MOVIFIT MC - SEW EurodriveMOVIFIT® MC and MOVIMOT ® drives meet all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. To ensure

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

MOVIFIT® MC

Operating InstructionsEdition 02/200711546212 / EN

SEW-EURODRIVE – Driving the world

Operating Instructions – MOVIFIT® MC 3

Contents

1 General Information .......................................................................................... 51.1 Structure of the safety notes ..................................................................... 51.2 Right to claim under warranty ................................................................... 51.3 Exclusion of liability ................................................................................... 5

2 Safety Notes ...................................................................................................... 62.1 General information .................................................................................. 62.2 Target group ............................................................................................. 62.3 Designated use ......................................................................................... 62.4 Other applicable documentation ............................................................... 72.5 Transportation, putting into storage .......................................................... 72.6 Installation................................................................................................. 72.7 Electrical connection ................................................................................. 82.8 Safe disconnection.................................................................................... 82.9 Operation .................................................................................................. 9

3 Index of Changes ............................................................................................ 103.1 Revisions since the previous version ...................................................... 10

4 Unit Design ...................................................................................................... 124.1 Overview ................................................................................................. 124.2 EBOX (active electronics unit) ................................................................ 134.3 ABOX (passive connection unit) ............................................................. 144.4 Unit designation MOVIFIT® MC .............................................................. 17

5 Mechanical Installation................................................................................... 195.1 Installation regulations ............................................................................ 195.2 Approved installation position ................................................................. 195.3 Installation notes ..................................................................................... 205.4 Central opening/closing mechanism ....................................................... 235.5 Tightening torques .................................................................................. 25

6 Electrical Installation ...................................................................................... 266.1 Installation planning with regard to EMC issues ..................................... 266.2 Installation instructions (all versions) ...................................................... 276.3 ABOX with terminals and cable glands "MTA...-S01.-...-00"................... 346.4 Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00" ................... 486.5 HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"........ 626.6 Power bus connection examples ............................................................ 746.7 Fieldbus systems connection examples.................................................. 776.8 PC connection ........................................................................................ 816.9 Hybrid cable ............................................................................................ 82

7 Startup.............................................................................................................. 867.1 Startup instructions ................................................................................. 867.2 Startup procedure for MOVIFIT® MC...................................................... 877.3 MOVIMOT® startup................................................................................. 887.4 MOVIFIT® MC startup............................................................................. 90

8 Operation ......................................................................................................... 948.1 MOVIFIT® MC operating displays........................................................... 94

9 Service ........................................................................................................... 1069.1 Unit diagnostics..................................................................................... 1069.2 SEW electronics service ....................................................................... 1069.3 Disposal ................................................................................................ 107

4 Operating Instructions – MOVIFIT® MC

Contents

10 Technical Data............................................................................................... 10810.1 CE marking, UL approval and C-Tick.................................................... 10810.2 General technical data .......................................................................... 10910.3 General electronics data ....................................................................... 10910.4 Digital inputs ......................................................................................... 11010.5 Digital outputs ....................................................................................... 11010.6 Interfaces .............................................................................................. 11110.7 Hybrid cable "Cable type B" .................................................................. 11310.8 MOVIFIT® MC dimension drawings ...................................................... 115

11 Index............................................................................................................... 118

1General InformationStructure of the safety notes


1 General Information1.1 Structure of the safety notes

The safety notes in these operating instructions are structured as follows:

1.2 Right to claim under warrantyAdhering to the operating instructions is prerequisite for fault-free operation and thefulfillment of any right to claim under warranty. Read the operating instructions beforeyou start working with the unit.Make sure that the operating instructions are available to persons responsible for thesystem and its operation as well as to persons who work independently on the unit. Youmust also ensure that the documentation is legible.

1.3 Exclusion of liabilityYou must comply with the information contained in these operating instructions toensure safe operation of MOVIFIT® MC and MOVIMOT® drives and to achieve thespecified product characteristics and performance requirements. SEW-EURODRIVEassumes no liability for injury to persons or damage to equipment or property resultingfrom non-observance of these operating instructions. In such cases, any liability fordefects is excluded.

Symbol SIGNAL WORD!Type and source of dangerPossible consequence(s) if the safety notes are disregarded• Measure(s) to prevent the danger

Symbol Signal word Meaning Consequences if disregardedExample:

General danger

Specific danger,e.g. electric shock

DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION! Possible dangerous situation Minor injuries

STOP! Possible damage to property Damage to the drive system or its environment

NOTE Useful information or a tipSimplifies the handling of the drive system

2 Safety NotesGeneral information


2 Safety NotesThe following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must make sure that the basic safety notes are readand observed. Make sure that persons responsible for the system and its operation aswell as persons who work independently on the unit have read through the operatinginstructions carefully and understood them. If you are unclear about any of the infor-mation in this documentation, or if you require further information, please contactSEW-EURODRIVE.

2.1 General informationNever install or startup damaged products. In the event of damage, submit a complaintto the shipping company immediately.During operation, MOVIFIT® MC und MOVIMOT® drives can have live, bare andmovable or rotating parts as well as hot surfaces, depending on their enclosure.Removing required covers without authorization, faulty use and incorrect installation oroperation may result in severe injuries to persons or damage to property.Consult the documentation for additional information.

2.2 Target groupOnly qualified personnel should perform installation, startup, fault repair and servicing(observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DINVDE 0110 as well as national accident prevention guidelines).In the context of these basic safety notes, electricians are persons familiar with installa-tion, assembly, startup, and operation of the product who possess the necessary quali-fications for their work.All work in further areas of transportation, storage, operation and waste disposal mustbe carried out by persons who are trained appropriately.

2.3 Designated useMOVIFIT® MC and MOVIMOT® drives are components intended for installation in elec-trical systems or machines.When installed in machines, startup of the MOVIFIT® MC and MOVIMOT® drives(i.e. start of designated use) is prohibited until it is determined that the machine meetsthe requirements stipulated in EC directive 98/37/EC (Machine directive).Startup (i.e. the start of designated use) is only permitted in compliance with EMC direc-tive (89/336/EEC).MOVIFIT® MC und MOVIMOT® drives meet the requirements stipulated in the lowvoltage guideline 2006/95/EC. The standards contained in the declaration of conformityare used for MOVIFIT® MC und MOVIMOT® drives.Technical data and information on the connection requirements are provided on thenameplate and in the documentation; these must be observed under all circumstances.

2Safety NotesOther applicable documentation


Safety functions MOVIFIT® MC and MOVIMOT® drives may not perform any safety functions unless theyare described and explicitly approved. For safety applications, ensure that the information in the following publications isobserved:• Safe Disconnection for MOVIFIT®

• Safe Disconnection for MOVIMOT® – Conditions• Safe Disconnection for MOVIMOT® – ApplicationsUse only components in safety applications that were explicitly delivered in this versionby SEW-EURODRIVE.

Hoist applications

MOVIMOT® drives are suited to hoist applications only to a limited degree; see theMOVIMOT® operating instructions.MOVIMOT® drives are not designed for use as safety devices in hoist applications.

2.4 Other applicable documentationThe following publication must also be observed:• "MOVIMOT® MM..C" operating instructions

2.5 Transportation, putting into storageObserve the notes on transportation, storage, and proper handling. Observe the climaticconditions as stated in the section "Technical Data". Tighten installed eyebolts. They aredesigned for the weight of the MOVIMOT® drive. Do not mount any additional loads. Ifrequired, use sufficiently rated, appropriate means of transportation (e.g. rope guides).

2.6 InstallationInstallation and cooling of the devices must be carried out according to the guidelineslisted in the corresponding documentation.Protect the MOVIFIT® MC and MOVIMOT® drives from excessive strain.The following applications are prohibited unless measures have been expressly takenfor them to be carried out:• Use in potentially explosive atmospheres• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.• Use in non-stationary applications with strong mechanical oscillation and impact

loads; see section "Technical Data".

2 Safety NotesElectrical connection


2.7 Electrical connectionObserve applicable national accident prevention guidelines when working on liveMOVIFIT® MC and MOVIMOT® drives (e.g. BGV A3).Electrical installation must be carried out according to pertinent regulations (e.g. cablecross-sections, fusing, protective earth connection). For any additional information, referto the applicable documentation.You will find notes on EMC compliant installation, such as shielding, grounding, arrange-ment of filters and routing of lines, in the documentation of the MOVIFIT® MC andMOVIMOT® drives. The manufacturer of the system or machine is responsible for main-taining the limits established by EMC legislation.Preventive measures and protection devices must correspond to the regulations in force(e.g. EN 60204 or EN 61800-5-1).

2.8 Safe disconnectionMOVIFIT® MC and MOVIMOT® drives meet all requirements for safe disconnection ofpower and electronic connections in accordance with EN 61800-5-1. To ensure safedisconnection, all connected circuits must also satisfy the requirements for safe discon-nection.

2Safety NotesOperation


2.9 OperationSystems with integrated MOVIFIT® MC and MOVIMOT® drives must be equipped withadditional monitoring and protection devices, if necessary, according to the applicablesafety guidelines, such as the law governing technical equipment, accident preventionregulations, etc. When used in applications with an increased potential for risk, addi-tional preventive measures may be necessary. Changes to MOVIFIT® MC andMOVIMOT® drives using the software are permitted.Do not touch live components or power connections immediately after disconnecting theMOVIFIT® MC and MOVIMOT® drives from the supply voltage because there may stillbe some charged capacitors. Wait at least 1 minute after the supply voltage is switchedoff.As soon as supply voltage is present at the MOVIFIT® or MOVIMOT®, the terminal boxmust be closed (i.e. the MOVIFIT® EBOX, all MOVIMOT® inverters and any hybrid cableconnector must be connected and screwed on).Power plug connectors may never be disconnected during operation. Doing so can leadto dangerous electric arcs forming, which can cause irreparable damage to the unit(fire risk, irreparable contacts).Important: The MOVIFIT® maintenance switch only disconnects the MOVIMOT® drivesfrom the mains. The terminals of the MOVIFIT® unit are still connected to the powersupply after the maintenance switch is activated.The unit may still be live and connected to the mains, even if the operation LEDs andother display elements are no longer illuminated.Mechanical blocking or internal safety functions of the unit can cause a motor standstill.Eliminating the cause of the problem or performing a reset can result in the drivere-starting automatically. If, for safety reasons, this is not permitted for the drivenmachine, disconnect the unit from the mains before correcting the fault.Danger of burns: The surface temperature of the MOVIFIT® MC and MOVIMOT® drivesand the external options, e.g. the braking resistor heat sink, can exceed 60 °C duringoperation.

3 Index of ChangesRevisions since the previous version


3 Index of Changes3.1 Revisions since the previous version

The following section lists the main revisions made to the individual sections from edition05/2006, part number 11461411 (EN).

Section "Gear Unit Structure"

• New section "Overview"• New section "Hybrid ABOX MTA...-S11.-...-00" and "MTA...-S21.-...-00"• New section "HanModular® ABOX MTA...-H11.-...-00" and "MTA...-H21.-...-00"

Section "Mechanical Installation"

• Changes to section "Central opening/closing mechanism"– New subsection "Notes on closing the MOVIFIT®"

Section "Electrical Installation"

• Changes to section "Installation instructions (all versions)"– New subsection "Mains contactor"– New subsection "Earth-leakage circuit breaker"– New subsection "Definition PE, FE"– New subsection "Meaning of the 24V voltage levels"– New subsection "Plug connector"

• Changes to section "ABOX with terminals and cable glands MTA…-S01.-…-00":– New subsection "I/O terminal X45 in conjunction with PROFIsafe option card

S11"– New subsection "Ethernet pin assignment"– New subsection "DeviceNet terminal/pin assignment"

• New section "Hybrid ABOX MTA...-S11.-...-00 and MTA...-S21.-...-00"• New section "HanModular® ABOX MTA...-H11.-...-00 and MTA...-H21.-...-00"• New section "Power bus connection examples"• New section "Fieldbus systems connection examples "• New section "PC connection"• Changes to section "Hybrid cables":

– New hybrid cable for "Hybrid ABOX" and "HanModular® ABOX"

Section "Startup" • Changes to the section "Startup MOVIFIT® MC":– New subsection "Startup in conjunction with PROFINET"– New subsection "Startup in conjunction with DeviceNet"

Section "Operation"

• Changes to the section "Operating displays MOVIFIT® MC":– New subsection "Bus-specific LEDs for PROFINET"– New subsection "Startup in conjunction with PROFINET"– New subsection "Option-specific LEDs"

Section "Service" • New section

3Index of ChangesRevisions since the previous version


Section "Technical Data"

• Changes to section "Interfaces":• New subsection "PROFINET interface"• New subsection "DeviceNet interface"

• New section "Cable type B hybrid cables":• Changes to the section "MOVIFIT® MC dimension drawings":

– New subsection "Dimension drawings in conjunction with Hybrid ABOX "MTA…-S11.-…-00" and "MTA...-S21.-...-00""

– New subsection "Dimension drawings in conjunction with HanModular® ABOX"MTA…-H11.-…-00" and "MTA...-H21.-...-00""

4 Unit DesignOverview


4 Unit Design4.1 Overview

The following figure depicts the MOVIFIT® versions described in these operatinginstructions:

60512AEN

DI03

DI01

DI02

DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI10

DI11

DI12/D

O00

DI13/D

O01

DI14/D

O02

DI15/D

o03SYS-F

BU

S-F

24V-C

24V-S

RU

N

RU

N-P

S

MOVIFIT®

EBOX (active electronics unit)

MTA...-S01.-...-00

Connection box with terminals and cable glands

MTM...-....-00

MOVIFIT® MC for controlling MOVIMOT® drives

MTA...-S11.-...-00MTA...-S21.-...-00

Hybrid connection box with terminals and M12 plug connector

ABOX (passive connection unit)

MTA...-H11.-...-00MTA...-H21.-...-00

HanModular® connection box with HanModular® plug connector and M12 plug connector

4Unit DesignEBOX (active electronics unit)


4.2 EBOX (active electronics unit)The MOVIFIT® MC EBOX is a closed electronics unit with communication interface andI/Os for controlling the MOVIMOT® drives:

60514AXX

[1] Central opening/closing mechanism[2] Operation LEDs for I/Os (can be labeled), communication, and unit status.[3] Connection to connection box

EBOX "MTM...-....-00"

X

X

DI03DI01

DI02DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI10

DI11

DI12/DO00

DI13/DO01

DI14/DO02

DI15/Do03

SYS-F

BUS-F

24V-C

24V-S

RUNMOVIFIT

®

[2]

[3]

[1]

DI03DI01

DI02DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI11

DI12/D

O00

DI13/D

O01

DI14/D

O02

DI15/D

o03

SYS-F

BUS-F

24V-C

24V-S

RUNMOVIFIT

®

4 Unit DesignABOX (passive connection unit)


4.3 ABOX (passive connection unit)4.3.1 ABOX with terminals and cable glands "MTA...-S01.-...-00"

The following figure depicts the MOVIFIT® ABOX with terminals and cable glands:

60522AXX

[1] Mounting rail[2] Connection to EBOX[3] Protection cover[4] Maintenance switch[5] DIP switch S1 for bus termination (PROFIBUS version only)[6] DIP switch S3 for bus termination SBus[7] DIP switch S2 for bus address (PROFIBUS and DeviceNet version only)[8] Diagnostic interface below screw fitting[9] Grounding screws[10] Micro-style connector (DeviceNet version only)

ABOX "MTA...-S01.-...-00"

X

X

ON

12

34

56

78

S2

[7]

S1

[5] [6]

[8]

[9]

[10]

S3

[1][2]

[4]

[3]

4Unit DesignABOX (passive connection unit)


4.3.2 Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"The following figure depicts the MOVIFIT® hybrid ABOX with M12 SPEEDCON connec-tions, terminals, and cable glands:

NOTE

The following figure depicts the connection technology of the PROFIBUS version as an example: For detailed information about additional variants, refer to the section "Instal-lation".

60460AXX

[1] Mounting rail[2] Connection to EBOX[3] Protection cover[4] Maintenance switch[5] DIP switch S2 for bus address (PROFIBUS and DeviceNet version only)[6] Grounding screws[7] Diagnostic interface below screw fitting

0O

FF

X19

X25

X26

X27

X28

X44

X43

X42

X41

X12

X14

X50

0O

FF

X19

X25

X26

X27

X28

X44

X43

X42

X41

X12

X14

X50

ON

12

34

56

78

S2

ABOX "MTA...-S11.-...-00" / "MTA...-S21.-...-00"

[5]

[7]

[6]

[1]

[2]

[4]

[3]

X

X

4 Unit DesignABOX (passive connection unit)


4.3.3 HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"The following figure depicts the HanModular® connection box with HanModular® andM12 plug connector:

NOTE

The following depicts the connection technology of the PROFIBUS version as anexample: For detailed information about additional variants, refer to the section"Installation".

60427AXX

[1] Mounting rail[2] Connection to EBOX[3] Protection cover[4] Maintenance switch[5] Grounding screws[6] DIP switch S2 for bus address (PROFIBUS and DeviceNet version only)[7] Diagnostic interface below screw fitting

ABOX "MTA...-H11.-...-00" / "MTA...-H21.-...-00"

[5]

[7]

[1] [2]

[4]

[6]

[3]

X

XON

1 2 3 4 5 6 7 8

4Unit DesignUnit designation MOVIFIT® MC


4.4 Unit designation MOVIFIT® MCExample EBOX nameplate

61187AXX

[A] External nameplate[B] Internal nameplate[1] EBOX status field

MT M 11 A 000 - P 1 0 A - 00 / S11EBOX optionS11 = PROFIsafe option S11

EBOX version00 = Series

A = Version

Function level 0 = Classic1 = Technology2 = System

Fieldbus P1 = PROFIBUSD1 = DeviceNetE2 = PROFINET

Power MC000= Version MTM (MOVIFIT® MC)

Version A

Series11 = Standard

Unit typeM = MOVIFIT® MC (MOVIMOT® control)

MT = MOVIFIT® unit series

[A]

[B]

[1]

[1]

4 Unit DesignUnit designation MOVIFIT® MC


Example ABOX nameplate

61181AXX

[1] ABOX status field

MT A 11 A - 50 3 -S 01 1 - M 01 - 00ABOX version 00 = Series

Maintenance switch type 01 = With rotary button (ABB)

Maintenance switch type M = Motor protection switch with line protection

Fieldbus 1 = PROFIBUS2 = DeviceNet3 = Ethernet

Connection configuration S01 = Connection box with terminals and

cable glands

S11/S21= Hybrid connection box with terminals and M12 plug connector

H11/H21= HanModular® connection box with HanModular® andM12 plug connector

Supply phases 3 = 3-phase (AC)

Supply voltage 50 = 380 V to 500 V

A = Version

Series 11 = Standard

Unit type A = Connection box

MT = MOVIFIT® unit series

[1]

5Mechanical InstallationInstallation regulations


5 Mechanical Installation5.1 Installation regulations

• Mount MOVIFIT® only on a level, vibration-proof and torsionally rigid support struc-ture, as described in section "Approved installation position".

• Use suitable fittings for the cables (use reducing adapters if necessary). Withconnector plug versions, you must use a suitable mating connector.

• Use screw plugs to seal cable entries not in use.• Use protective caps to plug connectors not in use.

5.2 Approved installation positionThe following figure depicts the approved installation position for MOVIFIT®.MOVIFIT® is attached by means of a mounting platform using the four screws alreadyinstalled in the mounting surface. See page 20 for more information.

58822AXX

NOTE

In this section, the version with terminals and cable glands will be illustrated as anexample. However, the installation notes are applicable for all versions.

5 Mechanical InstallationInstallation notes


5.3 Installation notes1. Drill holes for mounting the four screws1) to the mounting surface according to the

following figure:

1) We recommend screws of size M6 and dowel pins, if necessary.

61182AXX

66

334.5

303.5280

37,9

min

. 40

15

min. 50

[1]

[2]

NOTES• [1] Note the minimum installation clearance so that the EBOX can be removed from

the ABOX.• [2] Note the minimum installation clearance required to operate the maintenance

switch and to ensure heat dissipation for the unit.Refer to page 115 and following for detailed dimension drawings.

5Mechanical InstallationInstallation notes


2. Insert four screws into the mounting surface. We recommend size M6 screws anddepending on the base, dowel pins, if necessary.

3. Mount ABOX with mounting platform on screws.

57136AXX

61197AXX

1.2.

5 Mechanical InstallationInstallation notes


4. Tighten the screws

CAUTION!Hazard from falling loadMinor injuries• You will have to tighten at least the upper two of the four wall screws to ensure a

secure fit after mounting.

61198AXX

5Mechanical InstallationCentral opening/closing mechanism


5.4 Central opening/closing mechanism

5.4.1 OperationA socket wrench (SW8) is required for the central retaining screw.

STOP!If the torque is too high, the central opening/closing mechanism can be destroyed.• It is essential that you do not exceed a maximum torque of 7 Nm when closing.

The enclosure specified in the technical data only applies when a unit is mountedcorrectly. The MOVIFIT® may be damaged by moisture or dust when the EBOX isremoved from the ABOX.• Protect ABOX and EBOX when the unit has been opened.

Open Close

58936AXX 61071AXX

EBOX

ABOX

1.

ABOX

2.

EBOX

EBOX

ABOX

1.

ABOX

2.

EBOX

max.

7 Nm!

5 Mechanical InstallationCentral opening/closing mechanism


5.4.2 Notes on closing the MOVIFIT®

The MOVIFIT® is closed correctly when the redirector of the closing mechanism [2] ison the mounting plate [1].

60932AXX

0

Z

Z

[1]

[1]

[2]

[2]

5Mechanical InstallationTightening torques


5.5 Tightening torquesEnsure a tightening torque of 2.5 Nm for the blanking plugs [1] supplied by SEW-EURODRIVE and the screw plug using the diagnostic interface [2]:

61203AXX

[1] Blanking plug cable entry[2] Diagnostic interface screw plug

[2]

[2]

[1] [1]

[2]

6 Electrical InstallationInstallation planning with regard to EMC issues


6 Electrical Installation6.1 Installation planning with regard to EMC issues

Successful installation of decentralized drives depends on selecting the correct cables,providing correct grounding and a functioning equipotential bonding.The relevant standards must be applied in all cases. You also need to consider thefollowing points:• Equipotential bonding

– Regardless of the protective earth connection, it is essential that low-impedance,HF-capable equipotential bonding is provided (see also VDE 0113 or VDE 0100part 540); e.g. by– Flat contact surface connection of metal (system) components– Using flat grounding strips (HF litz wire)

– Do not use the cable shield of data lines for equipotential bonding.• Data lines and 24 V supply

– Must be routed separately from cables subject to interference (e.g. control cablesfrom solenoid valves, motor cables).

• Connection between MOVIFIT® and MOVIMOT®

– We recommend using pre-fabricated SEW hybrid cables especially designed forthe connection of MOVIFIT® and MOVIMOT®.

• Cable shields– Must have good EMC properties (high shield attenuation)– May not serve only as mechanical protection for the cable– Must be connected to a wide area of the unit's metal housing at the cable ends

(see also 36 and page 37).

03643AXX

��

��

NOTE

Additional information is available in the SEW publication "Drive Engineering –Practical Implementation: Electromagnetic Compatibility (EMC) in Drive Engineering".

6Electrical InstallationInstallation instructions (all versions)


6.2 Installation instructions (all versions)6.2.1 Connecting mains leads

• The rated voltage and frequency of the MOVIMOT® inverter must correspond to thedata for the power supply system.

• Cable cross-section: at least according to input current IMains (see Technical Data). • Install the cable fuse at the beginning of the mains lead behind the supply bus junc-

tion. Use type D, D0, NH fuses or circuit breakers. Select the fuse size according tothe lead cross-section.

• SEW recommends using earth-leakage monitors with pulse-code measuringprocesses for voltage supply systems with non-grounded star point (IT systems).Using such devices prevents the earth-leakage monitor from mis-tripping due to theground capacitance of the inverter.

6.2.2 Earth-leakage circuit breaker• Conventional earth-leakage circuit breakers are not permitted as a protection device.

Universal current-sensitive earth-leakage circuit breakers (tripping current 300 mA)are permitted as a protection device. During normal operation of MOVIMOT®, earth-leakage currents of > 3.5 mA can occur.

• SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers.However, if an earth-leakage circuit breaker (FI) is stipulated as a direct or indirecttouch guard, observe the following note in accordance with EN 61800-5-1:

6.2.3 Mains contactor• Only use a contactor of utilization category AC3 (EN 60947-4-1) as a mains

contactor.

WARNINGWrong type of earth-leakage circuit breaker installed.Severe or fatal injuries.• MOVIMOT® can cause direct current in the protective earth. In cases where an

earth-leakage circuit breaker (FI) is used for protection against direct or indirectcontact, only a type B earth-leakage circuit breaker (FI) on the power supply side ofthe MOVIMOT® is permitted.

6 Electrical InstallationInstallation instructions (all versions)


6.2.4 Notes on PE connection and/or equipotential bonding

Earth-leakage currents Ã 3.5 mA may occur during normal operation. To conform toEN 61800-5-1, observe the following:• Route a second PE conductor with the cross-section of the mains lead in parallel to

the protective earth via separate terminals or use a copper protective earth with across-section of 10 mm2.

DANGERFaulty PE connectionSevere or fatal injuries or damage to property from electric shock.• The permitted tightening torque for the screw fitting is 2.0 to 2.4 Nm (18...21 lb.in).• Observe the following notes regarding the PE connection.

Prohibited assembly Recommendation: Assembly with forked cable lugPermitted for all cross-sections

Assembly with thick connecting wirePermitted for cross sections up to max. 2.5 mm2

57461AXX 57463AXX 60800AXX

[1] Forked cable lug suitable for M5 PE screws

[1]

M5

2.5 mm²

M5



6.2.5 Definition PE, FE• PE refers to the mains-side protective earth connection. The PE conductor in the

mains connection cable may only be connected with terminals marked with "PE"(these are designed for the maximum permissible mains connection cross-section).

• FE refers to connections for functional ground. You can connect any existinggrounding conductor in the 24 V connection cable.

DANGERImportant: The mains-side PE may not be connected to terminals marked with FE(functional ground).These connections are not designed for this purpose and so electrical safety is notguaranteed.Severe or fatal injuries or damage to property from electric shock.• The PE conductor in the mains connection cable may only be connected with termi-

nals marked with "PE" (these are designed for the maximum permissible mainsconnection cross-section).



6.2.6 Meaning of the 24 V voltage levelsMOVIFIT® MC has a total of 3 different 24 V potential levels, which are electricallyisolated from each other:• 1) 24V_C: C = Continuous• 2) 24V_S: S = Switched• 3) 24V_P: P = Power section• 4) 24V_O: O = OptionDepending on the requirements of the application, these can either be isolated, exter-nally fed, or connected to each other via an X29 distributor terminal.

1) 24V_C = Electronics and sensor supply

The MOVIFIT® control electronics and the sensors connected to the sensor supplyoutputs VO24_I, VO24_II, and VO24_III are supplied by 24V_C. This supply voltageshould usually not be switched off for operation because the MOVIFIT® can, in this case,no longer be addressed via the fieldbus or network, and the sensor signals can no longerbe processed. The device also requires a certain amount of time to accelerate fully whenrestarted.

2) 24V_S = Actuator supply

The digital outputs DO.. and the actuators connected to them are supplied by 24V_S.The sensor supply output VO24_IV is also supplied by 24V_S, while the digital inputsDI12 .. DI15 are at the reference potential 0V24_S (as these can be connected to theoutputs on the same connections as an alternative). Depending on the application, thesupply voltage can be switched off for operation specifically for deactivating the actua-tors in the system centrally.

3) 24V_P = Inverter supply

Up to three potentially active MOVIMOT® drives are supplied by 24V_P with 24 V. Thevoltage is conducted via the EBOX and there supplies the RS-485 interfaces for theMOVIMOT®. Depending on the application, the 24V_P can be supplied from 24V_C or24V_S (via jumpers at X29) or externally. In this case, you must ensure that theconnected MOVIMOT® is no longer supplied with 24 V when switching off the voltage.Otherwise, a fault message is caused.

DANGERDuring safe disconnection, 24V_P must be connected over a suitable emergency stoprelay or a safety control.Severe or fatal injuries.• Note permissible wiring diagrams and safety conditions in the SEW publication

"Safe Disconnection for MOVIFIT®".



4) 24V_O = Option supply

The integrated option card and the sensor/actuator interfaces available on it aresupplied from 24V_O. With PROFIsafe option S11, the complete safety electronics and the safe inputs/outputsare supplied from 24V_O.

Depending on the application, the 24V_O can be supplied from 24V_C or 24V_S (viajumpers at X29) or externally. In this case, you must ensure that the entire option cardwith the connected sensors and actuators is no longer supplied when voltage is discon-nected. Otherwise, a fault message is caused.

Connection of voltages

Both voltages 24V_C and 24V_S can be connected via terminal X20 with a large cablecross-section and further looped to the next unit as "24 V power bus". The voltages24V_P and 24V_O should be connected to terminal X29.

DANGERIf you are using PROFIsafe option S11, you must observe the SEW publication "SafeDisconnection for MOVIFIT®".Severe or fatal injuries.• When using PROFIsafe option S11, observe the permissible wiring diagrams and

safety conditions in the SEW publication "Safe Disconnection for MOVIFIT®".

NOTEConnection examples can be found starting on page 74.



6.2.7 Plug connectorAll MOVIFIT® plug connectors are illustrated in these operating instructions with acontact end view.

6.2.8 Protection devicesMOVIMOT® drives are equipped with integrated overload protection devices, whichmake external devices obsolete.

6.2.9 Power distribution and cable protectionMOVIFIT® MC comes equipped with an integrated cable protection for the mains leadto the MOVIMOT® drives. This cable protection is provided by a motor protection switch,type ABB MS116-12, integrated in the ABOX.The switch supports up to three MOVIMOT® mains leads and is designed for a cablecross-section of 1.5 mm2 (SEW hybrid cable). Make sure that no more than 12 A totalcurrent runs through the connected MOVIMOT® drives constantly.

In case of power bus configuration, you will have to check if short-circuit protection is stillensured for the MOVIMOT® mains leads depending on supply impedance, cablelengths and transfer resistance.Note the technical data and the characteristic curves of the motor protection switch.The data for MS116-12 are available from ABB.

60776AEN

400 V power bus (max. 6 mm²)

MOVIMOT® 1 MOVIMOT® 2 MOVIMOT® 3

3 x MOVIMOT® supply system lead

Hybrid cable

(1.5 mm²)

Mains connection terminal (X1)MOVIFIT®-MC

Motor protection switch with line

protection, designed for 1.5 mm²

(ABB MS116-12, preset to 12A)



6.2.10 Installation at more than 1,000 m (3,281 ft) above sea levelMOVIFIT® und MOVIMOT® drives with supply voltages of 380 to 500 V can be used ataltitudes above 1,000 msl up to a maximum of 4,000 msl under the following circum-stances:• The rated continuous power is reduced because of the reduced cooling above

1000 m (see MOVIMOT® operating instructions).• Above 2000 msl, the air and creeping distances are only sufficient for overvoltage

class 2. If the installation requires overvoltage class 3, you must provide additionalexternal overvoltage protection to limit overvoltage peaks to 2.5 kV phase-to-phaseand phase-to-ground.

• If safe electrical disconnection is required, it must be implemented outside the deviceat altitudes of more than 2,000 m (6,561 ft) above sea level (safe electrical discon-nection in accordance with EN 61800-5-1 and EN 60204).

• Up to 2,000 m (6,562 ft) above sea level, the permitted rated mains voltage is 3 x 500 V.It is reduced by 6 V every 100 m to a maximum of 3 x 380 V at 4,000 m (13,123 ft)above sea level.

6.2.11 Wiring checkBefore connecting the system to the power source for the first time, you must perform awiring check to prevent damage to persons, systems, and equipment caused by incor-rect wiring:• Remove all electronic units (EBOX) from the connection units (ABOX).• Check the insulation of the wiring in accordance with applicable national standards.• Check the grounding.• Check the insulation between mains cable and DC 24 V cable.• Check insulation between supply system cable and communication cables• Check the polarity of the DC 24 V cable.• Check the polarity of the communication cables• Check the mains phase sequence• Ensure equipotential bonding between the MOVIFIT® units.

After the wiring check

• Install and fasten all electronics units (EBOX).• Seal all cable glands and plug connections that are not in use.

6 Electrical InstallationABOX with terminals and cable glands "MTA...-S01.-...-00"


6.3 ABOX with terminals and cable glands "MTA...-S01.-...-00"The following figure depicts the connection box with terminals and cable glands "MTA…-S01.-…-00":

6.3.1 Additional installation instructions for "MTA...-S01.-...-00"Permitted connection cross-section and current carrying capacity of the terminals

Conductor end sleeves

Use conductor end sleeves without insulating shrouds for terminals X1, X20, X7, X8,and X9 (DIN 46228 part 1, material E-CU).

61075AXX

MTA...-S01.-...-00

Terminal data X1 / X20 X7 / X8 / X9 X25 / X29 / X 30 / X31 / X35 / X45 / X71 / X81 / X91

Connection cross-section (mm2)

0.2 mm2 to 6 mm2 0.08 mm2 to 41) mm2

1) The maximum permitted cross-section is reduced by one unit when using conductor end sleeves(e.g. 2.5 mm2 Æ 1.5 mm2)

0.08 mm2 to 2.51) mm2

Connection cross-section (AWG)

AWG 24 to AWG 10 AWG 28 to AWG 121) AWG 28 to AWG 141)

Current carrying capacity (max. continuous current)

X1: 32 AX20: 16 A

20 A 10 A

Conductor stripping length

13 mm to 15 mm 8 mm to 9 mm 5 mm to 6 mm

6Electrical InstallationABOX with terminals and cable glands "MTA...-S01.-...-00"


Enabling the terminals

Terminals X1, X20

Connecting conductors without a screw driver1)

1) Single-wire conductors and flexible conductors with conductor end sleeves can be installed directly(without tools) up to two cross-section sizes below the rated cross-section.

Connecting conductors with a screw driver2)

2) You will need to firmly insert a screw driver into the activation opening to open the clamping spring andinstall untreated, flexible conductors or those with a small cross-section that cannot be installed directly.

57975AXX 57977AXX

Terminals X7 / X71 / X8 / X81 / X9 / X91/ X29 / X45 / X25 / X30 / X31 / X351)

1) You will always need a screw driver to connect these terminals regardless of the conductor type.

57974AXX

2.

1.

2.

1.

3.



Connection of the PROFIBUS cable in MOVIFIT®

Observe the following guidelines compiled by the PROFIBUS Nutzerorganisation e.V.(PROFIBUS user organization) when installing the PROFIBUS (Internet:www.profibus.com):• "Installation guidelines for PROFIBUS DP/FMS", order number 2.111 (German) or

2.112 (English)• "Installation recommendations for PROFIBUS", order number 8.021 (German) or

8.022 (English)Apply the cable shield of the PROFIBUS cable as follows:

60016AXX

NOTES• Note that the PROFIBUS connector cores inside the MOVIFIT® must be kept as

short as possible and are always of equal length for the incoming and outgoing bus.• The PROFIBUS is not interrupted when you remove the EBOX (electronics unit)

from the ABOX (connection unit).



Connecting the MOVIMOT® hybrid cables

• We recommend using the shielded and pre-fabricated SEW hybrid cables specifi-cally designed for connecting MOVIFIT® and MOVIMOT® (see page 82).

• The cable shield of the hybrid cable must be connected across shield plates in theMOVIFIT® ABOX as follows:

58988AXX

ABOX



6.3.2 Fieldbus/option-independent terminal assignment

DANGERThe maintenance switch only disconnects the connected MOVIMOT® drives from themains. Voltage is still present on the X1 terminals of the MOVIFIT® unit. The X7/X8/X9 termi-nals of the MOVIFIT® are still connected to voltage for up to one minute after the main-tenance switch is activated.Severe or fatal injuries from electric shock.• Switch off the power to the MOVIFIT® using a suitable external disconnecting

device, and wait at least 1 minute before opening the wiring space.

60529AXX

The terminal diagrams depicted in this section differ depending on the fieldbus systemused. The area dependent on the fieldbus is therefore represented as hatched and isdescribed in the following sections.

Mains terminal (power bus)

No. Name Function

X1 1 PE Mains connection PE (IN)

2 L1 Mains connection phase L1 (IN)



11 PE Mains connection PE (OUT)

12 L1 Mains connection phase L1 (OUT)



X45 X25

11 12 13 14 11 12 13 14 15 16 17 18

21 22 23 24

31 32 33 34

11 2 3 4 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

15

25

35

5

X29

1 2 3 4 5 6 7 86

X20

1 2 3 4

11 12 13 14

5 6

15 16

S3

X50

11 1213 14 15

1 2 3 4 5

X35

1 2 3 4

1 2 3 4

1 2 3 4

X91

1 2 3 4 5

2 3 541

1 2 3 4 5

X9

X81X8

X71X7

X1

1 2 3 4

11 12 13 14



60778AXX

24 V supply terminal (24 V power bus)

No. Name Function

X20 1 FE Functional ground (IN)

2 +24V_C +24V supply – continuous voltage (IN)

3 0V24_C 0V24 reference potential – continuous voltage (IN)

4 FE Functional ground (IN)

5 +24V_S +24V supply – switched (IN)

6 0V24_S 0V24 reference potential – switched (IN)

11 FE Functional ground (OUT)

12 +24V_C +24V supply – continuous voltage (OUT)

13 0V24_C 0V24 reference potential – continuous voltage (OUT)


15 +24V_S +24V supply – switched (OUT)

16 0V24_S 0V24 reference potential – switched (OUT)

X1

1 2 3 4

11 12 13 14

X45 X25

11 12 13 14 11 12 13 14 15 16 17 18

21 22 23 24

31 32 33 34

11 2 3 4 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

15

25

35

5

X29

1 2 3 4 5 6 7 86

S3

X50

11 1213 14 15

1 2 3 4 5

X35

1 2 3 4

1 2 3 4

1 2 3 4

X91

2 5431

1 2 3 4 5

1 2 3 4 5

X9

X81X8

X71X7

X20

1 2 3 4

11 12 13 14

5 6

15 16



60530AXX

MOVIMOT® connecting terminal (MOVIMOT® connection via hybrid cable)

No. Name Function MOVIMOT®

X7 1 PE PE connection MOVIMOT® 1

1

2 L1_MM1 Phase L1 MOVIMOT® 1



X71 1 0V24_MM 0V24 reference potential MOVIMOT® 1..3

2 RS–_MM1 RS-485 connection MOVIMOT® 1, terminal RS–

3 RS+_MM1 RS-485 connection MOVIMOT® 1, terminal RS+

4 0V24_MM 0V24 reference potential MOVIMOT® 1..3

5 +24V_MM +24 V supply MOVIMOT® 1..3


2










3









X1

1 2 3 4

11 12 13 14

X45 X25

11 12 13 14 11 12 13 14 15 16 17 18

21 22 23 24

31 32 33 34

11 2 3 4 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

15

25

35

5

X29

1 2 3 4 5 6 7 86

X20

1 2 3 4

11 12 13 14

5 6

15 16

S3

X50

11 1213 14 15

1 2 3 4 5

X35

1 2 3 4

1 2 3 4

1 2 3 4

X91

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

X9

X81X8

X71X7



60531AXX

24 V distributor terminal (to distribute the supply voltage(s) to the MOVIMOT® units and the option card)

No. Name Function

X29 1 +24V_C +24V supply – continuous voltage (jumpered with X20/2)

2 0V24_C 0V24 reference potential – continuous voltage (jumpered with X20/3)

3 +24V_S +24V supply – switched (jumpered with X20/5)

4 0V24_S 0V24 reference potential – switched (jumpered with X20/6)

5 +24V_P +24 V supply for MOVIMOT®, infeed

6 0V24_P 0V24 reference potential for MOVIMOT®, infeed

7 +24V_O +24 V supply for option card, infeed

8 0V24_O 0V24 reference potential for option card, infeed

S3

X1

1 2 3 4

11 12 13 14

X45 X25

11 12 13 14 11 12 13 14 15 16 17 18

21 22 23 24

31 32 33 34

11 2 3 4 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

15

25

35

5

X20

1 2 3 4

11 12 13 14

5 6

15 16

X50

11 1213 14 15

1 2 3 4 5

X35

1 2 3 4

1 2 3 4

1 2 3 4

X91

2 5431

1 2 3 4 5

1 2 3 4 5

X9

X81X8

X71X7

X29

1 2 3 4 5 6 7 8

NOTES• The terminal assignment "X29" illustrated here applies as of status 11 of the wiring

board. If you use a wiring board with another status, consult SEW-EURODRIVE.• The status of the wiring board is indicated in the first status field of the ABOX name-

plate.

• Refer to page 18 for an example of a nameplate.

Status: 11 11 -- 10 -- 10 10 -- --

Status of the wiring board

DANGERWhen you use the terminals X29/5 and X29/6 for a safe disconnection, you mustobserve the SEW publication "Safe Disconnection for MOVIFIT®".Severe or fatal injuries.• Observe the permissible wiring diagrams and safety conditions in the SEW publica-

tion "Safe Disconnection for MOVIFIT®".



60533AXX

I/O terminal (connection of sensors + actuators)

No. Name Function

X25 1 DI00 Binary input DI00 (switching signal)

2 DI02 Binary input DI02 (switching signal)


4 D06 Binary input DI06 (switching signal)



7 DI12/DO00 Binary output DO00 or binary input DI12 (control signal)

8 DI14 / DO02 Binary output DO02 or binary input DI14 (control signal)









21 VO24_I +24V sensor supply group I (DI00 – DI03), from +24V-C

22 VO24_I +24V sensor supply group I (DI00 – DI03), from +24V-C

23 VO24_II +24V sensor supply group II (DI04 – DI07), from +24V-C

24 VO24_II +24V sensor supply group II (DI04 – DI07), from +24V-C

25 VO24_III +24V sensor supply group III (DI08 – DI11), from +24V-C

26 VO24_III +24V sensor supply group III (DI08 – DI11), from +24V-C

27 VO24_IV +24V sensor supply group IV (DI12 – DI15), from +24V-S

28 VO24_IV +24V sensor supply group IV (DI12 – DI15), from +24V-S

31 0V24_C 0V24 reference potential for sensors






37 0V24_S 0V24 reference potential for actuators and sensors group IV


X1

1 2 3 4

11 12 13 14

X45

11 12 13 14

21 22 23 24

31 32 33 34

1 2 3 4

15

25

35

5

X29

1 2 3 4 5 6 7 86

X20

1 2 3 4

11 12 13 14

5 6

15 16

S3

X50

11 1213 14 15

1 2 3 4 5

X35

1 2 3 4

1 2 3 4

1 2 3 4

X91

1 2 3 4 5

1 2 3 4 5

1 2 3 54

X9

X81X8

X71X7

X25

11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38



60555AXX

SBus terminal CAN

X351) 1 CAN_GND 0V reference potential for SBus (CAN)

2 CAN_H SBus CAN_H – incoming

3 CAN_L SBus CAN_L – incoming

4 +24V_C_PS +24 V supply – continuous voltage for peripheral units

5 0V24_C 0V24 reference potential – continuous voltage for peripheral units (jumpered with X20/3)

11 CAN_GND 0V reference potential for SBus (CAN)

12 CAN_H SBus CAN_H – outgoing

13 CAN_L SBus CAN_L – outgoing

14 +24V_C_PS +24 V supply – continuous voltage for peripheral units

15 0V24_C 0V24 reference potential – continuous voltage for peripheral units (jumpered with X20/3)

1) X35 terminals can only be used with function level "Technology" or "System".

X1

1 2 3 4

11 12 13 14

X45 X25

11 12 13 14 11 12 13 14 15 16 17 18

21 22 23 24

31 32 33 34

11 2 3 4 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

15

25

35

5

X29

1 2 3 4 5 6 7 86

X20

1 2 3 4

11 12 13 14

5 6

15 16

1 2 3 4

1 2 3 4

1 2 3 4

X91

2 5431

1 2 3 4 5

1 2 3 4 5

X9

X81X8

X71X7

S3

X50

11 1213 14 15

1 2 3 4 5

X35

Diagnostics (RJ10 socket)

No. Name Function

X50 1 +5V 5 V supply

2 RS+ RS-485 diagnostic interface

3 RS– RS-485 diagnostic interface

4 0V5 0 V reference potential for RS-485

1 2 3 4



6.3.3 Option-independent terminal assignmentI/O terminal X45 in conjunction with PROFIsafe option card S11

60532AXX

I/O terminal in conjunction with option card S11

No. Name Function

X45 1 F-DI00 Safe binary input F-DI00 (switching signal)

2 F-DI02 Safe binary input F-DI02 (switching signal)

3 F-DO00-P Safe binary output F-DO00 (P switching signal)

4 F-DO01_P Safe binary output F-DO01 (P switching signal)

5 F-DO_STO_P Safe binary output F-DO_STO (P switching signal) for safe drive stop (STO)



13 F-DO00 M Safe binary output F-DO00 (M switching signal)

14 F-DO01_M Safe binary output F-DO01 (M switching signal)

15 F-DO_STO_M Safe binary output F-DO_STO (M switching signal) for safe drive stop (STO)

21 F-SS0 +24V sensor supply for safe inputs F-DI00 and F-DI02





31 0V24_O 0V24 reference potential for binary inputs/outputs





DANGERWhen installing and using terminal X45, you must observe the SEW publication "SafeDisconnection for MOVIFIT®".Severe or fatal injuries.• When using PROFIsafe option S11, observe permissible wiring diagrams and


S3

X50

11 1213 14 15

1 2 3 4 5

X35

X1

1 2 3 4

11 12 13 14

X25

11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

X29

1 2 3 4 5 6 7 86

X20

1 2 3 4

11 12 13 14

5 6

15 16

1 2 3 4

1 2 3 4

1 2 3 4

X91

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

X9

X81X8

X71X7

11 12

21 22

31 32

1 2

15

25

35

X45

13 14

23 24

33 34

3 4



6.3.4 Fieldbus-independent terminal/pin assignment PROFIBUS terminal assignment

60535AXX

PROFIBUS terminal

No. Name Function

X30 1 A_IN PROFIBUS cable A – incoming

2 B_IN PROFIBUS cable B – incoming

3 0V5_PB 0V5 reference potential for PROFIBUS (for measuring purposes only)

X31 1 A_OUT PROFIBUS cable A – outgoing

2 B_OUT PROFIBUS cable B – outgoing

3 +5V_PB +5 V output PROFIBUS (for measuring purposes only)

X1

1 2 3 4

11 12 13 14

X45 X25

11 12 13 14 11 12 13 14 15 16 17 18

21 22 23 24

31 32 33 34

11 2 3 4 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

15

25

35

5

X29

1 2 3 4 5 6 7 86

X20

1 2 3 4

11 12 13 14

5 6

15 16

1 2 3 4

1 2 3 4

1 2 3 4

X91

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

X9

X81X8

X71X7

S3

X50

11 1213 14 15

1 2 3 4 5

X35

S1

S2

X31

X30

1 2 3

1 2 3



Ethernet pin assignment

60556AXX

Ethernet connection connector (RJ45)

No. Name Function

X30 1 TX+ Transmission cable port 1 positive Ethernet port 1

2 TX– Transmission cable port 1 negative

3 RX+ Receive cable port 1 positive

4 res. On 75 ohm lead


6 RX– Receive cable port 1 negative



X31 1 TX+ Transmission cable port 2 positive Ethernet port 2








X1

1 2 3 4

11 12 13 14

X45 X25

11 12 13 14 11 12 13 14 15 16 17 18

21 22 23 24

31 32 33 34

11 2 3 4 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

15

25

35

5

X29

1 2 3 4 5 6 7 86

X20

1 2 3 4

11 12 13 14

5 6

15 16

1 2 3 4

1 2 3 4

1 2 3 4

X91

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

X9

X81X8

X71X7

X50

11 1213 14 15

1 2 3 4 5

X35

S3

X31

X30

1

2

3

8

7

4 5 6

1

2

3

8

7

4 5 6



DeviceNet terminal/pin assignment

60557AXX

2 1

43

X1

1 2 3 4

11 12 13 14

X45 X25

11 12 13 14 11 12 13 14 15 16 17 18

21 22 23 24

31 32 33 34

11 2 3 4 2 3 4 5 6 7 8

21 22 23 24 25 26 27 28

31 32 33 34 35 36 37 38

15

25

35

5

X29

1 2 3 4 5 6 7 86

X20

1 2 3 4

11 12 13 14

5 6

15 16

1 2 3 4

1 2 3 4

1 2 3 4

X91

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

X9

X81X8

X71X7

S3

X50

11 1213 14 15

1 2 3 4 5

X35

S2

1 2 3 4 5

X30

Micro-Style-Connector

DeviceNet

Pin no. Name Function

Micro-style connector

1 DRAIN Equipotential bonding

2 V+ DeviceNet voltage supply +24V

3 V– DeviceNet reference potential 0V24

4 CAND_H CAN_H data cable

5 CAND_L CAN_L data cable

6 Electrical InstallationHybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"


6.4 Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"The following figure depicts the Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00":

6.4.1 Additional installation instructions for "MTA...-S11.-...-00" and "MTA...-S21.-...-00"Permitted connection cross-section and current carrying capacity of the terminals

Conductor end sleeves

Use conductor end sleeves without insulating shrouds for terminals X11, X20, X7, X8,and X9 (DIN 46228 part 1, material E-CU).

61077AXX

MTA...-S11.-...-00

MTA...-S21.-...-00

Terminal data X1 / X20 X7 / X8 / X9 X71 / X81 / X91 / X29

Connection cross-section (mm2)

0.2 mm2 to 4 mm2 0.2 mm2 to 2.5 mm2 0.2 mm2 to 1.5 mm2

Connection cross-section (AWG)

AWG 24 to AWG 12 AWG 24 to AWG 14 AWG 24 to AWG 16

Current carrying capacity (max. continuous current)

X1: 32 AX20: 16 A

24 A 16 A

Stripping length of the conductor

10 mm 7 mm 7 mm

6Electrical InstallationHybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"


Terminal activation

Connecting conductors with a screw driver• Strip the conductor to the specified length.• To open the clamping spring, firmly insert a screw driver into the activation opening

and insert the conductor into the conductor opening.• Remove the screw driver.

Operating the SPEEDCON M12 plug connectors

Plug the connector into the socket and secure it with half a turn. Observe the coding.

60462AXX

2.

1.

61081AXX

180°

1. 2.



Connecting the MOVIMOT® hybrid cables

• We recommend using the shielded and pre-fabricated SEW hybrid cables specifi-cally designed for connecting MOVIFIT® and MOVIMOT® (see page 82).

• The cable shield of the hybrid cable must be connected across shield plates in theMOVIFIT® ABOX as follows:

60463AXX

ABOX



6.4.2 Description of the connection technologyThe following figure depicts the designations and position of the plug connector/cableglands of the hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00":

60467AXX

[1] M23 plug connector (12-pin) for I/O extension box[2] M12 plug connector for I/Os[3] PROFIBUS IN

Ethernet port 1DeviceNet: Micro-style connector

[4] PROFIBUS OUT or terminating resistorEthernet port 2

[5] SBus (CAN)[6] Diagnostics socket (RJ10) beneath the screw plug[7] PE connection[8] M20 cable glands[9] M25 cable glands[10] M12 plug connector for optional I/Os

X21

X25

X41

X22

X26

X42

X23

X27

X43

X24

X28

X44

X11

X12

X14

X50

X19

[1] [2]

[4]

[3]

[5]

[6][10]

[9] [8]

[7]

X11

X12

X14

X50

[4]

[3]

X11

X14

X50

[3]

Ethernet DeviceNet

PROFIBUS



6.4.3 Terminal assignment

DANGERThe maintenance switch only disconnects the connected MOVIMOT® drives from themains. Voltage is still present on the X1 terminals of the MOVIFIT® unit. The X7/X8/X9 termi-nals of the MOVIFIT® are still connected to voltage for up to one minute after the main-tenance switch is activated.Severe or fatal injuries from electric shock.• Switch off the power to the MOVIFIT® using a suitable external disconnecting

device, and wait at least 1 minute before opening the wiring space.

60464AXX

Mains terminal (power bus)

No. Name Function

X1 1 PE Mains connection PE (IN)

11 PE Mains connection PE (OUT)







24 V supply terminal (24 V power bus)

No. Name Function

X20 1 FE Functional ground (IN)


2 +24V_C +24V continuous voltage supply (IN)

12 +24V_C +24V continuous voltage supply (OUT)

3 0V24_C 0V24 reference potential – continuous voltage (IN)

13 0V24_C 0V24 reference potential – continuous voltage (OUT)

4 FE Functional ground (IN)


5 +24V_S +24V supply – switched (IN)

15 +24V_S +24V supply – switched (OUT)

6 0V24_S 0V24 reference potential – switched (IN)

16 0V24_S 0V24 reference potential – switched (OUT)

X1

1 11 2 12 3 13 4 14

X20

1 11 2 12 133 4 14 5 15 6 16

1 2 3 4

1 2 3 4

1 2 3 41 2 3 4 5

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5 15

6 16 7 8 9 10



60465AXX

MOVIMOT® connecting terminal (MOVIMOT® connection via hybrid cable)

No. Name Function MOVIMOT®


1




X71 1 0V24_MM 0V24 reference potential MOVIMOT® 1...3



4 0V24_MM 0V24 reference potential MOVIMOT® 1...3

5 +24V_MM +24 V supply MOVIMOT® 1...3


2










3









X1

1 11 2 12 3 13 4 14

X20

1 11 2 12 133 4 14 5 15 6 16

1 2 3 4

1 2 3 4

1 2 3 41 2 3 4 5

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5 15

6 16 7 8 9 10

X71

X81

X91

X7

X8

X9



60466AXX

Distributor terminal 24 V (for distributing the supply voltage(s))

No. Name Function

X29 1 +24V_C +24 V supply – continuous voltage (jumpered with X20/2)





15 +24V_P


16 0V24_P



9 F-DO_STO_P In conjunction with PROFIsafe option S11: Safe binary output F-DO_STO (P switching signal) for safe disconnection of the drive (STO)

10 F-DO_STO_M In conjunction with PROFIsafe option S11: Safe binary output F-DO_STO (M switching signal) for safe disconnection of the drive (STO)

DANGERIf you use the terminals X29/5, X29/6, X29/15 and X29/16 for safe disconnection, youmust observe the SEW publication "Safe Disconnection for MOVIFIT®".Severe or fatal injuries.• Observe the permissible wiring diagrams and safety conditions in the SEW publica-


DANGERWhen you install and use the terminals X29/9 and X29/10, you must observe the SEWpublication "Safe Disconnection for MOVIFIT®".Severe or fatal injuries.• When using PROFIsafe option S11, note permissible wiring diagrams and safety

conditions in the SEW publication "Safe Disconnection for MOVIFIT®".

X1

1 11 2 12 3 13 4 14

X20

1 11 2 12 133 4 14 5 15 6 16

1 2 3 4

1 2 3 4

1 2 3 41 2 3 4 5

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5 15

6 16 7 8 9 10

X29



6.4.4 Assignment of M12 plug connectors X21 to X28 for connecting I/OsThe following figure depicts M12 plug connector X21 to X28 (standard coding, female)for connecting I/Os:

60564AXX

M12 plug connector X21 to X28 for connecting I/Os

No. Pin Name Function

X21 1 VO24-I +24V sensor supply group I, from +24V-C




5 FE Functional ground











X24 1 VO24-II +24V sensor supply group II, from +24V-C















X27 1 VO24-IV +24V sensor supply group IV, from +24V-S

2 DI13/DO1 Binary input DI13 or binary output DO01 (switching signal)

3 0V24_S 0V24 reference potential for actuators or sensors group IV



1

2

5

3

4



6.4.5 Assignment of M12 plug connectors X41 to X44 for connecting optional I/Os (when usingPROFIsafe option S11)

The following figure depicts the M12 plug connector X41 to X44 (standard coding,female) for connecting optional I/Os (when using the PROFIsafe option S11):

X28 1 VO24-IV +24 V sensor supply group IV, from +24V-S





M12 plug connector X21 to X28 for connecting I/Os


60569AXX

M12 plug connector X41 to X44 for connecting optional I/Os (when using PROFIsafe option S11)

Connector X41 X42 X43 X44

Pin 1 F-SS0 F-SS0 Reserved Reserved

Pin 2 F-DI01 F-DI03 F-DO00-M F-DO01-M

Pin 3 0V24_O 0V24_O 0V24_O 0V24_O

Pin 4 F-DI00 F-DI02 F-DO00-P F-DO01-P


1

2

5

3

4

DANGERWhen you use and install plug connectors X41 to X44, you must observe the SEW publication "Safe Disconnection for MOVIFIT®".Severe or fatal injuries.• When using PROFIsafe option S11, observe the permissible wiring diagrams and




6.4.6 Assignment of M23 expansion plug connector X19 (alternative for standard I/Os)The following figure depicts the M23 expansion plug connector (female) (alternative forstandard I/Os):

60568AXX

Assignment of M23 expansion plug connector X19 (alternative for standard I/Os)








7 DI13/DO1 Binary input DI13 or binary output DO01 (switching signal) 1)

1) Important: The reference potential is 0V24_S. When you use the inputs DI13 and DI15 or the outputsDO01 and DO03 via the expansion connector X19, the reference potentials 0V24_C and 0V24_S mustbe connected with each other (e.g. via terminal X29).




11 VO24-III +24V sensor supply group III, from +24V_C


91

2 7

6

5

11

12

3

4

810



6.4.7 Assignment of M12 plug connector X14 for SBus connection (CAN)

The following figure depicts the M12 plug connector (standard coding, female) for SBusconnection:

NOTEThe M12 plug connector X14 for SBus connection (CAN) can only be used with thefunction level "Technology" or "System".

60565AXX

M12 plug connector X14 for SBus connection (CAN)


X14 1 0V24_C 0V24 reference potential – continuous voltage for peripheral devices (jumpered with X20/3)

2 +24V_C_PS +24V supply – continuous voltage for peripheral devices




1

2

5

3

4



6.4.8 Plug connector for fieldbus connection

In conjunction with PROFIBUS

The following figure depicts the M12 plug connectors X11 and X12 for PROFIBUSconnection:

X11 PROFIBUS INM12 plug connector, B coding, male

X12 PROFIBUS OUTM12 plug connector, B coding, female

60566AXX 60567AXX

M12 plug connectors X11 and X12 for fieldbus connection

X11 PROFIBUS IN X12 PROFIBUS OUT

Pin Name Function Name Function

1 n.c. – +5V_PB +5V output PROFIBUS (for measuring purposes only)

2 A_IN PROFIBUS cable A – incoming

A_OUT PROFIBUS cable A – outgoing

3 n.c. – 0V5_PB 0V5 reference poten-tial for PROFIBUS (for measuring purposes only)


B_OUT PROFIBUS cable B – outgoing

5 FE Functional ground FE Functional ground

2

1

5

4

3

1

2

5

3

4



In conjunction with Ethernet

The following figure depicts the AIDA plug connectors X11 and X12 for Ethernet connec-tion:

In conjunction with DeviceNet

The following figure depicts the X11 micro-style connector (M12, standard coding, male)for DeviceNet connection:

X11 Ethernet port 1AIDA plug connector


60607AXX 60607AXX

AIDA plug connectors X11 and X12 for Ethernet

X11 Ethernet port 1 X12 Ethernet port 2


1 TX+ Transmission cable port 1 positive

TX+ Transmission cable port 2 positive


TX– Transmission cable port 2 negative


RX+ Receive cable port 2 positive

4 res. On 75 ohm lead res. On 75 ohm lead



RX– Receive cable port 2 negative



1

2

3

8

7

4 5 6

1

2

3

8

7

4 5 6

60779AXX

DeviceNet micro-style connector


X11 1 DRAIN Equipotential bonding



4 CAND_H CAN_H data line

5 CAND_L CAN_L data line

2

1

5

4

3



6.4.9 X50 diagnostic interface (RJ10 socket)The following figure depicts the X50 diagnostic interface:

60611AXX


No. Name Function




4 0V5 0V reference potential for RS-485

1 2 3 4

6 Electrical InstallationHanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"


6.5 HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"The following figure depicts the HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00":

61078AXX

MTA...-H11.-...-00MTA...-H21.-...-00

6Electrical InstallationHanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"


6.5.1 Description of the connection technologyThe following figure depicts the designations and position of the plug connectors/cableglands of the HanModular® ABOX "MTA...-H11.-...-00" and "MTA…-H21.-…-00":

60424AXX

[1] M12 plug connector for I/Os[2] M23 plug connector (12-pin) for I/O extension box[3] SBus (CAN)[4] PROFIBUS IN

Ethernet port 1DeviceNet: Micro-style connector

[5] PROFIBUS OUT or terminating resistorEthernet port 2

[6] Diagnostics socket (RJ10) under the fitting[7] HanModular® plug connector for MOVIMOT® connection[8] HanModular® plug connector for power connection[9] PE connection[10] M12 plug connector for optional I/Os

X21

X25

X41

X7X1

X8 X9 X50

X22

X26

X42

X23

X27

X43

X24 X19

X28

X44

X14

X11

X12

[1] [2]

[4]

[3]

[5][10]

[7][8][9] [6]

X50

X19 X14

X11 X12[4]

[5]

X50

X19 X14

X11

[4]

Ethernet DeviceNet

PROFIBUS



6.5.2 Assignment of power bus plug connector X1The following figure depicts the X1 power bus plug connector (HanModular® with2 module pin elements, male):

60486AXX

X1 power bus plug connector

Module Pin Assignment

Module aHan CC protected

a.1 Mains phase L1

a.2 Mains phase L2

a.3 Mains phase L3

a.4 n.c.

Module bHan EE

b.1 +24V-C

b.2 n.c.

b.3 n.c.

b.4 +24V-S

b.5 0V24-C

b.6 n.c.

b.7 n.c.

b.8 0V24-S

Grounding pins PE PE/housing

8

4

7

3

5

2

1

1

2 3 4

6

ba

DANGERThe maintenance switch only disconnects the connected MOVIMOT® drives from themains. Voltage is still present on the plug connector X1 of the MOVIFIT®.Severe or fatal injuries from electric shock.• Switch off the power to the MOVIFIT® using a suitable external disconnecting

device before touching the plug connector contacts.



6.5.3 Assignment of plug connectors X7 / X8 / X9 for MOVIMOT® connectionThe following figure depicts the X7 / X8 / X9 plug connectors for MOVIMOT® connection(HanModular® Compact with Han EE module, socket insert, female)

60487AXX

Pin X7 X8 X9 Meaning

1 0V24_MM 0V24_MM 0V24_MM 0V24 reference potential MOVIMOT®

2 0V24_MM 0V24_MM 0V24_MM 0V24 reference potential MOVIMOT®

3 L1_MM1 L1_MM2 L1_MM3 Phase L1 MOVIMOT®

4 L3_MM1 L3_MM2 L3_MM3 Phase L3 MOVIMOT®

5 +24V_MM +24V_MM +24V_MM +24 V supply MOVIMOT®

6 RS–_MM1 RS–_MM2 RS–_MM3 RS-485 connection MOVIMOT®, terminal RS–

7 RS+_MM1 RS+_MM2 RS+_MM3 RS-485 connection MOVIMOT®, terminal RS+

8 L2_MM1 L2_MM2 L2_MM3 Phase L2 MOVIMOT® 1

PE PE PE PE PE connection MOVIMOT®

34 8

6

1

2

3

4

5

6

7

8

DANGERThe contacts of the connected hybrid cable are still connected to voltage for up to oneminute after the maintenance switch is activated.Severe or fatal injuries from electric shock.• After activating the maintenance switch, wait at least one minute before discon-

necting the hybrid cable.

NOTE

We recommend using the shielded and pre-fabricated SEW hybrid cables specificallydesigned for connecting MOVIFIT® and MOVIMOT® with Harting plug connectors(see page 82).



6.5.4 Assignment of terminal X29 to distribute the supply voltage(s) to the MOVIMOT® units and theoption card

60803AXX

24 V distributor terminal (to distribute the supply voltage(s) to the MOVIMOT® units and the option card)

No. Name Function

X29 1 +24V_C +24 V supply – continuous voltage (jumpered with X20/2)





15 +24V_P


16 0V24_P



9 F-DO_STO_P In conjunction with PROFIsafe option S11: Safe binary output F-DO_STO (P switching signal) for safe disconnection of the drive (STO)

10 F-DO_STO_M In conjunction with PROFIsafe option S11: Safe binary output F-DO_STO (M switching signal) for safe disconnection of the drive (STO)

DANGERIf you use the terminals X29/5, X29/6, X29/15 and X29/16 for safe disconnection, youmust observe the SEW publication "Safe Disconnection for MOVIFIT®".Severe or fatal injuries.• Observe the permissible wiring diagrams and safety conditions in the SEW publica-


DANGERWhen you install and use the terminals X29/9 and X29/10, you must observe the SEWpublication "Safe Disconnection for MOVIFIT®".Severe or fatal injuries.• When using PROFIsafe option S11, observe permissible wiring diagrams and


X29

1 2 3 4 5 6 7 8 915 16 10



6.5.5 Assignment of M12 plug connectors X21 to X28 for connecting I/OsThe following figure depicts the M12 plug connector (standard coding, female) forconnecting I/Os:

60564AXX

Assignment of M12 plug connectors X21 to X28 for connecting I/Os


X21 1 V024-I +24V sensor supply group I, from +24V-C















X24 1 V024-II +24V sensor supply group II, from +24V-C















X27 1 V024-IV +24V sensor supply group IV, from +24V-S


3 0V24_S 0V24 reference potential for actuators or sensors group IV



1

2

5

3

4



6.5.6 Assignment of M12 plug connectors X41 to X44 for connecting optional I/Os (when usingPROFIsafe option S11)

The following figure depicts the M12 plug connector X41 to X44 (standard coding,female) for connecting optional I/Os (when using the PROFIsafe option S11):

X28 1 V024-IV +24 V sensor supply group IV, from +24V-S





Assignment of M12 plug connectors X21 to X28 for connecting I/Os


60569AXX

M12 plug connector X41 to X44 for connecting optional I/Os (when using PROFIsafe option S11)

Connector X41 X42 X43 X44


Pin 2 F-DI01 F-DI03 F-DO00-M F-DO01-M

Pin 3 0V24_O 0V24_O 0V24_O 0V24_O

Pin 4 F-DI00 F-DI02 F-DO00-P F-DO01-P


1

2

5

3

4

DANGERWhen you install and use plug connectors X41 to X44 you must observe the SEW publi-cation "Safe Disconnection for MOVIFIT®".Severe or fatal injuries.• When using PROFIsafe option S11, observe the permissible wiring diagrams and




6.5.7 Assignment of M23 expansion plug connector X19 (alternative for standard I/Os)The following figure depicts the M23 expansion plug connector (female) (alternative forstandard I/Os):

60568AXX









1) Important: The reference potential is 0V24_S. When you use the inputs DI13 and DI15 or the outputsDO01 and DO03 via the X19 expansion connector, the reference potentials 0V24_C and 0V24_S must beconnected with each other (e.g. via terminal X29).




11 V024-III +24V sensor supply group III, from +24V_C


91

2 7

6

5

11

12

3

4

810



6.5.8 Assignment of M12 plug connector X14 for SBus connection (CAN)

The following figure depicts the M12 plug connector (standard coding, female) for SBusconnection:

NOTEThe M12 plug connector X14 for SBus connection (CAN) can only be used with thefunction level "Technology" or "System".

60565AXX

M12 plug connector X14 for SBus connection (CAN)


X14 1 0V24_C 0V24 reference potential – continuous voltage for peripheral devices (jumpered with X20/3)

2 +24V_C_PS +24V supply – continuous voltage for peripheral devices




1

2

5

3

4



6.5.9 Plug connector for fieldbus connection

In conjunction with PROFIBUS

The following figure depicts the M12 plug connectors X11 and X12 for PROFIBUSconnection:

X11 PROFIBUS INM12 plug connector, B coding, male

X12 PROFIBUS OUTM12 plug connector, B coding, female

60566AXX 60567AXX

M12 plug connectors X11 and X12 for fieldbus connection

X11 PROFIBUS IN (male B-coded) X12 PROFIBUS OUT (female B-coded)


1 n.c. – +5V_PB +5V output PROFIBUS (for measuring purposes only)

2 A_IN PROFIBUS cable A – incoming

A_OUT PROFIBUS cable A – outgoing

3 n.c. – 0V5_PB 0V5 reference poten-tial for PROFIBUS (for measuring purposes only)


B_OUT PROFIBUS cable B – outgoing

5 FE Functional ground FE Functional ground

2

1

5

4

3

1

2

5

3

4



In conjunction with Ethernet

The following figure depicts the AIDA plug connectors X11 and X12 for Ethernet connec-tion:

In conjunction with DeviceNet

The following figure depicts the X11 micro-style connector (M12, standard coding, male)for DeviceNet connection:



60607AXX 60607AXX

AIDA plug connectors X11 and X12 for Ethernet

X11 Ethernet port 1 X12 Ethernet port 2


1 TX+ Transmission cable port 1 positive

TX+ Transmission cable port 2 positive


TX– Transmission cable port 2 negative


RX+ Receive cable port 2 positive




RX– Receive cable port 2 negative



1

2

3

8

7

4 5 6

1

2

3

8

7

4 5 6

60779AXX

DeviceNet micro-style connector


X11 1 DRAIN Equipotential bonding



4 CAND_H CAN_H data line

5 CAND_L CAN_L data line

2

1

5

4

3



6.5.10 X50 diagnostic interface (RJ10 socket)The following figure depicts the X50 diagnostic interface:

60611AXX


No. Name Function




4 0V5 0V reference potential for RS-485

1 2 3 4

6 Electrical InstallationPower bus connection examples


6.6 Power bus connection examples6.6.1 Power bus in conjunction with terminal connection

Connection example with a common 24 V voltage circuit

The following figure shows a connection example for the power bus with a common 24 Vvoltage circuit for the sensor/actuator supply. In the example, the MOVIMOT® invertersare supplied by voltage 24V-C:

NOTEThe examples are valid for the following connection boxes:• ABOX with terminals and cable glands "MTA...-S01.-...-00"• Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"

60561AXX

[1] Example for MOVIMOT® inverter supplied by 24V-C

1 2 3 4 5 6 11 12 13 14 15 16

1 2 3 4 11 12 13 14

PE

L1

L2

L3

PE

L1

L2

L3

L3

L2

L1

PE

L3

L2

L1

PE

X1

1 2 3 4 5 6 7 8X29

X20

[1]

MOVIFIT®-MC

FE

+24V

0V24V

FE

+24V

0V24V

6Electrical InstallationPower bus connection examples


Connection example with two separate 24 V voltage circuits

The following figure shows a connection example for the power bus with two separate24 V voltage circuits for the sensor/actuator supply. In the example, the MOVIMOT®

inverters are supplied by voltage 24V-C:

60562AXX

[1] Example for MOVIMOT® inverters supplied by 24V-C

1 2 3 4 5 6 11 12 13 14 15 16

1 2 3 4 11 12 13 14

PE

L1

L2

L3

PE

L1

L2

L3

L3

L2

L1

PE

L3

L2

L1

PE

FE

+24V_C

0V24V_C

+24V_S

0V24V_S

FE

FE

+24V_C

0V24V_C

+24V_S

0V24V_S

FE

X1

1 2 3 4 5 6 7 8X29

X20

[1]

MOVIFIT®-MC

6 Electrical InstallationPower bus connection examples


6.6.2 Power bus in conjunction with HANmodular® plug connector

Power distribution and cable protection

• It is recommended that you use HARTING Power S products for power bus projectplanning.

• Two cables of max. 6 mm2 can be routed in the AC 400 V 50/60Hz and DC 24 Vsupply cable.

• The spur lines that lead to the MOVIFIT® have a cross-section of 4 mm2 and are amaximum of 1.5 m long.

• Power S products are available from Harting with part number 61 04 202 1069.

MOVIMOT® supplyThe following figure shows an example of the wiring of the X29 terminal for supplyingMOVIMOT® inverters from 24V-C:

NOTE

This example applies for the following connection box:• HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"

60507AXX

60857AXX

X29

1 2 3 4 5 6 7 8 915 16 10

6Electrical InstallationFieldbus systems connection examples


6.7 Fieldbus systems connection examples6.7.1 PROFIBUSVia terminals

The following illustration shows the PROFIBUS connection via terminals:• If MOVIFIT® is located at the end of a PROFIBUS segment, it can only be connected

to the PROFIBUS network by the incoming PROFIBUS cable.• To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUS

segment must be terminated at the first and last physical stations with bus termi-nating resistors.

• The bus terminating resistors are already installed in the MOVIFIT® ABOX and theycan be activated using the S1 switch.

NOTEThe example applies for the following connection box:• ABOX with terminals and cable glands "MTA...-S01.-...-00"

60752AXX

[1] DIP S1 switch for bus termination[2] Shield plate, see page 36

MOVIFIT®

X30

S1

MOVIFIT®

X30

S1[1][1]

MOVIFIT®

A_INX30

X31 X31 X31

B_IN

A_OUTB_OUT

123

123

123

123

123

123

[2] [2] [2] [2] [2]

PROFIBUS DP PROFIBUS DP PROFIBUS DP

IN

OUT

IN

OUT

IN

OUT

S1[1]

AB

A_INB_IN

A_OUTB_OUT

A_INB_IN

A_OUTB_OUT

ON

6 Electrical InstallationFieldbus systems connection examples


Via M12 plug connectors

The following figure shows the basic connection topology for PROFIBUS using M12plug connectors (the example depicts a HanModular ABOX®):• For the PROFIBUS connection, the connection boxes have M12 plug connectors.

They comply with the recommendations of PROFIBUS directive No.2.141 "Connec-tion technology for Profibus."

• To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUSsegment must be terminated at the first and last physical stations with bus termi-nating resistors.

• A plug-in bus terminator (M12) should be used for the last station in place of theoutgoing bus connection.

NOTEThe example applies for the following connection boxes:• Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"• HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"

60801AXX

[1] Bus terminating resistor

MOVIFIT®

[1]

[1]

MOVIFIT®

MOVIFIT®

MOVIFIT®

MOVIFIT®

MOVIFIT®

PROFIBUS DP

6Electrical InstallationFieldbus systems connection examples


6.7.2 PROFINET

The following figure shows the basic connection topology for PROFINET using RJ-45 orAIDA plug connectors (the example depicts a Hybrid ABOX):

NOTEThe example applies for the following connection boxes:• ABOX with terminals and cable glands "MTA...-S01.-...-00"• Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"• HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"

60802AXX

MOVIFIT®

MOVIFIT®

MOVIFIT®

MOVIFIT®

MOVIFIT®

MOVIFIT®

PROFINET

6 Electrical InstallationFieldbus systems connection examples


6.7.3 DeviceNet

The following figure shows the basic connection topology for DeviceNet using a micro-style connector (the example depicts an ABOX with terminals and cable glands):• The connection can take place via a multiport or T connector. Observe wiring instruc-

tions compliant with DeviceNet specification 2.0.• The DeviceNet segment must be terminated using bus terminating resistors at the

first and last physical station to prevent malfunctions in the bus system due to reflec-tions, etc.

• Use external bus terminating resistors.

NOTEThe example applies for the following connection boxes:• ABOX with terminals and cable glands "MTA...-S01.-...-00"• Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"• HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"

60717AXX

[1] Bus terminating resistor 120 Ê [2] T connector[3] Multiport

MOVIFIT® MOVIFIT® MOVIFIT®

MOVIFIT® MOVIFIT® MOVIFIT®

[1][2] [2] [2]

[3]

[1]

6Electrical InstallationPC connection


6.8 PC connection 6.8.1 Diagnostic interface

MOVIFIT® devices have an X50 (RJ10 plug connector) diagnostic interface for startup,parameter setting, and service.

6.8.2 Interface adapterThe diagnostic interface can be connected to a PC using one of the following options:• UWS21B with serial interface RS-232, part number 1 820 456 2• USB11A with USB interface, part number 0 824 831 1

Scope of delivery:• Interface adapter• Cable with RJ10 plug connector• Interface cable RS-232 (UWS21B) or USB (USB11A)

60805AXX

MTA...-S11.-...-00

MTA...-S21.-...-00

X50

MTA...-H11.-...-00

MTA...-H21.-...-00

X50

MTA...-S01.-...-00

X50

NOTEDepending on the function level used, different functions are available. These are described in the corresponding manuals.• Manual for MOVIFIT® function level "Classic"• Manual for MOVIFIT® function level "Technology"• Manual for MOVIFIT® function level "System"

59730AXX

DI01

DI00

DI02

DI03

DI04

DI05

DI06/D

O00

DI07/D

O01

SYS-F

BU

S-F

24V-C

24V-S

RU

N

RU

N-P

S

MOVIFIT®PC

UWS21B

RS-232

USB

USB11A

RJ10

RS485

RS485

RJ10

6 Electrical InstallationHybrid cable


6.9 Hybrid cable6.9.1 Overview

Hybrid cables are available for connecting MOVIFIT® MC and MOVIMOT®. Thefollowing table gives an overview of the available hybrid cables:

MOVIFIT® Hybrid cable Length Cable type

Drive

MOVIFIT® MC(ABOX "MTA...-S01.-...-00" with cable glands and fittings)

MOVIFIT® MC(Hybrid ABOX"MTA...-S11.-...-00" and "MTA...-S21.-...-00")

Part number: 0819 965 5 Variable B MOVIMOT® with AMA6 plug connector

Part number: 0819 871 3 Variable B MOVIMOT® with AMD6 plug connector

Part number: 0819 966 3 Variable B MOVIMOT® with APG6 plug connector

Part number: 0819 974 4 Variable B MOVIMOT® with cable glands and fittings

Part number: 0818 735 5 (hybrid cable roll) 30 m B MOVIMOT® with cable glands and fittings

Part number: 0593 714 0 (hybrid cable roll) 100 m B MOVIMOT® with cable glands and fittings

6Electrical InstallationHybrid cable


MOVIFIT® MCHanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00"

Part number: 1810 050 3 Variable B MOVIMOT® with AMA6 plug connector

MOVIFIT® Hybrid cable Length Cable type

Drive

6 Electrical InstallationHybrid cable


6.9.2 Hybrid cable connection

With open cable end (MOVIFIT® side) and plug connector (MOVIMOT® side)

The table shows the assignment of the following hybrid cables:• Part number 0819 965 5• Part number 0819 871 3• Part number 0819 966 3

Note which direction of rotation is enabled

Check to see if the requested direction of rotation has been enabled on MOVIMOT®.

MOVIFIT® MC connecting terminal Hybrid cable

MOVIMOT® 1 MOVIMOT® 2 MOVIMOT® 3 Color coding/Marking

X7/1 X8/1 X9/1 Green/yellow

X7/2 X8/2 X9/2 Black/L1

X7/3 X8/3 X9/3 Black/L2

X7/4 X8/4 X9/4 Black/L3

X71/1 X81/1 X91/1 White/0V

X71/2 X81/2 X91/2 Green/RS–

X71/3 X81/3 X91/3 Orange/RS+

X71/4 X81/4 X91/4 White/0V

X71/5 X81/5 X91/5 Red/24V

The internal shields (2x) are applied via shield plates in the MOVIFIT® ABOX (see page 37).

Shield end

Both directions of rotation are enabled.

Only CCW operation enabled.Setpoint specifications for CW rotation result in standstill of drive.

Only CW operation enabled.Preselected setpoints for CCW rotation result in standstill of drive.

Drive is blocked or brought to a stop.

24V

LR LR24V

LR24V

LR24V

6Electrical InstallationHybrid cable


With open cable end (MOVIFIT® and MOVIMOT® side)

The table shows the assignment of the following hybrid cables:• Part number 0819 974 4• Part number 0818 735 5• Part number 0593 714 0

Note which direction of rotation is enabled

Check to see if the requested direction of rotation has been enabled on MOVIMOT®.

MOVIFIT® MC connecting terminal Hybrid cable MOVIMOT® connecting terminalMOVIMOT® 1 MOVIMOT® 2 MOVIMOT® 3 Color coding/Marking

X7/1 X8/1 X9/1 Green/yellow PE terminal

X7/2 X8/2 X9/2 Black/L1 L1

X7/3 X8/3 X9/3 Black/L2 L2

X7/4 X8/4 X9/4 Black/L3 L3

X71/1 X81/1 X91/1 White/0V Ground (GND)

X71/2 X81/2 X91/2 Green/RS– RS–

X71/3 X81/3 X91/3 Orange/RS+ RS+

X71/4 X81/4 X91/4 White/0V Ground (GND)

X71/5 X81/5 X91/5 Red/24V 24 V

The internal shields (2x) are applied via shield plates in the MOVIFIT® ABOX (see page 37).

Shield end PE terminal

Both directions of rotation are enabled.

Only CCW operation enabled.Setpoint specifications for CW rotation result in standstill of drive.

Only CW operation enabled.Preselected setpoints for CCW rotation result in standstill of drive.

Drive is blocked or brought to a stop.24V

LR LR24V

LR24V

LR24V

7 StartupStartup instructions


7 Startup7.1 Startup instructions

DANGERYou must disconnect the MOVIFIT® inverter from the mains before removal/installa-tion. Dangerous voltages may still be present for up to one minute after disconnectionfrom the power supply.Severe or fatal injuries from electric shock.• Disconnect the MOVIFIT® and the MOVIMOT® drives from the mains using an

appropriate external disconnecting device and secure it against unintentional restartof the voltage supply.

• Then wait at least one minute.

WARNINGThe surface temperature of MOVIFIT® and MOVIMOT® (in particular the heat sink) andthe external options, for example, the braking resistor, can reach high temperaturesduring operation.Risk of burn• Touch the MOVIFIT® and MOVIMOT® drives and the external options only when

they have sufficiently cooled.

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7StartupStartup procedure for MOVIFIT® MC


7.2 Startup procedure for MOVIFIT® MCThe following section describes the startup procedure for MOVIFIT® MC in conjunctionwith MOVIMOT® drives. Depending on the MOVIFIT® function level, note additionalpublications for parameter setting and fieldbus configuration.The following tables give an overview of the MOVIFIT® MC startup procedure and referto additional publications:

Also available for "Technology" function level:

58971AEN

Function level

1.Startup

MOVIMOT®

2.Startup

MOVIFIT® MC

3.Parameter

setting

4.Fieldbus

configuration

Classic See page 88and MOVIMOT® operating instructions

See page 90 – Manual "MOVIFIT®

Function Level Classic"

Technology See page 88and MOVIMOT® operating instructions

See page 90 – Manual"MOVIFIT® Function LevelTechnology"

System See page 88and MOVIMOT® operating instructions

See page 90 Manual "Configuration and Diagnostic ToolMOVIVISION®"

Manual"MOVIFIT® Function Level System"

5.Programming and using drive applications

Manual "MOVI-PLC® Programming in the PLC Editor"

Manual "MPLCMotion_MC07 and MPLCMotion_MM Libraries for MOVI-PLC®"

MOVIMOT®

1. 2. 4.

MOVIFIT® MC Parameter setting

3.

Fieldbus configuration

DANGERIf you are using applications with safe disconnection, you must additionally observe theSEW publication "Safe Disconnection for MOVIFIT®".Severe or fatal injuries.• Observe additional startup instructions and safety conditions in the SEW publication

"Safe Disconnection for MOVIFIT®".

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7 StartupMOVIMOT® startup


7.3 MOVIMOT® startup1. Check to make sure that all MOVIMOT® units are correctly connected.2. Set DIP switch S1/1 to ON for all controlled MOVIMOT® units (= address 1)

3. Use setpoint potentiometer f1 on MOVIMOT® to set maximum speed. Always set thesetpoint potentiometer f1 to "10" for operation on MOVIFIT® MC; any other settingwill result in incorrect scaling of the setpoint entries.

4. Reinstall screw plug of the MOVIMOT® cover (with gasket).5. Set the minimum frequency fmin with switch f2.

6. If the ramp is not set with MOVIFIT® (2 PD), use switch t1 on the MOVIMOT® to setramp time. The ramp times are based on a setpoint step change of 50 Hz.

57252AXX

S11

ON

6 7 854321

ON

2

STOP!

Activate DIP switches only with suitable tools; e.g. slotted screwdrivers with a bladewidth < 3 mm.The force with which you move a DIP switch may not exceed a maximum of 5 N.

60854AXX

f1f1

STOP!The enclosure specified in the technical data only applies when the screw plugof the setpoint potentiometer is mounted correctly. When the screw plug is not mounted or is mounted incorrectly, the MOVIMOT® invertercan be damaged.• Rescrew the screw plug of the f1 setpoint potentiometer (with gasket).

Function Setting

Detent setting 0 1 2 3 4 5 6 7 8 9 10

Minimum frequency fmin [Hz] 2 5 7 10 12 15 20 25 30 35 40

Function Setting

Detent setting 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0,1 0,2 0,3 0,5 0,7 1 2 3 5 7 10

34

56

78

34

56

78

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7StartupMOVIMOT® startup


7. Check to see if the requested direction of rotation has been enabled.

8. Mount and secure MOVIMOT® frequency inverter.

Terminal R Terminal L Meaning

Activated Activated • Both directions of rotation are enabled

Activated Not activated • Only CW operation enabled• Preselected setpoints for CCW operation result in standstill

of drive

Not activated Activated • Only CCW operation enabled• Preselected setpoints for CW operation result in standstill of

drive

Not activated Not activated • Unit is blocked or drive brought to a stop

24V

R L

24V

R L

24V

R L

24V

R L

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7 StartupMOVIFIT® MC startup


7.4 MOVIFIT® MC startup7.4.1 Startup in conjunction with PROFIBUS

1. Check that MOVIFIT® is connected correctly.2. Set the PROFIBUS address using DIP switch S2 (Æ page 14 and following) on the

MOVIFIT® ABOX. Use DIP switches 1 to 7 to set the PROFIBUS address:

The following table uses address 17 as an example to show how to determine theDIP switch settings for any bus address:

3. Connect MOVIFIT® bus terminating resistors at last bus station.• If MOVIFIT® is located at the end of a PROFIBUS segment, it can only be

connected to the PROFIBUS network by the incoming PROFIBUS cable.• To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUS

segment must be terminated at the first and last physical stations with bus termi-nating resistors.

4. Mount MOVIFIT® EBOX on the ABOX and connect.5. Switch on supply voltage(s) 24V-C and 24V-S. The associated control LEDs should

now light up green.

60753AXX

[1] Example: Address 17[2] Switch 8 = reservedAddresses 1 to 125: valid addressAddresses 0, 126, 127: are not supported

Calculation Remainder DIP switch setting Significance

17 / 2 = 8 1 DIP 1 = ON 1

8 / 2 = 4 0 DIP 2 = OFF 2

4 / 2 = 2 0 DIP 3 = OFF 4

2 / 2 = 1 0 DIP 4 = OFF 8

1 / 2 = 0 1 DIP 5 = ON 16

0 / 2 = 0 0 DIP 6 = OFF 32

0 / 2 = 0 0 DIP 7 = OFF 64

16

75

43

28

S2

ON

26 x 0 = 0

25 x 0 = 0

24 x 1 = 16

23 x 0 = 0

22 x 0 = 0

21 x 0 = 0

20 x 1 = 1

17

[2]

[1]

NOTE

The PROFIBUS is not interrupted when you remove the EBOX (electronics unit) fromthe ABOX (connection unit).

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7StartupMOVIFIT® MC startup


Bus termination The bus terminating resistors are already installed in the MOVIFIT® ABOX (only forABOX with terminals and cable glands "MTA...-S01.-...-00") and can be activated usingthe S1 switch (Æ page 14 and following). See the following table:

The following table shows the operating principle of the bus termination switch:

Bus termination ON = on Bus termination OFF = off

(factory setting)

Bus termination switch S1

Bus termination ON = on Bus termination OFF = off

57271AEN 57272AEN

ON

S1

ON

S1

ON

OFF

Bus

termination

Incoming

cableOutgoing

cable

Switch

ON

OFF

Bus

termination

Incoming

cableOutgoing

cable

Switch

NOTEWhen using Hybrid ABOX "MTA...-S11.-...-00" or "MTA...-S21.-...-00" or HanModular®ABOX "MTA...-H11.-...-00" or "MTA...-H21.-...-00" please note:• In contrast to the version with terminals, these connection boxes require a plug-in

bus terminator (M12) at the last station instead of the outgoing bus connection.

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7 StartupMOVIFIT® MC startup


7.4.2 Startup in conjunction with PROFINET1. Check that MOVIFIT® is connected correctly.

2. Mount MOVIFIT® EBOX on the ABOX and connect.3. Switch on supply voltage(s) 24V-C and 24V-S. The associated control LEDs should

now light up green.

NOTEIn conjunction with PROFINET, you do not have to make any settings on theMOVIFIT®. The entire startup is carried out using software tools and is described in theapplicable manuals:• Manual for MOVIFIT® function level "Classic"• Manual for MOVIFIT® function level "Technology"

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7StartupMOVIFIT® MC startup


7.4.3 Startup in conjunction with DeviceNet1. Check that MOVIFIT® is connected correctly2. Set the DeviceNet address DIP switch S2 on the MOVIFIT® (ABOX) 3. Set baud rate with DIP switch S2 on the MOVIFIT® (ABOX)4. Mount MOVIFIT® EBOX on the ABOX and connect.5. Switch on supply voltage(s) 24V-C and 24V-S The associated control LEDs should

now light up green

Set DeviceNet address (MAC ID) and baud rate

The DeviceNet address is set using DIP switches S2/1 to S2/6. The baud rate is setusing DIP switches S2/7 and S2/8

The following table uses address 9 as an example to show how to determine the DIPswitch settings for any bus address.

The following table shows how to set the baud rate using DIP switches S2/7 and S2/8:

61441AXX

[1] Baud rate setting[2] DeviceNet address setting

Calculation Remainder DIP switch setting Significance

9/2 = 4 1 DIP S2/1 = ON 1

4/2 = 2 0 DIP S2/2 = OFF 2

2/2 = 1 0 DIP S2/3 = OFF 4

1/2 = 0 1 DIP S2/4 = ON 8

0/2 = 0 0 DIP S2/5 = OFF 16

0/2 = 0 0 DIP S2/6 = OFF 32

Baud rate Value DIP S2/7 DIP S2/8

125 kBaud 0 OFF OFF

250 kBaud 1 ON OFF

500 kBaud 2 OFF ON

(Reserved) 3 ON ON

1

ON

6 75432 8

S2

[2]

2 x 0 = 0

2 x 0 = 0

5

4

2 x 1 = 8

2 x 0 = 0

2 x 0 = 0

2 x 1 = 1

3

2

1

0

2 x 1 = 2

2 x 0 = 0

1

0

9

2

[1]

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8 OperationMOVIFIT® MC operating displays


8 Operation8.1 MOVIFIT® MC operating displays8.1.1 General LEDs

This section describes the fieldbus- and option-independent LEDs. In the followingfigure, these LEDs are shown as dark. The LEDs that are shown to be white differ basedon which fieldbus version is used. They are described in the following sections. Thefollowing figure depicts a PROFIBUS version as an example:

States of the LEDs "DI.." and "DO.."

The following table shows the states of the LEDs "DI.." and "DO..":

States of the "24V-C" and "24V-S" LEDs

The following table shows the states of the "24V-C" and "24V-S" LEDs:

60719AXX

DI03

DI01

DI02

DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI10

DI11

DI12/D

O00

DI13/D

O01

DI14/D

O02

DI15/D

o03SYS-F

BU

S-F

24V-C

24V-S

RU

N

MOVIFIT®

LED State Meaning

DI00 to DI15

YELLOW Input signal present at binary input DI..

OFF Input signal at binary input DI.. open or "0".

DO00 to DO03

YELLOW Switched DO.. output.

OFF DO.. output logical "0"

LED State Meaning Troubleshooting

24V-C Green 24V-C continuous voltage is present. –

Off 24V-C continuous voltage is not present. Check 24V-C voltage supply.

24V-S Green 24V-S actuator voltage is present. –

Off 24V-S actuator voltage is not present. Check 24V-S voltage supply.

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8OperationMOVIFIT® MC operating displays


8.1.2 Bus-specific LEDs for PROFIBUSThis section describes the bus-specific LEDs for PROFIBUS. In the following figure,these LEDs are shown as dark:

States of the "SYS-F" LED

The following table shows the states of the "SYS-F" LED:

60720AXX

DI03

DI01

DI02

DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI10

DI11

DI12/D

O00

DI13/D

O01

DI14/D

O02

DI15/D

o03SYS-F

BU

S-F

24V-C

24V-S

RU

N

MOVIFIT®

SYS-F BUS-F RUN Function level

Meaning Troubleshooting

C T S

Off x x • • • • Standard operating state.• MOVIFIT® is currently

exchanging data with the connected drive system (MOVIMOT®).

–

Red x x • MOVIFIT® cannot exchange data with lower-level MOVIMOT® (1..3).

Check the wiring of RS-485 between MOVIFIT® and the connected MOVIMOT® unit as well as the voltage supply of MOVIMOT®.

• MOVIFIT® indicates a fault status.

Eliminate the cause of the fault and acknowledge via PROFIBUS. Detailed error diagnostics via MOVIVISION®.

Red Off Off • MOVIFIT® initialization fault Incorrect card ID. Switch MOVIFIT® on again. Exchange EBOX if problem occurs repeatedly.

Flashing red

x x • No PLC application program loaded.

Load an application program and, if necessary, restart the integrated PLC.

• MOVIFIT® indicates a fault status; cause of fault has already been remedied.

Acknowledge fault message via PROFIBUS. Detailed fault diagnostic via MOVIVISION®.

Flashing yellow

x x • PLC application program stopped.

Check the application program using MOVITOOLS® MotionStudio and, if neces-sary, restart the integrated PLC.

X•

Any stateValid for selected function level:C = Function level "Classic"T = Function level "Technology"S = Function level "System"

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States of the "BUS-F" LED

The following table shows the states of the "BUS-F" LED:

States of the "RUN" LED

The following table shows the states of the "RUN" LED:



C T S

x Off Green • • • MOVIFIT® is currently exchanging data with the DP master (data exchange).

–

x Flashing red

Green • • • • The baud rate is detected. However, MOVIFIT® is not addressed by the DP master.

• MOVIFIT® was not config-ured or configured incor-rectly in DP master

• Check configuration ofthe DP master.

• Check whether all the modules configured during project planning are permitted for the MOVIFIT® versions (MC, FC, SC).

x Red Green • • • • Connection to the DP master has failed.

• MOVIFIT® does not detect baud rate.

• Bus interruption• DP master not in operation

• Check the PROFIBUS DP connection of MOVIFIT®.

• Check the DP master• Check all cables in your

PROFIBUS DP network

X•




C T S

x x Off • • • • MOVIFIT® not ready for operation

• No DC 24 V power supply.

• Check DC 24 V voltage supply.

• Switch MOVIFIT® on again. Exchange EBOX if problem occurs repeatedly.

x x Green • • • MOVIFIT® components hardware OK.

–

Off Off Green • • • • Correct MOVIFIT® operation.

• MOVIFIT® is currently exchanging data with the DP master (data exchange) and all subor-dinate drive systems.

–

x x Flashing green

• • • PROFIBUS address is set equal to 0 or higher than 125.

Check the PROFIBUS address set in the MOVIFIT® ABOX.

x x Yellow • • MOVIFIT® is currently in the initialization phase.

–

x x Red • Internal unit fault Switch MOVIFIT® on again. Exchange EBOX if problem occurs repeatedly.

X•


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8.1.3 Bus-specific LEDs for PROFINETThis section describes the bus-specific LEDs for PROFINET. In the following figure,these LEDs are shown as dark:

States of the "RUN" LED

60691AXX

DI03

DI01

DI02

DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI10

DI11

DI12/D

O00

DI13/D

O01

DI14/D

O02

DI15/D

o03SF

BF

24V-C

24V-S

RU

N

link/act 1link/act 2

MOVIFIT®

RUN BF SF Function level


C T S

Green x x • • MOVIFIT® components hardware OK

–

Green Off Off • • • Correct MOVIFIT® operation

• MOVIFIT® is currently exchanging data with the PROFINET master (data exchange) and all lower-level drive systems.

–

Off x x • • • MOVIFIT® not ready for operation

• No DC 24 V power supply

• Check DC 24 V voltage supply

• Switch MOVIFIT® on again. Exchange EBOXif problem occurs repeatedly.

Red x x • • Fault in MOVIFIT® components hardware.

Switch MOVIFIT® on again. Exchange EBOX if problem occurs repeatedly.

Flashing green

x x • • MOVIFIT® components hardware does not start.


Flashing yellow

x x • • MOVIFIT® components hardware does not start.


Yellow x x • • MOVIFIT® components hardware does not start.


X•


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States of the "BF" LED

States of the "SF" LED



C T S

Green Off x • • MOVIFIT® is currently exchanging data with the PROFINET master (data exchange)

–

Green Flashing green, flashing green/red

x • • The flashing function in the PROFINET master configura-tion is activated to visually localize the stations.

–

Green Red x • • • Connection to the PROFINET master has failed.

• MOVIFIT® does not detect baud rate.

• Bus interruption• PROFINET master not in

operation.

• Check the PROFINET connection of the MOVIFIT®

• Check the PROFINET master.

• Check all cables in your PROFINET network.

X•




C T S

x x Off • • • Normal operating state• MOVIFIT® is exchanging

data with the connected drive systems (MOVIMOT® integrated FC/SC).

–

x x Red • MOVIFIT® MC cannot exchange data with lower-level MOVIMOT® (1..3).

Check the wiring of RS-485 between MOVIFIT® MC and the connected MOVIMOT® as well as the voltage supply of MOVIMOT®.

x x Flashing red

• No PLC application program loaded.

Load an application program and, if necessary, restart the integrated PLC.

x x Flashing yellow

• PLC application program stopped.

Check the application program using MOVITOOLS® MotionStudio and, if neces-sary, restart the integrated PLC.

X•


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States of the "link/act 1" and "link/act 2" LEDs LED State Meaning

link/act 1 Ethernet port 1 link = greenact = yellow

• link = Ethernet cable connects device with other Ethernet stations.• act = active, Ethernet communication active

link/act 2 Ethernet port 2link = greenact = yellow

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8.1.4 Bus-specific LEDs for DeviceNetThis section describes the bus-specific LEDs for DeviceNet. In the following figure,these LEDs are shown as dark:

Mod/Net LED (green/red)

The range of functions of the Mod/Net LED (module/network status LED) is defined inthe DeviceNet specification. The following table describes this functionality.

60721AXX

DI03

DI01

DI02

DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI10

DI11

DI12/D

O00

DI13/D

O01

DI14/D

O02

DI15/D

o03SYS-F

BU

S-F

24V-C

24V-S

Mod/N

et

PIO

BIO

MOVIFIT®

Status LED Function level


C T S

Not switched on/offline

Off • • Unit is offline• Unit performs DUP MAC

check• Unit is switched off

• Apply supply voltage via DeviceNet connector

Online and in operational mode

Flashing green (1 s cycle)

• • The unit is online and no connection has been established

• DUP-MAC check performed successfully

• A connection has not yet been established with a master

• Missing (incorrect) or incomplete configuration

• The station must be included in the master's scan list and communica-tion must be started in the master

Online, operational mode and connected

Green • • Online connection has been established with a master

• Connection is active (established state)

–

Minor fault or connec-tion timeout

Flashing red (1 s cycle)

• • A correctable fault has occurred

• Polled I/O and/or bit-strobe I/O connections are in timeout state

• A correctable fault has occurred in the unit

• Check the DeviceNet cable• Check the timeout

response; if a response with fault is set, reset the unit once the fault has been corrected.

Critical fault or critical link failure

Red • • A fault that cannot be remedied has occurred

• BusOff• DUP-MAC check has

detected a fault

• Check the DeviceNet cable• Check address (MAC ID)

(does another unit have the same address?)

• Valid for selected function level:C = Function level "Classic"T = Function level "Technology"S = Function level "System"

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PIO LED (green/red)

The PIO LED checks the polled I/O connection (process data channel). The functionalityis described in the following table.



C T S

DUP-MAC check

Flashing green(125 ms cycle)

• • Unit is performing DUP-MAC check

• If the station does not leave this state after about 2 s, no further stations were found.

• At least one other DeviceNet station must be activated

Not switched on/Offline but not DUP-MAC check

Off • • Unit is offline• Unit is switched off

• This connection type has not been activated

• The connection must be switched on in the master

Online and inoperational mode


• • Unit is online• DUP-MAC check

performed successfully• A PIO connection is being

established with a master (configuring state)

• Missing, incorrect or incom-plete configuration

• The current station has been detected by the master, but a different unit type was expected

• Re-perform the configura-tion in the master


Green • • Online• A PIO connection has been

established (established state)

–

Minor fault or connec-tion timeout

Flashing red(1 s cycle)


• Polled I/O connection is in timeout state


response (P831)• If a response with fault is

set, reset the unit once the fault has been corrected.

Critical fault orCritical link failure



detected a fault




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BIO LED (green/red)

The BIO LED checks the bit-strobe I/O connection. The functionality is described in thefollowing table.



C T S

DUP-MAC check

Flashing green (125 ms cycle)

• • Unit is performing DUP-MAC check

• If the station does not leave this state after about 2 s, no further stations were found.

• At least one other DeviceNet station must be activated.

Not switched on/Offline but not DUP-MAC check

Off • • Unit is offline• Unit is switched off

• This connection type has not been activated.

• The connection must be switched on in the master.

Online and inoperational mode


• • Unit is online• DUP-MAC check

performed successfully• A BIO connection is being

established with a master (configuring state)

• Missing, incorrect or incom-plete configuration

• The current station has been detected by the master, but a different unit type was expected.

• Re-perform the configura-tion in the master


Green • • Online• A BIO connection has been

established (established state)

–

Minor fault orconnection timeout



• Bit-strobe I/O connection is in timeout state


response (P831); if a response with fault is set, reset the unit once the fault has been corrected.

Critical fault orCritical link failure



detected a fault




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BUS-F LED (red) The BUS-F LED displays the physical state of the bus node. The functionality isdescribed in the following table.



C T S

Error active state

Off • • The number of bus errors is within the normal range (error active state)

–

DUP-MAC test

Flashing red(125 ms cycle)

• • The unit is performing a DUP-MAC check and cannot send any messages because no other partici-pants are connected to the bus (error passive state).

• Switch on at least one more station if no other stations are switched on

Error passive state


• • The number of physical bus errors is too high. No more error telegrams are actively written to the bus (error passive state).

• Check the wiring and the terminating resistors if this error occurs during operation (i.e. during ongoing communication)

Bus-Off state Red • • Bus-Off state • The number of physical bus

errors has increased despite a switch to the error-passive state. Access to the bus is switched off.

• Check the wiring, termi-nating resistors, baud rate and addresses (MAC-ID)


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8.1.5 Option-specific LEDs

PROFIsafe option S11

This section describes the option-specific LEDs for PROFIsafe option S11. In thefollowing figure, these LEDs are shown as dark. The following figure depicts examplesof the PROFIBUS version:

States of the "FDI.." and "FDO.." LEDs

DANGERIf you are using PROFIsafe option S11, you must observe the SEW publication "SafeDisconnection for MOVIFIT®".Severe or fatal injuries.• Note additional diagnostic and operating notes when using PROFIsafe option S11

in the SEW publication "Safe Disconnection for MOVIFIT®".

60722AXX

DI03

DI01

DI02

DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI10

DI11

DI12/D

O00

DI13/D

O01

DI14/D

O02

DI15/D

o03SYS-F

BU

S-F

24V-C

24V-S

RU

NF-S

TATE

STO

FD

I00FD

I01FD

I02FD

I03FD

O00

FD

O01

MOVIFIT®

LED State Meaning

F-DI0 Yellow HIGH level on input F-DI0

Off LOW level on input F-DI0 or open




Off LOW level on input F-DI2 or opLen



F-DO0 Yellow Output F-DO0 active

Off Output F-DO0 inactive (switched off)

F-DO1 Yellow Output F-DO1 active

Off Output F-DO1 inactive (switched off)

00

I



States of the "STO" LED

States of the "F-STATE" LED

LED State Meaning

STO Yellow • Drive has stopped safely ("STO active").

Off • Drive has not stopped safely ("STO not active").

LED State Meaning Troubleshooting

F-STATE Green • The S11 option is currently performing a cyclical data exchange with the F-Host (data exchange).

• Standard operating state.

–

Red • Error status in the safety part.• 24V_O supply voltage not available.

• Reading diagnostic in F-Host.• Eliminate the cause of the error

and acknowledge in the F-Host.

Off • The S11 option is currently in the initialization phase.

• The S11 option is not available or is not configured in the bus master (Slot 1 is empty).

• Check voltage supply.• Check configuration of the bus

master.

Flashing red-green

There was a fault in the safety part; the cause of the fault has been reme-died – acknowledgement required.

Confirm fault in the F-Host (reintegration).

WARNINGIncorrect interpretation of the "FDI..", "FDO..", "STO" and "F-STATE" LEDs.Severe or fatal injuries.• The LEDs are not safety-oriented and may not be used as a safety device.

00

I

9 ServiceUnit diagnostics


9 Service9.1 Unit diagnostics

9.2 SEW electronics serviceIf a fault cannot be solved, please consult SEW Service (see section "Address List").When consulting SEW service, please provide the following information:• Unit designation [1]• Serial number [2]• Digits in the status field [3]• Brief description of the application• Nature of the fault• Accompanying circumstances (e.g. initial startup)• Your own assumptions as to what has happened• Any unusual events preceding the problem, etc.

Sample ABOX nameplate

NOTEDepending on the function level being used, different functions are available. These aredescribed in the corresponding manuals.• Manual for MOVIFIT® function level "Classic"• Manual for MOVIFIT® function level "Technology"• Manual for MOVIFIT® function level "System"

61202AXX

[A] External nameplate[B] Internal nameplate[1] Unit designation[2] Serial number[3] Status field

[A][1][2][3]

[1]

[2]

[3]

[B]

9ServiceDisposal


9.3 Disposal This product consists of:• Iron• Aluminum• Copper• Plastics• Electronic componentsDispose of all components in accordance with applicable regulations.

10 Technical DataCE marking, UL approval and C-Tick


10 Technical Data10.1 CE marking, UL approval and C-TickCE marking • Low voltage directive:

The MOVIFIT® drive system complies with the regulations of the low voltage direc-tive 2006/95/EC.

• Electromagnetic compatibility (EMC): MOVIFIT® and MOVIMOT® units are designed for use as components for installationin machinery and systems. They comply with the EMC product standard EN 61800-3"Variable-speed electrical drives". Provided the installation instructions are compliedwith, the requirements for CE marking of the entire machine/system in which they areinstalled are satisfied on the basis of the EMC directive 89/336/EEC. For detailedinformation on EMC compliant installation, refer to the publication "ElectromagneticCompatibility in Drive Engineering" from SEW-EURODRIVE.

The CE mark on the nameplate indicates conformity with the Low Voltage Directive2006/95/EC and the EMC Directive 89/336/EEC. We can provide a declaration ofconformity on request.

UL approval UL and cUL approval has been requested for the MOVIFIT® unit series.

C-Tick C-Tick approval has been requested for the MOVIFIT® series. C-Tick certifies confor-mity with ACA (Australian Communications Authority) standards.

UL®C UL®

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10Technical DataGeneral technical data


10.2 General technical data

10.3 General electronics data

General technical data

Connection voltage VMains 3 x AC 380 V – 10% ... 3 x AC 500 V + 10%

Mains frequency fMains 50 Hz ... 60 Hz ±10 %

Mains input current: IMains Depending on the connected MOVIMOT®, the motor protection switch limits the rated current to 12 A.

MOVIMOT® line protection Motor protection switch ABB MS325-12Rated current: 12 A (preset)Technical data and characteristic curves are available from ABB.

Cable length between MOVIFIT® and MOVIMOT®

Max. 30 m (with SEW hybrid cable, type B)

Hybrid cable shielding Connect the internal shield using the EMC shield clamp(see section "Installation instructions")

Interference immunity Fulfills EN 61800-3

Interference emission with EMC compliant installation

According to class A limit to EN 55011 and EN 55014Fulfills EN 61800-3

Ambient temperature –25 °C to +60 °C

Climate class EN 60721-3-3, class 3k3

Storage temperature –25 °C…+85 °C (EN 60721-3-3, class 3k3)

Permissible oscillation and impact load

meets EN 50178

Enclosure IP65 in accordance with EN 60529 (MOVIFIT® housing closed and all cable glands and plug connections sealed)

Type of cooling (DIN 41751) Self-cooling

Overvoltage category III according to IEC 60664-1 (VDE 0110-1)

Pollution class 2 according to IEC 60664-1 (VDE 0110-1) within the housing

Installation altitude h Up to 1000 m without restrictions(installation higher than 1000 m: see section "Electrical Installation – Installation instruc-tions")

Ground (GND) EBOX "MOVIFIT® MC": approx. 3.1 kg

ABOX "MTA...-S01.-...-00": approx. 4.5 kgABOX "MTA...-S11.-...-00", "MTA...-S21.-...-00": approx. 5.2 kgABOX "MTA...-H11.-...-00", "MTA...-H21.-...-00": approx. 6.0 kg

General electronics data

Electronics and sensor supply 24V-C(ontinous)

VIN = DC 24 V –15 % / +20% according to EN 61131-2IIN Â 500 mA, typically 200 mA (for MOVIFIT® electronics) plus up to 1500 mA (3 x 500 mA) for sensor supply (depending on number and type of connected sensors) Important: Add the following currents to supply 24V-S and 24V-P from 24V-C.

Actuator supply 24V-S(witched) VIN = DC 24 V –15% / +20% according to EN 61131-2IIN Â 2000 mA (4 outputs with 500 mA or 1 x sensor supply – group 4 with 500 mA)

Inverter supply 24V-P VIN = DC 24 V –15% / +20% according to EN 61131-2IIN Â 750 mA, typically 450 mA with three connected MOVIMOT® units

Electrical isolation Separate potentials for:• Fieldbus connection (X30, X31) potential-free• SBUS connection (X35/1-3) potential-free• 24V_C for DI00..DI11, diagnostic interface (X50), MOVIFIT® electronics • 24V_S for DO00..DO03 and DI12..DI15• 24V_P for MOVIMOT® signal connections (X71, X81 and X91)• 24V_O for integrated option card

Shielding of bus cables Apply using EMC metal cable glands and fittings, and with EMC shield clamp (see section "Installation instructions")

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10 Technical DataDigital inputs


10.4 Digital inputs

10.5 Digital outputs

Digital inputs

Number of inputs 16

Input type PLC-compatible according to EN 61131-2 (digital inputs type 1)Ri approx. 4 kÊ, sampling time Â 5 msSignal level +15 V .. +30 V "1" = Contact closed

-3 V..+5 V "0" = Contact open

Sensor supply (4 groups)

Rated currentInternal voltage drop

DC 24 V according to EN 61131-2, interference voltage proof and short-circuit proof

500 mA per groupMax. 2 V

Potential reference Group I...III Æ 24V-CGroup IV Æ 24V-S

Digital outputs

Number of outputs 4

Output typeRated currentLeakage currentInternal voltage drop

PLC-compatible according to EN 61131-2, interference-voltage proof and short-circuit proof500 mAMax. 0.2 mAMax. 2 V

Potential reference DO00..DO03 Æ 24V-S

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10Technical DataInterfaces


10.6 Interfaces

10.6.1 PROFIBUS interface

Interfaces

RS-485 interfaces for MOVIMOT® unitsTransmission rateCable length

Max. 31.25 kBit/sMax. 30 m (with SEW hybrid cable, type B)

SBus interface (not in Classic function level)

Transmission technologyBus termination

Interface to other SBus-capable SEW units CAN bus to CAN specification 2.0, parts A and B

ISO 11898 compliant120 Ê terminating resistor in conjunction with ABOX "MTA...-S01.-...-00" is already installed and can be actived via the switch.With all other ABOX versions, you must use an external terminating resistor.

RS-485 diagnostic interface Diagnostic interface, not electrically isolated from MOVIFIT® electronics

PROFIBUS interface

Function level Classic Technology System

PROFIBUS protocol option PROFIBUS DP/DPV1

Supported baud rates 9.6 kBaud ... 1.5 MBaud / 3 ... 12 MBaud (with automatic detection)

Bus termination In conjunction with ABOX "MTA...-S01.-...-00" is already installed and can be actived via the switch according to IEC 61158. With all other ABOX versions, you must use an external terminating resistor.

Permitted cable length for PROFIBUS

• 9.6 kbaud: 1200 m• 19.2 kBaud: 1200 m• 93.75 kBaud: 1200 m• 187.5 kbaud: 1000 m• 500 kbaud: 400 m• 1.5 MBaud: 200 m• 12 Mbaud: 100 mTo extend the length, several segments can be coupled using repeaters. The max. expan-sion/cascading depth can be found in the manuals for the DP Master or the repeater modules.

Address setting Addresses 1..125 can be set using DIP switches in the connection box

DP ID number Classic: 600A hex (24586 dec)

Technology:600B hex (24587 dec)

System: 077A hex (1914 dec)

Length of diagnostic data 6 bytes standard DP diagnostics

GSD file name Classic: SEW_600A.GSD

Technology:SEW_600B.GSD

System:SEW_077A.GSD

Name of bitmap file SEW600AN.BMP SEW600AS.BMP

SEW600BN.BMP SEW600BS.BMP

–

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10 Technical DataInterfaces


10.6.2 PROFINET interface

10.6.3 DeviceNet interface

PROFINET interface

Function level Classic Technology

PROFINET protocol option PROFINET IO RT

Supported baud rates 100 MBit

SEW ID number 010Ahex

Units ID number 2

GSD file name GSDML-V2.1-SEW-MTX-jjjjmmtt.xml GSDML-V2.1-SEW-MTX-jjjjmmtt.xml

Name of bitmap file SEW-MTX-Classic.bmp SEW-MTX-Technology.bmp

DeviceNet interface

Function level Classic

Protocol option Master-slave connection set with polled I/O and bit-strobe I/O

Supported baud rates 500 kBaud250 kBaud125 kBaud

DeviceNet cable length500 kBaud250 kBaud125 kbaud

See DeviceNet specification V 2.0100 m200 m400 m

Bus termination 120 Ê (external connection)

Process data configuration See manual "MOVIFIT® Classic function level"

Bit-strobe response Checkback signal of the device status via bit-strobe I/O data

Address setting DIP switch

Name of EDS files MOVIFIT_Classic.eds

Name of icon files MOVIFIT_Classic.ico

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10Technical DataHybrid cable "Cable type B"


10.7 Hybrid cable "Cable type B"Mechanical design

• SEW works standard W3251 (814 517 2)• Supply cores: 4 x 1.5 mm2

• Control core pair: 2 x 0.75 mm2

• Control core group: 3 x 0.75 mm2

– Insulation: TPE-E (polyester)– Conductor: Bare E-Cu strand, extra fine wires with individual wire Â 0.1 mm– Shield: Tinned E-Cu wire.

• Overall diameter: 13.2 ... 13.8 mm• Color of outer cable sheath: Black

Electrical properties

• Conductor resistance for 1.5 mm2 (at 20 °C): Max. 13 Ê /km• Conductor resistance for 0.75 mm2 (at 20 °C): Max. 26 Ê/km• Operating voltage for 1.5 mm2 core: Max. 750 V ( 600 V)• Operating voltage for 0.75 mm2 core: Max. 350 V ( 600 V)• Insulation resistance at 20 °C: Min. 20 MÊ x km

60858AXX

[1] Shield

RD24V

WH0VGN

RS-

GNYE

BKL 3

BKL 2

BKL 1

WH0V

OGRS+

[1]

B

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10 Technical DataHybrid cable "Cable type B"


Mechanical properties

• Suitable for cable carriers– Bending cycles > 2.5 million– Traveling velocity Â 3 m/s

• Bending radius in the cable carrier: 10 x diameterfor fixed routing: 5 x diameter

• Torsional strength (e.g. rotary table applications)– Torsion max. ± 180° at a cable length > 1 m– Torsional cycles > 100,000

Thermal properties

• Processing and operation: –30 °C to +90 °C ( : –30 °C to +90 °C) 1)

• Transport and storage: –40 °C to +90 °C ( : –40 °C to +90 °C) 1)

• Flame-retardant according to UL1581 Vertical Wiring Flame Test (VW1)• Flame-retardant according to CSA C22.2 Vertical Flame Test

Chemical properties

• Oil-resistant according to VDE 0472 part 803 method B• General resistance against fuel (such as diesel, gasoline) according to ISO 6722

parts 1 and 2• General resistance against acids, alkalis, cleaning agents• General resistance against dusts (such as bauxite, magnesite)• Insulation and cable jacket material is halogen free according to VDE 0472 part 815

as well as silicone free• Within the specified temperature range, free from substances interfering with wetting

agents

NOTE

If reversed bending and high torsional load occur for a length of < 3 m, you must checkthe mechanical margin conditions more closely. Please contact SEW-EURODRIVE insuch cases.

1) Cable is certified according to UL style 2066990C 600 V and CSA AWM II A/B 90C 600 V

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10Technical DataMOVIFIT® MC dimension drawings


10.8 MOVIFIT® MC dimension drawings10.8.1 Dimension drawing in conjunction with ABOX with terminals and cable glands and fittings

"MTA...-S01.-...-00"

61184AXX

[1] Diagnostic interface below screw fitting

32

8.8

30

2.8

min

. 4

0

min. 50

M25 M16

M20

M20

M16

[1]

12

334.4

66

179.725

.6

31

7.3

28

0

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10 Technical DataMOVIFIT® MC dimension drawings


10.8.2 Dimension drawing in conjunction with hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00"

60484AXX


min

.40

337.5

359.2

25.6

280

317.3

179.7

189.266 [1]

334.4

M25 M20

min.50

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10Technical DataMOVIFIT® MC dimension drawings


10.8.3 Dimension drawing in conjunction with HanModular® ABOX "MTA...-H11.-...-00" and"MTA...-H21.-...-00"

60498AXX


66

334.4

min

.10

0

35

7.5

33

2.4 3

16

.6

25

.62

80

min

.40

188.8

min.50

[1]

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11


Index

11 Index

AABOX (passive connection unit) .........................14

ABOX with terminals and cable glands "MTA...-S01.-...-00" .........................14

HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00" ..................16

Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00" .........................15

ABOX with terminals and cable glands "MTA...-S01.-...-00" ..........................................................34

Additional installation instructions ................34Dimension drawing .....................................115Fieldbus-independent terminal/pin

assignment ......................................45Fieldbus/option-independent terminal

assignment ......................................38Option-independent terminal assignment .....44Unit design ...................................................14

CC-Tick ................................................................108CE marking .......................................................108Central opening/closing mechanism ...................23

Notes on closing the MOVIFIT® ...................24Operation ......................................................23

DDesignated use .....................................................6DeviceNet ................................... 80, 93, 100, 112Disposal ............................................................107

EEBOX (active electronics unit) ............................13Electrical connection .............................................8Electrical Installation ...........................................26

ABOX with terminals and cable glands "MTA...-S01.-...-00" .........................34

HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00" .........................62

Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00" .........................48

Hybrid cable .................................................82Installation planning with regard to

EMC issues .....................................26PC connection ..............................................81

Electrical installationFieldbus systems connection examples .......77Installation instructions (all versions) ............27Power bus connection examples ..................74

Exclusion of liability ...............................................5

FFieldbus systems ............................................... 77Fieldbus systems connection examples ............. 77

DeviceNet .................................................... 80PROFIBUS .................................................. 77PROFINET .................................................. 79

GGeneral Information

Structure of the safety notes .......................... 5General information ............................................. 5

Exclusion of liability ....................................... 5Right to claim under warranty ........................ 5

HHanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00" ............................................ 62

Assignment of M12 plug connector X14 ...... 70Assignment of M12 plug connectors

X21 to X28 ...................................... 67Assignment of M12 plug connectors

X41 to X44 ...................................... 68Assignment of M23 expansion plug

connector X19 ................................ 69Assignment of plug connectors

X7 / X8 / X9 .................................... 65Assignment of power bus plug

connector X1 .................................. 64Assignment of terminal X29 ......................... 66Description of the connection technology .... 63Dimension drawing .................................... 117Plug connector for fieldbus connection ........ 71Unit design ................................................... 16X50 diagnostic interface (RJ10 socket) ....... 73

HARTING Power S ............................................ 76Hoist applications ................................................. 7Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00" ............................................ 48

Additional installation instructions ................ 48Assignment of M12 plug connector X14 ...... 58Assignment of M12 plug connectors X21

to X28 ............................................. 55Assignment of M12 plug connectors X41

to X44 ............................................. 56Assignment of M23 expansion plug

connector X19 ................................ 57Description of the connection technology .... 51Dimension drawing .................................... 116Plug connector for fieldbus connection ........ 59


11Index

Terminal assignment ....................................52Unit design ...................................................15X50 diagnostic interface (RJ10 socket) ........61

Hybrid cable ......................................................113Chemical properties ...................................114Connection ...................................................84Electrical properties ....................................113Mechanical design ......................................113Mechanical properties ................................114Overview ......................................................82Thermal properties .....................................114

IIndex of changes ................................................10Installation .............................................................7Installation instructions (all versions) ..................27

Connecting mains leads ...............................27Definition PE, FE ..........................................29Earth-leakage circuit breaker .......................27Installation at more than 1,000 m

(3,281 ft) above sea level ................33Mains contactor ............................................27Meaning of the 24 V voltage levels ..............30Notes on PE connection ...............................28Plug connector .............................................32Power distribution and cable protection .......32Protection devices ........................................32Wiring check .................................................33

Installation instructions, additional for "MTA...-S01.-...-00" .............................................34

Conductor end sleeves .................................34Connection of the MOVIMOT® hybrid

cable ................................................37Connection of the PROFIBUS cable in

MOVIFIT® ........................................36Enabling the terminals ..................................35Permitted connection cross-section and

current carrying capacity of the terminals ....................................34

Installation instructions, additionally for "MTA...-S11.-...-00" and "MTA...-S21.-...-00" ......48

Conductor end sleeves .................................48Connection of MOVIMOT® hybrid cables .....50Operating the SPEEDCON M12 plug

connectors .......................................49Permitted connection cross-section and

current carrying capacity of the terminals ....................................48

Terminal activation .......................................49Installation notes .................................................20Installation position, approved ............................19

Installation regulations ....................................... 19Mechanical installation ................................ 19

LLED displays ...................................................... 94

Bus-specific LEDs for DeviceNet ............... 100Bus-specific LEDs for PROFIBUS ............... 95Bus-specific LEDs for PROFINET ............... 96General LEDs .............................................. 94Option-specific LEDs ................................. 104

MMechanical Installation

Approved installation position ...................... 19Central opening/closing mechanism ............ 23Installation notes .......................................... 20Installation regulations ................................. 19

Mechanical installation ....................................... 19MOVIFIT® closing .............................................. 24MOVIFIT® MC dimension drawings ................. 115

In conjunction with ABOX with cable glands and fittings "MTA...-S01.-...-00" .... 115

In conjunction with HanModular® ABOX "MTA...-H11.-...-00" and "MTA...-H21.-...-00" ...................... 117

In conjunction with hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00" ....................... 116

OOpening/closing mechanism .............................. 23

Notes on closing the MOVIFIT® .................. 24Operation ..................................................... 23

Operation ....................................................... 9, 94MOVIFIT® MC operating displays ................ 94

Bus-specific LEDs for DeviceNet ........ 100Bus-specific LEDs for PROFIBUS ........ 95Bus-specific LEDs for PROFINET ......... 96General LEDs ........................................ 94Option-specific LEDs ........................... 104

Other applicable documentation .......................... 7

PPC connection .................................................... 81

Diagnostic interface ..................................... 81Interface adapter ......................................... 81

Power bus connection examples ....................... 74Power bus in conjunction with HANmodular®

plug connector ................................ 76Power bus in conjunction with terminal

connection ...................................... 74PROFIBUS .................................... 77, 90, 95, 111PROFINET .................................... 79, 92, 96, 112Putting into storage .............................................. 7

11


Index

RRight to claim under warranty ...............................5

SSafe disconnection ................................................8Safety functions ....................................................7Safety Notes

Designated useHoist applications .....................................7

Target group ...................................................6Safety notes ..........................................................6

Designated use ..............................................6Safety functions .......................................7

Electrical connection ......................................8General information ........................................6Installation ......................................................7Operation ........................................................9Other applicable documentation .....................7Safe disconnection .........................................8Structure of the safety notes ..........................5Transportation, putting into storage ................7

Service ..............................................................106Disposal ......................................................107SEW electronics service .............................106Unit diagnostics ..........................................106

Startup ................................................................86MOVIFIT® MC startup ..................................90

Startup in conjunction with DeviceNet ...93Startup in conjunction with PROFIBUS ..90Startup in conjunction with PROFINET ..92

Startup instructions .......................................86Startup of MOVIMOT® ..................................88Startup sequence of the MOVIFIT® MC .......87

TTarget group .........................................................6Technical Data

Digital inputs ...............................................110Digital outputs .............................................110Dimension drawings ...................................115General electronics data ............................109General technical data ...............................109Hybrid cable "Cable type B" .......................113Interfaces ....................................................111

PROFINET interface ............................112Technical data ...................................................108

InterfacesDeviceNet interface ..............................112PROFIBUS interface ............................111

Tightening torques ..............................................25Transportation .......................................................7

UUL approval ...................................................... 108Unit Design

ABOX (passive connection unit)ABOX with terminals and cable glands

"MTA...-S01.-...-00" .................. 14HanModular® ABOX "MTA...-H11.-...-00"

and "MTA...-H21.-...-00" ........... 16Overview ...................................................... 12Unit designation

ABOX .................................................... 18EBOX .................................................... 17

Unit design ......................................................... 12ABOX (passive connection unit) .................. 14

Hybrid ABOX "MTA...-S11.-...-00" and "MTA...-S21.-...-00" .................. 15

EBOX (active electronics unit) ..................... 13Unit designation ................................................. 17

ABOX ........................................................... 18EBOX ........................................................... 17

Unit diagnostics ................................................ 106USB11A ............................................................. 81UWS21B ............................................................ 81

SEW-EURODRIVE – Driving the world

DI03

DI01

DI02

DI00

DI04

DI05

DI06

DI07

DI08

DI09

DI10

DI11

DI12/D

O00

DI13/D

O01

DI14/D

O02

DI15/D

o03SYS-F

BU

S-F

24V-C

24V-S

RU

N

RU

N-P

S

MOVIFIT®

EBOX (active electronics unit)

MTA...-S01.-...-00

Connection box with terminals and cable glands

MTM...-....-00

MOVIFIT® MC for controlling MOVIMOT® drives

MTA...-S11.-...-00MTA...-S21.-...-00

Hybrid connection box with terminals and M12 plug connector

ABOX (passive connection unit)

MTA...-H11.-...-00MTA...-H21.-...-00

HanModular® connection box with HanModular® plug connector and M12 plug connector

How we’re driving the world

With people whothink fast anddevelop thefuture with you.

With a worldwide service network that isalways close at hand.

With drives and controlsthat automaticallyimprove your productivity.

With comprehensiveknowledge in virtuallyevery branch ofindustry today.

With uncompromisingquality that reduces thecost and complexity ofdaily operations.

With a global presencethat offers responsive and reliable solutions. Anywhere.

With innovativetechnology that solvestomorrow’s problemstoday.

With online informationand software updates,via the Internet, availablearound the clock.

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

SEW-EURODRIVEDriving the world

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023 · D-76642 Bruchsal / GermanyPhone +49 7251 75-0 · Fax +49 7251 [email protected]

→ www.sew-eurodrive.com

Documents

MOVIFIT MC - SEW EurodriveMOVIFIT® MC and MOVIMOT ® drives meet all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. To ensure