.0096 get mosaicp17, value 1 and 2 minimum mosaic and maximum mosaic not supported in phase1,will return error
Appendix
MVS6000 Board Level Manual/1.1/Dec-2001 A-5
New messages
Debug06c3 MVS6000 errorlog dump
06C3p1[px][p1[px]]
p0 | 2 bytes | message identifier for MVS p1 | 2 bytes | message length p2 | 1 byte | parameter modifier: | | 00 = no change of parameters .......................................... : CASE 0 | | 01 = full dump .................................................………..... : CASE 1 | | 02 = change field separator .................................…......... : CASE 2 | | 03 = dump in "error.log" .....................................…......... : CASE 3 | | 04 = dump in <filename> ...................................….......... : CASE 4 | | 05 = clear file ....................................................………... : CASE 5
| CASE 00 | No change | ------- | --------- px | 0 bytes | No further info. | | The default dump corresponds to an incremental dump of the error log to the virtuoso consolewindow
| CASE 01 | full dump | ------- | --------- px | 0 bytes | No further info. | | The total error info is dumped i.s.o. the changes in respect to the previous dump.
| CASE 02 | field separator | ------- | --------------- px | 1 byte | ASCII character to put between the individual fields of an error record | | following fields are dumped: | | ticket - type - nr of arguments - line number - file name - argument 1 type - argument 1 value - ...
| CASE 03 | dump in "error.log" | ------- | ------------------- px | 0 bytes | No further info.
| CASE 04 | dump in <filename> | ------- | ------------------- px | 1 byte | number of characters in <filename> | n bytes | <filename>
| CASE 05 | clear file | ------- | ---------- px | 0 bytes | No further info. | | overwriting the file i.s.o. appending. | |
The error log is an ASCII text file comprising records which are separated by a<CR> and chronologically ordered from oldest to newest. Each record starts with5 parameters followed by a variable number of arguments, each argument consistsof two elements. All fields are terminated by the field separator (default is'|').
MVS6000
A-6 MVS6000 Board Level Manual/1.1/Dec-2001
record 1: field 1: param 1: error ticket ASCII string identifies the process which logged the event one of tree possible ticket formats are used: 01 or 02 : node id (only during startup) 000n00tt : n=node, tt=task uuvvaa.. : real process ticket, uu=user interface count vv=application request count aa=algo count field 2: param 1: error type number: 0 = info 1 = warning 2 = error 3 = interupt error 4 = start 5 = stop 6 = input_info 7 = input_warning 8 = input_error 9 = check/trace point field 3: param 1: nr of arguments number field 4: param 1: line number number source code identification field 5: param 1: file name ASCII string source code identification field 6: argument 1: type character format specifier: b = unsigned 8 field 7: argument 1: value w = unsigned 16 W = signed 16 d = unsigned 32 D = signed 32 s = string o = string (operator) p = pointer (written in hex) | . . . <CR> record 2: . .
MVS6000 Board Level Manual/1.1/Dec-2001 I-1
MVS6000
Index
BBreakout box
camera connection, 2-10, 2-12
CCable connectors
hardware, 2-5Cables
camera connection, 2-13Camera
connections and cables, 2-10supported types, 2-14
Communicationdisplay/graphics, 4-3dll, 4-2
hardware, 2-5incompatible messages, A-3message, 4-4pipes, 4-3Virtuoso, 4-3
DDip-switches
hardware, 2-8Display
communication, 4-3Display.dll
communication, 4-2, 4-3Displaytask.dll
communication, 4-2, 4-3Dll
communication, 4-2
MVS6000
I-2 MVS6000 Board Level Manual/1.1/Dec-2001
EEIAJ standard
Hirose connector, 2-12Exchanging boards, 5-7
FFlash trigger board
hardware, 2-6
GGraphics
communication, 4-3
HHardware
cable connectors, 2-5camera connections, 2-10cameras, 2-14communication, 2-5dip-switches, 2-8flash trigger board, 2-6jumper fields, 2-8minimum PC requirements, 2-4MVS6000, 2-3overview, 2-2power consumption, 2-4
Hirose connector, 2-12
IInstallation
MVS software, 3-12MVS6000 hardware files, 3-9plug & play driver, 3-3
JJumper fields
hardware, 2-8
MMessage
communication, 4-4Minimum PC requirements, 2-4MVS software, 3-12
MVS6000hardware files, 3-9layout, 2-3
MVS6002layout, 2-4
PParam_file.txt, 3-20PCITerm
capture text file, 5-4error messages, 5-6launch, 5-2send text file, 5-5tools, 5-2
Pipescommunication, 4-3
Plug & play driver, 3-3PLX PCI
software, 3-2Power consumption
hardware, 2-4
SSlotMapping.reg, 3-10, A-2Software
install the plug & play driver, 3-3MVS software, 3-12MVS6000 hardware files, 3-9PLX PCI, 3-2system configuation, 3-20Virtuoso, 3-2Windows-2000, 3-2
System configurationParam_file.txt, 3-20
TTools
exchanging boards, 5-7PCITerm, 5-2
VVirtuoso
communication, 4-3software, 3-2
Index
MVS6000 Board Level Manual/1.1/Dec-2001 I-3
WWinComm.dll
communication, 4-2, 4-4Windows2000
software, 3-2