Multicut En

MULTICUTN O N - W A T E R - M I S C I B L E C O O L I N G L U B R I C A N T S

MULTICUT

Your advantages:

A wide range of cooling lubricantsfor most diverse uses

Multifunctional oils for universal use

Chlorine and zinc free types that may replace certain chlorine containing products

Products low in oil mist and evap-oration

Types free of or low in aromatics Odourless and low-odour oils Thus, harmful effects on human

health and the environment are reduced as a whole

Products with high oxidation stability

high protection against corrosion and wear

Compatibility to usual seals and cable materials in machine tools

Preventive health and safety protection requirements are fulfilled.

Additionally we offer you full service:Technical support concerning lubri-cation and machining, laboratorymonitoring and advicing on questionson disposal.

On the following pages you will find a considerable selection of MULTICUT non-water-miscible cooling lubricants. Further productsfor special purposes can be suppliedupon request. Our technical service is available for advice concerningusage.

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Cutting oils

Cutting oils multifunctional basic system

Thread cutting paste

Micro spraying technology

Grinding oils

Hard metal grinding oils

Deep hole drilling oils

Honing oils

Punching and precision blanking oils

Electrical discharge machining oils

Lapping and polishing oils and MULTICUT concentrates

Non-water-miscible cooling lubricants made by Zeller+GmelinPerformance, precision and efficiencyincreasingly demanded by a modernmetal processing industry are therequirements which our product lineMULTICUT is developed for. Theseproducts are usable for a broad andmost diverse range of applications.Zeller+Gmelin knows the technicaldifficulties clients are confrontedwith: In order to meet their technicalrequirements we develop coolinglubricants in cooperation with ourcustomers in conditions closest topractical use. Using oils and raw materials of constant high qualityensures most stable and safestpossible production processes. MULTICUT non-water-miscible cooling lubricants are our proven contribution to a more efficient and economical production.Zeller+Gmelin is certified according to DIN EN ISO 9001:2000.

3suitable

partly suitable

not suitable

Cutting oils

MULTICUT

STANDARD 3

MULTICUT

STANDARD 10

MULTICUT

STANDARD 20

MULTICUT

STANDARD 30

MULTICUT

STANDARD 40

MULTICUT

STANDARD HP 10

3

10

21

30

42

10

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Cutting oils free from chlorine and zinc, low in aromatics and oil mist


MULTICUT

SPEZIAL 4

MULTICUT

SPEZIAL 10

MULTICUT

SPEZIAL 20

MULTICUT

SPEZIAL 30

5,3

11

20

30

MULTICUT SPEZIAL 4 is mainly used

for rough machining of aluminium

and non-ferrous heavy metals e.g.

for turning, milling and thread cutting.

Cutting oils for universal use for

medium to high requirements in

machining processes.

MULTICUT SPEZIAL 4, SPEZIAL 10

and SPEZIAL 20 have a high rinsing

and cooling effect due to their

low viscosity.

The MULTICUT STANDARD range is

suitable for easy to moderate machining

work on non-ferrous heavy metals and

light alloys as well as for conventional

free-cutting mild steels. Also usable for

simple grinding operations.

The MULTICUT STANDARD 3,

STANDARD 10 and STANDARD

20 possess a high rinsing and cooling

efficiency due to their low viscosity.

MULTICUT STANDARD 30 and

STANDARD 40 may also be used for

machining building steels up to approx.

500 N/mm2 tensile strength.

A low viscosity cutting oil for easy to

medium metal removing operations on

non-ferrous heavy metals and light

alloys as well as steels: As MULTICUT

STANDARD 10, but formulated on the

base of an hydroformed hydrocrack

oil, free from aromatics and with a

very low oil mist and evaporation

tendency (HP oil).

suitable

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not suitable

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5

12

19

30

40

15

MULTICUT

EXTRA 5

MULTICUT

EXTRA 10

MULTICUT

EXTRA 20

MULTICUT

EXTRA 30

MULTICUT

EXTRA 40

MULTICUT HP 15

The MULTICUT EXTRA range can be used

for processing all kinds of steel. This

product range have a high proportion of

additives and in many cases can be

substituted for the types previously

used containing chlorine. May also be

used for broaching, deep hole drilling

and thread cutting.

The MULTICUT EXTRA range is not

suitable for non-ferrous heavy metals.

Due to their low viscosity MULTICUT

EXTRA 5, EXTRA 10 and EXTRA 20 have

a high rinsing and cooling efficiency.

MULTICUT EXTRA 5 can be used as

viscosity stabilizer in case of dragging-in

of foreign oils.

High-performance cutting oil for work-

ing all kinds of steel. The high degree

of additives means that this product is

excellently suitable for the most difficult

metal removing work. Can also be used

for deep hole drilling. An alternative

to products containing chlorine. Not

suitable for non-ferrous heavy metals.

Corresponds to the performance profile

of the MULTICUT EXTRA range, however,

MULTICUT HP 15 is formulated on the

base of an hydroformed hydrocrack

oil, is free from aromatics and has a

low oil mist and evaporation tendency

(HP oil).


Cutting oils

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32

46

68

MULTICUT

BASIC 32

MULTICUT

BASIC 46

MULTICUT

BASIC 68

Multifunctional oils free from chlorine and zinc, low in aromatics, oil mist and evaporation.

Cutting oils multifunctional basic system

Cutting oils chlorine free

22

32

MULTICUT

22

MULTICUT

32

Zinc free, chemically activated cooling

lubricants for general machining tasks.

This product range can also be

delivered containing zinc.

The products in our MULTICUT BASIC

range can be used for easy to moder-

ately complicated machining tasks on

steel, cast iron and non-ferrous metals.

They fulfil the requirements for hydraulic

oils HLP according to DIN 51 524 part 2

and due to their CLP-Legierung are

suitable for use as gear oils according

to DIN 51 517 part 3.

Furthermore, MULTICUT BASIC 68

fulfils the requirements according to

DIN 51502 CGLP for guideway- and

glideway oils.

The products in our multifunctional

basic system are suitable both for

machining and for machine lubrication.

Using highly refined basic oil with

specially chosen additives means that

the MULTICUT BASIC range achieves

maximum compatibility. Any mixing

and this is unavoidable when using in

machine tools due to leakage does not

adversely affect the manufacturing

process. If, however, the machine design

requires different viscosities, we recom-

mend monitoring the viscosity of the

machining oil.

Using the products of our MULTICUT

BASIC range cuts down on the types

of oils you have to stock.

suitable

partly suitable

not suitable

6

Cutting oils

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11

23

32

21

32

38

11

15

20

19

MULTICUT

UNIVERSAL 10

MULTICUT

UNIVERSAL 20

MULTICUT

UNIVERSAL 40

MULTICUT

SUPER 20

MULTICUT

SUPER 30

MULTICUT

SUPER 40

MULTICUT

ULTRA 10

MULTICUT

ULTRA 15

MULTICUT

ULTRA 20

MULTICUT

EXTRA 17


Cutting oils for highly alloyed steels and non-ferrous heavy metals - chlorine free, low in aromatics and oil mist

Universal cutting oils for moderate

requirements when machining.

Due to their low viscosity MULTICUT

UNIVERSAL 10 and UNIVERSAL 20 have a

high rinsing and cooling effect.

MULTICUT SUPER 20, SUPER 30 and SUPER

40 are proven cutting oils for a wide range

of applications. These products are especial-

ly suitable for turning and milling. Especially

on multi spindle machines MULTICUT

SUPER has led to excellent results.

MULTICUT SUPER 40 may also be used for

thread rolling.

The MULTICUT ULTRA range is suitable for

all heavy machining operations. Especially

when high-alloyed cutting oils and com-

patibility to non-ferrous heavy metal are

needed at the same time. It can be used for

machining of all kinds of steels such as

free-cutting mild steels, case hardened and

tempered steels, stainless and acid resistant

steels, aluminium and non-ferrous heavy

metals. MULTICUT ULTRA is ideal for all

machining operations e.g. turning, milling,

thread cutting and deep hole drilling.

Practical experiences have shown that

MULTICUT ULTRA is also especially suitable

for processing of titanium alloys.

MULTICUT EXTRA 17 is also used in

applications where the machining processes

require oils proportionately high in additives

and where they also have to be compatible

to non-ferrous heavy metal. Examples of

uses for this product: milling, broaching,

deep hole drilling and thread working.

7suitable

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Cutting oils

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27

80

*

MULTICUT

A 755

MULTICUT

953

MULTICUT

RAPID

*run out time in a DIN beaker 6 mm/20C

34-50 Sec. (approx.

280 mm2/s/20C)

corresponds to

DIN EN ISO 2431

DIVINOL

GEWINDESCHNEID-

PASTE CF

High alloy cooling lubricant for machining

all types of steel, also for stainless and

acid resistant chrome-nickel steels.

MULTICUT A 755 is a tried-and-tested

cutting oil and can be used universally

for high requirements. It is used for

turning, milling, thread moulding,

broaching and thread cutting amongst

other applications.

High alloy cutting and thread pro-

cessing oil for all types of steel, even

for materials difficult to machine. Used

for machining, mainly for difficult

machining processes such as gear

shaping, hobbing gears and thread

working (thread moulding and cutting).

This red dyed lubricant is an appropriate

substitute for chlorine containing types.

It can be applied by rolling, brushing,

immersion or spraying.

Metal working oils on the basis of

a compounded mineral oil and

colloid sulphur. Recommended for

thread working. Application with

a brush straight from the container.

It is not suitable for oil circulation.

Stir before use.

Chlorine-free thread cutting paste for

all kinds of thread work. The product

is excellently suitable for example for

internal and external thread cutting,

thread moulding and thread forming.

For processing all kinds of steels,

especially hard and tough materials

that are difficult to machine.

DIVINOL thread cutting paste is also

available with chlorine.


suitable

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not suitable

8

Cutting oils

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25

27

18

250

79

MULTICUT

AIF

MULTICUT

AS 6

MULTICUT

821

MULTICUT

CL 220

MULTICUT

KONZENTRAT

Highly chemically active high-

performance cooling lubricant for

machining tasks on all types of steel,

especially stainless and acid-resistent

steels, as well as non-ferrous heavy

metals and light alloys.

Highly chemically active high-

performance cooling lubricant for

metal removal machining on all types

of steel, especially stainless and acid-

resistant steels. May also be used for

thread and profile grinding.

A highly activated cooling lubricant with

low viscosity for non-cutting processing

of materials that are difficult to machine.

Also suitable for external and internal

thread working.

High-alloyed thread forming oil used for

processing of stainless steels as well as

materials difficult to machine. Applied

manually or by brush.

High-pressure lubricant (concentrate) for

external and internal thread working and

also for other difficult machining tasks

on hard or tough steel and light alloys. It

is especially suitable for thread moulding.

Use:

Apply with a brush or oil spray can

directly onto the cutting edge straight

from the container or as cutting oil

additive for a stronger activation and

increase in performance of the normal

cooling and cutting oils in machines

with a cooling lubricant circulation.

The amount to be added is dependent

upon the machining degree of difficulty.

Dosages of between 5% up to max.

30% normally cover all machining tasks.

Cutting oils containing chlorine

9suitable

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1,8

2,0

2,0

20

30

43

85

4,1

MULTICUT

ALK 1

MULTICUT

ALK 2

MULTICUT

ALK 2 EP

MULTICUT

ALK 20

MULTICUT

ALK 30

MULTICUT

ALK 45

MULTICUT

ALK 80

MULTICUT

ALK 4

MULTICUT ALK 1, ALK 2 and ALK 2 EP

are products on the basis of synthetic

hydrocarbon mixtures with additives.

The products evaporate leaving nearly

no residue. The products are used for

sawing,milling, punching and trimming

aluminium. Furthermore, they are

suitable for punching steel sheets up

to approx. 1 mm thick.

The MULTICUT ALK range is fully

synthetic. The products leave nearly no

residue after thermal treatment upwards

of >300C. In this manner machining

procedures such as welding which follow

are not affected.

MULTICUT ALK 20, ALK 30, ALK 45 and

ALK 80 are used mainly for machining

aluminium, e.g. sawing all kinds of

aluminium profiles with band and

circular saws, whereby the kinds with

higher viscosity are used for larger

profiles. Furthermore, MULTICUT ALK 45

is used for general machining of alu-

minium engine blocks as well as for

bending steel tubes. The product fulfils

the requirements of DBL 6768.25 from

Daimler AG.

Low-viscosity metal working oil

with mineral oil base mainly for

aluminium. Suitable for easy to

medium metal removing work and

for punching. Creation of aluminium

fines is significantly reduced and

deformation and welding beads on

tools are minimised.

Micro spraying technology chlorine free

suitable

partly suitable

not suitable

10


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48

110

35

18

21

MULTICUT

MICRO SP 51

MULTICUT

MICRO 110

MULTICUT

MICRO R 40

MULTICUT

MICRO 15

MULTICUT

MICRO 20

A fully synthetic product with

extreme pressure active ingredients.

This type is used for machining steel as

well as aluminium. Excellent results for

example are attained when deep drilling

aluminium. The product is used for

metal removal as well as noncutting

machining procedures are carried out.

MULTICUT MICRO SP 51 fulfils the

requirements of the DBL BQF 6768.15

from DaimlerChrysler AG.

MULTICUT MICRO 110 is a full synthetic

oil developed for demanding require-

ments and in use with micro spraying

systems. Alloyed with extreme pressure

additives it is optimised for machining

of steels and aluminium. Special

components provide an optimal drop

size distribution.

MULTICUT MICRO R 40 is an alloyed

product on native basis for demanding

requirements. Due to its alloy layer this

product is used for aluminium and steel

processing, e.g. when sawing steel

tubes or for thread rolling in steel.

Fully synthetic products used mainly

for aluminium working, e.g. sawing

and milling of aluminium profiles or

aluminium cylinder heads in the

automotive industry.

MULTICUT MICRO 15 is also used for

lubrication and working of glass

materials as well as for lubricating micro

measuring equipment. Even at high tem-

peratures the product does not resinify.

MULTICUT MICRO 20 is also used in

steel processing. The product evaporates

at temperatures above 190 C.

Micro spraying technology chlorine free

11

suitable

partly suitable

not suitable

Grinding oils

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10

19

25

8,6

17

26

4,7

MULTICUT

GRIND 8

MULTICUT

GRIND 17

MULTICUT

GRIND 25

MULTICUT

GRIND HP 8

MULTICUT

GRIND B 17

MULTICUT

9229/1

MULTICUT

STANDARD FP 4

Grinding oils for the moderate

and high-speed range

Additives: very high. Recommended for

CBN and diamond grinding discs.

Examples of product use: grinding

profiles, mould grinding, plunge-cut

grinding, centerless grinding or for

internal or external cylindrical grinding.

MULTICUT GRIND 8 is approved for

Kapp, Junker and Wendt.

High-performance grinding oil for the

medium and high-speed areas. As

MULTICUT GRIND 8, but formulated

on the base of an hydroformed

hydrocrack oil, is free from aromatics

and has a very low oil mist and eva-

poration tendency (HP oil).

Additives: moderate. Recommended for

CBN and diamond grinding discs,

in some circumstances for silicon and

corundum grinding disc. Grinding pro-

cesses such as plane grinding, profile

grinding or circular grinding present

absolutely no problem.

MULTICUT 9229/1 is mainly used

for profile or thread grinding when

machining all qualities of steel as

well as non-ferrous heavy metals.

Metalworking oil with low viscosity

applicable for grinding steels, cast-

irons and aluminium. MULTICUT

STANDARD FP 4 is mainly used for

e.g. internal or external, for cylindrical

or surface grinding operations.

Appropriate concentrates are available for later addition of additives to our grinding oils.

Grinding oils free from chlorine and zinc, low in aromatics and oil mist

suitable

partly suitable

not suitable

12

Hard metal grinding oils

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Designation

Hard metal grinding oils free from chlorine

4,2

9,0

15

MULTICUT

GRIND HM 4

MULTICUT

GRIND HM 8

MULTICUT

HM KONZENTRAT

MULTICUT

TIBO 10

MULTICUT

TIBO 20

MULTICUT GRIND HM 4 and GRIND HM 8 are spezial hard metal

grinding oils inhibited against dissolving out of cobalt. Formulated on

base of an hydroformed hydrocrack oil it is free of aromatics and

posseses a very low oil mist and evaporation tendency.

We recommend use of MULTICUT HM KONZENTRAT for refreshing the

cobalt inhibition.

Deep hole drilling oils - free from chlorine

Highly chemically active deep hole

drilling oils for all kinds of deep drilling

procedures. MULTICUT TIBO 20 for

example can partly replace products

containing chlorine. MULTICUT TIBO 10

has an especially good rinsing efficiency.

MULTICUT TIBO 20 has been proven in

toothed disc machining as well as deep

drilling work.

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9,2

20

Deep hole drilling oils

13

5,0MULTICUT

HONOLIT A

Chlorine containing product with a high machining performance for achieving

the best quality surfaces and long honing stone lifetimes. May be used for all

qualities of steel as well as for non-ferrous heavy metals.

Honing oils containing chlorine

Honing oils

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3,2

4,0

5,1

4,6

5,1

15

20

MULTICUT

HONOLIT UNIVERSAL 3

MULTICUT

HONOLIT PLUS 4

MULTICUT

HONOLIT UNIVERSAL 4

MULTICUT

HONOLIT SPEZIAL 4

MULTICUT

HONOLIT 4

MULTICUT

HONOLIT EXTRA 15

MULTICUT

HONOLIT EXTRA 20

Mainly used for grinding and honing processes in machining of ceramics, e.g.

aluminium oxide, aluminium nitride and silicon carbide.

Alloyed honing oil, specially for machining castings.

For honing tough, hard steels, nickel alloys etc. and for achieving

particularly high surface quality, mainly used for super finishing.

For honing toughened and nitrided steels as well as hard chrome plated

components using corundum - or diamond stones for example. The product

is also suitable for machining aluminium and aluminium alloys as well as non-

ferrous metals.

Honing oil for short and long stroke honing of tough, hard workpieces and

non-ferrous metals with high machining performance. Examples of uses:

honing and grinding of high alloy tool steel as well as the finishing of shafts,

cylinders or tooth profiles on toothed wheels, even when working with

ceramic tools. Honing of gun barrels.

EP-alloyed honing oils. Used in honing machines for which higher viscosity

oils are prescribed. Suitable for all kinds of steel and grey cast iron, not

suitable for non-ferrous heavy metals. Examples of uses: honing brake

cylinders, drilling holes in grey cast iron valve blocks as well as honing

toughened sinter steel.

Honing oils free from chlorine

suitable

partly suitable

not suitable

14


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60

130

80

60

140

MULTICUT

STAMP 60

MULTICUT

STAMP 130

MULTICUT

STAMP E 80

MULTICUT

STAMP CL 60

MULTICUT

STAMP CL 140

Punching and precision blanking oils free from chlorine

Punching and precision blanking oils containing chlorine

Positive experiences have been made with the products of our MULTIDRAW AL range when

punching mainly aluminium, steel and non-ferrous heavy metals with thickness up to

approx. 2 mm. These are fully synthetic punching and drawing oils, which evaporate rapidly

after the machining process and leave a dry or thin lubricated film depending upon the type.

Please ask for the corresponding documentation on these products. They are

MULTIDRAW AL 2094 MULTIDRAW AL 2066 MULTIDRAW AL 65

MULTIDRAW AL 2474

MULTIDRAW AL 9068 MULTIDRAW AL 9635 MULTIDRAW AL 73

Punching and precision blanking oil for

all kinds of steel sheets , also for thicker

materials.

Highly alloyed punching and precision

blanking oil for processing thicker

steels and medium to difficult part

geometries.

Punching and precision blanking oil

with a high degree of additives for pro-

cessing highly alloyed steels with

greater material thicknesses and

difficult part geometries. This red col-

oured product is free from mineral oil.

Chlorine containing products can be

replaced by MULTICUT STAMP E 80.


with a high degree of additives for

highest requirements. Suitable for

highly alloyed steels with greater

material thicknesses and difficult part

geometries.

15

Electrical discharge machining oils

Electrical discharge machining oils free from chlorine

1,3

1,9

3,3

MULTICUT FU 13

MULTICUT FU 19

MULTICUT FU 33

An extra light dielectric low in aromatics especially for use in finish machining.

A multi-range dielectric low in aromatics that can be used for rough working as

well as fine machining.

A dielectric low in aromatics that is mainly used for rough working.

Electrical discharge machining oils are used as dielectrics for the electrical discharge

machining of components with difficult geometry. The main task of the dielectric and

the requirements are:

Upon demand

good insulation

Cooling of tool and component

high breakdown voltage

low evaporation tendency

Oxidation stability

Skin and seal compatibility

chemical neutrality

high rinsing efficiency

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MULTICUT concentrates

Lapping and polishing oils

There are replenishing concentrates available for increasing the performance or for

supplementary additives of thinned-out machining oils. Please contact us if you require

these.

Z e l l e r + G m e l i n G m b H & C o . K GSchlossstrae 20 73054 Eislingen, GermanyFon +49 71 61 8 02-0 Fax +49 71 61 8 [email protected] www.zeller-gmelin.de

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