M/s. Godavari Biorefineries Ltd.”environmentclearance.nic.in/writereaddata/modification/Amendment/... · wishes to expand existing activity in terms of production ... Butanol 64.60

Form – 1 (I) Basic Information:

Sr. No. Items Details

1. Name of the project

“M/s. Godavari Biorefineries Ltd.” Proposed expansion of existing industrial activity at PO-

Sakarwadi, Tal: Kopargaon, Dist: Ahmednagar - 413708

2. S. No. in the schedule 5 (f) – Synthetic Organic Chemicals

3. Proposed capacity/ area/length/ tonnage to be handled/ command area/lease area/ number of wells to

be drilled

The industry is already in operation phase having valid Consent to Operate from MPCB. Industry

wishes to expand existing activity in terms of production capacity. Details of the products are as

given below:

Particulars Area in Sq. m

Existing Proposed Final

Plot Area 630873.00 NA 630873.00

Built Up Area 99754.79 70000.00 169754.79

Green Area 170000.00 38188.09 208188.09

Product Details:

Name of Products Quantity [MT/M]


Ethyl Acetate 3000.00 5700.00 8700.00

Acetaldehyde 1500.00 1300.00 2800.00

Croto Resin and Croto Di Urea 45.00 85.00 130.00

Crotonaldehyde 500.00 500.00 1000.00

1,3 Butylene Glycol 41.66 158.34 200.00

Acetic Acid 598.85 0.00 598.85

Dilute Acetic Acid 110.00 0.00 110.00

Dilute Ethyl Acetate and other ester 0.00 30.00 30.00

Acetaldol 0.00 425.00 425.00

Paraldehyde 60.00 0.00 60.00

Crotonic Anhydride 8.33 1.67 10.00

Crotonitrile 8.33 1.67 10.00

Dilute 1-3 Butylene Glycol 12.90 19.32 32.22

Butanol 64.60 53.10 117.70

2-Ethyl, 1, 3 Hexane Diol 33.33 0.00 33.33

3-Methoxy Butanol 25.00 250.00 275.00

Dilute 3 Methoxy Butanol 0.00 30.00 30.00

3-Methoxy Butyl Acetate 0.00 340.00 340.00

3-Methyl 3- Pentene -One (MPO) 333.33 166.70 500.00

Sodium Sulphate 242.00 3.00 245.00

Ketone Mixture 131.67 65.80 197.50

Absolute Alcohol (Fuel Grade from RS/IS) 0.00 2000.00 2000.00

Acetaldehyde Oxime 0.00 175.00 175.00

Ammonium Sulphate 0.00 139.70 139.70

Acetaldehyde Diethyl Acetal 0.00 250.00 250.00

Ethyl Vinyl Ether 0.00 100.00 100.00

Acetonitrile 0.00 425.00 425.00

Diethyl Oxalate 0.00 175.00 175.00

Gbamber 0.00 100.00 100.00

Sorbic Acid or Potassium Sorbate 0.00 500.00 500.00

Acetals 0.00 15.00 15.00

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. 2018

1

M/s. Godavari Biorefineries Ltd.

Esters 0.00 20.00 20.00

Oximes 0.00 15.00 15.00

Other Aldehydes 0.00 200.00 200.00

Other Acids 0.00 15.00 15.00

Other Alcohol 0.00 20.00 20.00

Ketones 0.00 15.00 15.00

Waxes 0.00 12.00 12.00

Nitriles 0.00 20.00 20.00

Ethers 0.00 15.00 15.00

Ketene 0.00 15.00 15.00

Organic Salts 0.00 19.64 19.64

TOTAL 6,715.00 13,375.94 20,090.94

4. New / Expansion / Modernization Expansion

5. Existing Capacity/ Area etc.

Product Name Quantity in MT/M

Ethyl Acetate 3000.00

Acetaldehyde 1500.00

Croto Resin and Croto Di Urea 45.00

Crotonaldehyde 500.00

1,3 Butylene Glycol 41.66

Acetic Acid 598.85

Dilute Acetic Acid 110.00

Paraldehyde 60.00

Crotonic Anhydride 8.33

Crotonitrile 8.33

Dilute 1-3 Butylene Glycol 12.90

Butanol 64.60

2-Ethyl, 1, 3 Hexane Diol 33.33

3-Methoxy Butanol 25.00

3-Methyl 3- Pentene -One (MPO) 333.33

Sodium Sulphate 242.00

Ketone Mixture 131.67

Total 6,715.00

Area Details:


Plot Area 630873.00

Built Up Area 99754.79

Green Area 170000.00

6. Category of Project i.e. ‘A’ or ‘B’ A

7. Does it attract the general condition? If

Yes, please specify. No

8. Does it attract the specific condition? If

Yes, please specify No

9. Location

Sakarwadi, Kopargaon

Lat: 19°49'11.78"N & Lang: 74°34'8.55"E

Google image is attached as Annexure I



2


Plot/Survey/Khasra No.

Gut No.-158-165,167,168,180/1,180/2,181/1,181/2,187/1,

187/2,188,189,199 of Wari village

Village Wari Village

Taluka Kopargaon

District Ahmednagar

State Maharashtra

10. Nearest railway station/airport along with

distance in kms.

Kanhegaon - 0.3km

Airport - Aurangabad - 82km

11. Nearest town, city, district headquarters

along with distance in kms. Kopargaon - 18 km

12.

Village panchayats, Zila Parishad,

Municipal Corporation, Local body

(complete postal addresses with

telephone nos. to be given)

Kopargaon, District – Ahmednagar

Annexure II Land Ownership Document

13. Name of the applicant M/s. Godavari Biorefineries Ltd.

14. Registered address

M/s. Godavari Biorefineries Ltd.,

A/p- Sakarwadi, Taluka: Kopargaon,

District- Ahmednagar - 413708

15. Address for correspondence:

M/s. Godavari Biorefineries Ltd.,



Name Mr. S. Mohan

Designation (Owner/Partner/CEO) Director-Works

Address



Pin Code 413708

E-mail [email protected]

Telephone No. (02423) 279308, 279396,279397

Fax No. (02423)279339

16.

Details of Alternatives Sites examined,

if any. Location of these sites should be

shown on a Topo sheet

No alternative sites were examined as industry is already

established and is operational since 1993.

Location of project is marked on Topo-sheet given in pre-

feasibility report.

17. Interlinked Project No

18. Whether separate application of

interlinked project has been submitted? Not Applicable

19. If Yes, date of Submission Not Applicable

20. If no, reason Not Applicable

21.

Whether the proposal involves

approval/clearances under: if yes, details

of the same and their status to be given.

The Forest (Conservation) Act, 1980?

The Wildlife (Protection) Act, 1972?

The C.R.Z Notification, 1991?

No

22. Whether there is any Government Order No

mailto:[email protected]



3


/Policy relevant/ relating to the site?

23. Forest land involved (hectares) No

24.

Whether there is any litigation pending

against the project and/or land in which

the project is propose to be set up?

Name of the court

Case No.

Orders/directions of the Court, if any and

its relevance with the proposed project.

NA

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

Sr.

No.

Information/Checklist

confirmation

Yes/

No

Details thereof (with approximate quantities /rates, wherever

possible) with source of information data

1.1

Permanent or temporary

change in land use, land

cover or topography

including increase in

intensity of land use

(with respect to local

land use plan)

Yes

Some of the land falls under non-agricultural and non-cultivable

land use shall be utilized for industrial development.

1.2

Clearance of existing

land, vegetation and

buildings?

No Not Applicable, as the proposal is for expansion is within existing

plot.

1.3 Creation of new land

uses? No Not Applicable

1.4

Pre-construction

investigations e.g. bore

houses, soil testing?

Yes Yes, Prior to construction phase bore house and soil testing shall

be conducted.

1.5 Construction works? Yes

Construction activity involves new production blocks, additional

utilities like boilers, Thermic fluid heaters, Hydrogen generator,

nitrogen generator and D. G. Sets, storage facility and up-gradation

of effluent treatment plant.

1.6 Demolition works? No No demolition work will be carried out for expansion activity.

1.7

Temporary sites used

for construction works or

housing of construction

workers?

Yes Facilities like temporary labour camp, water supply, toilets are

provided for construction workers.

1.8

Above ground buildings,

structures or Earthworks

including linear

structures, cut and fill or

Yes Storage facilities shall be constructed. No major cut and fill or excavation is anticipated.



4


Sr.

No.


confirmation

Yes/

No



excavations

1.9

Underground works

including mining or

tunneling?

No There will not be any underground works including mining or

tunneling

1.10 Reclamation works? No No reclamation work

1.11 Dredging? No No Dredging

1.12 Offshore structures? No No offshore structure

1.13

Production and

manufacturing

processes?

Yes Please refer Annexure III for manufacturing process flow charts. It

is already shown in PFR

1.14 Facilities for storage of

goods or materials? Yes

Raw materials and solvents shall be stored with in

factory premises. Materials in bags and drums will be stored in

flame proof ware houses. Bulk quantities of raw materials will be

stored in Bulk Storage tanks in the tank farms with retention dykes.

1.15 Facilities for treatment or disposal of solid waste or liquid effluents?

Yes

Effluent from process and utilities will be treated in existing ETP of

170CMD capacity and treated water will be reused for cooling

towers.

Generated Sewage will be treated in existing STP of 200CMD and

treated water shall be reused for gardening.

Details (Existing+ Proposed) are represented below:

Waste Capacity in CMD

Particular Existing Proposed Final

STP 200 50 250

Technology Existing - Ecophotox – ST Proposed - Phytorid

ETP 970 280 1250

Treatment Technology

Primary, Secondary and Tertiary for 170 CMD effluent

Technology Un-aerobic(CSTR) followed by Extended Aeration

RO Treatment for 800 CMD effluent

Technology DTRO [Disc Type Reverse Osmosis] & PTRO

MEE For Zero Liquid Discharge

Hazardous Waste shall be handled as per Hazardous & Other Waste [Management & Transboundary] Rules 2016

1.16 Facilities for long term housing of operational workers?

No PP has already provided residential quarters within industrial premises for the workers.

1.17 New road, rail or sea traffic during construction or operation?

No No as industry is already in operation phase all infrastructures are already in place. The traffic density of the existing road is less.

1.18 New road, rail, air waterborne or other

No Industry being already in operation phase the entire infrastructure is developed.



5


Sr.

No.


confirmation

Yes/

No



transport infrastructure including new or altered routes and stations, ports, airports etc.?

1.19

Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

No Not Applicable

1.20 New or diverted transmission lines or pipelines?

No Not Applicable

1.21

Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?

No Not Applicable

1.22 Stream crossings? No Not Applicable

1.23 Abstraction or transfers of water form ground or surface waters?

Yes Water is drawn from Godavari River and Canal

1.24

Changes in water bodies or the land surface affecting drainage or run-off?

No No changes will be done

1.25

Transport of personnel or materials for construction, operation or decommissioning?

Yes The construction material shall be obtained locally from within 10 – 15 km from project premises. There is no transport of personnel, as the construction workers shall be employed locally

1.26 Long-term dismantling or decommissioning or restoration works?

No There shall be no dismantling work on site

1.27

Ongoing activity during decommissioning which could have an impact on the environment?

No No decommissioning activity will take place on project site

1.28 Influx of people to an area in either temporarily or permanently?

Yes

In addition to the construction workers, currently under operation phase industry is having total manpower of 413 employees [347 workers + 66 staff]. During expansion manpower shall be increased by 200 leading to total staff strength of 613.

1.29 Introduction of alien species?

No Not Applicable

1.30 Loss of native species or genetic diversity?

No Not Applicable

1.31 Any other actions? No Not Applicable



6


2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply)

Sr. No.

Information/checklist confirmation

Yes / No

Details thereof (with approximate quantities /rates, wherever possible) with source of information data

2.1 Land especially undeveloped or agricultural land (ha)

Yes 25 Acres of land which is under non-agricultural and non-cultivable form shall be converted into the applicable land use.

2.2 Water (expected source &

competing users) unit: KLD

Yes Source: From surface water of Godavari River and Canal Water. Obtained permission for the same from Irrigation Department. Total fresh water required after expansion shall be 2750CMD

2.3 Minerals (MT) No Not Applicable

2.4 Construction material –

stone, aggregates, sand /

soil (expected source – MT)

Yes Shall be sourced from the local villages

2.5 Forests and timber (source –

MT)

No Not Applicable

2.6 Energy including electricity

and fuels (source, competing

users) Unit: fuel (MT),

energy (MW)

Yes



Source MSEDCL MSEDCL MSEDCL

Power Demand 50 MW 90MW 140MW

Transformer 1500kVA x 2 Nil 1500kVA x 2

D.G. Set [kVA] 1000 x 1 590 x 1

1000 x 3 1000 x 4 590 x 1

Turbine Generator 2.3 MW 2.4MW x 2 7.1MW

It is proposed to step down the steam pressure by generating power in order of 7.1 MW by utilizing coal fired boilers installed for process requirement. D.G. Sets shall be used in case of power shutdown or turbine maintenance only. Industry shall require 468TPD of Coal & 3.5 Kilo Liters /day of

HSD.

2.7 Any other natural resources

(use appropriate standard

units)

No Not Applicable



7


3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

Sr. No.

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities/ rates, wherever possible) with source of information data

3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)

Yes

Some of the Raw materials used shall be Hazardous in nature as per MSIHC rule. MSIHC rules shall be followed during storage, transportation and handling of such raw materials.

3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases)

No Not Applicable

3.3 Affect the welfare of people e.g. by changing living conditions?

Yes Yes, there will be a positive impact on the people residing near the industry. Employment will be provided for local people thus improving their standard of living

3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,

No No sensitive receptors are present in the immediate vicinity of the site. The project shall not have any significant impact on vulnerable groups of people.

3.5 Any other causes No Not Applicable

4. Production of solid wastes during construction or operation or decommissioning

(MT/month)

Sr. No.

Information/Checklist confirmation

Yes/ No

Details thereof (with approximate quantities/rates, wherever possible) with source of information data

4.1 Spoil, overburden or mine wastes No Not Applicable

4.2 Municipal waste (domestic and or commercial wastes)

Yes Waste likely to be generated is from waste from canteen (Bio-degradable and non-biodegradable waste), papers, empty cans/containers etc. The details are as given below:



8


Sr. No.


Yes/ No


Name Quantity

UoM Disposal Existing Proposed Final

Dust 3.0 4.0 7.0 MT/D Sent to Brick Manufacturer

Bio-degradable waste 408 198 606 Kg/D Composted and used as manure

Non- Bio-degradable waste 272.5 132 404.5 Kg/D Given to authorized vendors

Boiler Ash 65 85 150 TPD Sent to brick manufacturer

Glass Bottles 0 100 100 No./M Sold to outside agencies/ recyclers

HDPE Containers 0 100 100 TPM Detoxified & Reused

Liners & Bags 0 0.5 0.5 TPM Authorized recyclers

Salt generated in MEE from Rejects of WTP

0.3 0.3 0.6 TPD Land filing

Paper, Cotton waste & Packing materials i.e. Wood, Carton, ropes

0 5 5 TPA Sale to outside agencies/ recyclers

STP Sludge 50 25 75 Kg/day Used as a Manure

Metal Scrap 0 30 30 TPA Authorized recyclers

Plastic Waste 0 0.5 0.5 TPA Authorized recyclers

Waste packing wood/ broken glass etc 0 5 5 TPA Sent to Bio Medical Waste Treatment Facility

Used / Discarded RO Membranes 0 0.2 0.2 TPA Authorized recyclers

Insulation and Glass wool Waste 0 1 1 TPM Dispose off to outside agencies after detoxification

4.3 Hazardous wastes (as per Hazardous Waste Management Rules)

Yes

Hazardous waste will be handled as per Hazardous Waste [Management &Transboundary Movement] rules 2016. Details of HW generation and disposal are as follows:

Cat. Name Quantity


5.1 Used/Spent Oil 1.2 1.8 3 KL/Year CHWTSDF / Cement Industry

34.3 Chemical Sludge from WWTP 0.1 0.2 0.3 TPD CHWTSDF / Cement Industry

1.4 Organic Residue 8 0 8 CMD CHWTSDF

20.3 Distillation/Process Residue 0.192 10 10.192 TPD CHWTSDF

1.7 Spent Catalyst and molecular sieve 1.4 180 181.4 Kg/day CHWTSDF / Cement Industry

31.1 E-waste 1 1 2 Ton/Y Authorized recyclers

36.2 Spent Carbon 0 0.3 0.3 TPD Authorized recyclers

20.2 Mixed Spent Solvents 0 2 2 KLD CHWTSDF

A1160 Lead Acid Batteries 0 80 80 No's/Y CHWTSDF

Salts generated in MEE 0.3 7.5 11.7 TPD CHWTSDF

36.2 Used Filters (HEPA filters, Oil Filters etc)

0 100 100 Nos. /Year CHWTSDF

A4020 Bio Medical Waste 0 0.8 0.8 TPA CHWTSDF

33.2 Used/Discarded Filter Bags 0 100 100 Nos. /Year Detoxified and reuse

Discarded PPE 0 0.5 0.5 TPA CHWTSDF

4.4 Other industrial process wastes

Yes Other industrial waste are covered under point 4.2

4.5 Surplus product No No

4.6 Sewage sludge or other sludge from effluent treatment

Yes

0.3TPD of sludge will be generated from ETP and same will be sent to CHWTSDF. 75kg/day of sludge will be generated from STP and same will be reused as manure after composting.

4.7 Construction or demolition Yes The construction debris generated will be collected and



9


Sr. No.


Yes/ No


wastes disposed off properly to authorized re-processor

4.8 Redundant machinery or equipment

No Not Applicable

4.9 Contaminated soils or other materials

No NA

4.10 Agricultural wastes No Not Applicable

4.11 Other solid wastes No Not Applicable

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

Sr.

No. Information/Checklist confirmation

Yes/

No

Details thereof (with approximate quantities/rates,

wherever possible) with source of information data

5.1 Emissions from combustion of fossil

fuels from stationary or mobile sources Yes

There will be emissions of PM, SO2 from burning

of fuel (Diesel) from DG Set, PM, SO2 and NOx

from transport of vehicles. PM and SO2 will be the

pollutant during operation phase from process.

5.2 Emissions from production processes Yes

Gaseous emission likely to occur from various

processes are HCL, SO2 which will be scrubbed in

two stage scrubber.

Water to be used as scrubbing media in primary

scrubbers and caustic in secondary scrubbers.

Effluents from scrubbers shall be sent to effluent

treatment plant.

5.3 Emissions from materials handling

including storage or transport No

Material transfer takes place in closed pipeline

System using pumps with mechanical seals.

5.4 Emissions from construction activities

including plant and equipment Yes

Dust may rise during transport of material and

construction activity. The dust emissions shall be

mitigated by water spraying on the roads within

the premises.

5.5

Dust or odors from handling of

materials including construction

materials, sewage and waste

Yes

Particulate emissions will occur during

transportation & handling of construction

materials. Necessary measures will be taken to

control the emissions.

No odor problem will occur from solid waste

treatment since proper segregation, treatment and

disposal techniques will be proposed in the

project.

Generated sewage will be treated in sewage

treatment plant of 250CMD.

5.6 Emissions from incineration of waste Yes Organic waste streams are sent to cement plants

for co-incineration.

5.7 Emissions from burning of waste in

open air (e.g. slash materials, No Not Applicable



10


construction debris)

5.8 Emissions from any other sources No Emission shall be from only process, utility stack,

D.G. set only.

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

Sr.

No. Information/Checklist Confirmation

Yes/

No

Details thereof (with approximate quantities/ rates,


with source of information data

6.1

From operation of equipment e.g.

engines, ventilation plant, crushers

Yes

Noise and vibration will be generated during material transport, loading and unloading of material, due to construction equipments and operation of equipment such as D.G Set, transfer pumps and vacuum systems. However, proper maintenance of equipment will be done at regular interval to minimize the vibration & noise. Personnel protective equipments like ear plugs for eardrum protection will be used at the site & usage of the same will be insured.

6.2 From industrial or similar processes Yes

There will be noise & vibrations due to

manufacturing process, turbines and operation of

D.G Sets. However proper maintenance is being

done at regular intervals and acoustic enclosures

has been provided to prevent pollution due to

noise.

6.3 From construction or demolition No Noise generation during construction will be due to

loading and unloading of construction material.

6.4 From blasting or piling No Not Applicable

6.5 From construction or operational traffic Yes The increased traffic shall not have any significant

impact.

6.6 From lighting or cooling systems No Not Applicable

6.7 From any other sources No Not Applicable

7. Risks of contamination of land or water from releases of pollutants into the ground

or into sewers, surface waters, groundwater, coastal waters or the sea:

Sr.

No.

Information/Checklist confirmation Yes/

No

Details thereof (with approximate quantities/rates,


7.1 From handling, storage, use or

spillage of hazardous materials

Yes All the pipe lines, storage facilities and waste

treatment facilities shall be above ground.

Concrete bunds shall be provided to all the

process plants, Bulk Storages and ware house.

Hazardous waste generated from process shall be

handled as per Hazardous and Other Waste



11


(Management and Transboundary) Rule 2016.

Appropriate storage & handling facility shall be

provided for Hazardous waste generated from

manufacturing processes and shall be disposed off

to authorized re-processor.

7.2 From discharge of sewage or other

effluents to water or the land

(expected mode and place of

discharge)

No

The domestic waste generated will be treated in

STP which will be further reused for gardening..

7.3 By deposition of pollutants emitted to

air into the land or into water

Yes All the emissions from process are controlled by

providing control equipment like scrubbers, Bag

filters, ESP and double stage condensers, etc.

As there is no such source of air pollution

emission except D.G Sets. D.G set is provided

with adequate stacks height as per the norms.

Also ETP and STP is provided for treatment of

generated effluent and sewage

7.4 From any other sources No NA

7.5 Is there a risk of long term build - up of

pollutants in the environment from

these sources?

No

NA

8. Risk of accidents during construction or operation of the Project, which could

affect human health or the environment

Sr.

No.


No

Details thereof (with approximate quantities/ rates,


8.1 From explosions, spillages, fires etc,

from storage, handling, use or

production of hazardous substances

No Hazardous waste generated from operational

phase is being disposed-off as per HW

(Management & Transboundary Movement) Rules,

2016.

Fuels required for various manufacturing process

such as coal, diesel shall be stored at separate

place and enough care shall be taken while

handling of such material as per PESO guidelines.

DG Set installed is provided with stack of

adequate height.

Thus, there will not be any risk of long term

buildup of pollutants in the environment from any

of these sources, either on land, water or air. All

Inbuilt Safety precautions will be adopted and

there will not be any damage to environment or

human health

8.2 From any other causes No NA

8.3 Could the project be affected by

natural disasters causing

environmental damage (e.g.floods,

No Site for the proposed development falls under

Seismic Zone III as per the seismic zone map of

India. The design and construction of the project



12


earthquakes, landslides, cloudburst

etc)?

will be carried out as per seismic zone III norms.

9. Factors which should be considered (such as consequential development) which

could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality

Sr.

No.


No

Details thereof (with approximate quantities /crates,


9.1 Lead to development of supporting

facilities, ancillary development or

development stimulated by the

project which could have impact on

the environment e.g.:

• Supporting infrastructure (roads,

power supply, waste or waste water

treatment, etc.)

• housing development

• extractive industries

• supply industries

• other

No

No

Yes

No

The project shall enhance the socio-economic

status of the area by increasing the demand for

housing, improving the employment. There are no

major support industries required for this plant.

Already existing

Industry has already provided quarters for workers

and staff members within industrial premises

NA

9.2 Lead to after-use of the site, which

could have an impact on the

environment

No NA

9.3 Set a precedent for later

developments

Yes The said project will be developed in an

environmentally sustainable manner

9.4 Have cumulative effects due to

proximity to other existing or planned

projects with similar effects

No As the environmental impact from the project is

marginal, no cumulative effects are envisaged.

III. Environmental Sensitivity

Sr. No.

Areas Name/

Identity Aerial distance (within 15 km.)

Proposed project location boundary

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

No NA

2

Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

Yes Godavari River- 0.6km



13


Sr. No.

Areas Name/

Identity Aerial distance (within 15 km.)

Proposed project location boundary

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

No NA

4 Inland, coastal, marine or underground waters. No NA

5 State, National boundaries. No NA

6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas.

No NA

7 Defense installations No NA

8 Densely populated or built-up area No NA

9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)

Yes

The industry itself has provided schools and hospitals for its residential campus adjacent to the plant

10

Areas containing important, high quality or scarce resources. (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

No NA

11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)

No NA

12

Areas susceptible to natural hazard which could cause the project to present environmental problems. (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

No NA



14


(IV) Proposed Terms of Reference for EIA studies

As prescribed under Appendix III of the EIA Notification, 2006 and Amendment SO. 562E, 2014, the ToR for conducting EIA study of proposed expansion of “M/s. Godavari Biorefineries Ltd.” shall include the following:

A. ENVIRONMENTAL IMPACT ASSESSMENT

Environmental Impact Assessment will be carried out for the proposed expansion of “M/s. Godavari Biorefineries Ltd.” Located at PO-Sakarwadi, Taluka: Kopargaon, Dist- Ahmednagar - 413708. The EIA report will cover various environmental aspects of the proposed project and an Environmental Management Plan. Following points will be considered while preparing the EIA report:

Study of existing Status of the project area.

Detailed project description comprising of site selection , land requirement along with break up, master layout plan of the industry, process description along with process flow diagram, raw material requirement & its source, chemical reaction balance of the project, water budgeting along with flow diagram, detailed on material balance & solid waste generation, process technology, details of proposed source-specific pollution control schemes.

Identification of project activities, which can have a potential impact on the environment, so as to determine physical, chemical, biological, cultural and socio-economic parameters for further study.

Identification of impact zone for proposed project.

Collection of physical, chemical, biological, cultural & socio-economic data for proposed project to establish existing environmental status (Baseline Studies).

Compilation and analysis of all primary and secondary data for completion of study.

Prediction of impacts and mitigation measures

Alternative technologies in terms of energy conservation during both construction and operation phase of the project

Environmental Monitoring Program

Risk assessment and disaster management plan along with Natural resource Conservation Plan

Project Benefits

Delineation of an environmental management plan to mitigate short term and long term impacts, if any.

B. METHODOLOGY

1) Baseline studies

To determine the impacts of proposed activity on site, base line study will be conducted. These will include Land Environment, Water Environment, Air Environment, Socio-Economics and Demographics, Soil and Hydrology, Meteorology, Health Status within the impact zone. The study will be carried out at two levels- the activity area [Core Zone of 5 km from project boundary] and the other area not directly linked to the project zone [Buffer Zone of 10km from project site].

Following environmental components will be studied as part of the baseline environment:



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a) Land Environment b) Air and Noise Environment c) Water Environment d) Socio-Economic Environment e) Biological Environment

a) Land Environment

The study on land environment shall broadly cover the following: 1. All the coordinates of the site along with toposheet, topography of the area indicating

gradient 2. Establishment of land use pattern, marking of different zones, location of all roads,

their type and cross sections, parking and public transport arrangements proposed 3. Special architectural features for energy saving and conservation of scarce materials 4. Study of project impacts on surrounding features within 10 km of site (National Park/

Sanctuary/ Biosphere Reserve/ Monument/ Heritage site/ Reserve Forests etc.) 5. Soil analysis 6. Effect on ecologically sensitive area in the neighborhood and special eco-friendly

measures proposed 7. Impact of the project on topography, precautions to be taken against landslides,

indicating especially vulnerable areas, proposals for plot development considering the hilly terrain with illustrative sketches

8. Measures for management of solid waste, waste segregation, options for recycling/ reuse, feasibility of zero garbage system & zero discharge system, sites specification, method of treatment and leaches collection and treatment during operation phase

Details of soil analysis to be carried out:

Area: Project area

[Total 8 Samples – Four in core & four in Buffer zone in each direction]

Duration: Two Seasons (Pre and Post Monsoon)

Details: All the coordinates of the site along with toposheet, topography of the area indicating gradients, aspects and altitude. Establishment of land use pattern, existing land use (agriculture/ non-agriculture use, forest, water bodies, water courses, urban/ rural settlements, highways and other roads, places of tourist interest, archeological and religious interest)- surrounding features within 10 km of site. Location of National Park/ Sanctuary/ Biosphere Reserve/ Monument/ Heritage site/ Reserve Forests. Measures for management of solid waste, waste segregation, options for recycling/ reuse, feasibility of zero garbage system and zero discharge system. Soil Analysis to cover 8 locations in the project area (representative of land uses).

Parameters: pH, EC (µmhos /cm2), Organic Carbon, Phosphorous as P (kg/Ha), Potassium as K (kg/Ha), Sulphate as SO4 (%), Textural classification, Available nitrogen (kg/Ha), Conductivity at 25 ºC, Organic matter, bulk density, Porosity, Sodium Adsorption ratio, Magnesium content, Phosphorous, Calcium Content, Potassium content

b) Air and Noise Environment



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The study on air and noise environment shall broadly cover the following: 1. Identification of air/ noise pollution sources, significant environmental features,

location of sensitive features including reserved forests/ lakes 2. Monitoring the existing status of ambient air/ noise quality within the impacted region

(10 km from the periphery) of the proposed project site 3. Collection of meteorological data, viz. wind speed and direction, humidity, ambient

temperature, rainfall etc. through secondary sources. 4. Estimation of quantities of air emissions including fugitive emissions from the

proposed project 5. Identification, quantification and evaluation of other potential emissions (including

those of vehicular traffic) within the impact zone and estimation of all the emissions/ impacts.

6. Prediction of changes in the ambient air quality 7. Prediction of future noise levels resulting from the proposed project and related

activities including increase in vehicular movement 8. Evaluation of the adequacy of the proposed pollution control devices to meet ambient

air quality standards. 9. Delineation of mitigation measures at source, path ways and receptors

Details of Ambient Air Quality Monitoring to be carried out:

Number of station locations: 8 locations - 1 in project area, 3 each direction [Core Zone], 4 in buffer zone

Frequency: 2 consecutive days per /Week at selected locations

Duration: Two season (Pre & Post Monsoon)

Parameters: 12 parameters as per NAAQS-2009 Meteorological data (WS/ WD/ DB Temp./ RH covering one season), Frequency of inversion, Frequency of cyclones/ tornadoes/ cloud burst from Climatological Tables and other available secondary data.

Method of sampling & analysis: As per the methods suggested by CPCB under NAAQS/ Standard Methods

Other Details: Identification of air pollution sources, significant environmental features, location of sensitive features including reserved forests/ lakes.



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Details of Ambient/ Noise Monitoring to be carried out:

Number of station locations: 8 locations – 4 in core & 4 in buffer zone and in each direction [considering residential, commercial & sensitive area]

Frequency: Hourly measurements to determine day time / night time Leq. (As per the Environment Protection Act)

Duration: Two Seasons (Pre & Post Monsoon)

Method of sampling and analysis: Continuous sound level meter

c) Water Environment

Water environment includes both surface and ground water environment. Study on water environment shall broadly cover following: 1. Existing surface water bodies- location and extent 2. Availability of water and its actual demand constraints, justification for availability of

water, details of water balance 3. Precautions for ensuring water/ ecological quality of streams and water bodies. 4. Considerations for submersible area 5. Details of water quality; proposals for waste water treatment and management of

point and non-point sources; effluents likely to reach Nearby water bodies 6. Sources of sewage generation, treatment method, taking into account reuse and re-

circulation of effluents for landscaping etc. 7. Impact of project on the lake ecosystem, details of shoreline changes, effect of

damming streams on downstream populations. 8. Proposed buffer zone considering proximity to surface water bodies

Details of water monitoring to be carried out:

Number of station locations: 8 for ground & surface water [As per availability of source] locations (Surface / Ground water) within project area (river/ lake/ nalla/ open well etc)

Duration: Two Seasons (Pre and Post Monsoon)

Parameters: pH, Oil and Grease, BOD, Suspended solids, COD, Total Dissolved Solids, Phenolic Comp. Free Ammonia, Sulphide as S, Nitrate Nitrogen, Bio assay test, Chlorides, Total Hardness, Heavy metals (depending on water use)

Method of sampling & analysis: As suggested in Standard Methods and IS 2488 Part I to V/ IS 10500.

Other Details: Study of surface water drainage, showing the area under flooding/ submerged area on catchment area map, existing surface water bodies- location and extent. Availability of water and its actual demand, details of water balance, sources of sewage generation, treatment method, taking into account reuse and re-circulation of effluents for landscaping etc. Impact of project on the lake ecosystem, details of shoreline changes, proposed buffer zone considering proximity to surface water bodies and reserved forest area, considerations for submersible area.



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d) Socio-Economic Data

The socio economic study shall broadly cover the following: 1. Details of settlements within village boundaries (demographic pattern including

literacy rate, male female ratio), occupational pattern 2. Economic and social conditions, dependency on existing aquatic ecosystem for

fishing/ agricultural activity 3. Activities likely to come up in surrounding areas due to project etc. 4. Impacts of proposed project on the surrounding community 5. Special provisions for economically weaker sections 6. To estimate socio Economic effects such as changes in employment, transportation

or recreation, or changes in the aesthetic value of a landscape; 7. To estimate the impacts on society not only of these socio-economic changes but

also the various biophysical effects caused by the proposed action 8. To study the 'boom and bust' pattern of project; problems of local inflation and short-

term changes in supply and demand patterns;

Details of baseline study of Socio-economic environment to be carried out:

Number of station locations: Villages surrounding project area

Frequency: One time

Aspects of Survey:

Collection of available information from primary and secondary studies about; 1. Demographic status: rural population; suburban growth; etc. 2. Population structure and rates 3. Economic Status: income, employment, and taxes; the affected parties; impacts on

business and large property owners; increased short-term and long-term employment;

4. Measures of nutritional status 5. Public health indices 6. Settlement pattern, especially in rural populations and in relation to energy sources

e) Biological Environment

Terrestrial habitat

1. Topography, geographical region and geology of the study area. 2. Type of habitat, region, forest type. 3. Soil type survey in the study area and sample collection for soil analysis. 4. Details of Floral species (Including shrubs, herbs, grasses, mosses, lichens etc). 5. Details of Faunal Species (Including all classes, population of each species etc). 6. Details of other minor groups such as insects. 7. Special survey for organisms with scheduled status and organisms of specific

importance.

Aquatic habitat

1. Type of water body (Lentic/Lotic).

2. Physico-chemical characteristics of the water body (Colour, Odour, temperature,

turbidity, depth, pH, DO, BOD, COD, DOM, SPM, metals and nutrients).

3. Details of the seasonal variation in the water body (Ephemeral, perennial or

permanent).



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4. Flora and fauna of the water body (Submerged and floating/ Resident and migratory).

5. Flora and fauna around the water body (Resident and migratory).

6. Details about the catchment area of the water body, history, sources of water and

aquifers etc.

7. Usage of water resource and discharge of pollutants in the water body.

8. Eutrophication status.

Details of baseline study of biological environment to be carried out:

Number of station locations: 1 location within project area (terrestrial/Aquatic etc)

Duration: One season (non-monsoon)

Aspects of Survey

Method of sampling and analysis:

Other Details:

1. Collection of available information from primary and secondary studies on flora/ fauna in the project area

2. Data on flora and fauna, both terrestrial and aquatic, near the site and in the study area surrounding the project site shall be collected based on actual field visits and secondary data

3. Concurrence of the forest authorities if certain forest areas are to be maintained as part of the project

4. Assessment of flora/ fauna in the project area 5. Assessment of damage to flora and fauna due to proposed activities (number and

species of trees required to be cut, pollution, land use and landscape changes) 6. Prediction of impacts within the impact zone of the proposed project 7. Delineation of mitigation measures to prevent and/or reduce the impact

2) Environmental Impact Matrix

Impact matrix will be prepared & data will be evaluated to assess total impact of the proposed project on environment.

3) Environmental Management Plan

Environmental Management Plan (EMP) will be prepared to mitigate adverse environmental impacts (if any) due to implementation of the project and to protect sensitive environmental resources. Such EMP will cover the construction as well as operational activity.

4) Environmental Impact Assessment and Mitigation measures

This will include compilation of field data on Environmental Monitoring/ Primary & Secondary data on various impacted parameters, predictions of impact, environmental impact Matrix & Environmental Management Plan. Suitable avoidance / mitigation methods will be suggested based on the extent, severity and duration of the impact.



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5) The Environmental Impact Assessment (EIA) Report shall contain the following chapters:

Chapter-1: Introduction

Chapter-2:Project Description

Chapter-3: Description of Environment

Chapter-4: Anticipated Environmental Impacts and Mitigation Measures

Chapter-5: Analysis of Alternatives (Technology & Site)

Chapter-6: Environmental Monitoring Program

Chapter-7: Additional Studies [Disaster Management Plan]

Chapter-8: Project Benefits

Chapter-9: Environmental Cost Benefit Analysis

Chapter-10: Environmental Management Plan

Chapter-11: Executive Summary & Conclusions

Chapter-12: Disclosure of Consultants Engaged



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“I hereby given undertaking that the data and information given in the application and

enclosures are true to the best of my knowledge and belief and I am aware that if any part of

the data and information submitted is found to be false or misleading at any stage, the

project will be rejected and clearance given, if any to the project will be revoked at our risk

and cost”.

Date: 05.05.2018

Place: Kopargaon

Signature of the applicant

-sd/

With Name and Full Address

Mr. S. Mohan

Godavari Biorefinaries Limited, Sakarwadi.

1

1.0 EXECUTIVE SUMMARY

S. No. DETAILS INFORMATION

1 Name of the Project Expansion in Existing Production Quantity with Additional

Products

2 Category as per EIA

Notification 2006

Category 5(f)

“Synthetic Organic Chemicals industry as per EIA Notification,

2006 and amendments thereafter

3 Category [A / B] “A” as Project located out of Notified Industrial Area

4 Location

Gut No.-158-165,167,168,180/1,180/2,181/1,181/2,187/1,

187/2,188,189,199 of Wari village Post, Kopargaon Tehsil:

Ahmednagar District, Maharashtra.

Geographical Coordinates:

Latitude: 19°49'11.78"N

Longitude: 74°34'8.55"E

5 Topo Sheet No. 47I/5, 47I/6, 47I/9 and 47I/10 of the Survey of India

7 Name of Project

Proponent M/s. Godavari Biorefinaries Limited

8 Area Requirement



Plot Area 630873.00 NA 630873.00

Built Up Area 99754.79 70000.00 169754.79

Green Area 170000.00 38188.09 208188.09

9 Water Requirement

Details Existing Proposed Final

Total Water 1730.00 970.00 2700.00

10 Power Requirement




Power Demand 50MW 90MW 140MW

Transformer 1500kVA x 2 Nil

D.G. Set [kVA] 1000 x 1 590 x 1

1000 x 3 1000 x 4 590 x 1

Turbine Generator 2.3 MW 3MW x 2 8.3MW

11 Man Power Details Existing Proposed Final

Manpower 413 200 613

12 Project Cost Details Existing Proposed Final

Capital Cost in Cr. 164.09 200.00 364..09

2.0 Introduction

2.1 Project Proponent


2

Somaiya group is one of the old and well-established industrial houses in India with diversified

interests in Sugar (white & refined), Alcohol and Bulk Organic Chemicals, Specialty Chemicals,

Printing and Publishing & Education & Social welfare. M/s. Godavari Biorefineries Limited is one

of the entity formed under the Somaiya group and is the leading company in the field of

manufacturing and exporting of the specialty chemical products. The Godavari Sugar Mills Ltd.,

incorporated in 1939, demerged to Godavari Biorefineries in 2009. Godavari Biorefineries Ltd.

promoted by Late Shri. Karamshibhai Jethabhai Somaiya (Padmabhushan) and his son, Dr.

Shantilal Karamshibhai Somaiya, was incorporated in 1939 and has been contributing to the

industrial development of India for more than six decades under the dynamic leadership of the

Chairman and Managing Director, Shri. Samir Somaiya & his professional team.

Table 1 Board of Directors

Sr. No. Name Designation

1. Shri Samir S. Somaiya Chairman & Managing Director

2. Prof. M. Lakshmi Kantam Independent Director

3. Shri S. N. Bableshwar Director-Works (Sameerwadi)

4. Mr. Uday Garg Investor Nominee Director

5. Shri Vinay Joshi Executive Director - Godavari Biorefinaries Ltd

6. Shri S. Mohan Director- Works (Sakarwadi)

7. Shri Kailash Pershad Independent Director

8. Dr. Preeti Rawat Non - Executive Director

9. Mr. Jayendra Shah Independent Director

10. Mr. Werner Wutscher Non - Executive Director

2.2 Nature Of The Project

M/s. Godavari Biorefinaries Limited has proposed Amendment in Existing Production Quantity

with additional increase in product range. The raw materials for the production will be sourced

from local area. The project is placed under item no. 5(f) - “Synthetic organic chemicals industry

(dyes & dye intermediates; bulk drugs and intermediates excluding drug formulations; synthetic

rubbers; basic organic chemicals, other synthetic organic chemicals and chemical

intermediates) as per EIA Notification, 2006 (as amended thereof) category ‘A’ project as the

project does not fall in the notified industrial estate and will be appraised at central level.


3

2.3 Need of the Project

Chemical industry especially Organic Chemicals is one of the growing sector in India. It has lot

of potential not only in India and also abroad which could earn foreign exchange which makes

the country self sufficient in foreign currency. One of the basic raw materials is industrial alcohol

which is being multiplying in a big way due to the availability of raw materials such as molasses,

tobacco, and beet sugar etc. Maharashtra is one of the largest producers of industrial alcohol

which can be converted in organic chemicals Godavari Biorefinaries Ltd. has been continuously

striving to develop various organic chemicals such as Crotonaldehyde, Paraldehyde, etc. which

has demand in International market.

Ethyl Acetate being a versatile solvent is used widely in various Industries like paints,

Pharma, Extraction, Ink, Printing, etc. Hence a steady growth of demand is envisaged.

By increasing the production capacity, our overheads will be distributed and we can face

the international and domestic markets more competitively.

Due to the erosion of margin on the product, we would like to take the advantage of the

economy of scale, to make the unit more sustainable, as this product contributes

substantially to our unit’s turnover.

We have a good infrastructure, which will result in relatively lesser capital investment.

2.4 Demand & Supply Gap

We are planning to meet the future demand of Ethyl Acetate product.

We also envisage that many Industries may replace the other harmful solvents, with

Ethyl Acetate, which is more Eco friendly, thereby resulting in higher demand.

2.5 Imports Vs. Indigenous Production

The production process, technology, methods and systems are all indigenous. Though, there

are extremely raw materials that are being imported as of now. In fact, the value addition to

certain products have also found its way abroad.

2.6 Employment Generation Due To Project

Existing manpower of industry is 413 and additional manpower required for the proposed project

will be approximately 200 skilled and unskilled employees. Total manpower after expansion

shall be 613.

3.0 Project Description

3.1 Type Of The Project


4

This project is an expansion in existing production quantity along with additional products.

3.2 Location Of The Project

The proposed project is located at Gut No.-158-165, 167, 168, 180/1, 180/2, 181/1, 181/2,

187/1, 187/2,188,189,199 of Wari village Post, Kopargaon Tehsil, Ahmednagar District,

Maharashtra. The project falls under the geographical co-ordinates of Lat:

19°49'11.78"N & Lang: 74°34'8.55"E at 504m MSL.

Figure 1: Map Showing Location With Project Boundary


5


6 Figure 2: Layout of the


7

Project


8

Figure 3: Topo sheet of the Study Area


9

3.3 Details of the alternate sites

No alternate sites have been examined as the proposed project will be developed in existing

premises itself.

3.4 Size Or Magnitude Of Operation

Total capacity of the proposed expansion of existing unit and additional products will be as

follows:

Table 2 Details of Products (Existing+ Proposed)

Name of Products Quantity [MT/M]


Ethyl Acetate 3000.00 5700.00 8700.00

Acetaldehyde 1500.00 1300.00 2800.00

Croto Resin and Croto Di Urea 45.00 85.00 130.00

Crotonaldehyde 500.00 500.00 1000.00

1,3 Butylene Glycol 41.66 158.34 200.00

Acetic Acid 598.85 0.00 598.85

Dilute Acetic Acid 110.00 0.00 110.00

Dilute Ethyl Acetate and other ester 0.00 30.00 30.00

Acetaldol 0.00 425.00 425.00

Paraldehyde 60.00 0.00 60.00

Crotonic Anhydride 8.33 1.67 10.00

Crotonitrile 8.33 1.67 10.00

Dilute 1-3 Butylene Glycol 12.90 19.32 32.22

Butanol 64.60 53.10 117.70

2-Ethyl, 1, 3 Hexane Diol 33.33 0.00 33.33

3-Methoxy Butanol 25.00 250.00 275.00

Dilute 3 Methoxy Butanol 0.00 30.00 30.00

3-Methoxy Butyl Acetate 0.00 340.00 340.00

3-Methyl 3- Pentene -One (MPO) 333.33 166.70 500.00

Sodium Sulphate 242.00 3.00 245.00

Ketone Mixture 131.67 65.80 197.50

Absolute Alcohol (Fuel Grade from RS/IS) 0.00 2000.00 2000.00

Acetaldehyde Oxime 0.00 175.00 175.00

Ammonium Sulphate 0.00 139.70 139.70

Acetaldehyde Diethyl Acetal 0.00 250.00 250.00

Ethyl Vinyl Ether 0.00 100.00 100.00

Acetonitrile 0.00 425.00 425.00

Diethyl Oxalate 0.00 175.00 175.00

Gbamber 0.00 100.00 100.00

Sorbic Acid or Potassium Sorbate 0.00 500.00 500.00

Acetals 0.00 15.00 15.00

Esters 0.00 20.00 20.00

Oximes 0.00 15.00 15.00

Other Aldehydes 0.00 200.00 200.00

Other Acids 0.00 15.00 15.00


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Other Alcohol 0.00 20.00 20.00

Ketones 0.00 15.00 15.00

Waxes 0.00 12.00 12.00

Nitriles 0.00 20.00 20.00

Ethers 0.00 15.00 15.00

Ketene 0.00 15.00 15.00

Organic Salts 0.00 19.64 19.64

TOTAL 6,715.00 13,375.94 20,090.94

3.5 Manufacturing process details

Industry currently manufacture, 26 products and has proposed 17 products, general

manufacturing process is given in Figure 4.

Figure 4: Generalized Manufacturing Process Flow Chart

3.6 Raw material required

Different raw material like ethanol, Acetic Acid, Methyl Ethyl Ketone, Crotonic Acid, Myrecene,

Oxalic Acid, etc. will be used in manufacturing of the products. Detailed list of existing and

proposed raw material along with the quantity and source is attached as Annexure.

3.7 Resource optimization / recycling and reuse

The Industry is recycling ETP treated wastewater to cooling tower makeup and STP treated

wastewater to gardening. Industry is saving power plant of 10KW from exiting solar plant which

Reaction Section

Neutralization Section

Solvent Recovery

Distillation Section

Storage Packaging &

Dispatch

Raw Material


11

is utilized for lightning of bulbs and tube lights. The same shall be continued after proposed

expansion.

3.8 Availability of Water

Source of water for industrial as well as domestic water is met through the Godavari River and

Canal water. Industry has obtained permission from Irrigation Department for the same Total

Fresh water requirement of the project after expansion shall be 2750.00CMD.

3.9 Power Requirement

Details of Power requirement and source of power and D.G. Set is given in Table No. 3

Table 3 Power Details




Power Demand MW 50 90 140


D.G. Set [kVA] 1000 x 1 590 x 1

1000 x 4 1000 x 5 590 x 1

Turbine Generator 2.3 MW 2.4MW x 2 7.1MW

3.10 Fuel requirement

Industry is using Coal, Biogas & HSD as a fuel. Total fuel requirement after expansion shall be

Coal - 468TPD & HSD - 3.5KLPD. Details of stacks in term of existing, proposed and final are

resented in Table No.4

Table 4 Stack Details

S. No.

Description with Capacity Unit

Capacity

Existing Proposed Total after expansion

1. Boiler (18 TPH) TPH 2 Nil 2

2. Boiler (12 TPH) * TPH 1 Nil 1

3. Boiler (24TPH) TPH Nil 2 2

4. Thermic Fluid Heater (10 Lac KCal./hr.) KCal./hr. Nil 1 1

5. Thermic Fluid Heater (2 Lac KCal./hr.) KCal./hr. Nil 1 1

6. Hydrogen Generator (5200 Cum/day) Cum/day Nil 3 3

7. Nitrogen Generator (1000 Cum/day) Cum/day Nil 1 1

8. D.G. Set (1000kVA)** kVA 1 3 4

9. D.G. Set (590kVA)** KVA 1 Nil 1

* 12 TPH coal fired boiler shall be kept as standby after expansion ** D.G. Sets will be used during load shut down period only

3.11 Quantity of waste generated

Wastes generated during whole process are described in below.


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3.11.1 Wastewater Generation and Management

Details of wastewater generation and its treatment details are given in Table 5. The Schematic

flow diagram of STP, ETP & MEE is given in Figure 5, 6 & 7 respectively.

Table 5: Details of Wastewater & its Management

Particulars Quantity in CMD


Sewage 190.00 33.00 223.00

Effluent 505.00 710.00 1215.00

STP Capacity 200.00 50.00 250.00

ETP Capacity 970.00 280.00 1250.00

RO 800.00 0.00 800.00

MEE Capacity [M3/day] 30.00 0.00 30.00

Figure 5 : STP Flow Diagram


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EffluentScreen

Chamber

Sludge Drying Bed

OilSkimmer

Equalization & Neutralization

AerationTank

Clarifier

HoldingTank

Filters

Treated Water Storage Tank

Filter Press

Sludge Cake to TSDF

RO Plant

ToCooling Towers

Multiple Effect Evaporator

Rejects

Condensate To Cooling Towers

Salts to TSDF

ATFD

Condensate

Figure 6: ETP Flow Diagram

Figure 7: MEE Flow Diagram


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3.11.2 Air Pollution and Management

The various sources of air pollution from the existing unit will be process, utility and fugitive.

Industry has provided different kind of pollution control equipments, details of same are provided

in Table 6.

Table 6 Stack Details along with Pollution Control Equipments

S. No. Description with Capacity Pollution Control Equipments

1. Boiler (18 TPH) Electrostatic Precipitator [ESP]

2. Boiler (12 TPH) Bag Filter

3. Boiler (30TPH) Electrostatic Precipitator [ESP]

4. Thermic Fluid Heater (10 Lac KCal./hr.)

5. Thermic Fluid Heater (2 Lac KCal./hr.)

3.11.3 Hazardous Waste Generation and Management

Industry is generating different types of Hazardous Waste, details of existing, proposed and final

hazardous waste and its management is provided below in Table 7.

Table 7 Hazardous Waste Generation and Management

Cat. Name Quantity


5.1 Used/Spent Oil 1.2 1.8 3 KL/Year CHWTSDF / Cement Industry

34.3 Chemical Sludge from WWTP 0.1 0.2 0.3 TPD CHWTSDF / Cement Industry

1.4 Organic Residue 8 0 8 CMD CHWTSDF

20.3 Distillation/Process Residue 0.192 10 10.192 TPD CHWTSDF

1.7 Spent Catalyst and molecular

sieve 1.4 180 181.4 Kg/day CHWTSDF / Cement Industry

31.1 E-waste 1 1 2 Ton/Y Authorized recyclers

36.2 Spent Carbon 0 0.3 0.3 TPD Authorized recyclers

20.2 Mixed Spent Solvents 0 2 2 KLD CHWTSDF

A1160 Lead Acid Batteries 0 80 80 No's/Y CHWTSDF

Salts generated in MEE 0.3 7.5 11.7 TPD CHWTSDF

36.2 Used Filters (HEPA filters, Oil

Filters etc) 0 100 100 Nos. /Year CHWTSDF

A4020 Bio Medical Waste 0 0.8 0.8 TPA CHWTSDF

33.2 Used/Discarded Filter Bags 0 100 100 Nos. /Year Detoxified and reuse

Discarded PPE 0 0.5 0.5 TPA CHWTSDF


15

3.12 Schematic representation of the feasibility drawing which give information of EIA purpose

4.0 Site analysis

4.1 Site connectivity

Details of connectivity towards proposed site is given below

Road Sanvatsar - Kanhegaon Road is approx. 0.19km towards East direction

SH-47 is approx. 3.15km towards SW direction

Railway Kanhegaon RS is approx. 0.70km towards SE direction

Airport Gandhinagar Airport, Nashik is approx. 80.42km towards NW direction

Nearest town/City

Village Vari is approx. 0.44km towards SE direction

4.2 Land Form, Land Use And Land Ownership

The total land is in possession with the management. Factory Land is also used for Industrial

purpose. Proposed expansion will be done in existing premises only. It is a plain land with some

agricultural areas in surrounding. Land Documents are procured from respective authorizes.

4.3 Topography

The total geographical area of the Ahmednagar district is 174 Lakh hectors which is largest in

Maharashtra, Topographical district can be divided into three parts as follows,

A Sahyadri hill ranges North-west that is having highest peak at Kalsubai with a height of

1646 meters in the state.

The Plateaus: Mainly Akole plateaus, Ahmednagar Plateaus, and Jamkhed plateaus

having general elevation of 600 meters.

Expansion in Existing Production Quantity with

Additional Products

Category A 5(f) (Synthetic Organic

Chemical)

ToR application (Form I) & Pre- Feasibility study to

MoEFCC


16

The Basins; In between the plateaus there are river basins. The two main basins are

Bhima basin in the South and Godavari Basin in the north, which includes the Pravara

Mula Basin. In general these basins have an elevation of 500-600 meters

4.4 Existing Land Use Pattern

The existing land has been utilized for industrial purpose.

4.5 Existing Infrastructure Maximum resources like electricity, water supply, road connectivity, availability of raw material

etc. are available for the proposed project due to the presence of exiting industry.

4.6 Soil Classification

The area shows slight variation in soil type along the Godavari River and away from it. Along the

either side of the River banks the soil is kankar and sandy , rich in calcium. However, as we

move away from the River the soil becomes reddish and then black, which is typical of the

deccan basaltic region. The black cotton is more sticky and has a typical property of swelling

when wet.

4.7 Climate

Average climate of Ahmednagar district is hot and dry, on whole extremely genial and is

characterized by a hot summer and general dryness during major part of the year except during

south-west monsoon season. This district is one of the known draught-prone areas of

Maharashtra. Rainfall in this district is uncertain and distribution of rainfall is uneven. Akole and

western Sangamner have more average rainfall than the rest of taluka's in the district.

Ahmednagar district receives average 566 mm. rainfall. The major rainfall received during

month of June to September. The average temperature ranges between 9°C (during

December.) to 41°C (during April and May).

4.8 Social infrastructure available

Social infrastructure like community centre, hospital and medical centers, banks, education

facilities, electricity etc. is available in Study Area

5.0 Planning Brief

5.1 Planning Concept

M/s. Godavari Biorefinaries Limited is already an existing industry and there shall not be much

planning required for the expansion activity. however following factors have been considered

while planning the project;


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No major city or eco sensitive spots including national parks, wild life sanctuary,

historical and cultural sites

Industry already has permission from Irrigation department for water supply

Manpower required for proposed project can also be tapped from the nearby located

areas

The proximity to the highway is great advantage, since the company’s raw material and

finished products will move by road

Common Hazardous Waste facility is available

Industry has proposed a proper plan to mitigate all the pollution from proposed activities considering being located in Non MIDC Area

5.2 Population Projection

The proposed activity will generate total 200 Nos. of skilled and unskilled employee

opportunities. No influx of population is expected as local candidates will be preferred.

5.3 Land Use Planning

Total plot area of the plant is 13,98,473m2. Out of which, existing built up area is 99,754.79m2

and proposed BUA shall be 70,000.00m2. Total BUA after expansion shall be 169754.79m2.

Total Green Belt Area after expansion shall be 4,58,000m2 [33% of Total Plot Area ]. Plant

layout is shown in Figure 2.

5.4 Assessment of Infrastructure demand (Physical & Social)

The basic infrastructure such as roads, electricity, transportation, drinking water facilities, health

centers and hospitals, schools, sanitation facilities are already available in the vicinity. The

proposed project is not going to exert any unbearable load on the available resources.

5.5 Amenities/ Facilities

Facilities like canteen, rest rooms and drinking water facilities will be provided for the employees

and workers of the industry.

6.0 Proposed infrastructure

6.1 Industrial Area

The proposed project will be carried out in the existing factory premises only.

6.2 Residential Area

Facilities like canteen, rest room and indoor games facilities will be provided in the nearby

residential area. Industry has provided staff quarters for workers.

6.3 Green Belt

Greenbelt development is already carried out for the existing unit. The total Greenbelt area of

the existing unit is 1,70,000.00m2 and after proposed expansion the greenbelt area will be

4,58,000.00m2 (33% of the total plot area)


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6.4 Social Infrastructure

All type of infrastructure is already available in the vicinity. Apart from that, industry will identify

the need of the villagers and execute the CSR activity and shall prepare dedicated CER budget

as per the norms to develop social infrastructure around the project .

6.5 Connectivity

Site is well connected with by State Highway - 47 at approximately 3.15km towards SW

direction from the project site; Local village road i.e. Sanvatsar - Kanhegaon Road is adjacent to

the project site which is approximately 0.19km towards East of the project site.

6.6 Drinking Water Management

Drinking water is provided after proper treatment for existing unit. Same will be provided after

proposed expansion. The source of drinking water is Godavari River & Canal Water.

6.7 Sewerage System

Existing domestic waste water generated at the tune of190.00CMD is being treated in exiting

STP of 200.00CMD capacity. additional load of 33.00CMD will be treated in proposed STP.

6.8 Industrial Waste Management

The total hazardous waste generated from the existing as well as proposed unit and their

management is already covered in Table 6.

6.9 Solid Waste Management

The total solid waste generated from the existing as well as proposed unit and their

management is given below in Table 7.


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Table 7 Solid Waste quantity and Management

6.10 Power requirement Details of Power requirement is presented in Table 8 Source of Electricity is MSEDCL.

Table 8 Energy Details




Power Demand MW 50 90 140


D.G. Set [kVA] 1000 x 1 590 x 1

1000 x 3 1000 x 4 590 x 1

Turbine Generator 2.3 MW 3MW x 2 8.3MW

7.0 Rehabilitation & Resettlement Plan

No rehabilitation or resettlement plan is required as the proposed expansion will be located in

existing premises only.

8.0 Project Schedule And Cost Estimate

The capital cost of the existing project is 164.09 Cr. For the proposed expansion the project cost

will be 200Cr. Total Capital cost after expansion shall be 364.09Cr. Execution of the proposed

activity shall be done over the five year after getting Environmental Clearance from the

respective authority.

9.0 Analysis of Proposal


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Project shall create direct and indirect employment opportunities to the people residing at

surrounding region. With the implementation of the proposed project, the socio-economic status

of the local people will improve substantially. Corporate Social Responsible (CSR) program

shall be executed on need base. additional government revenue are generated from taxes ,

duties and other fees. Additional benefits of project also includes considerable growth of the

Industrial and Commercial activities in the state.