MPL User Guide - Oct 2003

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    MemoryProduction

    Logging

    Users Manual

    Rev. 1 October 2003

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    If you have any questions that are not covered by the contents of this manual please let us know:

    Lee Specialties Ltd.7739 Edgar Industrial WayRed Deer, AlbertaCanada T4P 3R2

    telephone: 1-403-346-4487facsimile: 1-403-347-3312e-mail: [email protected]: www.leespecialties.com

    Confidential

    This document contains information proprietary to Lee Specialties Ltd. and is the property of the company.Information herein shall not be disclosed to others or be copied, in whole or in part, without the writtenpermission of Lee Specialties Ltd.

    No part of this document may be transmitted, reproduced, transcribed or stored in a retrieval system in anyform without the prior written permission of Lee Specialties Ltd.

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    Table of Contents

    1 Overview 5

    1.1 Introduction to MAT Job Logging Software 5

    1.2 Hardware 6

    1.2.1 Battery Pack 6

    1.2.2 Memory Production Logging (MPL) Adaptor / CCL 7

    1.2.3 Gamma Ray 7

    1.2.4 Gradiomanometer 7

    1.2.5 Dielectric 7

    1.2.6 XY Caliper 8

    1.2.7 Pressure / Temperature / Flow Meter (PTF) orHigh Resolution PTF 8

    1.2.8 Fullbore Spinner 8

    1.2.9 Continuous Spinner 8

    1.2.10 Roller Centralizer 8

    1.2.11 Bow Spring Centralizer 9

    1.2.12 LineWise Interface 9

    1.2.13 MAT USB Interface 9

    2 Programming MPL for Logging Requirements 10

    2.1 Hardware Connection 10

    2.2 Software Configuration 11

    2.2.1 Setting up the Program Table (Time Schedule) 11

    2.2.2 Uploading information to the MPL Adaptor 11

    2.3 Powering the MPL Adaptor 12

    2.3.1 Battery & MPL Adaptor / CCL connection 12

    2.3.2 L.E.D. display / location 12

    3 Programming Software for Logging Requirements 13

    3.1 Sonde Selection 13

    3.2 Filename & Serial Number 13

    4 Logging 14

    4.1 Pre-Job Calibration Verification 14

    4.1.1 Pre-Job Calibration of Gradiomanometer 15

    4.2 Start Logging 16

    4.2.1 Log up 17

    4.2.2 Log down 17

    4.2.3 Time drive 17

    4.3 Stop Logging 17

    5 Downloading PL Data from MPL Adaptor 18

    5.1 Hardware Connection 18

    5.2 Retrieval / Merge (Time / Depth) of Data from MPL 18

    6 Software Applications 19

    6.1 Selecting Depth Control (LineWise) Computer 19

    6.2 Selecting Logging Units 19

    *** See section 5 of the PREMIER LOGGING USER GUIDE for Pass Playback ***

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    Overview

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    1 Overview

    1.1 Introduction to MAT Job Logging Software

    The Lee Specialties Ltd. memory logging software (MAT Job) is used to configure tool settings, upload and

    download settings and data, and manage information that is obtained from the memory production logging(MPL) adaptor.

    MAT Job Logging is the main program that performs the following functions:

    Allows for configuration of the tool at surface (upload of logging schedule, sync of tool and computerclocks, tool erase).

    Setting of logging schedule including data acquisition rate. Tool string (sonde) selection. Time stamp of individual logging pass in a tabulated format. Retrieval of data from MPL adaptor at completion of the job. Merge of time stamped logging passes with depth and file creation of individual passes.

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    Description of application window overview for reference:

    A. Task bar (includes logging icons).B. MAT model number.C. Firmware version number.D. MAT serial number.

    E. Memory used (shown after downloading MPL adaptor).F. Elapsed time (total time of production log).G. Errors (count shown after downloading MPL adaptor).H. Program table (see Section 1.2.2).I. Memory adaptor (pull down menu, MAT is used).

    J. Sondes (see Section 1.3.1)K. Log passes (see Section 1.4).L. Event table (lists any firmware resets, etc. during job).M. Status bar.N. Current LineWise status.O. Raw data (not shown - view raw data by channel).

    1.2 Hardware

    1.2.1 Battery Pack

    The battery pack provides power for the MPL adaptor and the entire tool string. There are varioustemperature ratings available for the packs depending on application, and each have different current andcapacity specifications. The following specifications are based on six lithium cells.

    MODELOPERATING

    TEMPERATURESOUTPUT VOLTAGE OUTPUT CURRENT BATTERY CAPACITY

    25-97-180MR 50C to 180C 22.02 V 200mA max. 10Ahr.

    25-102-180MR 50C to 180C 22.02 V 170mA max. 11Ahr.

    PMX-165 -20C to 165C 23.4 V 500mA max. 13Ahr.

    PMX-150 -20C to 150C 23.4 V 500mA max. 13Ahr.

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    Overview

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    1.2.2 Memory Production Logging (MPL) Adaptor / CCL

    The MPL adaptor counts the pulses from each sensor in the tool string then sorts, compresses and records thedata. Unlike the telemetry tool (which transmits all the data to an acquisition system) the MPL adaptor storesall data within its own 64 MB memory bank.

    The adaptor contains its own casing collar locator (CCL). The CCL incorporates two permanent magnets anda coil and is used for detecting casing and tubing collars for depth correlation purposes.

    1.2.3 Gamma ray

    The gamma Ray tool employs a sensitive sodium iodide scintillation crystal and photo multiplier tube todetect naturally occurring and artificially induced gamma ray radiation in the formation. Most of the gammaray radiation penetrates the casing and tubing. Therefore, the tool can be used throughout the life of the wellfor correlation to the surrounding litho logy.

    1.2.4 Gradiomanometer

    The gradiomanometer uses a transducer to measure the differential pressure over a 24-inch column of fluid.The pressure enters the tool via two ports spaced 24 inches apart and a differential pressure measurement istaken. Since the column height and gravity are constants, the average fluid density of the column is easilycalculated and presented. Due to the fast and sensitive response, this measurement can be obtained whilecontinuously moving in the wellbore. Pressure transducers are available in the 2 or 5 psi range.

    Note: The transducers in the gradiomanometer are extremely sensitive; handle the tool carefully to prevent transducerfailure. Apply pressure to the transducer (tool) extremely slowly to avoid over ranging of the diaphragm. This appliesto depressurizing of tool as well (i.e. pressurizing / depressurizing of lubricator).

    1.2.5 Dielectric

    The dielectric tool measures the capacitance of the fluid that passes between the probe and the body of thetool. This measurement is used to help locate first water entry and is commonly referred to as fluidcapacitance, water hold-up or water cut.

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    Overview

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    1.2.6 XY Caliper

    The XY caliper consists of two independently cross-hole diameter measurements made at right angles (90)and performed by two spring loaded, non-motorized measurement arms. The tool can be used for open holeor cased hole operations in surface read-out or memory mode and should be run utilizing a roller or bowspring centralizer. Measurement range is 2" - 24".

    1.2.7 Pressure / Temperature / Flow Meter (PTF) orHigh Resolution PTF

    The pressure/temperature/flow tool incorporates a quartz pressure sensor, temperature sensor and bi-directional flow sensor.

    The quartz pressure sensor has a built-in temperature compensation sensor and is isolated from the wellborefluids by a bellows and buffer of silicone oil. The temperature sensor is a temperature sensitive platinumresistor housed in a thin inconel probe. The flow sensor contains the electronics for sensing rotationaldirection and speed with the use of a hall effect sensor.

    1.2.8 Fullbore Spinner

    The fullbore spinner has a collapsible impeller that is designed to be lowered through tubing to open into alarger diameter casing or bare-foot completion giving a velocity measurement covering a much larger cross-sectional area. The increased accuracy and sensitivity of a fullbore spinner results in a true downhole flow

    measurement.

    1.2.9 Continuous Spinner

    The continuous spinner uses an impeller which is integrated into the tool body. This configuration iseffective in restricted boreholes, tubing and in areas of very high flow velocity.

    1.2.10 Roller Centralizer

    The roller centralizer is used to centralize the tool string while running in and out of the. Rollers on thecontact points prevent the tool string movement from wearing the arms as they expand and contract to fit the

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    Overview

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    wellbore. Use of centralizers is encouraged in deviated wellbore conditions to ensure the accuratemeasurements of flow velocities and callipered sections are obtained.

    1.2.11 Bow Spring Centralizer

    The bow spring centralizer can be positioned anywhere in the tool string (most commonly above the batterypack housing and directly above of the PTF) and is used to keep the string centralized while running in andout of the hole. The centralized arms expand or contract to fit the inner diameter of the wellbore. Unlikeroller centralizers, bow spring centralizers are commonly used in bare-foot completions.

    1.2.12 LineWise Interface Box

    Data is sent to the LineWise interface box by voltage (-/+5V) or frequency. Data sent to the interface box canbe from any of the following during a memory production log: depth, line speed, tension and pressure.

    All data acquired by the LineWise interface box is recorded and saved to file for future reference.

    1.2.13 MAT USB Interface Box

    The MAT USB interface box is used in conjunction with a USB cable to connect the LineWise/logging

    computer to the MPL adaptor for upload and download of information. Also located on the MAT USBinterface box is an 18-volt connection port to power the tool string at surface. This is used for pre-job toolcalibration verification.

    This piece of hardware requires appropriate drivers for operation. These will be supplied with the unit andshould be copied to the following folder: C:\Program Files\LineWise\Drivers.

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    Programming MPL for Logging Requirements

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    2 Programming the MPL for Logging Requirements

    2.1 Hardware Connection

    The first step to programming the MPL adaptor is the hardware connection from the MAT job computer tothe MPL adaptor. This is accomplished with the use of a USB cable and MAT USB Interface box supplied byLee Specialties Ltd. See picture below for hardware configuration.

    Note: Plug the USB cable into the USB Interface Box quickly. If this is done correctly the green L.E.D. on the box willlight up continually and the red L.E.D. will flash only once. If the red L.E.D. flashes continually, disconnect the USBcable and try again to obtain communication with the tool. A tool connection error status box will be displayed ifcommunication is attempted without proper USB cable connection.

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    2.2 Software Configuration

    Once the hardware connection has been established, programming of the software can be started. Click onthe MAT Job software icon and click File and New.

    2.2.1 Setting up the Program Table (Time Schedule)

    Double click the blank space directly below the date column on the Program Table, this will automaticallydisplay the current date and time. The Powercolumn will default to On with the Rate defaulting to Typical.Any of the columns can be adjusted by a single click directly on the cell in question. Once the correct dateand time has been selected. The power option (On/Off) can be adjusted for the specific date and time.Multiple schedules can be added by simply double clicking on the blank row below the last entry.

    The program table also allows for three different rates to be selected from. The rates are either Low, Typical,orMax.

    Low: 1 sample per second Typical: 12.5 samples per second

    Max: 25 samples per second.

    For example, the illustration located in sub-section 1.1 shows the following schedule: At 16:34:02 on 2003 / 3/ 24 the tool is scheduled to power on at a sample rate of 25 samples per second (Max setting). The tool is setto continue sampling at this rate until 17:45:02 on 2003 / 3 / 24 at which time the sample rate changes to 12.5samples per second (Typical setting) until the battery voltage drops or the battery pack is removed.

    Note: Ensure the sample rate does not change during a pass as this will affect the data quality.

    If idle time in the hole is anticipated, simply schedule the tool to power off for this time to optimize batterylife and available memory.

    2.2.2 Uploading Information to the MPL Adaptor

    Once the Program Table has been completed, upload of settings and schedules can be continued. Click on Fileand scroll down to Program. Once program has been selected, the upload of information from the computerto the MPL adaptor will begin. This operation will complete three different objectives:

    First, the connection will synchronize the internal tool clock with the computer clock. This is essential forDepth/Time management when merging the time with correlating depth. Below is the status box that shouldappear while this operation is being complete. Click Done when this task has been completed.

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    Programming MPL for Logging Requirements

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    Second, it will transfer the Program Schedule from theMAT Job software to the tool.

    Third, it will erase the data currently on the MPL adaptor to ensure optimal data storage space. Below is thestatus box that will appear while the tool memory is being erased.

    Once the tool erase has been completed, a notification will appear stating the tool has been successfullyprogrammed and verified.

    2.3 Powering the MPL Adaptor

    Once the configuration of the software has been completed and the data has been uploaded to the MPL

    Adaptor disconnect the MAT USB interface box from the MPL adaptor and remove the USB cable from thecomputer.

    2.3.1 Battery & MPL Adaptor / CCL Connection

    The battery housing is simply threaded to the top of the MPL adaptor. This must be done within 15 minutesof the MPL adaptor being disconnected from the computer or the data that was uploaded may be lost.

    2.3.2 L.E.D. Display / Location

    Once the battery housing/pack has been attached to the MPL adaptor the light emitting diode (L.E.D.)located within the top of the housing will flash for approximately 30 seconds. If this does not happen theremay be a faulty connection between the battery pack and MPL adaptor, a low voltage on the battery pack,

    hardware failure, or a memory error. The following list shows the L.E.D. codes:

    L.E.D. flashing for 30 seconds: Tool is operating properly.o Flashing fast: Max rate (25 samples per second).o Flashing slowly: Normal rate (12.5 samples per second).

    L.E.D. does not light up: Poor battery connection to Adaptor or major hardware failure. L.E.D. lights up continually (not flashing) for 30 seconds: Internal clock has lost time reference. L.E.D. lights up continually for five seconds: Memory error.

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    Programming Software for Logging Requirements

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    3 Programming Software for Logging Requirements

    3.1 Sonde Selection

    Selecting the tools (sonde) that are located in the logging string is achieved by right clicking on the top emptycell located in the Sonde column in the Sondes table. After right clicking on the empty cell, select New. Thecell will now be filled with the word Unknown. Click the cell again and select the tool required from the pulldown menu.

    Note: Tools must be selected in the same order as they will appear in the string - top to bottom.

    3.2 Filename & Serial Number

    Once the correct sonde has been selected, the appropriate filename and serial number must be selected toensure that correct calibration is applied.

    Continue adding sondes with appropriate filenames and serial numbers until the complete logging string ispresent in the Sonde table. Repeating the above procedure in the blank row located directly below the lastsonde entry does this. Make sure the order is correct and reflects the tool string configuration.

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    Logging

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    4 Logging

    4.1 Pre-Job Calibration Verification

    Note: Before beginning a memory production log it is always a good idea to ensure the tool is functioning correctly andto verify tool calibrations before it is run in the hole.

    After the complete tool string has been connected and before the battery pack has been attached, power thetool string with the use of the 18-volt connection port on the MAT USB interface box - this can be done with a110-volt adaptor or the battery adaptor cable. At the same time connect the USB cable to the loggingcomputer and the 15-pin connector to the MPL adaptor. At the conclusion of this step, the tool string shouldbe powered and communication between the computer and MPL will be established.

    Verification of the calibration and overall function of the string can then be viewed by either raw or calibrateddata. This can be achieved by clicking on Tool on the task bar and scrolling down to Acquisition. Once

    Acquisition is highlighted, scrolling to the right will allow the option of Raw (frequency output, seeillustration below) or Calibrated (applied calibration output).

    Note: in order to view the calibrated data, the correct sondes needed to be selected along with the appropriate serialnumber for calibration reference (see section 3).

    Channel 1 / 2 / 3: Hires Pressure Digital Packet (12 bit/channel) Channel 4: Gamma Ray Channel 5: Flow Up Channel 6: Flow Down Channel 7: Strain Temp (Only for low resolution PTF) Channel 8: Wellbore Temperature Channel 9: Gradiomanometer Channel 10: Pressure (Only for low resolution PTF) Channel 11: Dielectric

    Channel 12: X-Arm (Caliper) Channel 13: Y-Arm (Caliper) Channel 14: Vacant Channel 15: Vacant Channel 16: Casing Collar Locator (CCL) Channel 17: Wellbore Pressure Channel 18: Compensation Temperature for Pressure

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    Logging

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    Once verification of the data is complete, disconnect the power from the string and pin connector from theMPL adaptor. Then attach the battery housing complete with battery pack. Connect the logging computer tothe LineWise interface box.

    4.1.1 Pre-Job Calibration of Gradiomanometer (If Applicable)

    1. With power supplied to the MPL adaptor, connect the gradiomanometer to the MPL adaptor withthe use of the field calibration cable.

    2. With the gradiomanometer in a vertical position in air. Click Tool in the task bar and scroll down toAcquisition and over to Raw... and Channel 9 will display the frequency output for the tool in air.Once again, ensure the tool is completely vertical. Write down this frequency value.

    3. Place the gradiomanometer in water ensuring both the upper and lower sensor ports are fullysubmerged in a vertical position. As before, view the frequency output on Channel 9 of the rawoutput. Make a note of this frequency. Remove the tool from the water.

    4. Click on the Premier Logging icon and either click on Edit > Settings on the task bar or click the LogSettings icon on the task bar. Single click on DSP located on the left side of the Settings screen.

    5. Scroll the Tool Type on the right hand side and select the Lee Specialties Memory Adaptor. Once this hasbeen selected, click the MAT under Tool String/Presentation. Under the Sonde window, select the

    Memory CCL and GRADIO respectively.

    6. Double-click on DSP on the left-hand side of the Settings screen and double click onMemory Adaptorand again on GRADIO. The screen below should now be displayed.

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    Logging

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    7. Select the correct Serial Numberof the tool that is to be calibrated and click on Calibrate... This willenable a five-step wizard that will guide you through the calibration (this wizard is designed for theSurface Read-Out application however can be used for Memory calibration). Select GRADIO, ensurethe correct serial number, and click Next.

    8. Under Value, enter 1.2 for the density of air. Click Start and then Stop. This will default to a value of0 in the Frequency box. Highlight the box and enter in the frequency value observed in step 2. ClickNext.

    9. Enter 1000 under the Value box (density of water in kg/m3). Once again, click on Start and again onStop. This will default to a 0 under Frequency. Click the box and input the frequency value observedin step 3. Click Next to complete step 3 of 5 of the wizard.

    10. Step 4 of 5 will display the calculated Gain and Shift. Click Next to proceed to step 5.

    11. Click Finish. The updated calibration file for the serial number specified will be located under:

    C:\Program Files\LineWise\Calibrations\LeeSpecialties\Gradio\*.cal

    12. Proceed back to theMAT Job software and view the calibrated outputs to ensure correct calibration inboth air and water (i.e. approximately 1.2 kg/m3 in air and 1000 kg/m3 in water).

    4.2 Start Logging

    Before logging starts ensure that the logging direction is correct and the proper tool sonde(s) have beenselected.

    To determine if there is a connection between the systems (only required if a two computer system is used):

    1. Run the Depth Panel program on the computer that the LineWise box is connected to.2. Run the MPL program on the logging computer.3. Run a Time Drive pass. The status bar will display LineWise: Acquiring.

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    Logging

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    4.2.1 Log Up

    Before beginning a logging pass up, ensure the correct direction of the winch.

    To begin a time stamped logging pass, click the Log Up button on the MAT logging toolbar. A time stampedpass will be created under the Log Passes header.

    Note: Ensure the status bar display shows LineWise: Acquiring.

    4.2.2 Log Down

    Before beginning a logging pass down, ensure the correct direction of the winch.

    To begin a time stamped logging pass, click the Log Down button on the MAT logging toolbar. A timestamped pass will be created under the Log Passes header.

    Note: Ensure the status bar display shows LineWise: Acquiring.

    4.2.3 Time Drive

    Similar to a pass logged up or down, a time drive log can be initiated by clicking the Time Drive button on theMAT logging toolbar. Enter the speed for the time drive in the Time Drive dialogue box. Double-click theunits label above the text box to change the unit of measurement to m/min, m/hr, ft/min, ft/hr, or k/hr. Thespeed can also be adjusted in the playback mode.

    4.3 Stop Logging

    When the logging objective has been accomplished, the logging pass should be stopped. This can be done byclicking on the Stop Logging icon on the toolbar located to the right of the Time Drive icon.

    When the pass has been completed and stopped, the pass will be time stamped and this time will bedisplayed under the Stop Date and Stop Time in the Log Passes table.

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    Downloading PL Data from the MPL Adaptor

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    5 Downloading PL Data from the MPL Adaptor

    5.1 Hardware Connection

    Connect the hardware as described and illustrated in sub-section 2.1.

    5.2 Retrieval / Merge (Time / Depth) of Data from MPL

    Once the hardware connection is complete, the system is now ready for download of data from the MPLadaptor to the computer.

    Click on File in the task bar and scroll down to Retrieve This will download the time stamped data to thecomputer. The data will be saved as an .mpl extension file located in theMy Documents folder.

    After the .mpl file has been generated, it is necessary to merge the synced time data into a depth-generatedpass. This is accomplished by clicking on File on the task bar and scrolling down to Merge. Selecting thiscommand will exchange the time stamped data with a depth generated pass that matches the depth recordedwith the LineWise computer to the time recorded by the MPL adaptor.

    The merging process will automatically generate a pass for each log pass that is present and checked in theLog Passes table. To generate specific passes simply uncheck the passes that are not required and perform themerge function.

    The depth generated log passes can be located in the Log Data folder.

    Example of a memory production log aftertime/depth merging.

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    Software Applications

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    6 Software Applications

    6.1 Selecting Depth Control (LineWise) Computer

    If the LineWise computer is also the logging computer (one computer system) then ensure that the system isset up to operate in such a way.

    Click on Options located in the task bar and scroll down to Server This will bring up a dialogue box labeledSelect LineWise Computer. Select the period ( . ) as this will tell the system that both the LineWise computerand logging computer are the same.

    If the operator is using a two-computer system (LineWise and logging computers are operating as twosystems) then ensure the LINEWISE computer is selected in the Select LineWise Computerbox.

    6.2 Selecting Logging Units

    Depending where the log is being completed, geographically speaking, or who the customer is, the loggingunits may need to be changed (imperial to metric or vice-versa). This can be done by clicking on Options inthe task bar and choosing Units from the list. Either the common (logging) units or PL (output) units canbe changed.