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NIEHOFF – worldwide most advanced technology forthe wire and cable industry
MSM 85
Rod BreakdownMachine
Horizontal tandem layoutwith individual drives
machines – systems – know-how – worldwide MSM 85
annealers
take-up systems
The entire line delivers technically innovative so-lutions for your production tasks:
Capable combinations of individual NIEHOFF components and the excellent quality standards guarantee superb line availability.
Due to freely programmable control systems (PLCs) and standardized interfaces, the line can be combined very effectively with many spooling and coiling systems.
The MSM 85 line concept already incorporatesthe potential for future integration of NIEHOFFmachine systems in overall production processes –i.e. the automation of different production areas,including:
quality assuranceoperational data acquisitionmaterials flow control
All possible combinations will deliver the ulti-mate in terms of quality and performance!
RI 420, RI 560
drawing machines
SNH 631 / 801SNH 1001 / 1251SPH 631 / 801S 630 D / 800 D
MSM 85(1 and 2-wire)
R 501 RA 501
WF 651WF 801WF 1000
CuCu Al Cu alloys
The NIEHOFF Line Philosophy
Overall integration for superiorperformance
pay-off systems
Suitable for combination and integration
(Further take-up systems are available on request)
dynamic spoolers down coilers
High-tech Standard and Possible Variants
Technical data
typematerial:
max. production speed (m/s):
production output (t/a):
(7000 h and 80 % utilization)
no. of wires:
(AWG)
max. inlet dia. (mm):
(AWG)
for max. inlet strength (N/mm2):
final dia. (mm):
no. of drafts:
wire elongation per draft(%):
drive technology / AC motors:
MSM 85Cu
40 40
(4874 fpm) (4874 fpm)
25000 31000
1 2
(0 1/2) (2/0) (0 1/2) (2/0)
8.0 10.0 8.0 10.0
(18 ... 5)
450 250 450 250
1.0 ... 4.5
5 ... 15
variable
individual drives
MSM 85Al / Al alloy
40 40
(4874 fpm) (4874 fpm)
8500/7200 16000/14000
1 2
(2/0) (4/0) (2/0) (4/0)
9,5 12,5 9,5 12,5
(18 ... 3 1/2) (16 1/2 ... 5)
220 120 220 120
1.0 ... 5.5 1.2 ... 4.5
5 ... 15
variable
individual drives
MSM 85CuZn37, CuZn40
20
(3937 fpm)
18000
1
(0 1/2)
8,0
(18 ... 5)
400
1.0 ... 4.5
5 ... 15
variable
individual drives
MSM 85CuSn
15
(2953 fpm)
16000
1
(2)
6,5
(18 ... 5)
450
1.0 ... 4.5
5 ... 15
variable
individual drives
Advantages of this safe investment choice
Design:optimized wire cooling/lubrication (due to the fully-immersed drawing basin)flexible adjustment of the wire elongation per draftindividually driven drawing shafts in horizontal tandem layoutthree-phase AC drives, water-cooled and maintenance-freeergonomic and user-friendly machine design, with easy maintenance
no noise protection cabin required up to 85 dB (A)helically geared precision gearing for extremely smooth operation and uniform load transmissionvibration-damping grey cast iron housing for long service life highly reliable separation of drawing emulsion and gear oil via mechanical seal (long service intervals)
Increase in quality:high surface quality of the wires due to the optimized wire path (2° inclination of the gearing/drawing capstans)innovative drawing die holders with high-pressure cooling of the drawing dies
Increase in productivity:reduced downtime when changing the machine setup for different dimensions via multi-motor drive technology (quick drawing die change system)reduced downtime due to touchscreen-
based user guidance and fault displayCost-effectiveness:reduced tool consumption (drawing capstans, drawing dies) with minimized-slip operationenergy savings of up to 20% are achieved by switching off unused driveslong service intervals and extended drawing tool service life minimize the requirement to stock and use spare parts reduced consumption of oil and drawing lubricant
This drawing machine is designed for maximum flexibility – the modular system enablesall variations required in practice.
Future-oriented machine construction technologyfor optimized system availability and reliability.
An Example of Sophisticated Manufacturing Diversity
The modular NIEHOFF system
Module variants:
3-draft drawing block
system modules can be added horizontally in order to vary the number of drafts (5…15)extended variant diversity due to optional use of drawing capstan with 450 mm dia. or 560 mm dia. single and two-wire versions
No. of drafts:
11
12
13
14
15
No. of drafts:
5
7
8
9
10
4-draft drawing block Haul-off capstan module
(We reserve the right to modify technical specifications according to technical improvement and advances)
NIEHOFF – your partner with a worldwideservice and sales network. Our experienced customer support team is always on hand.
MASCHINENFABRIK NIEHOFF GmbH & Co. KGFürther Str. 3091126 Schwabach, GermanyTelephone: +49 9122 977-0Telefax: +49 9122 977-155E-Mail: [email protected]: www.niehoff.de
MASCHINENFABRIK NIEHOFF GmbH & Co. KGSchwendener Str. 2587616 Marktoberdorf/Leuterschach,GermanyTelephone: +49 8342 7008-0Telefax: +49 8342 7008-40
NIEHOFF ENDEX NORTH AMERICA INC.1 Mallard CourtSwedesboro, NJ 08085, USATelephone: +1 856 803 1800Telefax: +1 856 467 0584E-Mail: [email protected]
MASCHINENFABRIK NIEHOFF GmbH & Co. KGDubai BranchDAZFA Free Trade ZoneP.O. Box 293821Dubai, United Arab EmiratesTelephone: +971 4 2045-153Telefax: +971 4 2045-154E-Mail: [email protected]
NIEHOFF-HERBORN MÁQUINAS Ltda.CP 84 (Rua Mar Vermelho, 1092)06412-140 Barueri, S.P., BrazilTelephone: +55 11 4199-3600Telefax: +55 11 4199-3624E-Mail: [email protected]
NIPPON NIEHOFF Co., Ltd.Repro Kanda Building17, Kanda Tomiyama-ChoTokyo, 101-0043 JapanTelephone: +81 3 3257 0911Telefax: +81 3 3257 0910
Branch of Maschinenfabrik NIEHOFFGmbH & Co. KG in the Russian FederationStorozhevaya Ulitsa 4/1Moscow, 111020, Russian FederationTelephone: +7 495 23055-37, -38Telefax: +7 495 23055-39E-Mail: [email protected]
MASCHINENFABRIK NIEHOFF GmbH & Co. KGSingapore Representative Office122 Middle Road, # 04-04 Midlink PlazaSingapore 188973, SingaporeTelephone: +65 6336 9936Telefax: +65 6336 4070E-Mail: [email protected]
MASCHINENFABRIK NIEHOFF GmbH & Co. KGShanghai Representative OfficeRoom 2302, Hong Kong Plaza,283 Huai Hai Zhong Road Shanghai 200021, P.R. ChinaTelephone: +86 21 61202800Telefax: +86 21 63906192E-Mail: [email protected]
NIEHOFF of INDIA Private LimitedPlot No. 186–194, Industrial Park, Phase IIIPashamylaram, Patancheru 502319,Medak District, AP, IndiaTelephone: +91 8455 224-391, -392, -393Telefax: +91 8455 224-394
