6
EL 116/2, T.T.C Electronic Zone, M.I.D.C Mahape, Navi Mumbai- 400 710 Tel: +91-22-2761 2464 / 2761 3565, +91- 7045 458952/53/54 Email: [email protected] Corporate Headquarters and Manufacturing CUSTOMIZED ELEVATORING SOLUTIONS R T E O M N E O E R R R G O R W O F Res Reps: Aurangabad Bhopal Dehradun Jaipur Asansol Siliguri Calicut Thiruvananthapuram Bagalkot Bellary Raichur Branch offices: Mumbai Navi Mumbai Pune New Delhi Chandigarh Kolkata Bhubaneshwar Hyderabad Visakhapatnam Bengaluru Kochi Kathmandu-Nepal Machine Room Less MRL ELEVIO Automatic Passenger Elevator

MRL ELEVIOElevio Automatic: MRL 1:Power supply with AC 380V to 460 Volts, 50HZ, (3) Phase 2:Power range with 5.5 KW to 22 KW 3:Rated speed with upto 1.75 MPS 4:Main controller with

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Page 1: MRL ELEVIOElevio Automatic: MRL 1:Power supply with AC 380V to 460 Volts, 50HZ, (3) Phase 2:Power range with 5.5 KW to 22 KW 3:Rated speed with upto 1.75 MPS 4:Main controller with

EL 116/2, T.T.C Electronic Zone,

M.I.D.C Mahape, Navi Mumbai- 400 710

Tel: +91-22-2761 2464 / 2761 3565, +91- 7045 458952/53/54

Email: [email protected]

Corporate Headquarters and Manufacturing

CUSTOMIZED ELEVATORING SOLUTIONS

R TE OMNE OE RR RG OR WOF

Res Reps: Aurangabad Bhopal Dehradun Jaipur Asansol Siliguri Calicut Thiruvananthapuram Bagalkot Bellary Raichur

Branch offices: Mumbai Navi Mumbai Pune New Delhi Chandigarh Kolkata Bhubaneshwar HyderabadVisakhapatnam Bengaluru Kochi Kathmandu-Nepal

Machine Room Less

MRL

ELEVIO Automatic Passenger Elevator

Page 2: MRL ELEVIOElevio Automatic: MRL 1:Power supply with AC 380V to 460 Volts, 50HZ, (3) Phase 2:Power range with 5.5 KW to 22 KW 3:Rated speed with upto 1.75 MPS 4:Main controller with

Your Safety is our First Priority CUSTOMIZED ELEVATORING SOLUTIONS

Using Energy WiselyOur Long term commitment to developing enery-ef�cient elevators has created

sytems and functions that make intelligent use of power.

Devices that Use Less Energy LED Lighting (optional)

Used for ceiling lights and hall lanterns, LEDs boost the overall energy

performance of the building. Futhermore, a long service life eliminates

the need for frequent lamp replacement

Advantages of LED’S

Ceiling:

Service life (hr)

LED

Incandescentlamp

25000

2000

LED

Incandescentlamp

32.5

132

Power consumption

Approximately 12.5 times longer Approximately 75% Saving

Motor

Traction

Motor drive

Control Circuit

Induction motorPermanent

magnet motor

Gearless

2 VVVF* control

1ACVV* controlAC2 Control

Relay Microcomputer

Power consumption/

CO emission*32

Worm geared

100% 93% 74% 37% 30%Approx.

-70%

1970 1980 1990 2000 2010

Milestones of Energy-saving Technologies in Elevator Development

Note:

*1: Alternative current, variable voltage

*2: Variable voltages, variable frequency

*3: CO emissions in this table are from elevator operation and do not include emissions from manufacturing, transportation and other processes 2

ESCON provides following features: LED Lightings with innovative designs

Auto on/off- light/ fan mode

No Lead & Asbestos sheet in our products.

It provides minimum carbon emission.

Green Features in MRL

Your Safety is our First Priority CUSTOMIZED ELEVATORING SOLUTIONS

The Elevio range of automatic passenger

elevators from ESCON deploys advanced

technology in vertical transportation.

They provide comfortable, elegant, quick and

safe mode for up & down people moment in

high rises.

They are an amazing blend of state of the art

elevator technology and aesthetic appeal.

ESCON puts great emphasis on safety and the

need to maintain disruption free motion of

passengers. The Elevio range offers various

passenger capacities, speed and an array of

functional features and interior layouts to

choose from. We have a dedicated team of

engineers & technicians who ensures the

installation and maintenance and most importantly

the safety for our customers.

In MRL elevator type, the machine is placed on the

guide rails inside the lift shaft, hence no necessity

for machine room. The control panel is placed on

the top �oor inside the entrance wall.

MRL speed limit is up to 1.75 mps

Elevio Automatic: MRL

The MRL is one of the greatest innovations the lift

industry has encountered in the past fewdecades.

In the last 10 years, the growth of MRL lifts has

been unprecedented particularly in India, where

MRL is the standard for low to mid-rise buildings

has grown remarkably. The remarkable growth of

this technology is a result of the recognition from

the building industry of its tangible bene�ts for

everyone � the architects, building owners, users

and the environment as a whole.

A great invention

Key Points

Elevio Automatic Passenger Elevator: MRL

Page 3: MRL ELEVIOElevio Automatic: MRL 1:Power supply with AC 380V to 460 Volts, 50HZ, (3) Phase 2:Power range with 5.5 KW to 22 KW 3:Rated speed with upto 1.75 MPS 4:Main controller with

Elevio Automatic: MRL

1:Power supply with AC 380V to 460 Volts,

50HZ, (3) Phase

2:Power range with 5.5 KW to 22 KW

3:Rated speed with upto 1.75 MPS

4:Main controller with Escon Make Integrated

Drive controller

5:Safety standard with EN 81

6:Landing mode with Direct landing

7:Accuracy of Level ling with Less than +_ 3mm

8:Environmental Temperature with -10 degree C

to +45 degree C

9:Cabinet Colour with Dark grey/ Customize

10:Installation method with Escon type

11:Traction motor Adopted with ACPM

Synchronous motor

ESCON Integrated CAN Bus Serial V3F controller

Escon's newly upgrade � Integrated Drive

Controller� is very easy to adjust at site. This

c o n t r o l l e r a d o p t s � C A N B U S � s e r i a l

communication technology.

Many of the human functions such as Duplex

control, Group control, Remote Monitoring,

Emergency rescue makes elevator operations

highly safe and reliable. Cabling wires are reduced

ef�ciently with new system con�guration ( car top

board, car board etc). More stability and best in

class ride comfort are realized due to the excellent

V3F Drive System with this ESCON makes an

�Integrated CAN Bus Serial� V3F controller

approach.

12:Encoder Sincos with 2048 ppr.

13:Brake with DC 110V, rated current

less than 4.5 amps

14:Rescue device with advanced

ERD system

With a small permanent-magnet synchronous

motor (PMSM) combined with a variable voltage,

variable frequency(VVVF) drive. This change

reduces the size, weight, heat output and saves lot

of energy during traditional traction systems.

Building Cost Savings: The elimination of the machine room

leads to lower construction costs.

Energy Cost Saving: MRL Elevator technology uses smaller

motors, which, in turn, down sizes the

necessary power supply and thereby

building energy operating costs.

Other advantages of MRL Elevator: No machine room is required.

It reduces motor size and weight.

It eliminates oil.

It gives a leverage in space saving as well.

It reduces Radio Frequency.

It provides minimalistc harmonic distortion.

Features

Advantages

Technical speci�cations

Overspeed GovernerAs the name suggested it governs the speed by

braking the lift ,in case it,ever exceeds its rated

speed. Failing of these devices like these ensures

strict adherence to safety standards.

Conventional elevator safety equipment includes an

overspeed governor, for impeding elevator car

movements, when a predetermined speed is

exceeded. However Overspeed governors includes

a switch that opens when the elevator reaches a

predetermined overspeed such as 110-140%

of rated speed. When the switch opens, power is

removed from the machine motor and brake. A

braking mechanism, actuated in response to

movement of the elevator car by motion

transmission means, impedes the elevator car.

The switch remains opened, and the elevator

remains inoperable, until the switch is manually re-

set.In more recently developed "machine room-

less" elevator systems, where the conventional

machine room is eliminated, the governor and

various other components are located in the

hoistway. Escon special design ensures speed

governors can be operated from elevator controller

box, so that down time can be reduced & easy to

restore the lifts into normal working conditions.

Your Safety is our First Priority CUSTOMIZED ELEVATORING SOLUTIONS Your Safety is our First Priority CUSTOMIZED ELEVATORING SOLUTIONS

Control Master Gearless Elevator Machine

Page 4: MRL ELEVIOElevio Automatic: MRL 1:Power supply with AC 380V to 460 Volts, 50HZ, (3) Phase 2:Power range with 5.5 KW to 22 KW 3:Rated speed with upto 1.75 MPS 4:Main controller with

INFRA RED FULL LENGTH DOOR DETECTOR

Emergency Operation: To ensures the passenger safety, our elevators are equipped with functions for

emergencies like a power failure and �re.

Power Failure

Escon Rescue Device (ERD) (Standard)

Fire�ghters�s Emergency Operation (FE) (Optional)

When the �re operation switch is activated, the car

immediately returns to a predetermined �oor. The

care then responds only to car calls which facilitate

�re�ghting and rescue operations

Fire�ghters�s Emergency Operation (FE) (Optional)

When a key switch or a building�s �re alarm is

activated, all cars immediately return to speci�ed

�oor and open the doors to facilitate the safe

evacuation of passengers.

Upon electr ic power supply fai lure, a car

automatically moves to the nearest lower �oor either

up or down depending on the number of passengers

in elevator and doors open by using a rechargeable

battery to facilitate the evacuation of passenger.

Also, an emergency car light automatically turns on

immediately and provides minimum level of lighting

within a car by the chargeable battery.

ERD (LOW SPEED)

Standard

3F

2F

1F

3F

2F

1F

Fire

Running time ERD is minimized, with ERD function

gets completed as soon as the lift reaches �oor level

with door open. So overall ef�ciency of the system is

improved. Door sensor (infra red full height sensor)

comes integrated with ERD. Ease of operations is

guaranteed with ERD. The motor over current

protection and under current protection features are

available with ERD. ERD design is as per EN -81

safety standard norms. Encoder feedback from the

motor can be connected directly to ERD to check

and set load sensing direction. Brake feedback

signal can be connected to ERD to cross check

whether the brake is energized & running smoothly.

ESCON RESCUE DEVICE (ERD)

The environmentally-friendly system with machine

allows the roomless arrangements, which

es tab l i shes new s tandards fo r e levator

performance with reliability and robust design

�exibility. It offers passengers more comfort and

also achieves energy savings.

An innovative elevator system which provides:

� The belts and gearless machines with sealed for

l ife bearings do not require any form of

polluting lubricant.

� A compact permanent magnet gearless

machine ensures an energy conserving MRL

drive, which achieves energy savings of up to

75% as compared to a conventional system with a

non-regenerative drive. It also reduces

operational costs to a larger extent.

� LED lighting offers increased ef�ciency

and long lasting bene�ts as compared to

conventional tubes.

� By replacing conventional steel ropes with smooth,

polyurethane-coated steel belts, it results in a

quieter and smoother ride.

� MRL drive provides a comfortable ride with

improved stopping accuracy.

� It provides Smoother elevator acceleration

and deceleration

Ease of operations is very convenient.

The Sensor belt monitoring system continually

monitors the status of the belt�s steel cords

enhancing both their lifetime and their reliability.

Environmental sustainability

Enhanced ride quality

Safety and reliability

Your Safety is our First Priority CUSTOMIZED ELEVATORING SOLUTIONS Your Safety is our First Priority CUSTOMIZED ELEVATORING SOLUTIONS

ESCON RESCUE DEVICE (ERD)

Elevio Automatic: MRL

MRL Rescue/Emergency Operations The Coated Steel Reinforced Belt

Page 5: MRL ELEVIOElevio Automatic: MRL 1:Power supply with AC 380V to 460 Volts, 50HZ, (3) Phase 2:Power range with 5.5 KW to 22 KW 3:Rated speed with upto 1.75 MPS 4:Main controller with

Elevio Automatic: MRL

CW

T

B2

CA

R

DE

PT

H

CAR WIDTH

SH

AFT

DE

PTH

CL. OPENING

B1

W4

SHAFT WIDTH

OV

ER

HE

AD

2200

C

AB

IN

HT.

PIT

CA

R

TR

AV

EL

/

RIS

E

BOTTOM FLOOR2000

C

LEA

R

OP

EN

ING

HOOK TO BEPROVIDE

TOP

CLE

AR

AN

CE

2400

W

ALL

C

UT

OU

T

FR

OM

F

INIS

H

FLO

OR

LEV

EL

CONTROLLER ATTOP LANDING

1 4- S 2 50 9

(F.F.L)

TOP FLOOR(F.F.L)

WINDOW TO BEPROVIDE (OPENABLE)

L.O.P TELESCOPICCAR & LANDING DOORS

Your Safety is our First Priority CUSTOMIZED ELEVATORING SOLUTIONS Your Safety is our First Priority CUSTOMIZED ELEVATORING SOLUTIONS

MRL – TELESCOPIC DOOR ( SIDE OPENING )

Capacity

Car size Shaft Size

OPENING

Pit Over head

Width Depth Width Depth 1mps & 1.5mps

1.75mps 1mps 1.5mps

1.75mps

4 700 1100 1500 1600 700 1600 2150 4200 4500 5000

5 850 1100 1650 1600 700 1600 2150 4200 4500 5000

6 900 1200 1700 1700 700 1600 2150 4200 4500 5000

8 1100 1300 1900 1800 800 1600 2150 4200 4500 5000

10 1250 1400 2050 1900 800 1600 2150 4200 4500 5000

13 1100 2000 1900 2500 900 1600 2150 4500 5000 5300

15 1000 2400 1800 2900 900 1600 2150 4500 5000 5300

16 1300 2000 2100 2500 1000 1600 2150 4500 5000 5300

20 1300 2400 2100 2900 1000 1600 2150 4800 5000 5300

26 1600 2400 2450 2900 1200 1600 2150 4800 5500 5500

MRL – CENTER OPENING DOOR

Capacity

Car size Shaft Size Pit Over head

Width Depth Width Depth 1mps & 1.5mps

1.75mps

4 700 1100 1750 1500 700 1600 2150 4200 4500 5000

5 850 1100 1850 1500 700 1600 2150 4200 4500 5000

6 900 1200 1850 1600 700 1600 2150 4200 4500 5000

8 1100 1300 2050 1700 800 1600 2150 4200 4500 5000

10 1250 1400 2150 1800 800 1600 2150 4200 4500 5000

13 1100 2000 2150 2400 900 1600 2150 4500 5000 5300

15 1000 2400 2100 2800 900 1600 2150 4500 5000 5300

16 1300 2000 2350 2400 1000 1600 2150 4500 5000 5300

20 1300 2400 2350 2800 1000 1600 2150 4800 5000 5300

26 1600 2400 2450 2800 1200 1600 2150 4800 5500 5500

OPENING

Note: Above Dimensions are Considering Hoisting Steel Ropes

1mps 1.5mps

1.75mps

Top Floor

PIT

20

0

OPENABLE

WINDOWTO

BE

PROVIDE

T.

OV

ER

HE

AD

TR

AV

EL

23

00

Lin

tel H

t.

20

00

22

00

CA

BIN

HT.

HT.

L.P.B.BOX ONALL LANDING

CLEA R O P ENING

SHAFT WIDTH

CA

R D

EP

TH

C ABIN

W IDTH

B1B1

B2

FIREMAN SWITCH

SH

AF

TD

EP

TH

L.P.B.BOX

ONALL

LANDING

C.O.P C LEAR

O PEN ING

SHAFT WIDTH

SH

AF

T D

EP

TH CABIN WIDTH

B1 B1

B2

FIREMAN

SWITCH

CA

R D

EP

TH

10

00

Note: Above Dimensions are Considering Coated Steel Belts

MRL – TELESCOPIC DOOR ( SIDE OPENING )

Capacity

Car size Shaft Size

OPENING

Pit Over head

Depth Depth 1mps &

1.5mps

4 700 1100 1300 1600 700 1600 4200 4500 50005 850 1100 1450 1600 700 1600 4200 4500 50006 900 1200 1500 1700 700 1600 4200 4500 50008 1100 1300 1750 1800 800 1600 4200 4500 500010 1200 1450 1850 1950 800 1600 4200 4500 5000

2150

2150

2150

2150

2150

1.75mpsWidthWidth

MRL – CENTER OPENING DOOR

Capacity

Car size Shaft Size Pit

Width Depth Width Depth 1mps & 1.5mps

1.75mps

4 700 1100 1550 1500 700 1600 2150

5 850 1100 1650 1500 700 1600 2150

6 1000 1100 1700 1500 700 1600 2150

8 1300 1100 2000 1500 800 1600 2150

10 1350 1300 2050 1700 800 1600 2150

OPENING

4200

4200

4200

4200

4200

Over head

4500

4500

4500

4500

4500

5000

5000

5000

5000

5000

1mps 1.5mps

1.75mps

1mps 1.5mps

1.75mps

Design and Speci�cations -Traction MRL- Hoisting Steel Ropes Design and Speci�cations -Traction MRL- Coated Steel Belts

Page 6: MRL ELEVIOElevio Automatic: MRL 1:Power supply with AC 380V to 460 Volts, 50HZ, (3) Phase 2:Power range with 5.5 KW to 22 KW 3:Rated speed with upto 1.75 MPS 4:Main controller with

Elevio Automatic: MRL

Cabins Standard Cabins Optional

Ceiling Standard

Ceiling Optional

SS Finishes Standard PVC Coated Finishes

Flooring Optional

Car Operating Panel

Landing Operating Panel

This picture is for reference only, The actual product may vary according to requirements

Call button Call button

Management

Key Switch

OptionStandard

This picture is for reference only, The actual product may vary according to requirements

Standard

Door Open

Button

Emergency

Bell Button

Door Open

Button

Destination

Floor Buttons

Intercom

Button

Sub Cabinet

SS Finishes Optional

MS Finishes StandardFlooring Standard

Car Designs and Finishes Car Designs and Finishes