M/s. Meghmani LLP - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/FormB/TOR/Additional... · E-mail : [email protected] Telephone No. : 09925006831 Fax No

FORM – 1

[Vide Paragraph-6 of Notification dated 14th September 2006]

For

ENVIRONMENTAL CLEARANCE

For the proposed EXPANSION in production capacity of ‘Para Amino Phenol’ product

within existing premises of

M/s. Meghmani LLP (Earlier named as M/s. Meghmani Unichem LLP)

Located at Plot No. CH-3, GIDC Industrial state, Dahej,

Talula-Vagra, District- Bharuch, Gujarat

Prepared By: Anand Environmental Consultants (P) Ltd.

(QCI / NABET Accredited and NABL Accredited) 16, Everest Tower, Naranpura, Ahmedabad-380013,Gujarat Phone No.: 079-27484871, E-mail: [email protected]

October- 2017

Proposed expansion in production capacity of M/s. Meghmani LLP, Plot No. CH-3, GIDC Industrial state, Dahej, Taluka:Vagra, District: Bharuch

Form- 1 Page 1

FORM-1 [Vide Paragraph-6 of Notification dated 14th September 2006]

(I) Basic Information :

1. Name of the Project : M/s. Meghmani LLP [Earlier named as M/s. Meghmani Unichem LLP] (Please refer: Annexure-12)

2. Survey No. in the schedule : Plot no. CH-3, GIDC Industrial Estate, Dahej, Taluka-Vagra, Dist-Bharuch. Please refer: Annexure-1: Location of Project Site

Annexure-2:Google Image of the Project Site

Annexure-3:Layout Plan of the Project Site

3. Proposed capacity/ area/ length/

tonnage to be handled /command area / lease area/ number of wells to be drilled.

:

Please refer: Annexure-4: Break up of Land Area

Annexure-5:Details of Production Capacity

4. New / Expansion / Modernization : Expansion in production capacity of existing products namely- (1) Para Amino Phenol, (PAP).

5. Existing capacity / Area etc. Please refer Annexure-5: Details of

Production Capacity

6. Category of the project i.e. ‘A, or ‘B’. It may be noted that our project fall under clause no. 5(f) of category “B” as stated in the EIA Notification, 2006 and hence Environmental Clearance is obligatory and required to be obtained as a Category “B” project from SEIAA/SEAC, Gujarat.

7. Does it attract the general condition? If yes, then specify.

: Not Applicable

8. Does it attract the specific condition? If yes, then specify.

: Not Applicable

9. Location Plot/Survey/Khasra No.: : Plot No. CH-3, GIDC Area, Dahej Village: : Dahej Tehsil : Vagra District : Bharuch State : Gujarat

Please refer: Annexure-1: Location of Project Site


Form- 1 Page 2

10. Nearest railway station / airport along with distance in kms.

:

Nearest Railway Station– Bharuch(40 Km) Airport–Surat (68 Km)

11. Nearest town, city, district Headquarters along with distance in Kms.

:

Nearest City- Bharuch City (40 Kms) District Headquarters-Bharuch, 45 Kms

12.

Village panchayats, Zilla parishad, municipal corporation, local body (complete postal addresses with telephone nos. to be given

: Village Panchayat: Bharuch

13. Name of the applicant. : Mr. Maulik Jayantibhai Patel

14. Registered Address : Plot no. : CH-3, GIDC Industrial Estate, Vill. : Dahej Tal. : Vagra Dist. : Bharuch

15. Address for correspondence:

Name :

Mr. Maulik Jayantibhai Patel

Designation (Owner/partner/CEO)

: Director

Address : Plot no. CH-3, GIDC Industrial Estate Vill.: Dahej, Tal.: Vagra Dist.:Bharuch

Pin code : 392 130 E-mail : [email protected] Telephone No. : 09925006831 Fax No. : --

16. Details of Alternative Sites examined, if any. Location of these sites should be shown on a topo sheet.

: No, Alternative site has examined because the proposed expansion project will be set up within existing premises of Notified GIDC Industrial Estate.

17. Interlinked Projects : Not Applicable

18. Whether separate application of interlinked project has been submitted?

: Not Applicable

19. If yes, date of submission : Not Applicable

20 If no, reason : Not Applicable


Form- 1 Page 3

21. Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given. a) The Forest (Conservation) Act,

1980? b) The wildlife (protection) Act, 1972? c) The C.R.Z. Notification, 1991?

: Not Applicable

22. Whether there is any Government Order / Policy relevant / relating to the site?

: Not Applicable

23. Forest land involved (hectares) : Not Applicable

24. Whether there is any litigation pending against the project and/or land in which the project is propose to be set up?

(a) Name of the court (b) Case No. (c) Orders/directions of the court,

if any land its relevance with the proposed project.

: Not Applicable

“I hereby given undertaking that the data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost. (Signature of the Applicant)

M/s. Meghmani LLP

Date: October, 2017 Place: Dahej

Name : Maulik Jayantibhai Patel Designation : Director Address : Plot No. CH-3, GIDC

Industrial Estate, Dahej Taluka : Vagra District : Bharuch Pin Code : 392 130


Form- 1 Page 4

(II) ACTIVITY

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

Sr.

No. Information/Checklist confirmation

Yes/ No

Details thereof (with approximate quantities /rates, wherever possible) with source of information data

1.1 Permanent or temporary

change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)

No As the proposed expansion project is to be carried out within the existing industrial premises. So, there will be no change in overall land use pattern, topography and water bodies of the area.

1.2 Clearance of existing land, vegetation and buildings?

No Not applicable

1.3 Creation of new land uses? No Not applicable because of the fact that our proposed expansion project will be set up within the notified GIDC Industrial Estate.

1.4 Pre-construction investigations e.g. bore houses, soil testing?

No Not Applicable

1.5 Construction works? Yes Construction activities like excavation, construction material handling & storage, construction waste disposal etc. will bring very little changes to the site topsoil. However, construction waste will be inert in nature and will be collected and utilized in filing of low lying areas. But, there will no any change in topography, land use and water bodies.

1.6 Demolition works? No No demolition work is required to be carried out.

1.7 Temporary sites used for construction works or housing of construction workers?

Yes Not Applicable since local contractors / workers will be given preference for various construction activities, there will be a requirement for housing for construction workers.

1.8 Above ground buildings,

structures or earthworks including linear structures, cut and fill or excavations.

No Not Applicable

1.9 Underground works including mining or tunneling?

No Not Applicable


Form- 1 Page 5

1.10 Reclamation works? No No reclamation work will be carried out.

1.11 Dredging? No Not Applicable

1.12 Off shore structures? No Not Applicable

1.13 Production and manufacturing processes?

No Our environmental management plan has considered all the steps for the control of air pollution, water pollution and safe handling and disposal of all types of hazardous wastes. Therefore, no impact will be seen on the topography, land use and changes in water bodies of the proposed project site due to production and manufacturing process. Annexure–6: Process description, mass balance of the product with Process flow diagram and chemical reactions

1.14 Facilities for storage of goods or materials?

No Not Applicable Due to the storage of goods or material there will not be any change in topography, land use/land cover. Please refer: Annexure–7: Details of storage facilities for raw materials and products.

1.15 Facilities for treatment or disposal of solid waste or liquid effluents?

Yes Industry will provide adequate wastewater treatment facility on site and proper arrangements for the disposal of solid waste will be made. All hazardous waste will be collected, stored transported and disposed as per Hazardous Wastes (Management & Handling) rules. Please refer: Annexure–8A: Wastewater treatment facility (ETP). Annexure–9: Details of hazardous waste and their disposal.

1.16 Facilities for long term housing

of operational workers? No Since local workers will be employed in

our proposed plant, no long term housing facilities will be required.

1.17 New road, rail or sea traffic during construction or operation?

No Existing transportation facilities will be used.


Form- 1 Page 6

1.18 New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc?

No No new road, rail, air waterborne or other transport infrastructure including new or altered routes and stations. Existing transportation facilities will be used.

1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

No Not applicable

1.20 New or diverted transmission lines or pipelines?

No Not applicable

1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?

No Not applicable

1.22 Stream crossings? No Not Applicable

1.23 Abstraction or transfer of water

from ground or surface waters? No Water required for the proposed

production will be obtained from GIDC water supply, Dahej so there will be no abstraction or transfer of water from ground or surface water.

1.24 Changes in water bodies or the land surface affecting drainage or run-off?

No Not Applicable

1.25 Transport of personnel or materials for construction, operation or decommissioning?

No Transport of personnel or materials for construction or operation will not bring change to topography, Land use, Water bodies etc. Also to be noted that Local personnel will be employed for the operation work, hence no such impact due to transport of personal or material is envisaged.

1.26 Long-term dismantling or decommissioning or restoration works?

No Not Applicable

1.27 Ongoing activity during decommissioning which could have an impact on the environment?

No Not Applicable

1.28 Influx of people to an area in either temporarily or permanently?

No Not applicable because of the fact that local people will be given preference for almost all the temporary as well as


Form- 1 Page 7

permanent jobs. Therefore, no such impact due to Influx of people to an area in either temporarily or permanently is envisaged.

1.29 Introduction of alien species? No Not Applicable

1.30 Loss of native species or genetic diversity?

No Not Applicable

1.31 Any other actions? No Not Applicable

2. Use of Natural resources for construction or operation of the Project (such as land,

water, materials or energy, especially any resources which are non-renewable or in short supply)

Sr.

No. Information/Checklist confirmation

Yes/ No


2.1 Land especially undeveloped or agricultural land (ha)

No Not applicable

2.2 Water (expected source & competing users) unit: KLD

Yes Water required for the proposed production plant will be obtained from GIDC water supply, Dahej. Please refer: Annexure–8: Details of water consumption and wastewater generation.

2.3 Minerals (MT) No Not Applicable

2.4 Construction material – stone, aggregates, sand / soil (expected source – MT)

Yes Locally available construction materials will be utilized for the construction work.

2.5 Forests and timber (source – MT)

No Not applicable.

2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT), energy (MW)

Yes

Please refer: Annexure–11: Details of fuel and electricity


Form- 1 Page 8

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

Sr. No.

Information/Checklist confirmation

Yes/ No


3.1 Use of substances or materials,

which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)

Yes Adequate measures will be taken as per the Manufacture, Storage & Import of Hazardous Chemicals Rules, 2000 for handling, storage and use of the hazardous material. Please refer: Annexure–7: Details of storage facility of products and raw materials

3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases)

No Not applicable due to the fact that No disease vectors are associated

with the project activity there will be no puddles of water leading to water-borne diseases.

3.3 Affect the welfare of people e.g. by changing living conditions?

No Not Applicable

3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,

No Not applicable due to the fact that Proposed Meghmani Unichem Ltd.

Liability Partnership products will be manufactured in the plant located in notified GIDC Industrial Estate.

All necessary engineering and other

control measures will be provided in the storage, using, handling and transportation of the hazardous materials.

3.5 Any other causes No Not Applicable

4. Production of solid wastes during construction or operation or decommissioning (MT/month)

Sr.

No.

Information/ Checklist confirmation

Yes/ No


4.1 Spoil, overburden or mine

wastes No Not Applicable


Form- 1 Page 9

4.2 Municipal waste (domestic and

or commercial wastes) No Not applicable

4.3 Hazardous wastes (as per Hazardous Waste Management Rules)

Yes Please refer: Annexure–9: Details of hazardous waste and their disposal,

4.4 Other industrial process wastes


4.5 Surplus product No Not Applicable

4.6 Sewage sludge or other sludge from effluent treatment


4.7 Construction or demolition wastes

Yes Construction wastes will be generated but it will be inert in nature and will be collected and utilized in leveling and filing up low-lying areas.

4.8 Redundant machinery or equipment

No Not Applicable

4.9 Contaminated soils or other materials

No Not Applicable

4.10 Agricultural waste No Not Applicable

4.11 Other solid wastes No Not Applicable

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

Sr. No.

Information/Checklist Confirmation

Yes/ No


5.1 Emissions from combustion of

fossil fuels from stationary or mobile sources

Yes Please refer: Annexure–10: Details of stack, fuel and air pollution control measures

5.2

Emissions from production processes

Yes

Please refer: Annexure–10: Details of stack, fuel and air pollution control measures

5.3 Emissions from materials handling including storage or transport.

No All the chemicals will be stored and transported by closed containers/tankers /drums. Transport of materials from the


Form- 1 Page 10

storage tanks to the process vessels will be done in the closed system.

5.4 Emissions from construction activities including plant and equipment.

Yes Due to the construction activities, concentration of suspended particulate matter (SPM) in ambient air will be slightly increased for that particular time. However, water sprinkling will be carried out to abate this pollution.

5.5 Dust or odour from handling of materials including construction materials, sewage and waste

Yes Due to handling of construction materials, concentration of suspended particulate matter in ambient air will slightly increase for that particular time. Nevertheless, water sprinkling will be carried out during construction activity to nullify the effects of such dusting. There will not be any odour problem during the handling of construction materials. During construction and operation phase adequate sanitary facilities will be provided for the construction workers as well as for operational personnel.

5.6 Emissions from incineration of waste

No Not applicable, because of the fact that no incinerator will be required to be installed at the proposed project.

5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris)

No Not applicable

5.8 Emissions from any other sources No Not applicable

6. Generation of Noise and Vibration and Emissions of Light and Heat

Sr. No.


Yes/ No


6.1 From operation of equipment

e.g. engines, ventilation plant, crushers

No

Adequate sound enclosures will be provided to all the equipments and machineries generating high noise, also earmuffs and earplugs will be provided to all workers.


Form- 1 Page 11

6.2 From industrial or similar processes

Yes Sources of noise pollution from the plant are pumps and motors, machineries, Boiler, cooling tower etc. All the equipment in the existing unit have been designed and operated to have the noise level not exceeding 75-80 dB (A) at a distance of 1.5 m. from the equipment. Also, all the measures will be taken to limit the noise level at the plant boundary within the stipulated limits.

6.3 From construction or demolition Yes During various construction activities, noise will slightly increase for that particular time. However, effect of such noise would be temporary and negligible.

6.4 From blasting or piling No Not Applicable

6.5 From construction or operational traffic

Yes

Ambient noise level will slightly increase during construction and operation. However, effect of such noise would be temporary and negligible.

6.6 From lighting or cooling systems Yes Cooling tower will be the main source of noise pollution. Adequate sound enclosures will be provided, and earplugs/earmuffs will be given to all workers working in such areas.

6.7 From any other sources No Not Applicable

7. Risks of contamination of land or water from releases of pollutants into the

ground or into sewers, surface waters, groundwater, coastal waters or the sea:

Sr. No.

Information/Checklist Confirmation

Yes/ No

Details thereof (With approximate quantities /rates, wherever possible) with source of information data

7.1 From handling, storage, use or

spillage of hazardous materials No Our industry will provide adequate

storage area for the safe storage of products, raw materials and hazardous chemicals. Also, all the workers will be trained for proper handling and transportation of hazardous materials. Therefore, no contamination can occur due to handling, storage, use or spillage of hazardous materials.


Form- 1 Page 12

7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)

No No major impact on surrounding land and water is anticipated. Break-up of quantity of waste water generation and mode of disposal of waste water generated from the proposed unit are given in Annexure–8a: Wastewater treatment facility (ETP).

7.3 By deposition of pollutants emitted to air into the land or into water

No No major impact is anticipated by deposition of pollutants emitted to air into the land or into water due to all the necessary Air Pollution Control measures to be adopted for controlling the air pollution within the norms specified by Central/State Pollution Control Board.

7.4 From any other sources

No Not Applicable

7.5

Is there a risk of long term build up of pollutants in the environment from these sources?

No

Not Applicable

8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment

Sr. No. Information/Checklist

Confirmation

Yes/ No


8.1 From explosions, spillages, fires etc. from storage, handling, use or production of hazardous substances

Yes Risk Assessment study will be carried out to minimize any possible causes that would lead to an accident. Based on the same, the industry will prepare an onsite emergency plan highlighting the steps to be taken at the time of emergency, key personnel to be contacted; phone numbers of the emergency help lines etc.

Moreover adequate storage facilities will be provided and special care will be taken for storage, handling, use and production of hazardous materials.

8.2 From any other causes No Not Applicable


Form- 1 Page 13

8.3 Could the project be affected by natural disasters causing environmental damage (e.g. floods, earthquakes, landslides, cloudburst etc)?

Yes Floods are not likely to occur as water bodies are far away.

As per IS: 1893 and IS: 13920, seismic forces will be considered for the construction of proposed structures /buildings.

9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality

Sr. No.


Yes/ No


9.1 Lead to development of

supporting facilities ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure

(roads, power supply, waste or waste water treatment, etc.)

• Housing development • Extractive industries • Supply industries • Other

No No impact on the surrounding environment is envisaged due to infrastructure and housing facilities of the proposed manufacturing unit because of the following facts: The surrounding area is already a

developed area in terms of roads and power supply, thus existing roads will be utilized.

Local people will be employed, thus

no requirement of housing and dwelling facility.

No extractive and supply industries

will be required.

9.2 Lead to after-use of the site, which could have an impact on the environment

No Not Applicable

9.3 Set a precedent for later developments

No Not Applicable

9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects.

No Not Applicable


Form- 1 Page 14

(III) ENVIRONMENTAL SENSITIVITY

Sr. No.

Areas Name/ Identity

Aerial distance (within 15 km.) Proposed project location boundary

1 Areas protected under

international conventions, national or local legislation for their ecological, landscape, cultural or other related value

None* Not Applicable

2 Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests


3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration


4 Inland, coastal, marine or underground waters


5 State, National boundaries


6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas


7 Defense installations


8 Densely populated or built-up area

None*

9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)


10 Areas containing important, high quality or scarce resources. (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)


11 Areas already subjected to pollution or environmental damage. (Those where existing legal environmental standards are exceeded)

None* Not applicable


Form- 1 Page 15

12 Areas susceptible to natural hazard, which could cause the project to present environmental problems. (Earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

Flood, Earthquake

Floods are not likely to occur as water bodies are far away. As per IS: 1893 and IS: 13920, seismic forces will be considered for the construction of proposed structures/buildings.

Note: * The proposed project will be set-up within the notified GIDC Industrial Estate, Dahej.


Form- 1 Page 16

(IV) PROPOSED TERMS OF REFERENCE FOR EIA STUDIES Based on the details provided in Form-1 above and the Specific Conditions shall apply [as our proposed project does fall under the Category ‘B’ Project Activity No. 5 (f) given by Ministry of Environment and Forests in their Notification dated 14th September 2006, we have prepared a draft Terms of Reference (TOR) as given below:

FOCUS AREAS OF “ENVIRONMENTAL ASPECTS REPORT”

A) Process Description

1) Details of products and by-products along with raw material consumption 2) Details of quantity of each hazardous chemical to be stored, MOC of major

hazardous chemicals storage tanks, threshold storage quantities as per MSIHC Rules (hazardous chemicals), if any.

3) Process flow diagram, reactions and mass balance of each product. B) Air Environment Issues

1) Physical details of :

A. Flue gas stacks and emissions. B. Process vents and its likely emission. C. Sources of particulate and gaseous fugitive emission. D. Dusting due to movement of vehicles/ material handling. E. Ambient air quality with respect to SPM, NOx, SOx, in a radius of 15* times the

height of the tallest chimney/vent.

2) Meteorological data- nearest IMD station.

3) Computation of Ground Level Concentration based on Industrial Source Complex Short Term (ISCST) /similar software/methods with respect to SPM, SOx, NOx, and

NH3.

C) Water Environment Issues

1) Water balance diagram based on the above including utilities, APCM, cooling,

washing, gardening and domestic use. 2) Source of water and analysis of the said source along with analysis of such sources

within 5 Km of the proposed site. 3) Effluent management system.

D) Noise Environment Issues

1) Identification of high noise level sources 2) Monitoring of noise level 5 Km of the proposed site.

E) Hazardous/Solid Waste Issues

1) Enumeration of solid process waste, distillation/reaction residue, neutralization ETP sludge, Discarded drums/carboys/bags, used oil, process waste, bottom residue, APCM dust etc.

Construction waste and its disposal.

* This due to the fact that the maximum ground level concentration due to dispersion is generally at a distance of 10 times the height of a chimney/vent.


Form- 1 Page 17

F) Environmental Risk Issues 1) Identification of flammable zones and their classification 2) Identification of hazards due to storage, use, transport and handling of hazardous

materials 3) Prediction of worst case scenario and maximum credible accident scenario along

with damage distance and preparedness plan to combat such situation and risk mitigation measures.

G) Eco-friendly Aspects

1) Greenbelt development within/outside the factory premises 2) Rain water harvesting within/outside the factory premises

H) Cleaner Production Aspects

1) Identification of Cleaner production with respect to raw material consumption,

product yield and reuse of intermediate reactant masses

2) Identification of Cleaner production with respect to house keeping

3) Achieving Cleaner production by higher recovery of unreacted raw materials/solvents

4) Viability of process changes I) Social Aspects

1) Proposal for providing employment to locals

2) Confirmed welfare activities desired to be undertaken We request you to consider our draft TOR and to issue final TOR at the earliest, so we

can proceed with the Rapid Environmental Impact Assessment study based on the final TOR.

It would not be out of place to mention that we shall collect and add any other

data/information that your Ministry feels necessary to form part of the final TOR. Thanking you, Sincerely,


Annexure of Form-1 Page 0

Annexure of

Form-1



List of Annexures Annexure 1: Location Map .................................................................................................... 2

Annexure 2: Google Image of the Project Site ....................................................................... 2

Annexure 3: Plan Layout ....................................................................................................... 4

Annexure 4: Break-up of Land Area Requirement (for proposed expansion) ......................... 5

Annexure 5: Details of Products, By- Products and Raw Materials ........................................ 6

Annexure 6: Details of Manufacturing Process, Chemical Reaction and Mass Balance ......... 7

Annexure 7: Details of Storage Facilities for Products and Raw Material .............................. 9

Annexure 8: Details of Water Consumption and Wastewater Generation ............................. 10

Annexure 9: Details of Hazardous/Solid Waste and its Disposal .......................................... 15

Annexure 10: Details of Stack/Vent, Fuel and Air Pollution Control Measures ................... 16

Annexure 11: Details of Source and Power Consumption .................................................... 16

Annexure 12: Document Regarding Change in Company’s Name ....................................... 17



Annexure 1: Location Map

Annexure 2: Google Image of the Project Site

District Map: Bharuch



Key Plan of the Project Site

M/s. Meghmani LLP



Annexure 3: Plan Layout

ONGC



Annexure 4: Break-up of Land Area Requirement (for proposed expansion)

Sr. No.

Description Area (m2)

Existing Proposed Total

1 Area of Plant 3673.53 2724.20 6397.73

2 Raw Material and Finished Goods Area 1452.24 -- 1452.24

4 Utilities 205.75 -- 205.75

5 Administrative Building and Other Facilities 642.24 -- 642.24

6 Effluent Treatment Plant 87.00 600.00 687.00

7 Approach Roads area 477.00 -- 477.00

8 Open to sky 120.04 -- 120.04

9 Solid/Hazardous Waste Storage Area 18.00 -- 18.00

10 Greenbelt Area **

Total area available or proposed expansion 6675.80 3324.20 10000 Note: ** It may be noted that we shall be providing the greenbelt adjoining our manufacturing facility

and total area will be 5000 m2



Annexure 5: Details of Products, By- Products and Raw Materials

Details of Product

Sr. No.

Name of Product Production Capacity (MT/Month)

Existing (a) Proposed (b) Total (a+b)

1. Para Amino Phenol 300 900 1200

2. Paracetamol 1250 0 1250

By-Product

3. Dil. Acetic Acid (from Paracetamol) 1750 0 1750

Details of Raw Material Consumption (for proposed expansion)

Sr. No. Product Raw Material

Raw Material Consumption

MT/MT MT/Day MT/Month

1. Para Amino Phenol

Para Nitro Chloro Benzene (PNCB)* 1.48 59.28 1778.40

Caustic Lye (48%)* 0.85 34.04 1021.20

Hydrogen Gas* 0.06 2.28 68.40

HCl * 0.04 1.60 48.00

Catalyst# 0.004 0.15 4.44

Note: # It may be noted that 18.5 kg/batch will be used and it will be recovered and reused in subsequent batches.

* Falls under the list of Hazardous Chemicals as per Manufacturing, Storage and Import of Hazardous Chemicals (MSIHC) Rules 2000.



Water

Annexure 6: Details of Manufacturing Process, Chemical Reaction and Mass Balance

1) Para Amino Phenol a) Manufacturing Process Description:

Take Para Nitro Chloro Benzene (PNCB), water, caustic flakes and heat the mass to bring the pressure upto 3 atmospheres.

PNCB gets converted into Para Nitro Phenol (PNP). Remove the product by layer separation.

Take PNP in hydrogenator, remove oxygen through flushing of N2 gas and after that pass H2 gas at temperature 80˚C and 8 to 10 kg pressure in presence of Catalyst.

PNP gets converted into Para Amino Phenol (PAP). Distill out the product and wash and centrifuge for final packing and dispatch.

b) Chemical Reaction:

Caustic Soda Lye Hydrogen Gas Hydrochloric

(Catalyst) Acid

c) Mass Balance:

Product name: Para Amino Phenol (PAP); Total proposed production capacity: 1200 MT/Month

Input Output

Name MT/MT MT/ Month Name MT/MT MT/ Month

NaOH lye 0.85 1021.20 Product ( PAP) 1.00 1200.00

PNCB 1.48 1778.40 Washwater 5.81 6968.64

Water 1.40 1680.00 Catalyst 0.00 4.44

Water 1.13 1353.84 Drying losses 0.15 181.20

Water 2.00 2400.00

Catalyst 0.004 4.44

H2 Gas 0.06 68.40

HCl 0.04 48.00

TOTAL 6.96 8354.28 TOTAL 6.96 8354.28

Water Water

Cl

NO2

NO2

ONa

NH2

ONa

OH

NH2

Water



d) Process Flow Chart:

PNCB (7410) NaOH lye (4255) Water (7000)

H2 Gas (285)

Water (5641) Water (10000)

By Hydrolysis

Product (PNP) (19306)

Reduction of PNP by Hydrogenation

(19609.5)

Precipitation by cooling and filtration (19591)

Filtration Catalyst for Reuse (18.5)

Catalyst (18.5)

Washing Washwater (26258)

Centrifuges and Drying Washwater (2778)

Drying losses (755)

HCl (200)

Product - PAP (5000)



Annexure 7: Details of Storage Facilities for Products and Raw Material

Raw material MT/ Month

Storage (5 days)

Status (liquid/

solid/ gas)

MOC No. and capacity of containers

/bags

Temp-erature

Pressure

Para Nitro Chloro Benzene*

1778 296 Liquid MS jacketed tank

5 tanks (60 kl each)

Amb. Atm.

Caustic lye (48%) *

1021 170 Liquid MS tank 4 tanks (50 kl each)

Amb. Atm.

Hydrogen gas*

68 -- Gas Pipeline (ASTM A 106 Gr B Seamless SCH80)

Pipeline (inner dia.:100 mm, length:360 m)

Amb. 10 kg/ cm2g

Hydrochloric Acid *

48 8 Liquid HDPE tank 1 tank (10 kl each)

Amb. Atm.

Catalyst 4 1 Solid HDPE carboys

15 carboys (50 kg)

Amb. Atm.

Carbon 20 3 Solid HDPE bags 150 Bags (25 kg each)

Amb. Atm.

Para Amino Phenol (PAP)

1200 200 Solid HDPE 4 Bags black liner (50 kg)

Amb. Atm.

Amb.- Ambient ; Atm.- Atmospheric.

* Falls under the list of Hazardous Chemicals as per Manufacturing, Storage and Import of Hazardous Chemicals (MSIHC) Rules 2000.



Annexure 8: Details of Water Consumption and Wastewater Generation

Source of Water: GIDC, Dahej

Water Consumption

Wastewater Generation

Note : * This is 1st day fresh water requirement , from second day onwards 40 m3/day recycled

water will be reused . Therefore from the second day onwards fresh water requirement will be 385 m3 /day (425 – 40).

Sr.No. Description Water Consumption (m³/day)


1 Gardening 5 1 6

2 Domestic 15 -- 15

Industrial

3 Process 85 135 220

4 Boiler 44 -- 44

5 Cooling 20 80 100

6 Misc. Washing 20 20 40*

Total 189 236 425

Sr.No. Description Wastewater Generation (m³/day)


1 Gardening -- -- --

2 Domestic 13 -- 13

Industrial

3 Process 58 174 232

4 Boiler 10 -- 10

5 Cooling 20 80 100

6 Misc. Washing 20 20 40

Total 121 274 395



Total Water Balance Diagram

13

40

355

Total Water Consumption* 425 (1st day requirement)

385 (From 2nd day onwards)

Gardening 6

Domestic 15

Industrial 404

From Cooling 100

From Process 232

Cooling 100

Process 220

Boiler 44

From Boiler 10

13

Effluent Treatment Plant 395

GIDC Drainage Line

Misc. Washing 40

From Misc. Washing

40

Water from GIDC

382



Annexure– 8 a: Wastewater Treatment Facility

Industrial Wastewater and Domestic Wastewater:

Effluent generated from industry and domestic will be treated in our existing effluent treatment plant (capacity-125 m3/day) and proposed effluent treatment plant (capacity-400 m3/day). Schematic flow diagram of existing and proposed effluent treatment plant (ETP) is attached (please refer next page).

Treated effluent will be reused in miscellaneous washing (40 m3/day) and remaining will be discharge into underground GIDC -drainage line and ultimately disposal into deep sea.



Schematic Flow Diagram of ETP (Existing-125 m3/day capacity)



Schematic Flow Diagram of ETP (Proposed-400 m3/day capacity)



Annexure 9: Details of Hazardous/Solid Waste and its Disposal Sr. No.

Type of Water Waste Category

Quantity per Month Mode of Disposal Existing

(a) Proposed

(b) Total (a+b)

1. ETP Sludge 34.3 240 MT 545 MT 785 MT Will be collected, stored, transported & disposed at authorized TSDF site.

2. Spent Catalyst 28.2 25 Kg 18.5 Kg 43.5 Kg Will be sent back for regeneration/ reactivation

3. Used Drums 33.3 125 Nos. 225 Nos. 350 Nos. Will be collected, stored and reused/ sold to authorized recycler Liners / PPBags 167 Nos. 233 Nos. 400 Nos.

4. Used Spent Oil 5.1 25 Lit. 75 Lit. 100 Lit. Will be collected, stored and sold to authorized recycler.

5. Dil. Acetic Acid -- 1750 MT -- 1750 MT Collection, storage and sell to registered recycler.



Annexure 10: Details of Stack/Vent, Fuel and Air Pollution Control Measures

Flue Gas Emission:

Sr. No.

Stack attached to

Type of fuel and

consumption rate

Height of stack from

ground level (m)

Internal diameter of stack

(m)

Expected emission

Air pollution control

equipment

Existing

1. Steam boiler (3 ton/hr)

Coal (15 MT/day)

30 0.7 SPM<150 mg/Nm3

SO2 <100 ppm NOx<50 ppm

Multicyclone & bagfilter

2. Thermic fluid heater

LDO (50 LPH)

15 0.7 SPM<150 mg/Nm3


Not Applicable

3. D.G. set * (400 KVA)

LDO (15 LPH)

15 0.15 SPM<150 mg/Nm3


Not Applicable

Proposed

4. Steam boiler (5 ton/hr)

Natural Gas (300 SCM/hr)

30 0.7 SPM<150 mg/Nm3


Not Applicable

Note:*

For emergency power back –up only.

Process Gas Emission:

It may be noted that our manufacturing process is such that there is no process gas emission Annexure 11: Details of Source and Power Consumption Power requirement and source:

Description Source Power Consumption

Power Consumption GEB/DGVCL 1200 KVA



Annexure 12: Document Regarding Change in Company’s Name





GIDC Letter





Documents

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