MM’’ss--househouse

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Activities of M’s-house

Starting of the business Mar 2009

Content of business

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1. Technical guidance advice related to air bag IP (module cover) design and manufacturing.

2. Manufacturing process design and improvement advice.3. Manufacturing equipment maintenance advice.4. Design and improvement advice of production facility.5. Proposal of traceability system in manufacturing process.

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Representative Kunihiko Murata (It is a business done only by me)

M’s-houseOffice and HomeHigashiOmi city Shiga pref

M’s- houseKunihiko murata328-740 kamodo higashiomiShiga JAPAN 529-1541Mobile : 090-9705-6659e-mail : m-house@hera.eonet.ne.jp

Lake Biwa

Shinkansen Express

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Ryuou ＩＣ

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Click to add Title1 Place in office and home

Meishin Expressway

Activity results in foreign countriesActivity results in foreign countriesActivity results in foreign countries

INDIA2009 MORIROKU India (HONDA) ACCORD

Vibration welding of Glove boxTHAILAND2007-2008 TAKATA (HONDA) JAZZ

Supersonic wave cutting & Vibration welding of retainer2008-2009 MORIROKU (HONDA) ACCORD

Vibration welding of Glove box

MALAYSIA2008-2009 Permintex Sanko Technolpgy

Laser cutting machining & Vibration welding machine equipment installation support.2009-2010 Permintex Sanko Technology (PERODUA) Myvi

Laser cutting & Vibration welding of retainer & Traceability system (Bar code)

CHINA (Tongan)2007-2008 TAKATA (HONDA) JAZZ

Supersonic wave cutting & Vibration welding of retaine2008 TAKATA (HONDA) ACCORD

Supersonic wave cutting & Vibration welding of retaine

CHINA (Shanghai)2008 TAKATA (HONDA) JAZZ

BRANSON Vibration welding machine Verification.

Netherlands2001 Sanko NetherLand

Laser cutting machining equipment installation support

JAPAN2001 Sanko Gosei

Laser cutting machining equipment installation support.2001 DAIHATSU STORIA (SIRION)

Laser cutting & Hot air welding of retainer & Traceability system (Bar code)2003 Sanko Gosei

Vibration welding machine equipment installation support.2003 TAKATA (HONDA) ODYSSEY

Laser cutting & Vibration welding of retainer & Traceability system (Bar code)2004 TAKATA (HONDA) ELYSION

Laser cutting & Vibration welding of retainer & Traceability system (Bar code)2005 DAIHATSU(&TOYOTA) coo/bB (MATERIA /SCION・xB)

Laser cutting & Vibration welding of retainer & Traceability system (Bar code)2008 Sanko Gosei

Vibration welding machine equipment installation support.2008 TAKATA (HONDA) ClarityFCX (Fuel cell car)

Laser cutting & Vibration welding of retainer & Traceability system (Bar code)2008 DAIHATSU BOON Luminas (PASSO Sette)

Laser cutting & Vibration welding of retainer & Traceability system (Bar code) 2009 MORIROKU India (HONDA) ACCORD

Vibration welding JIG design & arrangements.

More……

Manufacturing method decisionManufacturing method decisionManufacturing method decision

Product designProduct designProduct design

Moldingtool design&

Order

MoldingtoolMoldingtool designdesign&&

OrderOrder

Manufacturing equipment

specification decision&

Order

Manufacturing Manufacturing equipment equipment

specification decisionspecification decision&&

OrderOrder

It advises on the knowhow of the product specification.I advise to what design it is necessary to make it for the customer.

It advises on the knowhow of the equipment specification. It is possible to advise what specification of me be necessary for the customer. And, it is possible to advise what be necessary for the product evaluation.

Manufacturing process designManufacturing process designManufacturing process design It is possible to advise on a good layout of the productive efficiency. It advises on the thing that should be noted when equipment is set up. And, it is possible to advise on the traceability system.

Equipment installationEquipment installationEquipment installation

Molding , Laser cutting , Welding and Assembly for trial purposeMolding , Laser cutting , Welding and Molding , Laser cutting , Welding and Assembly for trial purposeAssembly for trial purpose

Product evaluationProduct evaluationProduct evaluationIt advises on the confirm method of the quality. If the quality of product is confirmed, and the correction is necessary, it advises.

Whether mass production is possible is confirmed.

Whether mass production is possible Whether mass production is possible is confirmed.is confirmed.

It is possible to advise if whether mass production is possible is confirmed and there is a problem.

Moreover, whether the productive efficiency is a good production line can be verified.

It is possible to cooperate about the machine trouble of the mass production beginning initial for the solution.

Mass productionMMass productionass production

The equipment operation situation is confirmed.

The equipment operation situation is The equipment operation situation is confirmed.confirmed.

It advises if the equipment operation situation is confirmed, and there is a problem.

Master schedule

xxxxx A/B IP　(SOP　２xxx／２)

生産場所：xxxxxx

２xxx年 2xxx２月 ３月 ４月 ５月 ６月 ７月 ８月 ９月 １０月 11月 12月 1月 2月 3月 4月

１Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ

メーカーイベント

量産準備会議

生産ＴＲＹ

区分 № 実施項目 担当部署 １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ １Ｗ ２Ｗ ３Ｗ ４Ｗ

生産場所 1 工程ＦＭＥＡ Plan

Failure Mode and Effect Analysis Results

2 レイアウト図作成 Plan

Layout Results

3 工場 工場改装 Plan

facility Results

設備 4 Laser cut Plan

Production equipment Results

5 Fixture of Laser cutting Plan

Results

6 Welding Machine Plan

Results

7 Welding JIG Plan

Results

8 Assy Plan

Results

9 Plan

Results

10 Plan

Results

11 Plan

Results

検査機 12 ＱＶ machine 1台 Plan

Inspection equipment Results

12 Tensilon 1台 Plan

Tensile test Results

13 Jig for Tensilon Ｌ／Ｒ　各1台 Plan

Results

14 Fixture（ＡＳＳＹ） Ｌ／Ｒ　各1台 Plan

Fixture of Surface check Results

人員 15 組織 Plan

Worker Results

16 人員手配 Plan

Results

17 教育訓練 Plan

Worker education Results

Trial 19 トライ shipping Trial Plan

Results

20 PANEL　金型手配 Plan

Results

PANEL　成形トライ Plan

Results

21 CASE　金型手配 Plan

Results

CASE　トライ Plan

Results

22 Laser cutting Plan

Results

23 Welding trial Plan

Results

23 製品評価 Plan

Results

24 検具作成 Plan

Results

帳票 25 品質保証展開計画 Plan

Opration standard manual Results

26 検査基準書 Plan

Inspection standard Results

27 検査測定要領書 Plan

Results

28 品質管理工程図 Plan

Results

工程 29 工程能力調査 Plan

Results

検証 30 ＱＡＶ検証 Plan

Results

31 初期管理 Plan

Results

量確DANKAKU HINKAKU RYOUKAKU

1st Trial

Event that checks whetherproduction facility was in order.The production facility should becompletely in order.

2nd Trial

Event that checks whether the good one ofquality can be made.

The product of the quality the same as thestandard should be able to be made.

3rd Trial

Event that confirms thing that can be mass-produced.A part of sample product at this time is shippedto the market.Dealer's exhibition vehicle. etc

Mass production start

Though it doesn't understandtime..

My advice is necessary at theproduct design.

Though it doesn't understandtime..

It is necessary to advise theprocess design, too.

Though it doesn't understandtime..

It is necessary to advise for thewelding treatment device design.Example

It is possible to advise what be

necessary for the period until the

product is mass-produced.

This master schedule is how to advance the Honda style.Any auto manufacturer progresses by a similar style.

Laser Cutting

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Vibration welding Retainer

Airbag lid by laser cutting method

Product that cooperates in production start-upProduct that cooperates in production startProduct that cooperates in production start--upup

Laser cutting machine (The photograph is VOTAN-A LSA16 type )Laser cutting machine (The photograph is VOTAN-A LSA16 type )

Advice of concerning installation , parameter setting , Information on spare parts & maintenance method.

Product list with production start-up experienceProduct list with production startProduct list with production start--up experienceup experience

CONSOLE

COWL TOP

COLUMN COVER

INNER FENDER

CUP HOLDER

INSTRUMENT PANEL

GLOVE BOX

AIR BAG LID

FR PAD ROOFRR PAD ROOF

Various experiences have been accumulated.

I am looking forward to cooperation in you.I am looking forward to cooperation in you.

Thank you very much.Thank you very much.