mustang

20662066 (EU)

(SN 005551 and Up)

20762076 (EU)(SN 005151 and Up)

20862086 (EU)

(SN 003851 and Up)

SKID-STEER LOADERPARTS MANUAL

PART #917377

Mustang Manufaturing Company, Inc.

Revision A - 05/09

IntroductionFor your safety and continued proper operation,use only genuine MUSTANG service parts.When ordering service parts, specify the correctpart number, full description, quantity required,the unit model number and serial number.The model and serial number decal for this unit islocated on the right rear riser. Right and Leftare determined from a position sitting on the seatand facing forward.MUSTANG Company reserves the right to makechanges or improvements in the design or con-struction of any part of the unit without incurringthe obligation to install such changes on any previ-ously delivered units.Items shown in the parts list that do not have partnumbers are shown for reference purposes onlyand are NOT available for purchase.

NOTE:The following abbreviations and symbolsmay be used herein:A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AmpereAR . . . . . . . . . . . . . . . . . . . . . . . . . . As RequiredASSY. . . . . . . . . . . . . . . . . . . . . . . . . . AssemblyAUX. . . . . . . . . . . . . . . . . . . . . . . . . . . AuxiliaryCCA. . . . . . . . . . . . . . Cold Cranking AmperageCYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . CylinderFL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FlareFOPS . . . . . . Falling Object Protective StructureGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GaugeHEX. . . . . . . . . . . . . . . . . . . . . . . . . . . .HexagonHF . . . . . . . . . . . . . . . . . . . . . . . . . . . High FlowHYD. . . . . . . . . . . . . . . . . . . . . . . . . . . HydraulicJIC . . . . . . . . . . . . . . . . . Joint Industrial CouncilkW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KilowattLBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PoundsM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MeterMM (mm) . . . . . . . . . . . . . . . . . . . . . MillimeterNA . . . . . . . . . . . . . . . . . . . . Naturally AspiratedN/A . . . . . . . . . . . . . . . . . . . . . . .Not ApplicableNEG. . . . . . . . . . . . . . . . . . . . . . . . . . . .NegativeNm . . . . . . . . . . . . . . . . . . . . . . . .Newton meterNO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NumberNPT . . . . . . . . . . . . . . . . . . National Pipe ThreadPN . . . . . . . . . . . . . . . . . . . . . . . . . .Part NumberPOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PositivePSI . . . . . . . . . . . . . . . . . Pounds per Square InchQTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . QuantityREF . . . . . . . . . . . . . . . . . . . . . . . . . . . ReferenceREQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .RequiredROPS . . . . . . . . . .Roll Over Protective StructureRPM. . . . . . . . . . . . . . . . Revolutions Per MinuteSAE . . . . . . . . Society of Automotive EngineersSN . . . . . . . . . . . . . . . . . . . . . . . . Serial NumberSQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SquareST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .StraightTURBO . . . . . . . . . . . . . . . . . . . . . TurbochargerV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt

MUSTANG is a registered trademark of the Mustang Manfacturing Company, Inc.

DESCRIPTION PAGE

TABLE OF CONTENTS

SECTION A: MAIN LOADER COMPONENTChassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Grille and Engine Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7ROPS/FOPS Structure/Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Hydrostatics with Drive Motors and (EU) Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Hydraulics - Chassis (with Auxiliary Hydraulics, Power-A-Tach and Hydraglide) . . . . . . . . 59Hydraulics - Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Controls - Wheel Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Controls - Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

SECTION B: HYDRAULIC COMPONENTSLift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129Gear Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147Solenoid Valves - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Main Control Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151Proportional Valves - Three and Five Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155Hydraglide Ride Control Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157Solenoid Valve - Power-A-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

(continued on next page)

DESCRIPTION PAGE

TABLE OF CONTENTS

SECTION C: KITS AND ACCESSORIES AND FILTERS811269 (2066/76) / 811270 (2086) HVAC Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 HVAC Kit Service Parts Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165811272 Heater/Defroster Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167810404 Back-up Alarm Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168811288 Horn Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169806894 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169810553 Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Seat Kits - Suspension 810422 and Standard 810423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171810413 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1723-Point Restraint - 2" Seat Belt 810426 and 3" Seat Belt 810427 . . . . . . . . . . . . . . . . . . . . . . . 172811276 (2066/76) / 811277 (2086) Pre-Cleaner Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173805803 Strobe Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173810415 / 810416 Light and Heavy Counterweight Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174810421 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174810564 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175810834 Single-Point Lift Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176810494 Interior Console Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176810897 Radio, AM-FM-WB Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177810945 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178811226 14-Pin Connector for Auxiliary Attachments Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179810838 Backup Alarm Kit for Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180811506 (Light) and 811507 (Heavy) Counterweight Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181811485 Power-A-Tach Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

SECTION D: SCHEMATICSElectrical Schematic - HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185Electrical Schematic - Heater/Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186Electrical Schematic - Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187Electrical Schematic - 14-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188Hydrostatic/Hydraulic Schematic - Hand/Foot Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Hydrostatic/Hydraulic Schematic - Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190Electrical Schematic - ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191Electrical Schematic - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

PRINTED IN USA 917377/AP0509 1

SECTION A: MAIN LOADER COMPONENTSChassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Grille and Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7ROPS/FOPS Structure/Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Radiator/Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Hydrostatics with Drive Motors and (EU) Brake Release . . . . . . . . . . . . . . . . . . . . . . . . 49

Hydraulics - Chassis (with Auxiliary Hydraulics, Power-A-Tach and Hydraglide) . 59Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Controls - Lift/Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110SE

CT

ION

A: M

AIN

LO

AD

ER

CO

MPO

NE

NT

S

1 917377/AP0509 PRINTED IN USA

15

SEE NOTE 15

15

1. APPLY HI-TACK GASKET ADHESIVE2. APPLY OIL-RESISTANT RTV3. APPY PIPE THREAD SEALANT

NOTES:

SEE NOTE 3

SEE NOTE 2

SEE NOTE 2

SEE NOTE 3

24

21

10

34 28

3410

33

26 3326

33

26

26

33

30

5

1

1331

9

311

8

12

8

12

122927

1812

2927

16

29

17 29

30

19

20

2

2

4

30

REAR VIEW

14SEE NOTE 3

6 (1 PER SIDE)

19

SEE NOTE 2

23

22

32 25

5

7

CHASSIS

410093_410105


Ref. Part QuantityNo. No. Description 2066/2076 2086

1 072343 GASKET-FUEL SENDER 1 12 092164 SCREW/HEX 1/2 X 1-1/4 6 63 127342 CAP/HYDRAULIC RESERVOIR 1 14 128591 BREATHER/HYDRAULIC RESERVOIR 1 15 131522 PLUG SAE12 3 36 131529 PLUG SAE08 2 27 131577 PLUG SAE10 1 18 131842 NUT/SPIRALOCK 5/16 4 49 132050 STRAINER/FUEL FILL 1 1

132051 CAP/FUEL FILL 1 1650702 SCREW/MACHINE PHILLIPS HEAD #6 X 3/8 2 2

10 132298 WASHER/SEAL 2 211 134756 SIGHT PORT/OIL LEVEL 1 112 134853 NUT/SPIRALOCK 1/2 6 613 136013 FUEL SENSOR/VDO 1 114 137907 PLUG/SCREW 1/4 1 115 138593 ASSEMBLY/CHAINCASE COVER 2 216 139971 COVER/UNDER SEAT RIGHT 1 117 139975 PLATE/CROSSMEMBER 1 118 139995 COVER/UNDER SEAT LEFT 1 119 184670 PLUG/PIPE SQUARE SOCKET 3/4 2 220 189794 WELDMENT/RESERVOIR COVER 1 121 241015b WELDMENT/CHASSIS 1 -

193450a WELDMENT/CHASSIS 1 -241020b WELDMENT/CHASSIS - 1193451a WELDMENT/CHASSIS - 1

22 193816 ASSEMBLY/ROPS FILLER LEFT 1 123 193817 ASSEMBLY/ROPS FILLER RIGHT 1 124 194277 COVER/TOEPLATE 1 125 195156 BELLYPAN 2 -

195157 BELLYPAN - 226 650453 SCREW/CAP 1/2 X 1-1/2 4 427 650486 SCREW/CAP 5/16 X 3/4 4 428 650494 SCREW/CAP 1/2 X 1 2 229 650495 SCREW/CAP 1/2 X 1-1/4 6 630 651042 SCREW/MACHINE HEX FLANGE 3/8-16 X 1 34 3431 651312 SCREW/MACHINE PHILLIPS HEAD #10 X 1/2 5 532 651718 SCREW/CAP THREAD FORMING TAP/R 5/16 X 1-1/4 3 333 654030 WASHER/LOCK 1/2 4 434 654046 WASHER/FLAT 7/16 2 2a) 2066 Models: SN 005551 - 006100. 2076 Models: SN 005151- 005700. 2086 Models: SN 003851 - 004300b) 2066 Models: SN 006101 and Up. 2076 Models: SN 005701 and Up. 2086 Models: SN 004301 and Up

CHASSIS


11

4

13

1214

3

1

9

2

6

7

7

5

8

8

15

10

CHASSIS

Covers - Hand/Foot Controls

410137


Ref. Part QuantityNo. No. Description Hand/Foot

1 190203 SUPPORT/BOOT BEZEL 82 190400 SPACER 33 190457 COVER/BOOT 24 193406 COVER/PUMP 15 193681 COVER/PANEL LEFT 16 193703 COVER/PANEL RIGHT 17 193706 LATCH/SWELL 48 194271 STRIP/FOAM 1/4 X 1-1/2 X 15-13/16 29 194461 PAD/INTERIOR SOUND 110 195557 PLUG/HARNESS 111 240007 WELDMENT/CONTROL COVER 112 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 213 651648 SCREW/CAP THREAD FORMING 5/16 X 3/4 214 651651 SCREW/TAPPING PAN HEAD THREAD FORMING #10 X 1 815 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3

CHASSIS


10

15

10

4

3

15

15

15

5

15

15

2

14

14

6

15

15

15

15

16

1

11

12

8

7

8

9

9

13

CHASSIS

Covers - Dual Joystick Controls

410138


Ref. Part QuantityNo. No. Description Dual Joystick

1 190400 SPACER 32 190878 WELDMENT/CONTROL COVER 13 193355 PLATE/FLOOR FOOT PILOT 14 193362 PLATE/FLOOR SUPPORT 25 193374 SUBFLOOR/FRONT SUPPORT 16 193406 COVER/PUMP 17 193681 COVER/PANEL LEFT 18 193706 LATCH/SWELL 49 194271 STRIP/FOAM 1/4 X 1-1/2 X 15-13/16 210 194338 WELDMENT/FOOT SUPPORT 211 194463 PAD/INTERIOR SOUND 112 195113 COVER/PANEL RIGHT 113 195559 HARNESS/THROTTLE 114 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 215 651648 SCREW/CAP THREAD FORMING 5/16 X 3/4 1916 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3

CHASSIS


19

18

1515

8

8 50

42

493

2

7

11 2

4916

24

45

45

45

45

45

45

24

51

52

26

21TO ROPS PIVOT BRACKETSON FRAME

22

47 4

4416 49 13

33

14

5

5

25

17512

46

12

43

27 45

474

9

STORE STOP PININ LOWER PIVOT

32

10

28

FASTEN TO SIDEPANELS OF ROPS

29

48 41

373120

23

43

30

34

35

6

36

45

1

45

46

16

38

40

39

38

40

3838

4040

39

36

33

35 33

.67

.43

.13

.27

.38

.50 SEAL/FOAM LOCATIONS

GRILLE AND ENGINE COVER

410312_410314

2066 Models: SN 006101 and Up2076 Models: SN 005701 and Up2086 Models: SN 004301 and Up


Ref. PartNo. No. Description Quantity

1 064260 NUT/HEX WHIZLOCK 5/16 12 067847 NUT/HEX 3/8 23 068034 NUT/HEX 1/2 14 070634 NUT/SERRATED LOCK 1/4 155 070648 NUT/SERRATED LOCK 5/16 36 081378 SCREW/CAP LOCK 1/2 X 1-1/2 27 114665 SPRING/COMPRESSION 18 122485 STUD/BALL 29 128015 WASHER/FLAT 1-1/32 110 131797 MOUNT/LATCH 111 131799 ASSEMBLY/LATCH ROD 112 131913 BUMPER 213 131940 BUSHING 114 132366 BRACKET 115 132493 CLIP/GAS SPRING 216 134853 NUT/SPIRALOCK 1/2 417 137761 BRACKET 118 139852 ASSEMBLY/COVER RT 119 140282 SEAL/BULB 120 183234 RECEPTACLE/CLIP ON 321 183780 HANDLE/MOLDED GRAB 122 183812 SCREEN 123 184664 PIN/LOCK 124 184669 SEAL/EDGE 225 186705 ROD/HANDLE 126 186709 LATCH/REAR DOOR 127 189401 TUBE ASSEMBLY/EXHAUST SHROUD 128 191977 SPRING/GAS 129 240171 WLMT/SCREEN 130 240259 WLMT/COVER/SIDE 131 240375 STUD/1/4 TURN 332 240488 WLDMN'T/ENG COVER (2086) 1

240639 WLDMNT/ENG COVER (2066/76) 133 240921 WELDMENT/REAR GRILLE 134 240929 WELDMENT/TORSION BAR 135 240939 SEAL/FOAM 136 240966 BUMPER 137 241013 SEAL/BULB 138 241917 SEAL/FOAM 239 242538 FOAM/BUMPER 140 242539 FOAM/DOOR/LOWER 241 650553 PIN/COTTER 1/8 X 3/4 142 650585 SCREW/CAP 1/2 X 2 143 650687 BOLT/CARRIAGE 5/16 X 3/4 244 650834 BOLT/CARRIAGE 1/2 X 1-1/2 245 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 2146 653034 NUT/HEX JAM 5/16 447 654004 WASHER/FLAT 5/16 1548 654006 WASHER/FLAT 3/8 149 654009 WASHER/FLAT 1/2 350 654024 WASHER/LOCK 5/16 151 656047 NUT/HEX M6 252 656149 SCREW/CAP HEX HEAD M6 X 16 MM 2



18

17

14

14

7

7 46

38

45

3

2

42 11

6

10 2

4515

23

41

41

41

41

41

41

23

47

48

25

20

TO ROPS PIVOT BRACKETSON FRAME

21

434

40

41

1

15 45 12

39

41

13

5

5

24

16511

42

11

39

26 41

434

8


30

9

22

29

2727

31

33

19

34

32

35

36

44 37


28


410012_410019

2066 Models: SN 005551 - 0061002076 Models: SN 005151 - 0057002086 Models: SN 003851 - 004300



1 064260 NUT/HEX WHIZLOCK 5/16 12 067847 NUT/HEX 3/8 23 068034 NUT/HEX 1/2 14 070634 NUT/SERRATED LOCK 1/4 155 070648 NUT/SERRATED LOCK 5/16 36 114665 SPRING/COMPRESSION 17 122485 STUD/BALL 28 128015 WASHER/FLAT 1-1/32 19 131797 MOUNT/LATCH 110 131799 ASSEMBLY/LATCH ROD 111 131913 BUMPER 312 131940 BUSHING 113 132366 BRACKET 114 132493 CLIP/GAS SPRING 215 134853 NUT/SPIRALOCK 1/2 216 137761 BRACKET 117 139852 ASSEMBLY/COVER RT 118 140282 SEAL/BULB 119 183234 RECEPTACLE/CLIP ON 320 183780 HANDLE/MOLDED GRAB 121 183812 SCREEN 122 184664 PIN/LOCK 123 184669 SEAL/EDGE 224 186705 ROD/HANDLE 125 186709 LATCH/REAR DOOR 126 189401 TUBE AS-EXHAUST SHROUD 127 190280 SEAL/FOAM 228 190282 SEAL/BULB 129 191977 GAS SPRING 130 193199 COVER AS-ENGINE (2086) 1

193171 COVER AS-ENGINE (2066/76) 131 193327 WELDMENT/REAR GRILLE 132 240171 WLMT/SCREEN 133 240259 WLMT/COVER/SIDE 134 240375 STUD/1/4 TURN 335 240929 WELDMENT/TORSION BAR 136 241013 SEAL/BULB 137 650553 PIN/COTTER 1/8 X 3/4 138 650585 SCREW/CAP 1/2 X 2 139 650687 BOLT/CARRIAGE 5/16 X 3/4 240 650834 BOLT/CARRIAGE 1/2 X 1-1/2 241 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 2142 653034 NUT/HEX JAM 5/16 643 654004 WASHER/FLAT 5/16 1544 654006 WASHER/FLAT 3/8 145 654009 WASHER/FLAT 1/2 346 654024 WASHER/LOCK 5/16 147 656047 NUT/HEX M6 248 656149 SCREW/CAP HEX HEAD M6 X 16 MM 2



17

36

14

14

7

7 46

38

45

3

2

42 11

6

10 2

4515

22

41

41

41

41

41

41

22

47

48

24

19

TO ROPS PIVOT BRACKETSON FRAME

20

434

40

41

1

15 45 12

39

41

13

5

5

23

16511

42

11

39

25 41

434

8

27


29

9

21

28

2626

30

31

18

32

35

33

34

44 37



410243_410261

EU Completing



Ref. Part EUNo. No. Description Quantity

1 064260 NUT/HEX WHIZLOCK 5/16 12 067847 NUT/HEX 3/8 23 068034 NUT/HEX 1/2 14 070634 NUT/SERRATED LOCK 1/4 155 070648 NUT/SERRATED LOCK 5/16 36 114665 SPRING/COMPRESSION 17 122485 STUD/BALL 28 128015 WASHER/FLAT 1-1/32 19 131797 MOUNT/LATCH 110 131799 ASSEMBLY/LATCH ROD 111 131913 BUMPER 312 131940 BUSHING 113 132366 BRACKET 114 132493 CLIP/GAS SPRING 215 134853 NUT/SPIRALOCK 1/2 216 137761 BRACKET 117 140282 SEAL/BULB 118 183234 RECEPTACLE/CLIP-ON 319 183780 HANDLE/MOLDED GRAB 120 183812 SCREEN 121 184664 PIN/LOCK 122 184669 SEAL/EDGE 223 186705 ROD/HANDLE 124 186709 LATCH/REAR DOOR 125 189401 TUBE ASSEMBLY/EXHAUST SHROUD 126 190280 SEAL/FOAM 227 190282 SEAL/BULB 128 191977 GAS SPRING 129 193199 COVER ASSEMBLY/ENGINE (2086) 1

193171 COVER ASSEMBLY/ENGINE (2066-2076) 130 194559 WELDMENT/REAR GRILLE 131 240259 WELDMENT/SIDE COVER 132 240375 STUD 1/4 TURN 333 240929 WELDMENT/TORSION BAR 134 241013 SEAL/BULB 135 241061 COVER/SIDE LEFT 136 241063 COVER/SIDE RIGHT 137 650553 PIN/COTTER 1/8 X 3/4 138 650585 SCREW/CAP 1/2 X 2 139 650687 BOLT/CARRIAGE 5/16 X 3/4 240 650834 BOLT/CARRIAGE 1/2 X 1-1/2 241 651308 SCREW/MACHINE PHILLIPS PAN HEAD 1/4 X 3/4 2142 653034 NUT/HEX JAM 5/16 643 654004 WASHER/FLAT 5/16 1544 654006 WASHER/FLAT 3/8 145 654009 WASHER/FLAT 1/2 346 654024 WASHER/LOCK 5/16 147 656047 NUT/HEX M6 248 656149 SCREW/CAP HEX HEAD M6 X 16 MM 2



39

6

2

30

19 18

239

6

14

32

5

401

31

17

7

128

38

3729

3

21

20

35

25

25

36

23

4

4

35

30

15

22

3535

99

11

9

10 35 35

9

3434

91613

99

13

34

34

9

28

33

33

28

2435

26

27

27

ROPS/FOPS STRUCTURE

190596



1 064260 NUT/HEX WHIZLOCK 5/16 22 067823 NUT/LOCK NYLON INSERT 5/8 23 071706 NUT/LOCK 1/2 14 072490 ISOLATOR/ROPS 25 077794 SPRING/TORSION 16 131945 BUSHING 27 132166 TAG/RIP CORD 18 132294 RING 19 134588 NUT/SPIRALOCK 1/4 810 137488 COVER/BOOK BOX 111 137532 HINGE/PIANO 112 139132 WINDOW/REAR STATIONARY 113 139505 CHANNEL/WIRE HARNESS 214 139987 PIN 115 140224 WINDOW/SKYLIGHT 116 140369 GROMMET/SLOT HOLE PLUG 117 170-35072 SPRING/GAS ASSIST 2

192087 SPRING/GAS HEAVY DUTY 218 183172 WEATHERSTRIP/WINDOW 119 183174 RIPCORD/WEATHERSTRIP 120 187671 WELDMENT/ROPS SUPPORT 121 187678 SPACER/TUBE 122 189477 WELDMENT/ROPS/FOPS 123 190562 HEADLINER/MOLDED CARPET 124 191734 COVER/WIRE 125 191826 PLUG/HOLE 1/2 426 192182 PLUG/RUBBER 127 195522 SCREW/SEM 1/4 X 1-1/8 1128 480-27676 WASHER/FLAT 41/64 229 650448 SCREW/CAP 1/4 X 3/4 230 650499 SCREW/CAP 5/8 X 5-1/2 231 650568 SCREW/CAP 5/16 X 2 232 650585 SCREW/CAP 1/2 X 2 133 650647 SCREW/CAP 5/8 X 2 234 650771 BOLT/CARRIAGE 1/4 X 1/2 435 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 1036 651672 SCREW/MACHINE PHILLIPS PAN HEAD 1/4 X 1-1/8 237 654002 WASHER/FLAT 1/4 238 654009 WASHER/FLAT 1/2 139 654012 WASHER/FLAT 5/8 240 655006 PIN/COTTER 1

ROPS/FOPS STRUCTURE


120

25

4

1

23

9

18

10

26

10

24

27

8

1

1

3

4

5

7

4

46 10

4

4

26

1

4

410

6

4

8

12

4

142

9

2319

2

13

21

21 5

24

11

25

20

1

107

27

3

4

15

22

22

16

20

2017

RESTRAINT BAR

140672



1 067950 RING/EXTERNAL RETAINING 62 070648 NUT/SERRATED LOCK 5/16 23 078942 SPRING/COMPRESSION 24 128316 BUSHING/PIVOT 125 131913 BUMPER 26 137035 PIN/PIVOT 27 137036 PIN/PIVOT GROOVED 28 137043 ROD/SPRING GUIDE 29 137061 NUT/HEX NYLON INSERT #4 410 137337 CLIP/RETAINING 611 139009 ASSEMBLY/PIVOT BRACKET 112 139010 BRACKET/PIVOT 113 139013 ASSEMBLY/PIVOT BRACKET 114 139014 ASSEMBLY/PIVOT BRACKET 115 183121 COVER/RIGHT/RESTRAINT BAR 116 183122 COVER/LEFT/RESTRAINT BAR 117 192450 BAR/RESTRAINT W/PAD 118 193156 SWITCH/PROXIMITY 119 193157 MAGNET/SWITCH ACTUATOR 120 650487 SCREW/CAP 5/16 X 1 421 650573 BOLT/CARRIAGE 5/16 X 1 222 651308 SCREW/PHILLIPS PAN HEAD 1/4 X 3/4 223 651529 WASHER/FLAT #4 424 653034 NUT/HEX JAM 5/16 225 654002 WASHER/FLAT 1/4 226 654004 WASHER/FLAT 5/16 227 654049 WASHER/FLAT 3/8 4

RESTRAINT BAR


2

1

1

1

1

3

4 5

5

4

2

1

1

1

1

SEATS - STANDARD AND SUSPENSION

183056_183057

Standard Seat

Suspension Seat


Ref. Part QuantityNo. No. Description Standard Seat

1 137836 NUT/HEX WHIZLOCK M8 42 184017 SEAT/STANDARD 1

184034 SWITCH/SEAT STANDARD 1184036 RAIL/SLIDE (SET) 1

3 184892 BRACKET/SEAT BELT 14 650630 SCREW/CAP 7/16 X 1 25 654046 WASHER/FLAT 7/16 2

Ref. Part QuantityNo. No. Description Suspension Seat

1 137836 NUT/HEX WHIZLOCK M8 42 184016 SEAT/SUSPENSION 1

184022 SWITCH/SEAT SUSPENSION 1184036 RAIL/SLIDE (SET) 1

SEATS - STANDARD AND SUSPENSION


5

552

4

4

4

DETAIL A

A

4

5

24

3

3

1

1

11

SEATS - SEAT BELT OPTION

183287_183289


Ref. Part QuantityNo. No. Description 2 Seat Belt 3 Seat Belt

1 081371 NUT/HEX LOCK 7/16 3 32 184007 TAB/RETRACTOR MOUNT 1 13 420-36086 ASSEMBLY/ SEAT BELT 2" 1 -

420-36087 ASSEMBLY/SEAT BELT 3" - 14 650630 SCREW/CAP 7/16 X 1 3 35 654046 WASHER/FLAT 7/16 3 3

SEATS - SEAT BELT OPTION


DETAIL B

B

REMOVE RETRACTORCOVER TO INSTALLCAP SCREW & WASHER

OUTER FACEOF ROPSSIDE PANEL

5

6

6

2

6

6

63

5

5

5

D

3

DETAIL D

EXTEND AND ASSEMBLED-RING AS SHOWN

5

5

6 4

1

1

1

1

1

1

VIEW FROM RIGHT

DETAIL C

C

REF DETAIL CFOR CONNECTION

EXTEND AND ASSEMBLED-RING AS SHOWN

SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION

183288_183290


3-Point Restraint SystemRef. Part Quantity QuantityNo. No. Description 2" Seat Belt 3" Seat Belt

183288 GROUP/RESTRAINT 2 THREE-POINT 1 -183290 GROUP/RESTRAINT 3 THREE-POINT - 1

1 081371 NUT/HEX LOCK 7/16 5 52 139340a RESTRAINT ASSEMBLY/3-POINT 1 -

139341a RESTRAINT ASSEMBLY/3-POINT - 13 184007 TAB/RETRACTOR MOUNT 1 14 186834 SPACER 1 15 650630 SCREW/CAP 7/16 X 1 5 56 654046 WASHER/FLAT 7/16 5 5a) Restraint assemblies includes all associated hardware, except PN 184007.

SEATS - THREE-POINT RESTRAINT SEAT BELT OPTION


13

16

19

315

114

14

115

15

14

141

153

13

16

19

1

20

4

18

2

NOTES:

1. DO NOT OVER-TIGHTEN.

2. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT BETWEEN SHIMS AND CHASSIS STOP BLOCKS.

3. ADD WASHERS AS REQUIRED TO MINIMIZE SIDE TO SIDE PLAY WITH ALL-TACH.

4. APPLY LITHIUM GREASE.

SEE NOTE 1

6 SEE NOTE 2

SEE NOTE #26

21

21

SEE NOTE #3

17

21

21

SEE NOTE #3

SEE NOTE #3

SEE NOTE 4

9

10

11

11

8

8

16

16

SEE NOTE 4

SEE NOTE 4

SEE NOTE 4

7

12 5

12

17

17

28

2828

28

22

23

24

3

LIFT ARM

184909



1 045-31438 BUSHING 4 2 067847 NUT/HEX 3/8 2 3 071703 NUT/LOCK 3/8 2 4 079209 NUT/HEX LOCK 3/4 1 5 089079 PIN/KLIK 1 6 131443 SHIM AR 7 131913 BUMPER 1 8 188056b PIN/GREASE-FREE 2

135301a PIN 2 9 188036 LIFT ARM SUPPORT 110 188772 LIFT ARM 111 188934 PLUG/HOLE 212 210-19470 NUT/HEX WHIZLOCK 5/16 213 220-32576 PIN/PIVOT 214 335-32256 SEAL 415 400-32468 WASHER/SPECIAL AR16 570002 FITTING/GREASE 417 650490 SCREW/CAP 3/8 X 1 418 650731 SCREW/CAP 3/8 X 3-1/2 219 650818 SCREW/CAP 3/8 X 3 220 650483 SCREW/CAP 3/4 X 5-1/2 121 654026 WASHER/LOCK 3/8 422 310-32656 SCREW/CAP 3/8 X 1-1/4 423 360-32594 WEAR PLATE/ROLLBACK STOP 224 360-32597 SHIM/WEAR PLATE AR28 139731 BUSHING 4a) Pin that takes a grease zerk (P/N 570002) and requires lubricating grease for maintenance (older-style).b) A grease less pin that requires no grease zerk or lubricating grease for maintenance (newer-style).

LIFT ARM


17

1

12

14

9

22

615

21

4

10

2

5

11

16

8

7

13

19

3

20

18

ATTACHMENT BRACKET

190013

Multi-Tach



1 057557 WASHER/FLAT 17/32 2 2 062756 PIN/SPRING 2 3 071706 NUT/LOCK 1/2 2 4 123554 SPRING/COMPRESSION 2 5 134594 ADAPTOR/ROD 2 6 134707 SPRING/COMPRESSION 2 7 183568 LINK/LATCH LEFT 1 8 183569 LINK/LATCH RIGHT 1 9 183570 PLATE/LATCH LINK 210 183574 ADAPTOR/PUSH ROD 211 183575 PIN/LATCH 212 184320 WASHER/BEVEL 213 184338 RING/RETAINING 1-1/8 214 188862 SPACER 215 189944 HANDLE/MULTI-TACH 216 191732 ASSEMBLY/MULTI-TACH WITH HANDLES 1

189984 WELDMENT/MULTI-TACH 117 310-32678 SCREW/CAP 1/2 X 2-3/4 218 420-18757 GRIPS 219 570002 FITTING/GREASE 220 650585 SCREW/CAP 1/2 X 2 221 651542 SCREW/CAP 1/2 X 2-3/4 222 654009 WASHER/FLAT 1/2 2

ATTACHMENT BRACKET


1

12

14

9

21

6

16

20

4

10

2

5

11

15

8

7

13

18

3

NOTES: 1) USE LOCTITE 242 2) TORQUE TO 100 FT-LB

NOTES 1 & 2

NOTES 1 & 2

17

19

Power-A-Tach Hitch

ATTACHMENT BRACKET

194526



1 057557 WASHER/FLAT 17/32 2 2 062756 PIN/SPRING 2 3 071706 NUT/LOCK 1/2 2 4 123554 SPRING/COMPRESSION 2 5 134594 ADAPTOR/ROD 2 6 134707 SPRING/COMPRESSION 2 7 183568 LINK/LATCH LEFT 1 8 183569 LINK/LATCH RIGHT 1 9 183570 PLATE/LATCH LINK 210 183574 ADAPTOR/PUSH ROD 211 183575 PIN/LATCH 212 184320 WASHER/BEVEL 213 184338 RING/RETAINING 1-1/8 214 188862 SPACER 215 194526 ASSEMBLY/POWER-A-TACH WITH FLAGS 1

189984 WELDMENT/POWER-A-TACH 116 194527 FLAG/POWER-A-TACH 217 310-32678 SCREW/CAP 1/2 X 2-3/4 218 570002 FITTING/GREASE 219 650585 SCREW/CAP 1/2 X 2 220 651542 SCREW/CAP 1/2 X 2-3/4 221 654009 WASHER/FLAT 1/2 2

ATTACHMENT BRACKET


5

5

2

2

5

5

4

4

6

6

83

1

1

TORQUE TO 280 FT-LBS(LUBED HARDWARE)

7

4

4

TORQUE TO 180 FT-LBS

7

71

1

38

3

3

8

8

7

1314

15

1

6

7

98

1

10

1211

Assembly Notes:1) Press inner seal into casting (500 lbs)2) Press outside bearing cup into casting (6000 lbs)3) Press outer seal into casting (500 lbs)4) Press inner bearing cup into casting (6000 lbs)5) Pack bearing with lithium grease6) Press bearing cone onto axle (6000 lbs)7) Assemble axle into housing8) Pack bearing with lithium grease9) Press bearing onto axle and into casting (6000 lbs)10) Install retaining ring11) Measure gap between bearing and snap ring12) Remove retaining ring13) Install special washer of appropriate thickness14) Install retaining ring and remove pressure

4

Note: All special washers are used 'as required'

5

3

2

2

WHEEL DRIVES

138658_138663_139589

Axle Assembly194750



1 079152 NUT/WHEEL 32 32 2 131606 CHAIN #100 X 58 4 2

082489 LINK/CONNECTING 4 2 3 131609 NUT/SPIRALOCK 1/2 32 32 4 137072 BOLT/CARRIAGE 3/4 X 1-3/4 32 32 5 138298 ASSEMBLY/SPROCKET 100-32T 4 4 6 138656 CHAIN #100 X 66 - 2

082489 LINK/CONNECTING - 2 7 194750 ASSEMBLY/AXLE 4 4

137915 BOLT/WHEEL 32 32 8 651564 WASHER/FLAT HARDENED 3/4 32 32

Ref. Part QuantityNo. No. Description Axle Assembly

1 010-28854 CUP/BEARING 2 2 010-32401 CONE/BEARING 2 3 183784 SEAL/AXLE 1 4 138759 HOUSING/AXLE/MACHINED 1 5 320-32692 ASSEMBLY/AXLE AND BOLT 1 6 350-32539 RETAINING RING/EXTERNAL 1 7 350-32542 O-RING 1 8 400-32513 WASHER/SPECIAL .254 AR 9 400-32514 WASHER/SPECIAL .250 AR10 400-32515 WASHER/SPECIAL .246 AR11 400-32521 WASHER/SPECIAL .234 AR12 400-32522 WASHER/SPECIAL .230 AR13 400-32523 WASHER/SPECIAL .226 AR14 400-32555 WASHER/SPECIAL .238 AR15 400-32556 WASHER/SPECIAL .242 AR

WHEEL DRIVES



410531_410384_410385

ENGINE

31

54

45

51

8

50

42

7

17

7

59

49

13

42

7

10

7

59

648

21

14

24

37

40 44

52

20

38

41

5822

24

2123

19

NOTES:

1. APPLY LOCTITE 242 OR EQUIVALENT2. PIPE THREAD SEALANT3. 110 FT-LBS4. 47 FT-LBS5. 28 FT-LBS6. RE-USE WASHER SUPPLIED WITH ENGINE OIL DRAIN PLUG7. 39 FT-LBS

2500

RPM

HIGH IDLE, NO LOAD

RPMRPM

LOW IDLE, NO LOAD

10

SPEED SETTING

10

102500

RPMRPM10

GOVERNED ENGINE SPEED SPECIFICATIONS

TOLERANCE

*THE MAXIMUM RPM UNDER LOAD WHEN THE GOVERNOR IS AT ITS FASTEST SETTING(OPEN)

HIGH, NO LOAD (EU ONLY) MANUFACTURER'S RATING*

25001000

NOTE #1 & #7

NOTE #1 & #7

NOTE #3

NOTE #1 & #4

NOTE #1 & #7

NOTE #2

NOTE #2

6

27

53

16

25

29

11

1233

32

26 10

15

34

46

9

35

5

56

34

36

47

10

10

NOTE #1 & #4

NOTE #3

28

2828

28TO FUEL RETURN

57

44

40

5244

58

55

28

29

30

38

TO FUEL SUPPLY

3

3

2

43



1 054626 FITTING/STRAIGHT SAE08 X JIC08 22 070634 NUT/SERRATED LOCK 1/4 23 071701 NUT/LOCK 5/16 44 072580 FITTING/STRAIGHT SAE10 X JIC10 25 131842 NUT/SPIRALOCK 5/16 16 132707 WASHER/HARD 3/8 PLAIN 167 135427 WASHER/SNUBBING 88 136056 HOUSING/FLYWHEEL 19 136226 CLAMP/TUBE 110 137063 ISOLATOR 211 186080 FITTING/90 1/4 112 186308 PUMP ASSEMBLY/FUEL FEED 113 189640 ISOLATOR 214 191735 VALVE/FUEL SHUT OFF 90 115 192909 COUPLER 116 193024 FILTER/FUEL/YANMAR/1MICR 117 193105 ASSEMBLY/ENGINE MOUNT (FW END) 118 242855 ENGINE MOUNT WELDMENT (2066/76) 2

193131 ENGINE MOUNT WELDMENT LEFT (2086) 1242959 ENGINE MOUNT WELDMENT RIGHT (2086) 1

19 193267 WLMT/MTG/FILTER 120 193569 ALTERNATOR BRACKET 121 193619 HOSE/FUEL 5/16 X 17 122 193620 HOSE/FUEL 5/16 X 6-3/4 123 193621 HOSE/FUEL 5/16 X 52 124 193622 HOSE/FUEL 5/16 X 60 125 193971 MOUNT/FILTER 126 194068 ADAPTER/FILTER 127 194166 CLAMP/DOUBLE HOSE 5/8 128 194171 CLAMP/HOSE/CTB 1/2 829 195568 FILTER/OIL/ENG/4TNV98 130 194316 STARTER/ENG/4TNV98 131 194317 SEPERATOR/FUEL/4TNV98 132 194471 HOSE/REMOTE FILTER/08 1

Parts Listing Continued On Next Page

ENGINE



410531_410384_410385

ENGINE

31

54

45

51

8

50

42

7

17

7

59

49

13

42

7

10

7

59

648

21

14

24

37

40 44

52

20

38

41

5822

24

2123

19

NOTES:

1. APPLY LOCTITE 242 OR EQUIVALENT2. PIPE THREAD SEALANT3. 110 FT-LBS4. 47 FT-LBS5. 28 FT-LBS6. RE-USE WASHER SUPPLIED WITH ENGINE OIL DRAIN PLUG7. 39 FT-LBS

2500

RPM

HIGH IDLE, NO LOAD

RPMRPM

LOW IDLE, NO LOAD

10

SPEED SETTING

10

102500

RPMRPM10


TOLERANCE


HIGH, NO LOAD (EU ONLY) MANUFACTURER'S RATING*

25001000

NOTE #1 & #7

NOTE #1 & #7

NOTE #3

NOTE #1 & #4

NOTE #1 & #7

NOTE #2

NOTE #2

6

27

53

16

25

29

11

1233

32

26 10

15

34

46

9

35

5

56

34

36

47

10

10

NOTE #1 & #4

NOTE #3

28

2828

28TO FUEL RETURN

57

44

40

5244

58

55

28

29

30

38

TO FUEL SUPPLY

3

3

2

43


continued from previous pageRef. PartNo. No. Description Quantity

33 194472 HOSE/REMOTE FILTER/10 134 195221 ASSEMBLY/DIPSTICK 135 195413 BRACKET/DIPSTICK 136 240021 HOSE ASSEMBLY/OIL DRAIN 137 241451 ENG/YANMAR 4TNV98T (2076/86) 1

242474 ENGINE/YANMAR 4TNV98 (2066) 138 241459 ALTERNATOR/ISKRA 95 A 139 241477 BELT/ALTERNATOR 140 241562 SPACER/ALTERNATOR 141 241563 SPACER/ALTERNATOR 142 241590 BOLT/CARRIAGE 5/8 X 4-1/2 443 241932 SPACER/ALTERNATOR 144 612604 WASHER/FLAT M8 245 650221 SCREW/SET 1/2 X 1/2 246 650486 SCREW/CAP 5/16 X 3/4 147 650487 SCREW/CAP 5/16 X 1 348 651394 SCREW/CAP M10 X 25 MM (2076/86) 8

656007 SCREW/CAP M10 X 25 MM (2066) 849 651395 SCRWE/CAP M10 X 30 MM (2076/86) 8

656008 SCRWE/CAP M10 X 30 MM (2066) 850 651535 SCREW/CAP SOCKET HEAD M10 X 15 MM 851 651773 SCREW/CAP M10 X 60 MM (2076/86) 2

656013 SCREW/CAP M10 X 60 MM (2066) 252 656002 SCREW/CAP M8 X 35 MM 153 656006 SCREW/CAP M10 X 20 154 656045 SCREW/CAP SOCKET HEAD M10 X 30 MM 955 656049 HEX NUT/M10 156 656093 SCREW/CAP M8 X 16 MM 157 656154 SCREW/CAP M8 X 45 MM (2086) 158 656173 SCREW/CAP M10 X 130 MM 159 L50081 NUT/HEX 5/8 4

ENGINE


55

45

549

48

17

11

49

7

7

653

49

28

7

147

52

11

15

40

3930

26

25

33

511

4

6

1

4

31

NOTES:

1. APPLY LOCTITE 242 OR EQUIVALENT

2. PIPE THREAD SEALANT

3. 80 FT-LBS.

4. 47 FT-LBS

5. 28 FT-LBS

6. RE-USE WASHER SUPPLIED WITH ENGINE OIL DRAIN PLUG

NOTE1 & 5

NOTE 2

NOTE 2

NOTE1 & 3

NOTE1 & 3

NOTE1 & 5

NOTE1 & 4

41

41

NOTE 6

35

13

38

37

21

20

42

43

57

10

42

23

50

16

22

12

16

25

546

2458

44

2928

27

47

14

14

18

8

819

25 28

26 TO FUELRETURN56

3034 34

34

34

34

58

4424

32

44

59

5641

TO OIL DRAIN

37

15

36

FUEL SUPPLY

3

3

2

27

SPEED SETTING

HIGH, NO LOAD (EU ONLY) HIGH IDLE, NO LOAD 2500


10

TOLERANCE

10

RPMRPM LOW IDLE, NO LOAD

250010

RPM MANUFACTURER'S RATING* 2500

RPM


1000

RPM10

ENGINE

410003_410005_410006




1 054626 FITTING/STRAIGHT SAE08 X JIC08 22 070634 NUT/SERRATED LOCK 1/4 23 071701 NUT/LOCK 5/16 44 072580 FITTING/STRAIGHT SAE10 X JIC10 25 131842 NUT/SPIRALOCK 5/16 16 132707 WASHER/HARD 3/8 PLAIN 167 135427 WASHER/SNUBBING 88 136045 ISOLATOR 29 136056 HOUSING/FLYWHEEL 110 136226 CLAMP/TUBE 111 136601 NUT/SPIRALOCK 5/8 412 186080 FITTING/90 1/4 113 186308 PUMPASSEMBLY/FUEL FEED 114 189640 ISOLATOR 215 191735 VALVE/FUEL SHUT OFF 90 116 192808 ENGINE/YANMAR 4TNV98T-ZNMS 117 192909 COUPLER 118 193024 FILTER/FUEL 119 193105 MOUNT/ENGINE (FW END) 120 193131 ENGINE MOUNT WELDMENT/LEFT (2086) 121 193151 ENGINE MOUNT WELDMENT/RIGHT (2086) 1

193117 ENGINE MOUNT WELDMENT (2066/76) 222 193267 WELDMENT/MATING FILTER 123 193569 BRACKET/ALTERNATOR 124 193572 SPACER/ALTERNATOR 125 193619 HOSE/FUEL 5/16 X17 126 193620 HOSE/FUEL 5/16 X 6-3/4 127 193621 HOSE/FUEL 5/16 X 52 128 193622 HOSE/FUEL 5/16 X 60 129 193790 SPACER/ALTERNATOR 130 193971 MOUNT/FILTER 131 194068 ADAPTER/FILTER 1


ENGINE


55

45

549

48

17

11

49

7

7

653

49

28

7

147

52

11

15

40

3930

26

25

33

511

4

6

1

4

31

NOTES:

1. APPLY LOCTITE 242 OR EQUIVALENT

2. PIPE THREAD SEALANT

3. 80 FT-LBS.

4. 47 FT-LBS

5. 28 FT-LBS

6. RE-USE WASHER SUPPLIED WITH ENGINE OIL DRAIN PLUG

NOTE1 & 5

NOTE 2

NOTE 2

NOTE1 & 3

NOTE1 & 3

NOTE1 & 5

NOTE1 & 4

41

41

NOTE 6

35

13

38

37

21

20

42

43

57

10

42

23

50

16

22

12

16

25

546

2458

44

2928

27

47

14

14

18

8

819

25 28

26 TO FUELRETURN56

3034 34

34

34

34

58

4424

32

44

59

5641

TO OIL DRAIN

37

15

36

FUEL SUPPLY

3

3

2

27

SPEED SETTING

HIGH, NO LOAD (EU ONLY) HIGH IDLE, NO LOAD 2500


10

TOLERANCE

10

RPMRPM LOW IDLE, NO LOAD

250010

RPM MANUFACTURER'S RATING* 2500

RPM


1000

RPM10

410003_410005_410006


ENGINE



32 194165 ALTERNATOR 14 V, 95 A 133 194166 CLAMP/HOSE DOUBLE 5/8 134 194171 CLAMP/HOSE CTB 1/2 835 194315 FILTER/OIL 136 194316 STARTER 137 194317 SEPARATOR/FUEL 138 194319 BELT/ALTERNATOR FAN 139 194471 HOSE/REMOTE FILTER 140 194472 HOSE/REMOTE FILTER 141 194477 ASSEMBLY/HOSE OIL DRAIN (2086) 1

240021 ASSEMBLY/HOSE OIL DRAIN (2066/76) 142 195221 ASSEMBLY/DIPSTICK 143 195413 BRACKET/DIPSTICK 144 612604 WASHER/FLAT M8 245 650221 SCREW/SET 1/2 X 1/2 246 650486 SCREW/CAP 5/16 X 3/4 147 650487 SCREW/CAP 5/16 X 1 348 651535 SCREW/CAP M10 X 16 MM 849 651656 BOLT/CARRIAGE 5/8 X 4-1/2 450 656002 SCREW/CAP M8 X 35 MM 151 656006 SCREW/CAP M10 X 20 MM 152 656007 SCREW/CAP M10 X 25 MM 853 656008 SCREW/CAP M10 X 30 MM 854 656013 SCREW/CAP M10 X 60 MM 255 656045 SCREW/CAP M10 X 30 MM 956 656049 NUT/HEX M10 157 656093 SCREW/CAP M8 X 16 MM 158 656154 SCREW/CAP M8 X 45 MM 159 656173 SCREW/CAP M10 X 130 MM 1

ENGINE


2

19

3

17

22

16

9

8

12

512

4

21

1

1 18

20

15

GASKET PROVIDEDWITH ENGINE

7

6 14

13

2.68

3.84

11

125

AIR CLEANER AND EXHAUST

410002

Naturally-Aspirated Engine

2066 Models


Ref. Part QuantityNo. No. Description 2066

1 070648 NUT/SERRATED LOCK 5/16 42 076589 SCREW/CAP WHIZLOCK 3/8 X 1 43 127428 CLAMP/MUFFLER 2-1/2 14 183998 CLAMP/AIR CLEANER 15 184099 ELBOW/90 W/ INDICATOR TAP 26 184146 FILTER ELEMENT/PRIMARY 17 184195 FILTER ELEMENT/SECONDARY 18 184278 COUPLING/INTAKE HOSE 19 184607 CLAMP/T-BOLT 3-1/4 110 186014 ASSEMBLY/AIR CLEANER 111 186906 CLAMP/T-BOLT 3.00" 112 187581 CLAMP/HOSE #44 313 187725 VALVE/VACUATOR 114 187726 END CAP/AIR CLEANER 115 191451 INDICATOR/RESTRICTION 116 192948 HOSE/MOLDED AIR FILTER 117 193003 COUPLER/FLEX 2-1/2 ID 118 193096 WELDMENT/AIR CLEANER MOUNT 119 242804 MUFFLER 120 650687 BOLT/CARRIAGE 5/16 X 3/4 221 650745 BOLT/CARRIAGE 5/16 X 1-1/4 222 656048 NUT/HEX M8 4



192

2

3

27

16 26

4

118

4

ATTACH TOTURBO OUTLET

5

20

GASKET SUPPLIED WITHENGINE

9

8

13

14

25

2210

10

23

6

21

24

1717

15

28

ATTACH TO TURBO INLET

127


410088

Turbocharged Engine

2076 and 2086 Models


Ref. Part QuantityNo. No. Description 2076/86

1 064354 SCREW/CAP WHIZLOCK 5/16 X 1 22 076589 SCREW/CAP WHIZLOCK 3/8 X 1 43 127428 CLAMP/MUFFLER 2-1/2 14 131842 NUT/SPIRALOCK 5/16 45 137049 CLAMP 2-1/2 16 183998 CLAMP/AIR CLEANER 17 184099 ELBOW/ 90 W/ INDICATOR TAP 18 184146 FILTER ELEMENT/PRIMARY 19 184195 FILTER ELEMENT/SECONDARY 110 184605 CLAMP/T-BOLT 3-1/2 211 186014 ASSEMBLY/AIR CLEANER 112 187581 CLAMP/HOSE #44 113 187725 VALVE/VACUATOR 114 187726 END CAP/AIR CLEANER 115 192739 ELBOW/MOLDED INTAKE 46 MM 116 192932 OUTLET/EXHAUST 117 192968 COUPLER/FLEX 2-1/2 ID 118 193096 WELDMENT/AIR CLEANER MOUNT 119 242804 MUFFLER 120 193154 GASKET/FLANGE EXHAUST 121 194825 TUBE/INTAKE 122 195125 HOSE/AIR INTAKE 123 195261 ADAPTER/FILTER 2MP-2MP 124 240083 CLAMP/T-BOLT 2-3/8 125 420-35135 INDICATOR/RESTRICTOR 126 650745 BOLT/CARRIAGE 5/16 X 1-1/4 227 651297 SCREW/CAP 3/8 X 1 428 656123 SCREW/CAP M8 X 25 MM 4



RADIATOR/COOLER

104

5

7

1

111

6

9

8

14

1

12

20

19

3

TO RETURNFILTER

TO COOLEROUTLET

TO COOLERINLET

1

TO RESERVOIR RETURNCOOLER INLET

COOLER OUTLET

TO ENGINEWATER INLET

TO ENGINEWATER OUTLET

3

3

1

15

3 3

17

3

18

16

13

20

2

21

410505_410507




1 061946 CLAMP/HOSE #24 SAE 52 070856 NUT/HEX WHIZLOCK 3/8 43 076588 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 114 184541 CAP/RADIATOR 15 187474 HOSE/FUEL 5/16 X 15 16 190282 SEAL/BULB 17 190845 BOTTLE/OVERFLOW 18 194206 HOSE/INLET/COOLER 19 194320 HOSE/OUTLET/COOLER 110 241014 EXCHANGER/HEAT 111 241017 HOSE/RAD/LOWER (2066/76) 1

241604 HOSE/RAD/LOWER (2086) 112 241018 HOSE/RAD/UPPER (2066/76) 1

241133 HOSE/RAD/UPPER (2086) 113 241607 SPACER/FAN/YANMAR 114 241618 PLATE/COOLER MOUNT 215 241707 SEAL/BULB 116 242228 WLMT/MTG/SHROUD 217 242341 COVER/SHROUD (2066/76) 1

241662 COVER/COOLER (2086) 118 242350 FAN/20/2Z/25 119 242352 WLMT/SHROUD (2066/76) 1

242364 WLMT/SHROUD (2086) 120 650704 BOLT/CARRIAGE 3/8 X 1 421 651789 SCREW/CAP SOCKET HEAD M10X 65 MM 4

RADIATOR/COOLER


3

3

14

22

3

3

14

22

16

17

12

1

1

3

19

7

13

1

11

1

10

1518 21

3

9

TO COOLERINLET

TO COOLER OUTLET

TO FILTERRETURN

6

8

1

5

4

23

20

2

2

ASSEMBLED VIEWTO RESERVOIRRETURN

TO ENGINE WATER OUTLET


COOLER INLET

COOLER OUTLET

SHROUD AND FAN WITHRELATION TO ENGINE

.35

.87

.771.37

RADIATOR/COOLER

410102_410103




1 061946 CLAMP/HOSE #24 5 52 070856 NUT/HEX WHIZLOCK 3/8 4 43 076588 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 9 114 184541 CAP/RADIATOR 1 15 184635 PAD/COOLER 1 16 187474 HOSE/FUEL 5/16 X 15 1 17 190282 SEAL/BULB 1 18 190845 BOTTLE/OVERFLOW 1 19 192843 EXCHANGER/HEAT 1 110 192891 FAN 22-1/4 1 111 193162 HOSE/RADIATOR/LOWER - 1

192860 HOSE/RADIATOR/LOWER 1 -12 193163 HOSE/RADIATOR/UPPER - 1

192861 HOSE/RADIATOR/UPPER 1 -13 193181 SPACER/FAN 1 114 193555 PLATE/COOLER MOUNT 2 215 193679 ASSEMBLY/FAN SHROUD - 1

194125 WELDMENT/SHROUD FAN 1 -16 194206 HOSE/INLET/COOLER 1 117 194320 HOSE/OUTLET/COOLER 1 118 194390 SEAL/BULB 1 119 194398 COVER/COOLER - 120 195270 WASHER/SPACER 1 121 195682 COVER/SHROUD/LOWER 1 122 650704 BOLT/CARRIAGE 3/8 X 1 4 423 656154 SCREW/CAP M8 X 45 MM 4 4

RADIATOR/COOLER


3

3

13

22

13

14

15

11

7

12

10

16

20

3

9

ASSEMBLED VIEW

TO COOLERINLET

TO COOLER OUTLET

TO FILTERRETURN

TO RESERVOIRRETURN

6

8

TO ENGINE WATER OUTLET


COOLER INLET

COOLER OUTLET

5

4

23

17

2

1

1

1

1

1

19

21

EU Completing


RADIATOR/COOLER

410245_410262


Ref. Part EU ModelsNo. No. Description Quantity

1 061946 CLAMP/HOSE #24 52 070856 NUT/HEX WHIZLOCK 3/8 43 076588 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 94 184541 CAP/RADIATOR 15 184635 PAD/COOLER 16 187474 HOSE/FUEL 5/16 X 15 17 190282 SEAL/BULB 18 190845 BOTTLE/OVERFLOW 19 192843 EXCHANGER/HEAT 110 193162 HOSE/RADIATOR/LOWER (2086) -

192860 HOSE/RADIATOR/LOWER (2066/76) 111 193163 HOSE/RADIATOR/UPPER (2086) -

192861 HOSE/RADIATOR/UPPER (2066/76) 112 193181 SPACER/FAN 113 193555 PLATE/COOLER MOUNT 214 194206 HOSE/INLET/COOLER 115 194320 HOSE/OUTLET/COOLER 116 194390 SEAL/BULB 117 195270 WASHER/SPACER 118 195324 FAN 20 "119 195505 SHROUD/FAN (2086) 1

194649 SHROUD/FAN (206676) 120 195682 COVER/SHROUD/LOWER 121 241011 INSULATION/SHROUD 122 650704 BOLT/CARRIAGE 3/8 X 1 423 656154 SCREW/CAP M8 X 45 MM 4

RADIATOR/COOLER


4820

42

10

3

16

14

13

46

19

APPLY LOCTITE 242TORQUE TO 55 FT-LBS

1

34

4

6

48

20

21

21

BN44

P

17

33K

27

23

5

E

7

26

11

2945

28

2

21

21

G

H

12

21

35

C

10

32

DRIVE MOTOR PORT REFERENCE

B

E

BRAKE -08 ORB (N,P)

CASE FLUSH-DRAIN -10 ORB (R,S)

MAIN OUT -12 ORB (D,H)

MAIN IN -12 ORB (C,G)

Q

38

379

3630

44

F

K

C

D

N

M

M

L

L

P

25

31

8

47

24

18

41

41

49

49

3940

115

JH

G

F

Q

D

J

22

43

HYDROSTATIC SYSTEM WITH DRIVE MOTORS

410100_410120

Single-SpeedHand/Foot Controls


Ref. Part Single Speed QtyNo. No. Description 2066/76 2086

1 054816 FITTING/90 SAE08 X JIC08 2 22 054820 FITTING/TEE SAE06 X JIC06 X JIC06 1 13 055064 FITTING/45 SAE12 X JIC12 1 14 068938 FITTING/90 SAE06 X JIC06 1 15 076879 CAP/37 FLARE 3/4 1 16 076880 FITTING/45 SAE08 X JIC08 1 17 079092 FITTING/TEE SAE12 X JIC12 X JIC12 1 18 080556 CAP/37 FLARE 9/16 1 19 087393 FITTING/TEE SAE06 X JIC06 X JIC06 1 110 089099 FITTING/STRAIGHT SAE10 X JIC08 2 211 095601 ADAPTER/90 40RM-4JIC 1 112 114742 FITTING/TEE SAE08 X JIC08 X JIC08 1 113 121684 FITTING/90 SAE16 X JIC12 1 114 122641 TUBE/CHARGE 1 115 131529 PLUG SAE08 1 116 131859 HOSE/VERY HIGH PRESSURE 3/4 X 35 1 117 132049 SWITCH/TEMPERATURE 1 118 134588 NUT/SPIRALOCK 1/4 2 219 134966 WASHER/HARDENED FLAT 1/2 2 220 135773 WASHER/HARDENED FLAT 5/8 12 1221 135928 FITTING/STRAIGHT SAE12 X FF12 7 7

137205 O-RING 1 122 136103 HOSE/MEDIUM PRESSURE 3/8 X 17 1 123 139438 SCREW/CAP HEX FLANGE 3/8 X 5/8 1 124 184102a VALVE/SOLENOID 1 125 184470 TUBE ASSEMBLY/DRAIN RIGHT MOTOR 1 126 184499 HOSE/MEDIUM PRESSURE 1/2 X 22 1 127 184946 MANIFOLD/HYDRAULIC RETURN 1 128 186918a PUMP/TANDEM 1 129 187304 TUBE/TANDEM PUMP 1 130 187348 HOSE/MEDIUM PRESSURE 1/4 X 17 1 131 193974 TUBE ASSEMBLY/DRAIN MOTOR LEFT 1 132 194004 HOSE/CHARGE INLET 1 133 194052 TUBE/BRAKE LEFT 1 134 194059 TUBE/BRAKE RIGHT 1 135 194118 FITTING/STRAIGHT SAE12 X FF12 - 1

135928 FITTING/STRAIGHT SAE12 X FF12 1 -137205 O-RING 1 1

36 194180 FITTING/90 6MB-6HB 1 137 194209 TUBE/BRAKE LEFT 1 138 194211 HOSE/DRAIN 3/8 X 19-1/2 1 139 194339 HOSE/HIGH PRESSURE 3/4 X 28-29/32 - 1

193793 HOSE/HIGH PRESSURE 3/4 X 22-5/16 1 -40 194345 HOSE/HIGH PRESSURE 3/4 X 26-1/2 - 1

193981 HOSE/HIGH PRESSURE 3/4 X 24-78 1 -41 194346 HOSE/HIGH PRESSURE 3/4 X 23-5/8 - 2

193996 HOSE/HIGH PRESSURE 3/4 X 25-1/16 1 -193997 HOSE/HIGH PRESSURE 3/4 X 25-1/16 1 -

42 195101a MOTOR/SINGLE SPEED RIGHT 1 143 195102a MOTOR/SINGLE SPEED LEFT 1 144 230-24749 FITTING/STRAIGHT SAE08 X JIC06 2 2

055898 O-RING 1 145 230-32753 FITTING/TEE JIC04 X SAE04 X JIC04 1 146 650453 SCREW/CAP 1/2 X 1-1/2 2 247 650706 SCREW/CAP 1/4 X 2 2 248 651620 SCREW/CAP SOCKET HEAD M16 X 2MM X 30MM 12 1249 L570021 CLAMP/HOSE SAE08 2 2a) For breakdown see Section B of this manual.



4415

38

41

16

9

1321

17 5 12

10

22

1

42 46

1616

16

11

28

40 6

25

34

72

18

33

37

3

358

27

44

15

19

24

9

41

26

16

E

B

B

G

G

H

H

CD

K

K

N

N

P

Q

Q

P


20

39




BRAKE -08 ORB (N,P)


A 4

14

43

36

L

L

45

45C

D

1629

E

23

30

31

DRAIN CONNECTION FORDUAL JOYSTICK


410101_410121

Single-SpeedDual Joystick Controls


Ref. Part QuantityNo. No. Description Single-Speed DJS

1 054626 FITTING/STRAIGHT SAE08 X JIC08 22 054820 FITTING/TEE SAE06 X JIC06 X JIC06 13 055064 FITTING/45 SAE12 X JIC12 14 055981 FITTING/TEE JIC06 X SAE06 X JIC06 15 076879 CAP/37 FLARE 3/4 16 079092 FITTING/TEE SAE12 X JIC12 X JIC12 17 080556 CAP/37 FLARE 9/16 18 087393 FITTING/TEE SAE06 X JIC06 X JIC06 19 089099 FITTING/STRAIGHT SAE10 X JIC08 210 121773 FITTING/45 SAE16 X JIC12 111 121775 FITTING/90 SAE12 X JIC08 112 131859 HOSE/VERY HIGH PRESSURE 3/4 X 35 113 132049 SWITCH/TEMPERATURE 114 134588 NUT/SPIRALOCK 1/4 215 135773 WASHER/HARDENED FLAT 5/8 1216 135928 FITTING/STRAIGHT SAE12 X FF12 717 139438 SCREW/CAP HEX FLANGE 3/8 X 5/8 118 184102a VALVE/SOLENOID 119 184470 TUBE ASSEMBLY/DRAIN RIGHT MOTOR 120 184499 HOSE/MEDIUM PRESSURE 1/2 X 22 121 184946 MANIFOLD/HYDRAULIC RETURN 122 241978ac PUMP/TANDEM 1

190488ab PUMP/TANDEM 123 190539 TUBE/CHARGE 124 193974 TUBE ASSEMBLY/DRAIN MOTOR LEFT 125 194004 HOSE/CHARGE INLET 126 194052 TUBE/BRAKE LEFT 127 194059 TUBE/BRAKE RIGHT 128 194082 HOSE/HIGH PRESSURE 3/4 X 26-5/16 (2076/86) 1

195141 HOSE/HIGH PRESSURE 3/4 X 25-1/2 (2066) 129 194118 FITTING/STRAIGHT SAE12 X FF12 LONG 130 194120 HOSE/HIGH PRESSURE 3/4 X 26-1/2 (2076/86) 1

195139 HOSE/HIGH PRESSURE 3/4 X 26-1/8 (2066) 131 194121 HOSE/HIGH PRESSURE 3/4 X 29-3/8 (2076/86) 1

195140 HOSE/HIGH PRESSURE 3/4 X 28-3/4 (2066) 133 194180 FITTING/90 6MB-6HB 134 194181 FITTING/90 6MJ-6MB 135 194209 TUBE/BRAKE LEFT 136 194210 HOSE/HIGH PRESSURE 3/8 X 28-1/2 137 194211 HOSE/DRAIN 3/8 X 19-1/2 138 195101a MOTOR/SINGLE SPEED RIGHT 139 195102a MOTOR/SINGLE SPEED LEFT 140 195148 HOSE/HIGH PRESSURE 3/4 X 26-5/8 (2076/86) 1

195142 HOSE/HIGH PRESSURE 3/4 X 26-3/4 (2066) 141 230-24749 FITTING/STRAIGHT SAE08 X JIC06 242 650453 SCREW/CAP 1/2 X 1-1/2 243 650979 SCREW/CAP 1/4 X 3-1/4 244 651620 SCREW/CAP SOCKET HEAD M16 X 2MM X 30MM 1245 L570021 CLAMP/HOSE SAE08 246 P471548 WASHER/HARDENED FLAT 1/2 2a) For breakdown see Section B of this manual.b) 2066 Models: SN 005551 - 005950. 2076 Models: SN 005151- 005402. 2086 Models: SN 003851 - 004150c) 2066 Models: SN 005951 and Up. 2076 Models: SN 005403 and Up. 2086 Models: SN 004151 and Up



5321

32 11

4

17 23

15

1451

20


1

34

36

40

5

7

49

53

21

22

22

Q

B

J

G

M

P

Q

49

49 R

N

18

10

F

26

35

H

R

39M

2824

6

O

E

8

31

27

12

3050

29

P

K47

46

4848

22

22

C

D

G

H

1

13

N22

41

D

C

11

38

A

B

E

K

45

44

2

43 10

42

F

3

J

19

52

54

25

54

L

L

9

O

33

16


BRAKE -08 ORB (N,P)



2-SPEED -08 ORB (O,Q)



410079_410118

Two-SpeedHand/Foot Controls


Ref. Part QuantityNo. No. Description Two-Speed

1 054816 FITTING/90 SAE08 X JIC08 22 054820 FITTING/TEE SAE06 X JIC06 X JIC06 13 054994 FITTING/STRAIGHT SAE06 X JIC06 14 055064 FITTING/45 SAE12 X JIC12 15 068938 FITTING/90 SAE06 X JIC06 16 076879 CAP/37 FLARE 3/4 17 076880 FITTING/45 SAE08 X JIC08 18 079092 FITTING/TEE SAE12 X JIC12 X JIC12 19 080556 CAP/37 FLARE 9/16 110 087393 FITTING/TEE SAE06 X JIC06 X JIC06 211 089099 FITTING/STRAIGHT SAE10 X JIC08 212 095601 ADAPTER/90 40RM-4JIC 113 114742 FITTING/TEE SAE08 X JIC08 X JIC08 114 121684 FITTING/90 SAE16 X JIC12 115 122641 TUBE/CHARGE 116 131529 PLUG SA0E8 117 131859 HOSE/VERY HIGH PRESSURE 3/4 X 35 118 132049 SWITCH/TEMPERATURE 119 134588 NUT/SPIRALOCK 1/4 220 134966 WASHER/HARDENED FLAT 1/2 221 135773 WASHER/HARDENED FLAT 5/8 1222 135928 FITTING/STRAIGHT SAE12 X FF12 723 136103 HOSE/MEDIUM PRESSURE 3/8 X 17 124 139438 SCREW/CAP HEX FLANGE 3/8 X 5/8 125 183978 MANIFOLD/VALVE 126 184470 TUBE ASSEMBLY/DRAIN RIGHT MOTOR 127 184499 HOSE/MEDIUM PRESSURE 1/2 X 22 128 184946 MANIFOLD/HYDRAULIC RETURN 129 186918a PUMP/TANDEM 130 187304 TUBE/TANDEM PUMP 131 187348 HOSE/MEDIUM PRESSURE 1/4 X 17 132 193674a MOTOR/TWO-SPEED RIGHT 133 193675a MOTOR/TWO-SPEED LEFT 134 193773 TUBE/TWO-SPEED LEFT 135 193776 TUBE/TWO-SPEED RIGHT 136 193974 TUBE ASSEMBLY/DRAIN MOTOR LEFT 138 194004 HOSE/CHARGE INLET 139 194052 TUBE/BRAKE LEFT 140 194059 TUBE/BRAKE RIGHT 141 194118 FITTING/STRAIGHT SAE12 X FF12 LONG (2086) 1

193793 HOSE/HIGH PRESSURE 3/4 X 22-5/16 (2066/76) 142 194180 FITTING/90 6MB-6HB 143 194208 TUBE/CASE DRAIN 144 194209 TUBE/BRAKE LEFT 145 194211 HOSE/DRAIN 3/8 X 19-1/2 146 194339 HOSE/HIGH PRESSURE 3/4 X 28-29/32 (2086) 1

193981 HOSE/HIGH PRESSURE 3/4 X 24-7/8 (2066/76) 147 194345 HOSE/HIGH PRESSURE 3/4 X 26-1/2 (2086) 1


193997 HOSE/HIGH PRESSURE 3/4 X 25-1/16 (2066/76) 149 230-24749 FITTING/STRAIGHT SAE08 X JIC06 450 230-32753 FITTING/TEE JIC04 X SAE04 X JIC04 151 650453 SCREW/CAP 1/2 X 1-1/2 252 650706 SCREW/CAP 1/4 X 2 253 651620 SCREW/CAP SOCKET HEAD M16 X 2MM X 30MM 1254 L570021 CLAMP/HOSE SAE08 2a) For breakdown see Section B of this manual.



4817

2611

4

14

46 APPLY LOCTITE 242TORQUE TO 55 FT-LBS

28

30

33

45

48

17

18

18

P

B

JM

P

45

45

Q

L

15

10

21

29Q

32

K

2319

7

N

824

M

18

18

B

JG

H

L18

35

C

11

31


BRAKE -08 ORB (N,P)



2-SPEED -08 ORB (O,Q)


3

12

5A

C

D

G

H

36

37

4434

22

13

E

50

1

47 1620

40

41

9

2

43

39

10

6

42

K

D

25

F

F

49

49

N

27

E

DRAIN CONNECT FORDUAL JOYSTICK


410032_410119

Two-SpeedDual Joystick Controls


Ref. Part QuantityNo. No. Description Two-Speed DJS

1 054626 FITTING/STRAIGHT SAE08 X JIC08 22 054820 FITTING/TEE SAE06 X JIC06 X JIC06 13 054994 FITTING/STRAIGHT SAE06 X JIC06 14 055064 FITTING/45 SAE12 X JIC12 15 055981 FITTING/TEE JIC06 X SAE06 X JIC06 16 068938 FITTING/90 SAE06 X JIC06 17 076879 CAP/37 FLARE 3/4 18 079092 FITTING/TEE SAE12 X JIC12 X JIC12 19 080556 CAP/37 FLARE 9/16 110 087393 FITTING/TEE SAE06 X JIC06 X JIC06 211 089099 FITTING/STRAIGHT SAE10 X JIC08 212 121773 FITTING/45 SAE16 X JIC12 113 121775 FITTING/90 SAE12 X JIC08 114 131859 HOSE/VERY HIGH PRESSURE 3/4 X 35 115 132049 SWITCH/TEMPERATURE 116 134588 NUT/SPIRALOCK 1/4 217 135773 WASHER/HARDENED FLAT 5/8 1218 135928 FITTING/STRAIGHT SAE12 X FF12 719 139438 SCREW/CAP HEX FLANGE 3/8 X 5/8 120 183978 MANIFOLD/VALVE 121 184470 TUBE ASSEMBLY/DRAIN RIGHT MOTOR 122 184499 HOSE/MEDIUM PRESSURE 1/2 X 22 123 184946 MANIFOLD/HYDRAULIC RETURN 124 241978ac PUMP/TANDEM 1

190488ab PUMP/TANDEM 125 190539 TUBE/CHARGE 126 193674a MOTOR/TWO-SPEED RIGHT 127 193675a MOTOR/TWO-SPEED LEFT 128 193773 TUBE/TWO-SPEED LEFT 129 193776 TUBE/TWO-SPEED RIGHT 130 193974 TUBE ASSEMBLY/DRAIN MOTOR LEFT 131 194004 HOSE/CHARGE INLET 132 194052 TUBE/BRAKE LEFT 133 194059 TUBE/BRAKE RIGHT 134 194082 HOSE/HIGH PRESSURE 3/4 X 26-5/16 (2086) 1

195141 HOSE/HIGH PRESSURE 3/4 X 25-1/2 (2066/76) 135 194118 FITTING/STRAIGHT SAE12 X FF12 LONG 136 194120 HOSE/HIGH PRESSURE 3/4 X 26-1/2 (2086) 1


195140 HOSE/HIGH PRESSURE 3/4 X 28-3/4 (2066/76) 139 194180 FITTING/90 6MB-6HB 140 194208 TUBE/CASE DRAIN 141 194209 TUBE/BRAKE LEFT 142 194210 HOSE/HIGH PRESSURE 3/8 X 28-1/2 143 194211 HOSE/DRAIN 3/8 X 19-1/2 144 195148 HOSE/HIGH PRESSURE 3/4 X 26-5/8 (2086) 1

195142 HOSE/HIGH PRESSURE 3/4 X 26-3/4 (2066/76) 145 230-24749 FITTING/STRAIGHT SAE08 X JIC06 446 650453 SCREW/CAP 1/2 X 1-1/2 247 650979 SCREW/CAP 1/4 X 3-1/4 248 651620 SCREW/CAP SOCKET HEAD M16 X 2MM X 30MM 1249 L570021 CLAMP/HOSE SAE08 250 P471548 WASHER/HARDENED FLAT 1/2 2a) For breakdown see Section B of this manual.b) 2066 Models: SN 005551 - 005950. 2076 Models: SN 005151- 005402. 2086 Models: SN 003851 - 004150c) 2066 Models: SN 005951 and Up. 2076 Models: SN 005403 and Up. 2086 Models: SN 004151 and Up



4

6

91012

14

14

7

85

5

213

2

3

11

1


410479_410550

Brake Release Assembly(EU) Models


Ref. Part QuantityNo. No. Description (EU) Brake Release

1 064260 NUT/HEX WHIZLOCK 5/16 22 079098 PLATE/TWIN COVER 43 088904 CLAMP/TUBE 1/2 24 137447 TUBE/HANDLE 15 192178 ADAPTER/06FJ-08MJ 26 241467 HOLDER/HANDLE 17 242517a VALVE/BRAKE RELEASE 18 242535 WLMT/BRACKET/PUMP/BRAKE (2066/76) 1

242562 WLMT/BRACKET/PUMP/BRAKE (2086) 19 242762 TUBE/BRAKE (2066/76) 1

242864 TUBE/BRAKE (2086) 110 242763 TUBE/BRAKE (2066/76) 1

242865 TUBE/BRAKE (2086) 111 650419 SCREW/CAP 1/4 X 1-3/4 212 651270 NUT/HEX JAM 1/4 213 654004 WASHER/FLAT 5/16 214 L51968 FITTING/90 MJ08 X MAORB06 2a) For breakdown see Section B of this manual.



11

9

9

8

8

37

6631

27

7

10

20

22

45

44

46

50

23

52

58

53 58

34

42

43

9

64

39

3930

28

2965

68

4948

17

20

17

1859

12

1512

5

40

41

63

57

15

12

51

1662

4

16

21

5

12

1315

61 12

60 121312

5

C

D

D

B

B

E

E

F

FG

G

H

H

J

J

K

K

L

L

M

M

T

T

S

S

N

N

Q

Q

R

R

P

P

V

VYY

X

X

U

U

W

W

3

56

32

33

19

REPLACEMENTFILTER 074830

A

C

A

NOTE 1

NOTE 2 NOTE 3 NOTE 4

NOTE1) CONNECT TO ROD END OF LIFT CYLINDER.2) CONNECT TO BASE END OF LIFT CYLINDER.3) CONNECT TO ROD END OF TILT CYLINDER.4) CONNECT TO BASE END OF TILT CYLINDER.5) RELIEF SETTING 3000PSI 25PSI

14

2

2

21

13

20

124

25 26

6754

55

69

5

36

35

2

6247

38

2

HYDRAULICS - CHASSIS

410077_410140

Standard Auxiliary Hydraulics



1 054626 FITTING/STRAIGHT SAE08 X JIC08 22 054994 FITTING/STRAIGHT SAE06 X JIC06 83 055005 ELBOW/HYDRAULIC FITTING 90 14 057557 WASHER/FLAT 17/32 15 064260 NUT/HEX WHIZLOCK 5/16 56 064354 SCREW/CAP WHIZLOCK 5/16 X 1 27 067761 FITTING/90 SAE10 X JIC10 18 072580 FITTING/STRAIGHT SAE10 X JIC10 69 072587 FITTING/STRAIGHT SAE12 X JIC12 310 072807 FITTING/TEE SAE10 X JIC10 X JIC10 211 076587 SCREW/CAP LOCK 5/16 X 5/8 412 079098 PLATE/TWIN COVER 813 079126 CLAMP/TUBE 5/8 414 080556 CAP/37 FLARE 9/16 115 088904 CLAMP/TUBE 1/2 416 095619 CLAMP/HOSE 1-1/4 217 110227 FITTING/90 8ORM X 6JIC 218 127349 FITTING/90 SAE20 X JIC20 119 131838 ASSEMBLY/FILTER 1

074830 FILTER/HYDRAULIC OIL 1240336 ASSEMBLY/FILTER INDICATOR 1

20 131842 NUT/SPIRALOCK 5/16 621 134852 NUT/SPIRALOCK 3/8 222 135367a VALVE/SELF LEVEL 123 135930a PUMP/GEAR SINGLE 2.01 CID 1

132248 O-RING .045 124 184363a MANIFOLD/HYDRAGLIDE 125 184415 ACCUMULATOR 126 184843 PLATE/SPACER 127 191249 FITTING/TEE SAE10 X JIC08 X JIC08 128 191549 TUBE/TILT 129 191553 TUBE/TILT 130 191562 TUBE/TILT 131 191763 SPACER 3/4 OD X 13/32 ID 232 192815 TUBE/AUXILIARY 133 192816 TUBE/AUXILIARY 134 192997 TUBE/FILTER 135 193021 TUBE/HYDRAGLIDE (2066/76) 1

194545 TUBE/HYDRAGLIDE (2086) 136 193022 TUBE/HYDRAGLIDE (2066/76) 1

194546 TUBE/HYDRAGLIDE (2086) 1a) For breakdown see Section B of this manual.





Standard Auxiliary Hydraulics

410077_410140

11

9

9

8

8

37

6631

27

7

10

20

22

45

44

46

50

23

52

58

53 58

34

42

43

9

64

39

3930

28

2965

68

4948

17

20

17

1859

12

1512

5

40

41

63

57

15

12

51

1662

4

16

21

5

12

1315

61 12

60 121312

5

C

D

D

B

B

E

E

F

FG

G

H

H

J

J

K

K

L

L

M

M

T

T

S

S

N

N

Q

Q

R

R

P

P

V

VYY

X

X

U

U

W

W

3

56

32

33

19


A

C

A

NOTE 1

NOTE 2 NOTE 3 NOTE 4

NOTE1) CONNECT TO ROD END OF LIFT CYLINDER.2) CONNECT TO BASE END OF LIFT CYLINDER.3) CONNECT TO ROD END OF TILT CYLINDER.4) CONNECT TO BASE END OF TILT CYLINDER.5) RELIEF SETTING 3000PSI 25PSI

14

2

2

21

13

20

124

25 26

6754

55

69

5

36

35

2

6247

38

2



37 193103a VALVE/CONTROL 3 SPOOL PILOT 138 193419a 3 BANK/MANIFOLD VALVE 139 193425 TUBE/TILT 140 193426 TUBE/LIFT CROSSOVER (2066/76) 1

194543 TUBE/LIFT CROSSOVER (2086) 141 193434 TUBE/LIFT CROSSOVER (2066/76) 1

194544 TUBE/LIFT CROSSOVER (2086) 142 193437 TUBE/LIFT 143 193486 TUBE/LIFT 144 193526 TUBE/AUXILIARYILIARY FEED 145 193527 TUBE/AUXILIARYILIARY RETURN 146 193528 TUBE/CASE DRAIN 147 193562 PORT/TEST 9/16 148 193581 CLAMP/ACCUMULATOR 149 193600 ACCUMULATOR 150 193615 TUBE/ACCUMULATOR 151 193661 TUBE/SUCTION 152 193665 FITTING/45 SAE20 X HB20 153 193694 HOSE/PRESSURE 1-1/4 ID X 24 154 194178 FITTING/90 8MB-8HB 155 194212 HOSE/DRAIN 1/2 X 27 156 194509 HOSE/MEDIUM PRESSURE 3/4 X 18 (2066/76) 1

193709 HOSE/MEDIUM PRESSURE 3/4 X 23-1/2 (2086) 157 194528 BRACKET/HARNESS 258 195112 CLAMP/T-BOLT 1-5/8 259 650568 SCREW/CAP 5/16 X 2 160 650725 SCREW/CAP 5/16 X 2-1/4 161 650741 SCREW/CAP 5/16 X 3-1/4 162 650773 BOLT/CARRIAGE 3/8 X 1-1/2 163 650833 SCREW/CAP 5/16 X 3 264 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 465 651406 SCREW/CAP M12 X 35 MM 266 651760 BOLT/CARRIAGE 5/16 X 4-3/4 267 651712 BOLT/CARRIAGE 5/16 X 4 268 654030 WASHER/LOCK 1/2 269 L570021 CLAMP/HOSE SAE08 2

a) For breakdown see Section B of this manual.



9

11

9

9

3

8

8

40

2

6

2

252

41

72

34

28

7

10

21

23

48

4750

49

51

55

3

2757

64

58 64

33

32

37

45

46

9

70

42

42

31

2930

59

6271

74

13

5

1366

12

5453

18

21

18

1965

13

16135

43

44

69

63

16

13

5

56

17

22

68

4

17225

13

14

16 67

13

66 131413

5

A

A

B

B

C

C

D

D

G

E

H

H

E F

F

G

J

J

K

K

L

L

M

M

N

N

P

P

R

R

S

S

T

T

U

U

V

V W

W

X

X

Y

Y

Z

Z

AA

AA

BB

BBCCCCDD

DD

EE

EE

FF

FF

GG

GG

35 36

20


NOTES:

1) CONNECT TO ROD END OF LIFT CYLINDER.

2) CONNECT TO BASE END OF LIFT CYLINDER.

3) CONNECT TO ROD END OF TILT CYLINDER.

4) CONNECT TO BASE END OF TILT CYLINDER.

5) STANDARD FLOW RELIEF SETTING 3000PSI 25PSI.

6) HIGH FLOW RELIEF SETTING 2900PSI 25PSI.

NOTE 2

NOTE 1

NOTE 3 NOTE 4

14

14

15

2

2

39

38

1

26

73

21

24

60

61

25

75


410045_410141

High-Flow Auxiliary Hydraulics


Ref. Part QuantityNo. No. Description High-Flow

1 054626 FITTING/STRAIGHT SAE08 X JIC08 22 054994 FITTING/STRAIGHT SAE06 X JIC06 123 055005 ELBOW/HYDRAULIC FITTING 90 34 057557 WASHER/FLAT 17/32 15 064260 NUT/HEX WHIZLOCK 5/16 66 064354 SCREW/CAP WHIZLOCK 5/16 X 1 27 067761 FITTING/90 SAE10 X JIC10 18 072580 FITTING/STRAIGHT SAE10 X JIC10 69 072587 FITTING/STRAIGHT SAE12 X JIC12 510 072807 FITTING/TEE SAE10 X JIC10 X JIC10 211 076587 SCREW/CAP LOCK 5/16 X 5/8 412 079097 CLAMP/TUBE 3/4 113 079098 PLATE/TWIN COVER 1014 079126 CLAMP/TUBE 5/8 415 080556 CAP/37 FLARE 9/16 116 088904 CLAMP/TUBE 1/2 417 095619 CLAMP/HOSE 1-1/4 218 110227 FITTING/90 8ORM X 6JIC 219 127349 FITTING/90 SAE20 X JIC20 120 131838 FILTER ASSEMBLY 1

074830 FILTER/HYDRAULIC 1240336 ASSEMBLY/FILTER INDICATOR 1

21 131842 NUT/SPIRALOCK 5/16 622 134852 NUT/SPIRALOCK 3/8 223 135367a VALVE/SELF LEVEL 124 184363a MANIFOLD/HYDRAGLIDE 125 184415 ACCUMULATOR 126 184843 PLATE/SPACER 127 190597a PUMP/GEAR DOUBLE 2.01/1.4 128 191249 FITTING/TEE SAE10 X JIC08 X JIC08 129 191549 TUBE/TILT 130 191553 TUBE/TILT 131 191562 TUBE/TILT 132 191587 TUBE/HIGH-FLOW 133 191588 TUBE/HIGH-FLOW 134 191763 SPACER 3/4 OD X 13/32 ID 235 192815 TUBE/AUXILIARY 136 192816 TUBE/AUXILIARY 137 192997 TUBE/FILTER 138 193021 TUBE/HYDRAGLIDE (2066/76) 1

194545 TUBE/HYDRAGLIDE (2086) 139 193022 TUBE/HYDRAGLIDE (2066/76) 1

194546 TUBE/HYDRAGLIDE (2086) 1a) For breakdown see Section B of this manual.




9

11

9

9

3

8

8

40

2

6

2

252

41

72

34

28

7

10

21

23

48

4750

49

51

55

3

2757

64

58 64

33

32

37

45

46

9

70

42

42

31

2930

59

6271

74

13

5

1366

12

5453

18

21

18

1965

13

16135

43

44

69

63

16

13

5

56

17

22

68

4

17225

13

14

16 67

13

66 131413

5

A

A

B

B

C

C

D

D

G

E

H

H

E F

F

G

J

J

K

K

L

L

M

M

N

N

P

P

R

R

S

S

T

T

U

U

V

V W

W

X

X

Y

Y

Z

Z

AA

AA

BB

BBCCCCDD

DD

EE

EE

FF

FF

GG

GG

35 36

20


NOTES:

1) CONNECT TO ROD END OF LIFT CYLINDER.

2) CONNECT TO BASE END OF LIFT CYLINDER.

3) CONNECT TO ROD END OF TILT CYLINDER.

4) CONNECT TO BASE END OF TILT CYLINDER.

5) STANDARD FLOW RELIEF SETTING 3000PSI 25PSI.

6) HIGH FLOW RELIEF SETTING 2900PSI 25PSI.

NOTE 2

NOTE 1

NOTE 3 NOTE 4

14

14

15

2

2

39

38

1

26

73

21

24

60

61

25

75


410045_410141

High-Flow Auxiliary Hydraulics


continued from previous pageRef. Part QuantityNo. No. Description High-Flow

40 193104a VALVE/CONTROL 4 SPOOL PILOT 141 193412a 5 BANK/MANIFOLD VALVE 142 193425 TUBE/TILT 143 193426 TUBE/LIFT CROSSOVER (2066/76) 1

194543 TUBE/LIFT CROSSOVER (2086) 144 193434 TUBE/LIFT CROSSOVER (2066/76) 1

194544 TUBE/LIFT CROSSOVER (2086) 145 193437 TUBE/LIFT 146 193486 TUBE/LIFT 147 193524 TUBE/HIGH-FLOW FEED 148 193525 TUBE/HIGH-FLOW RETURN 149 193526 TUBE/AUXILIARY FEED 150 193527 TUBE/AUXILIARY RETURN 151 193528 TUBE/CASE DRAIN 152 193562 PORT/TEST 9/16 153 193581 CLAMP/ACCUMULATOR 154 193600 ACCUMULATOR 155 193615 TUBE/ACCUMULATOR 156 193661 TUBE/SUCTION 157 193665 FITTING/45 SAE20 X HB20 158 193694 HOSE/PRESSURE 1-1/4 ID X 24 159 193709 HOSE/MEDIUM PRESSURE 3/4 X 23-1/2 (2066/76) 1

194510 HOSE/MEDIUM PRESSURE 3/4 X 26 (2086) 160 194178 FITTING/90 8MB-8HB 161 194212 HOSE/DRAIN 1/2 X 27 162 194509 HOSE/MEDIUM PRESSURE 3/4 X 18 163 194528 BRACKET/HARNESS 264 195112 CLAMP/T-BOLT 1-5/8 265 650568 SCREW/CAP 5/16 X 2 166 650725 SCREW/CAP 5/16 X 2-1/4 (2066/76) 2

650733 SCREW/CAP 5/16 X 2-1/2 (2086) 267 650741 SCREW/CAP 5/16 X 3-1/4 168 650773 BOLT/CARRIAGE 3/8 X 1-1/2 269 650833 SCREW/CAP 5/16 X 3 270 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 471 651406 SCREW/CAP M12 X 35 MM 272 651760 BOLT/CARRIAGE 5/16 X 4-3/4 273 651712 BOLT/CARRIAGE 5/16 X 4 274 654030 WASHER/LOCK 1/2 275 L570021 CLAMP/HOSE SAE08 2a) For breakdown see Section B of this manual.



TO PORT #4

TO PORT #2

11

12

13

10

9

148

7

3

1

2

1820

TO HYD LIFTARM TUBES

TO PUMP

TO BRAKE TWO SPEED SOLENOID

NOTE: FEED HOSES REPLACE FEEDHOSE FROM PUMP TO TWO SPEED BRAKE SOLENOID AND TAP CHARGE TO THE POWERF-A-T VALVE.

15

17

16

4

INNER TUBEOUTER TUBE

21

NOTE: WHEN USED WITH EATON PUMPAPPLICATION ADAPTOR IS NEEDED TO INSTALL. WITH REXROTH APPLICATION ADAPTOR IS NOT NEEDED

5

ATTACH TO ROPS HARNESS

ATTACH TO GROUND STUDNEAR OVERFLOWRESERVOIR

19 22

NOTE:RED/BLACK-LOWERWHITE/BLACK-UPPER


410029

2066/76 Models - Power-A-Tach


Ref. Part QuantityNo. No. Description 2066/76

1 054994 FITTING/STRAIGHT SAE06 X JIC06 12 068938 FITTING/90 SAE06 XJIC06 13 079026 FITTING/45 SAE06 X JIC06 14 087393 FITTING/TEE SAE06 X JIC06 X JIC06 15 088467 TIE/NYLON 26 134588 NUT/SPIRALOCK 1/4 27 190520a VALVE/SOLENOID 18 194309 CLAMP/DOUBLE TUBE 3/8 19 194361 TUBE/HYDRAULIC POWER-A-TACH 110 194362 TUBE/HYDRAULIC POWER-A-TACH 111 194374 HOSE/MEDIUM PRESSURE 3/8 X 48 112 194375 HOSE/MEDIUM PRESSURE 3/8 X 48 113 194376 HOSE/MEDIUM PRESSURE 3/8 X 24 114 194380 PLATE/TOP 115 194703 HOSE/MEDIUM PRESSURE 3/8 X 54 116 194704 HOSE/MEDIUM PRESSURE 3/8 X 23 117 194714 HOSE/MEDIUM PRESSURE 3/8 X 18 118 194732 FITTING/90 XXL 119 194964 HARNESS/ELEC/MULTI-TACH 120 650588 SCREW/CAP 1/4 X 1-1/2 121 L60588 FITTING/STRAIGHT REDUCING FJ08 X MJ06 122 190670 ASSEMBLY/SWITCH POWER-A-TACH 1a) For breakdown see Section B of this manual.



TO PORT #4

TO PORT #2

32

16

6

20

414

15

NOTE: FEED HOSES REPLACE FEEDHOSE FROM PUMP TO TWO SPEED BRAKE SOLENOID AND TAP CHARGE TO THE POWERF-A-T VALVE.

TO BRAKE TWO-SPEED SOLENOID

TO PUMP

INNER TUBE

OUTER TUBE

NOTE: WHEN USED WITH EATON PUMPAPPLICATION ADAPTOR IS NEEDED TO INSTALL. WITH REXROTH APPLICATION ADAPTOR IS NOT NEEDED

19

5

ATTACH TO GROUND STUDNEAR OVERFLOWRESERVOIR

ATTACH TO ROPS HARNESS

17

13

10

1211

9

8

1

18

7

NOTE:RED/BLACK-LOWERWHITE/BLACK-UPPER


410144

2086 Model - Power-A-Tach


Ref. Part QuantityNo. No. Description 2086

1 054994 FITTING/STRAIGHT SAE06 X JIC06 12 068938 FITTING/90 SAE06 XJIC06 13 079026 FITTING/45 SAE06 X JIC06 14 087393 FITTING/TEE SAE06 X JIC06 X JIC06 15 088467 TIE/NYLON 26 190520a VALVE/SOLENOID 17 190670 ASSEMB

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