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MOVI-SWITCH® in Category 3D (Dust Explosion Protection)
Edition
10/2000
Operating Instructions10504419 / EN
SEW-EURODRIVE
Operating Instructions "MOVI-SWITCH® in Category 3D" 3
Contents
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1 MOVI-SWITCH® Safety Instructions ................................................................ 4
2 MOVI-SWITCH® Unit Design............................................................................. 52.1 Type designations / nameplates (examples) ............................................ 6
3 Mechanical Installation of MOVI-SWITCH®..................................................... 7
4 Electrical Installation of MOVI-SWITCH® ........................................................ 94.1 Installation guidelines................................................................................ 9
4.2 MOVI-SWITCH® .................................................................................... 11
4.3 MOVI-SWITCH® with BGW brake control............................................... 12
5 MOVI-SWITCH® Startup.................................................................................. 14
6 Operation and Service of MOVI-SWITCH® .................................................... 156.1 List of faults............................................................................................. 15
7 Inspection and Maintenance of MOVI-SWITCH® .......................................... 167.1 Inspection and maintenance intervals..................................................... 167.2 Inspection / maintenance of motor.......................................................... 177.3 Inspection and maintenance of brake ..................................................... 197.4 Permissible bearing types....................................................................... 237.5 Working air gap, brake braking torque.................................................... 23
8 Technical Data................................................................................................. 248.1 Technical Data MOVI-SWITCH® ............................................................ 248.2 Manufacturer’s statement ....................................................................... 25
00
I
Pi
fkVA
Hz
n
1 MOVI-SWITCH® Safety Instructions
4 Operating Instructions "MOVI-SWITCH® in Category 3D"
1 MOVI-SWITCH® Safety InstructionsThe following safety instructions refer to the use of motors.
When using geared motors, please observe the safety instructions for gear units in theoperating instructions.Please refer to the additional safety instructions in the individual sections ofthese operating instructions.
• Never install or operate damaged products. In the event of damage, pleasesubmit a complaint to the transport company immediately.
• In compliance with existing regulations (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160), only electrical specialists with accident prevention training are permitted toperform installation, startup, and service work on the unit.
• Make sure that preventive measures and protection devices are in accordancewith applicable regulations (e.g. EN 60204 or EN 50178).– Necessary protective measures:Grounding of unit
• The terminal box cover must remain closed during operation.
• Mechanical blocking or unit-internal safety functions in MOVI-SWITCH® cancause a motor standstill. Removing the cause of this problem or resetting MOVI-SWITCH® can result in the spontaneous motor re-starting. If this is not permissiblefor safety reasons: Before correcting the fault of MOVI-SWITCH®, the unit mustbe disconnected from the supply system.
Explosive gas mixtures or dust concentrations in combination with hot, energizedand moving parts of electrical machinery can cause serious injury or death.
Installation, connection, startup, and maintenance and repair work may beperformed only by qualified specialists. Please observe:
• these instructions• warning and instruction labels on the motor/geared motor• all other project planning documentation, startup instructions, and schematic
diagrams• system-specific regulations and requirements• current national/regional regulations
(explosion protection/safety/accident prevention)
Intended use These electrical motors are intended for industrial systems. They comply with existingstandards and regulations:
• EN50014 • EN50281-1-1 for "dust explosion protection"and meet the requirements of the EC directive 94/9/EG (ATEX 100a).
Technical data and information on approved conditions on site can be found on thenameplate and in these operating instructions. These details must be observed!
Surface temperature
• The surface temperature measures max. 120 °C (temperature class B) or 140 °C(temperature class F).
Operating mode • The motors may only be operated using the operating mode in accordance with EN60 034-1 for which they were certified (see "Type designations / nameplates(examples)" on page 6).
2MOVI-SWITCH® Unit Design
Operating Instructions "MOVI-SWITCH® in Category 3D" 5
14
2 MOVI-SWITCH® Unit Design
03454AXXFigure 1: MOVI-SWITCH® Unit Design
1 4 6 22 5 7 13
1 Cable screw fitting M25 x 1.52 Cable screw fitting M16 x 1.53 BGW brake control (only with brake motors)4 Power supply connection (L1, L2, L3)5 Protective cover for power supply connections6 MOVI-SWITCH® module7 Screw for connecting protective ground �
2 MOVI-SWITCH® Unit Design
6 Operating Instructions "MOVI-SWITCH® in Category 3D"
2.1 Type designations / nameplates (examples)Type designation example
03530AENFigure 2: MOVI-SWITCH® type designation
Nameplate example
DT71D..(BMG)TF/MSW/II3DCategory 3D (Dust Explosion Protection)
MOVI-SWITCH®
Thermistor sensor (MOVI-SWITCH tandard)® s
Brake
Motor size
003624AXXFigure 3: Nameplate example
R47DT80N4 /BMG /TF / MSW / II3D
01.3207708701000100
1380/40
0,75 S1
415 Y
B6
415 AC
VDE
MINER. OEL CLP220
34,73
180
0,73
2,05 50
28,780 55 F
10 BGW 1,5
II 3D T140C
2000
3Mechanical Installation of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 7
15
3 Mechanical Installation of MOVI-SWITCH®
Before you begin MOVI-SWITCH® may only be installed if:
• the entries on the name plate of the drive match the supply voltage
• the drive is not damaged (no damage resulting from transport or storage)
• it is certain that the following requirements have been fulfilled:
– ambient temperature between -20 °C and +40 °C (remember that the temperaturerange of the gear unit may be restricted, see operating instructions for the gearunit)
– no oils, acids, gases, vapors, radiation, etc.– installation altitude max. 1000 m above sea level
Installation tolerances
see catalog "Geared Motors", Section "Notes on Dimension Drawings"
Setting upMOVI-SWITCH®
• MOVI-SWITCH® may only be mounted or installed in the specified position on alevel, vibration-free and torsionally rigid support structure.
• Thoroughly remove any anti-corrosion agents from the shaft ends (use acommercially available solvent). Do not allow the solvent to penetrate the bearingsand shaft seals – this could cause material damage!
• Carefully align MOVI-SWITCH® and driven machine to avoid placing anyunacceptable strain on motor shafts (observe permissible overhung load and axialthrust data!).
• Do not butt or hammer the shaft end.
• Protect motors in vertical mounting positions from objects or fluids enteringwith an appropriate cover!
• Ensure an unobstructed cooling air supply and that air heated by other devicescannot be drawn in.
• Balance components for subsequent mounting on the shaft with half the key(outgoing shafts are balanced with half the key).
• Operation with belt pulleys: Only belts that do not charge themselveselectrostatically should be used.
Shaft end Flanges
Diametric tolerances in accordance with DIN 748ISO k6 with ∅ ≤ 50mmISO k6 with ∅ > 50mm(Center hole in accordance with DIN 332, shape DR)
Centering shoulder tolerances in accordance with DIN 42948ISO j6 with ∅ ≤ 230 mmISO j6 with ∅ > 230 mm
3 Mechanical Installation of MOVI-SWITCH®
8 Operating Instructions "MOVI-SWITCH® in Category 3D"
Installation in damp areas or in open air
• Use suitable screwed cable glands for the supply leads (use reducing adapters ifnecessary).
• Coat the threads of screwed cable glands and sealing plugs with sealant and tightenthem well – apply another coating of sealant.
• Seal the cable inlets well.
• Clean the sealing faces of connection box covers well before re-assembly.
• Apply protective coating agent if necessary.
Check that the type of enclosure is authorized (refer to the nameplate).
4Electrical Installation of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 9
16
4 Electrical Installation of MOVI-SWITCH®
4.1 Installation guidelines
In addition to general installation guidelines, the following regulations in accordance withElexV 1 (or other nationally effective regulations) should be observed:
• EN 60 079-14 ("Electrical apparatus used in potentially explosiveatmospheres")
• EN 50281-1-2 ("Electrical equipment for use in atmospheres with combustibledust")
• DIN VDE 105-9 ("Operation of eletrical systems")1)
• DIN VDE 0100 ("Setting up high voltage installations up to 1,000 V")1) • and system-specific regulations
Connect power supply lines
Nominal voltage and frequency
• The nominal voltage and frequency of MOVI-SWITCH® must correspond to the datafor the supply system.
Selection of cables • The cross-section of the cables must be rated according to the nominal current ofthe device and the applicable installation guidelines.
• The selection of cable type is dependent upon the applicable installation guidelinesand the requirements of the application site.
Permissible cable cross-sectionof the terminals
Wire end ferrules • Use wire end ferrules without insulating collar(DIN 46228 Part 1, material E-CU)
Cable entries • For delivery, all cable entries are fitted with sealing plugs. If necessary, these plugs should be replaced by appropriate cable entries withstrain relief when connecting a device.
• The cable entries must meet the requirements of EN 50 014, 2nd edition.Ensure that enclosure IP54 is present.
• The cable entries should be selected in accordance with the diameter of the cablesto be used. For information please refer to the documentation from the cable entrymanufacturer.
Line fuse protection
• Install line fuse protection at the beginning of the supply lead behind the bus barbranch (see Section 4.2 to Section 4.3: F11/F12/F13). Use D, D0, NH or circuitbreakers. The fusible rating should be selected in accordance with the cross-sectionof the cable.
Contactor switch contacts
• Use contactor switch contacts to switch MOVI-SWITCH® from utilization categoryAC-3 according to IEC 158.
Explosion protection is highly dependent upon adherence to the IP enclosure. For thisreason, please ensure correct seating and perfect working condition of the seals whileperforming any work.
1) or other national regulations.
Control terminals0.25 mm2 - 0.75 mm2 (2 x 0.5 mm2)
AWG24 - AWG18 (2 x AWG20)
4 Electrical Installation of MOVI-SWITCH®
10 Operating Instructions "MOVI-SWITCH® in Category 3D"
Thermal motor protection
• All MOVI-SWITCH® motors are equipped with PTC thermistor detectors (TF). TheTF are internally wired to the MOVI-SWITCH® module.
• Processing must be done by scanning the "OK output" (terminal "OK") by means ofan external controller.
• If the TF responds, the OK output is set to "low" ("0").The drive must immediately be disconnected from the supply system.
• A re-start may only be performed after fixing (checking) the cause of the fault.• Prior to startup, effectiveness of the installed protection device must be
ensured.
4Electrical Installation of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 11
16
4.2 MOVI-SWITCH®
03458AEN� = clockwise rotation � = counterclockwise rotation
Description of control signals
MSW
W2 U2 V2U1 V1 W1
TF
24V RUN OK TF TF
K11
F11/F12/F13
Independentevaluation unit with
reclosureprevention
device
Externalcontrol
Wired infactory
=L1L2L3PI
L2L1L3PI
� �
Terminal Function
24 V Supply voltage 24 VDC
RUN Control signal 24 VDC, high = Start, low = Stop
⊥ Reference potential 0V24
OK Checkback signal Ready for Operation 24 VDC, high = Ready for Operation, low = Overtemperature
4 Electrical Installation of MOVI-SWITCH®
12 Operating Instructions "MOVI-SWITCH® in Category 3D"
4.3 MOVI-SWITCH® with BGW brake control4.3.1 Braking voltage = power supply voltage/ (phase star point)
03459AEN� = clockwise rotation � = counterclockwise rotation
Description of control signals
3
K11
Independentevaluation unit
with
devicereclosure
prevention
Externalcontrol
ws blrt1RUN2
BGW
MSW
TF
W2 U2 V2U1 V1 W1
24V RUN OK TF TF
Brake coil
ws blrt
F11/F12/F13
Wiredfactory
in=
L1L2L3PE
L2L1L3PE
� �
Terminal Function
24 V Supply voltage 24 VDC
RUN Control signal 24 VDC, high = Start, low = Stop
⊥ Reference potential 0V24
OK Checkback signal Ready for Operation, (connection: via terminal RUN 2) 24 VDC, high = Ready for Operation, low = Overtemperature
4Electrical Installation of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 13
16
4.3.2 Braking voltage = power supply voltage (phase/phase)
03461AEN� = clockwise rotation � = counterclockwise rotation
Description of control signals
K11
Independentevalution unit
withreclosure
deviceprevention
Externalcontrol
ws blrt1RUN2
BGW
MSW
TF
W2 U2 V2U1 V1 W1
24V RUN OK TF TF
Brake coil
ws blrt
F11/F12/F13
Wired infactory
=
L1L2L3PE
L2L1L3PE
� �
Terminal Function
24 V Supply voltage 24 VDC
RUN Control signal 24 VDC, high = Start, low = Stop
⊥ Reference potential 0V24
OK Checkback signal Ready for Operation, (connection: via terminal RUN 2) 24 VDC, high = Ready for Operation, low = Overtemperature
5 MOVI-SWITCH® Startup
14 Operating Instructions "MOVI-SWITCH® in Category 3D"
5 MOVI-SWITCH® StartupStartup information
Before startup ensure that:
• The drive is not damaged or blocked.
• All connections have been made correctly.
• The direction of motor/geared motor is correct.
• All protective covers are installed correctly.
During startup ensure that:
• The motor is running perfectly (no variations in speed, loud noise, etc.).
Starting the motor
• Apply supply voltage.
• If supply voltage is present at all times (terminals U1, V1, W1), the drive is switchedon/off by means of a control signal (RUN signal). Caution: Supply voltage potentialpresent with stopped motor!
Changing the direction of rotation
• Swap 2 supply leads.
Monitoring • The solid state power component of the motor switch and the motor winding arethermally controlled.
• In case of an overload, the MOVI-SWITCH® drive switches off automatically.
• The monitoring status is signaled by a 24 V output (OK signal).
• Caution: The OK output must be evaluated by an independent control device (e.g.PLC), and may require a re-start lockout since the motor will automatically start aftercooling if a switch-on command is present.
• By connecting the check-back output (OK signal) with ground potential, switch-on isprevented or the motor is stopped.
• The MOVI-SWITCH® module is protected against power supply overvoltage.
Brake management
• A special brake rectifier (BGW) is used in conjunction with brake motors that takesover brake control.
• The power supply of the brake coil consists of supply voltage, preferrably bysupplying the rectifier with power using one phase and the motor star point.
Caution: On brake motors with self-reengaging manual brake release, the levermust be removed after startup! A bracket is provided for storing it on the outsideof the motor.
6Operation and Service of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 15
18
6 Operation and Service of MOVI-SWITCH®
6.1 List of faults
Problem Possible cause Solution
Drive has incorrect direction of rotation
Incorrect phase sequence Exchange two phases at the terminal block
Motor does not run, no current input
No supply voltage • Inspect the supply lines and correct them• Check and replace line protection fuse
No control voltage Check 24 V signal (terminal 24V), correct
No enable signal Check RUN signal (terminal RUN), correct controller fault
Not ready for operation, OK signal low
• Missing control voltage (terminal 24 V), correct
• OK output shorted to ground, correct• Motor too hot, let motor cool, reduce load• TF not connected, check connections and
correct
Motor hums, high current input • Mechanical system is blocked
• Brake does not release• Winding is faulty
• Correct fault• Brake maintenance in accordance with
Section 7.3• Exchange drive
Note: If you require assistance from customer service:• State the data on the nameplate• State type and extent of the fault• Indicate when and under which operating conditions the fault occurred• State the probable cause
7 Inspection and Maintenance of MOVI-SWITCH®
16 Operating Instructions "MOVI-SWITCH® in Category 3D"
7 Inspection and Maintenance of MOVI-SWITCH® Caution • Use only OEM spare parts on the appropriate and valid spare parts list;
otherwise, the explosion approval of the motor becomes void.• An inspection of the new parts is required when changing motor parts that
deal with explosion protection.• When changing the brake coil, always change the control unit at the same
time!• Motors can become very hot during operation – burning hazard!• Isolate the motor from the supply and safeguard against unintentional power
up before commencing work!• Ensure that the motor is assembled correctly and all openings have been
plugged following service and maintenance works, especially for SEW motorsof category 3D. The explosion protection is highly dependent upon the IPenclosure.
• A safety and performance check (thermal protection, brake) must beconducted following all service and maintenance work.
7.1 Inspection and maintenance intervals
Interval Unit / unit part What to do?
Depending on the loading characteristics: Every 2 to 4 years 1)
1) (Wear times are influenced by many factors that can shorten lifespan. Calculate the required inspection and maintenance intervals separately in accordance with the project planning documents.)
Brake • Inspect brake (working air gap, brake disc, pressure plate, carrier / gearing, pressure rings)
• Extract abraded matter.
Every 10,000 operating hours Motor • Inspect motor (replace ball bearing/oil seal)• Clean cooling air passages
Varying intervals(depending on external factors)
Motor • Touch up or renew the anti-corrosion coating
7Inspection and Maintenance of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 17
19
7.2 Inspection / maintenance of motor
03396AXXFigure 4: Example for motor DFT...MSW..
12
3
4
5 67
9
10
1112
8
13
14
17
18
1920
16
15
1 Snap ring2 Oil flinger3 Oil seal4 Screw plug5 A-(flange) bearing shield
6 Snap ring7 Ball bearing8 Snap ring9 Rotor10 Nilos-ring
11 Ball bearing12 Equalizing ring13 Stator14 B-bearing shield15 Hexagon head screw
16 V-ring17 Fan18 Snap ring19 Fan guard20 Housing screw
7 Inspection and Maintenance of MOVI-SWITCH®
18 Operating Instructions "MOVI-SWITCH® in Category 3D"
7.2.1 Inspecting the motor
1. Caution: Switch off MOVI-SWITCH® and prevent it from unintentional restart.
2. Remove flange cover and fan guard (19).
3. Remove hexagon head cap screws (15) from drive end (5) and non-drive endbearing shields (14) and detatch stator (13) from drive end bearing shield.
4. a) Motors with brake:
– Open terminal box cover, remove brake cable from terminals.– Push the non drive-end bearing shield and brake off the stator and carefully
remove them (drag brake cable by means of trailing wire, if necessary).
b) Pull back stator by approx. 3–4 cm.
5. Visual inspection:Are there traces of condensation or gear oil inside the stator?– if not, continue with 9.– if condensation is present, continue with 7.– if gear oil is present, the motor must be repaired by a specialized workshop.
6. a) Geared motors: Remove the motor from the gear unit.b) Motors without gear unit: Remove drive end flange.c) Remove the rotor (9).
7. Clean and dry the winding, conduct electrical tests.
8. Replace the ball bearings (7, 11) (use only approved ball bearings, see Section 7.4).
9. Replace the oil seal (3) in the drive-end bearing shield.
10.Reseal the stator seat, install motor, brake, etc.
11.Check the gear unit, if applicable (see Gear Unit Operating Instructions).
7Inspection and Maintenance of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 19
19
7.3 Inspection and maintenance of brake
03464AXXFigure 5: Type BMG 05 - BMG4
1
23
10
a
bc
11 12 1314
1516
1718
19
20
2122
e
4
5
23
236
78
9
1 Motor with brake end shield2 Carrier3 Snap ring4 Stainless steel disc (BMG only)5 Rubber sealing collar6 Annular spring7 Brake disc8 Pressure plate9 Damping disc
10a Stud (3x)10b Counter spring10c Pressure ring
10e Hex nut11 Brake spring12 Brake coil body13 Sealing washer14 Dowel pin15 Releasing lever with hand lever
16 Stud (2x)17 Conical coil spring18 Setting nut19 Fan20 Snap ring21 Fan guard22 Housing screw23 Ribbon terminal
7 Inspection and Maintenance of MOVI-SWITCH®
20 Operating Instructions "MOVI-SWITCH® in Category 3D"
7.3.1 Inspecting the brake
1. Switch off MOVI-SWITCH® and prevent it from unintentional restart.
2. Remove:
– Flange cover or fan guard (21)
3. Move rubber sealing collar (5) (loosen clamp, if necessary), extract abraded matter.
4. Measure the brake disc (7, 7b):
– If brake disc ≤ 9 mm: Replace brake disc (see Section 7.3.2)
5. Measure the working air gap A (see Figure 6)
– with feeler gauge in three places, approx. 120° apart, between pressure plate and damping plate (9).
6. Tighten the hexagon nut (10e) until working air gap is set correctly (see Section 7.5)
7. Fix the rubber sealing collar back in place and re-install the dismantled parts.
03398AXXFigure 6: Adjusting the working air gap
A
7Inspection and Maintenance of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 21
19
7.3.2 Replacing brake disc
When replacing brake disc, inspect the other removed parts and replace them, ifnecessary.
1. Switch off MOVI-SWITCH® and prevent it from unintentional restart.
2. Remove:
– Flange cover or fan guard (21), snap ring (20) and fan (19).
3. Remove rubber sealing collar (5).Remove manual brake release: Setting nuts (18), conical coil springs (17), studs(16), releasing lever (15), spiral tension pin (14).
4. Loosen hexagon nuts (10e), carefully pull off the coil body (12) (brake cable!) andtake out the brake springs (11).
5. Remove damping plate (9), pressure plate (8) and brake disc (7, 7b) and clean thebrake parts.
6. Install the new brake disc.
7. Re-install brake components (except rubber sealing collar, fan and fan guard)Set the working air gap (see Section 7.3.1, Points 5 to 7).
8. With manual brake release (type HF or HR):Set the floating clearance via the setting nuts between the conical coil springs(pressed flat) and setting nuts (see Figure 7).
9. Fix the rubber sealing collar back in place and re-install the dismantled parts.
Note • The lockable manual release brake (Type HF) is released if resistance isencountered when operating the manual release brake screw.
• The self-reengaging manual brake release (Type HR) can be opened with normalhand pressure.
01111AXXFigure 7: Floating clearance
Important: This floating clearance is necessary so that the pressure plate canmove up as the brake lining wears.
Caution: On brake motors with a self-reengaging manual brake release, the levermust be removed after startup / maintenance! A bracket is provided for storing iton the outside of the motor.
Brake Floating clearance [mm]
BMG 05 - 1 1.5
BMG 2 - BMG4 2
7 Inspection and Maintenance of MOVI-SWITCH®
22 Operating Instructions "MOVI-SWITCH® in Category 3D"
7.3.3 Change the brake torque
Brake torque can be adjusted in increments (see Section 7.5)
• by installing various brake springs.
• by changing the number of the brake springs.
1. Switch off MOVI-SWITCH® and prevent it from unintentional restart.
2. Remove:
– Flange cover or fan guard (21), snap ring (20) and fan (19).
3. Remove rubber sealing collar (5).Remove manual brake release:Setting nuts (18), conical coil springs (17), studs (16), releasing lever (15), spiraltension pin (14).
4. Loosen hex nuts (10e), slide off brake coil body (12) by approximately 50 mm(Caution, brake cable!).
5. Change or add brake springs (11) (position brake springs symmetrically).
6. Re-install brake components (except rubber sealing collar, fan and fan guard). Setworking air gap (see Section 7.3.1, Points 5 to 7).
7. For manual brake release:Set the floating clearance via the setting nuts between the conical coil springs(pressed flat) and releasing lever (cross reference).
8. Fix the rubber sealing collar back in place and re-install the dismantled parts.
Important: This floating clearance is necessary so that the pressure plate canmove up as the brake lining wears.
Note: For repeated assembly, replace the setting nuts (18) and hexagon nuts (10e)(due to reduced self-locking of nuts)!
7Inspection and Maintenance of MOVI-SWITCH®
Operating Instructions "MOVI-SWITCH® in Category 3D" 23
19
7.4 Permissible bearing types
7.5 Working air gap, brake braking torque
Motor type
A-bearing(AC motors, brake motor)
B-bearing(foot, flanged or geared motors)
Flange mounted motor
Geared motorFoot
mounted motor
AC motor Brake motor
DT 71-80 6204-Z-J 6303-Z-J 6204-Z-J 6203-J 6203-RS-J-C3
DT 90-100 6306-Z-J-C3 6205-J 6205-RS-J-C3
Brake Motor
Working air gap mm
Brake torque settings
min.1) max.Braking torque[Nm]
Type and number of springs
Order number of springs
normal red normal red
BMG 05 DT 71
0.25 0.6
5.04.02.51.61.2
32---
-2643 135017 X 135 018 8
BMG 1 DT 80107.56.0
643
-23
BMG 2 DT 90
2016106.65.0
32---
-2643 135 150 8 135 151 6
BMG 4 DT 100103024
643
-23
1) Observe while checking the working air gap:After a test run, deviations of ± 0.1 mm may occur due to parallelism tolerances of the brake disc.
8 Technical Data
Pi
fkVA
Hz
n
24 Operating Instructions "MOVI-SWITCH® in Category 3D"
8 Technical Data
8.1 Technical Data MOVI-SWITCH®
MOVI-SWITCH
Power supply voltage (Signal: 24 V)V24 V 19 V...30 VI24 V < (50 mA + IOK)I24 V < 2.5 A (for output short-circuit)
Control input (Signal: RUN)Circuit state RUN: VRUN(OFF) 0...5 V, IRUN < 2 mA
VRUN(ON) 15...30 V, IRUN < 15 mA
Temperature monitoringCircuit state PTC (TF)
Module protection:
ROFF > 3,990 OhmRON < 1,650 Ohm
Temperature shutdown 89 to 100°CTemperature hysteresis type 5 K
Output (Signal OK)Checkback signal Ready for operation: (high)Checkback signal Overtemperature: (low)Current for checkback signalShort-circuit current:
VOK > (V24V - 3 V)high-resistance (Ileak < 2 mA)IOK 0 to 0.65 AIOK 0.7 to 2.4 A
Power connectionLine currentLine voltage range
In motor 0.5 to 7 AVn motor 380 V to 500 V (+/- 10%), f=48 to 62 Hz
8Technical Data
Pi
fkVA
Hz
n
Operating Instructions "MOVI-SWITCH® in Category 3D" 25
18
8.2 Manufacturer’s statement
DIN EN ISO 9001
SEW-EURODRIVE GmbH & CoErnst-Blickle-Str. 42D-76646 Bruchsal
KonformitätserklärungDeclaration of Conformity(im Sinne der EG-Richtlinie 94/9/EG, Anhang VIII)(according to EC Directive 94/9/EC, Appendix VIII)
SEW-EURODRIVE erklärt in alleiniger Verantwortung, dass der MOVI-SWITCH�,in Verbindung mit SEW Motoren und Bremsmotoren, in derKategorie 3D, auf die sich diese Erklärung bezieht, mit der
solely declares that the MOVI-SWITCH� in conjunction withSEW motors and brake motors in category 3D for whichthis declaration is intended meets
EG Richtlinie 94/9/EGEC Directive 94/9/EC.
übereinstimmen.
Angewandte harmonisierte Normen: EN 50 014; EN 50 281-1-1Applicable harmonized standards: EN 50 014; EN 50 281-1-1
SEW-EURODRIVE hält folgende technische Dokumentationen zur Einsicht bereit:SEW-EURODRIVE has the following documentation available for inspection:
- vorschriftsmäßige Bedienungsanleitung- Installation and operating instructions in conformance with applicable regulations- techn. Bauunterlagen- Technical design documentation
SEW-EURODRIVE GmbH & Co
Bruchsal, den 29.04.2000
ppa.
Ort und Datum der Ausstellung
Place and date of issue
Funktion: Vertriebsleitung / DeutschlandFunction: Head of Sales / Germany
08/2000
SEW Worldwide
SEW Worldwide
Germany
Germany01
HeadquartersProductionSalesService
Bruchsal SEW-EURODRIVE GmbH & CoErnst-Blickle-Straße 42 D-76646 Bruchsal
P.O. Box 3023 · D-76642 Bruchsal
Phone: (0 72 51) 75-0Fax: (0 72 51) 75-19 70Telex: 7 822 391http://[email protected]
Germany02
Production Graben SEW-EURODRIVE GmbH & CoErnst-Blickle-Straße 1 D-76676 Graben-Neudorf
P.O. Box 1220 · D-76671 Graben-Neudorf
Phone: (0 72 51) 75-0Fax: (0 72 51) 75-29 70Telex: 7 822 276
Germany03
AssemblyService
Garbsen (near Hanover)
SEW-EURODRIVE GmbH & CoAlte Ricklinger Straße 40-42 D-30823 Garbsen
P.O. Box 110453 · D-30804 Garbsen
Phone: (0 51 37) 87 98-30Fax: (0 51 37) 87 98-55
Germany04
Kirchheim (near Munich)
SEW-EURODRIVE GmbH & CoDomagkstraße 5D-85551 Kirchheim
Phone: (0 89) 90 95 52-10Fax: (0 89) 90 95 52-50
Germany05
Langenfeld (near Düsseldorf)
SEW-EURODRIVE GmbH & CoSiemensstraße 1D-40764 Langenfeld
Phone: (0 21 73) 85 07-30Fax: (0 21 73) 85 07-55
Germany06
Meerane(near Zwickau)
SEW-EURODRIVE GmbH & CoDänkritzer Weg 1D-08393 Meerane
Phone: (0 37 64) 76 06-0Fax: (0 37 64) 76 06-30
Germany07
Additional addresses for service in Germany provided on request!
France
France01
ProductionSalesService
Haguenau SEW-USOCOME SAS48-54, route de Soufflenheim B.P.185F-67506 Haguenau Cedex
Phone: 03 88 73 67 00 Fax: 03 88 73 66 00http://www. [email protected]
France02
Production Forbach SEW-USOCOME SASZone industrielle Technopole Forbach SudB. P. 30269F-57604 Forbach Cedex
France03
Assembly Service Technical Office
Bordeaux SEW-USOCOME SASParc d’activités de Magellan62, avenue de Magellan - B. P.182F-33607 Pessac Cedex
Phone: 05 57 26 39 00Fax: 05 57 26 39 09
France04
Lyon SEW-USOCOME SASParc d’Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin
Phone: 04 72 15 37 00Fax: 04 72 15 37 15
France04
Paris SEW-USOCOME SASZone industrielle, 2, rue Denis Papin F-77390 Verneuil I’Etang
Phone: 01 64 42 40 80Fax: 01 64 42 40 88
France05
Additional addresses for service in France provided on request!
08/2000
SEW Worldwide
Argentina
Argentina01
Assembly SalesService
Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin
Phone: (3327) 45 72 84Fax: (3327) 45 72 [email protected]
Australia
Australia01
AssemblySalesService
Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043
Phone: (03) 99 33 10 00Fax: (03) 99 33 10 03
Australia02
Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164
Phone: (02) 97 25 99 00Fax: (02) 97 25 99 05
Austria
Austria01
AssemblySalesService
Vienna SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien
Phone: (01) 6 17 55 00-0Fax: (01) 6 17 55 [email protected]
Belgium
Belgium01
AssemblySalesService
Bruxelles CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre
Phone: (010) 23 13 11Fax: (010) 2313 36http://[email protected]
Brazil
Brazil01
ProductionSalesService
Sao Paulo SEW DO BRASILMotores-Redutores Ltda.Caixa Postal 201-0711-970 Rodovia Presidente Dutra km 213CEP 07210-000 Guarulhos-SP
Phone: (011) 64 60-64 33Fax: (011) 64 80-43 [email protected]
Bulgaria
Bulgaria01
Sales Sofia BEVER-DRIVE GMBHBogdanovetz Str.1BG-1606 Sofia
Phone: (92) 9 53 25 65Fax: (92) 9 54 93 [email protected]:bg
Canada
Canada01
AssemblySalesService
Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1
Phone: (905) 7 91-15 53Fax: (905) 7 91-29 99
Canada02
Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2
Phone: (604) 9 46-55 35Fax: (604) 946-2513
Canada03
Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Street LaSalle, Quebec H8N 2V9
Phone: (514) 3 67-11 24Fax: (514) 3 67-36 77
Chile
Chile01
AssemblySales Service
Santiago de Chile SEW-EURODRIVE CHILEMotores-Reductores LTDA.Panamericana Norte No 9261Casilla 23 - Correo QuilicuraRCH-Santiago de Chile
Phone: (02) 6 23 82 03+6 23 81 63Fax: (02) 6 23 81 79
China
China01
ProductionAssemblySalesService
Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDA Tianjin 300457
Phone: (022) 25 32 26 12Fax: (022) 25 32 26 11
08/2000
SEW Worldwide
Colombia
Colombia01
AssemblySalesService
Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá
Phone: (0571) 5 47 50 50Fax: (0571) 5 47 50 44
Croatia
Croatia01
SalesService
Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb
Phone: +385 14 61 31 58Fax: +385 14 61 31 58
Czech Republic
Czech Republic01
Sales Prague SEW-EURODRIVE S.R.O.Business Centrum Praha Luná 59116000 Praha 6
Phone: 02/20 12 12 34 + 20 12 12 36Fax: 02/20 12 12 [email protected]
Denmark
Denmark01
AssemblySales Service
Copenhagen SEW-EURODRIVEA/SGeminivej 28-30, P.O. Box 100DK-2670 Greve
Phone: 4395 8500Fax: 4395 8509
Estonia
Estonia01
Sales Tallin ALAS-KUUL ASPaldiski mnt.125EE 0006 Tallin
Phone: 6 59 32 30Fax: 6 59 32 31
Finland
Finland01
AssemblySalesService
Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2
Phone: (3) 589 300Fax: (3) 780 6211
Greece
Greece01
SalesService
Athens Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus
Phone: 14 22 51 34-6 + 14 22 51 48-9Fax: 1-4 22 51 [email protected]
Great Britain
Great Britain01
Assembly SalesService
Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR
Phone: 19 24 89 38 55Fax: 19 24 89 37 02
Hungary
Hungary01
SalesService
Budapest SEW-EURODRIVE Ges.m.b. H.Hollósi Simon Hút 14 H-1126 Budapest
Phone: (01) 2 02 74 84Fax: (01) 2 01 48 98
Hong Kong
Hong Kong01
AssemblySales Service
Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road, Kowloon, Hong Kong
Phone: 2-7 96 04 77 + 79 60 46 54Fax: 2-7 95-91 [email protected]
India
India01
AssemblySales Service
Baroda SEW-EURODRIVE India Private LimitedPlot NO. 4, GidcPor Ramangamdi · Baroda - 391 243Gujarat
Phone: 0 265-83 10 86Fax: 0 265-83 10 [email protected]
Ireland
Ireland01
SalesService
Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11
Phone: (01) 8 30 62 77Fax: (01) 8 30 64 58
08/2000
SEW Worldwide
Italy
Italy01
AssemblySalesService
Milan SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)
Phone: (02) 96 98 01Fax: (02) 96 79 97 81
Japan
Japan01
AssemblySalesService
Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,Toyoda-cho, Iwata gunShizuoka prefecture, P.O. Box 438-0818
Phone: (0 53 83) 7 3811-13Fax: (0 53 83) 7 3814
Korea
Korea01
AssemblySales Service
Ansan-City SEW-EURODRIVE CO., LTD. R 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-DongAnsan 425-120
Phone: (031) 4 92-80 51Fax: (031) 4 92-80 56
Luxembourg
Luxembourg01
AssemblySalesService
Bruxelles CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre
Phone: (010) 23 13 11Fax: (010) 2313 36http://[email protected]
Macedonia
Macedonia01
Sales Skopje SGS-Skopje / MacedoniaTeodosij Sinactaski” 6691000 Skopje / Macedonia
Phone: (0991) 38 43 90Fax: (0991) 38 43 90
Malaysia
Malaysia01
AssemblySalesService
Johore SEW-EURODRIVE Sdn. Bhd. 95, Jalan Seroja 39 81100 Johore BahruJohore
Phone: (07) 3 54 57 07 + 3 54 94 09Fax: (07) 3 5414 04
Netherlands
Netherlands01
AssemblySalesService
Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004AB Rotterdam
Phone: (010) 4 46 37 00Fax: (010) 4 15 55 52
New Zealand
New Zealand01
AssemblySalesService
Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland
Phone: (09) 2 74 56 272 74 00 77Fax: (09) 274 [email protected]
New Zealand02
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch
Phone: (09) 3 84 62 51Fax: (09) 3 84 64 [email protected]
Norway
Norway01
AssemblySalesService
Moss SEW-EURODRIVE A/SSolgaard skog 71N-1539 Moss
Phone: (69) 2410 20Fax: (69) 2410 40
Peru
Peru01
AssemblySalesService
Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos # 120-124Urbanizacion Industrial Vulcano, ATE, Lima
Phone: (511) 349-52 80Fax: (511) 349-30 02
Poland
Poland01
Sales Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Pojezierska 63 91-338 Lodz
Phone: (042) 6 16 22 00Fax: (042) 6 16 22 [email protected]
08/2000
SEW Worldwide
Portugal
Portugal01
Assembly SalesService
Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada
Phone: (0231) 20 96 70Fax: (0231) 20 36 [email protected]
Romania
Romania01
SalesService
Bucharest Sialco Trading SRL str. Madrid nr.4 71222 Bucuresti
Phone: (01) 2 30 13 28Fax: (01) 2 30 71 70 [email protected]
Russia
Russia01
Sales St. Petersburg ZAO SEW-EURODRIVE P.O. Box 193 193015 St. Petersburg
Phone: (812) 3 26 09 41 + 5 35 04 30Fax: (812) 5 35 22 [email protected]
Singapore
Singapore01
AssemblySalesService
Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644Jurong Point Post OfficeP.O. Box 813Singapore 91 64 28
Phone: 8 62 17 01-705Fax: 8 61 28 27Telex: 38 659
South Africa
South Africa01
AssemblySalesService
Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O. Box 270322011 Benrose, Johannesburg
Phone: (11) 49 44 380Fax: (11) 49 42 300
South Africa02
Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague Gardens, 7441 Cape TownP.O.Box 53 573Racecourse Park, 7441 Cape Town
Phone: (021) 5 11 09 87Fax: (021) 5 11 44 58Telex: 576 062
South Africa03
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED39 Circuit Road Westmead, PinetownP.O. Box 10433, Ashwood 3605
Phone: (031) 700 34 51Telex: 622 407
Spain
Spain01
AssemblySalesService
Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnologico, Edificio, 302E-48170 Zamudio (Vizcaya)
Phone: 9 44 31 84 70Fax: 9 44 31 84 [email protected]
Sweden
Sweden01
AssemblySalesService
Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping
Phone: (036) 34 42 00Fax: (036) 34 42 80www.sew-eurodrive.se
Switzerland
Switzerland01
AssemblySalesService
Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein near Basel
Phone: (061) 4 17 17 17Fax: (061) 4 17 17 00http://[email protected]
Thailand
Thailand01
AssemblySalesService
Chon Buri SEW-EURODRIVE (Thailand) Ltd.Bangpakong Industrial Park 2700/456, M007, Tambol BonhuarohMuang DistrictChon Buri 20000
Phone: 0066-38 21 45 29/30Fax: 0066-38 21 45 31
08/2000
SEW Worldwide
Turkey
Turkey01
AssemblySalesService
Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti Bagdat Cad. Koruma Cikmazi No. 3 TR-81540 Maltepe ISTANBUL
Phone: (0216) 4 41 91 63 + 4 41 91 64 + 3 83 80 14 + 3 83 80 15Fax: (0216) 3 05 58 [email protected]
Uruguay
Uruguay01
Please contact our office in Argentina.
USA
USA01
ProductionAssemblySalesService
Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365
Phone: (864) 4 39 75 37Fax: Sales (864) 439-78 30Fax: Manuf. (864) 4 39-99 48Fax: Ass. (864) 4 39-05 66Telex: 805 550
USA02
AssemblySalesService
San Francisco SEW-EURODRIVE INC. 30599 San Antonio Road P.O. Box 3910Hayward, California 94544
Phone: (510) 4 87-35 60Fax: (510) 4 87-63 81
USA03
Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 200 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014
Phone: (856) 4 67-22 77Fax: (856) 8 45-31 79
USA04
Dayton SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373
Phone: (9 37) 3 35-00 36Fax: (9 37) 4 40-37 99
USA05
Dallas SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237
Phone: (214) 3 30-48 24Fax: (214) 3 30-47 24
USA06
Additional addresses for service in the USA provided on request!
Venezuela
Venezuela01
AssemblySalesService
Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia
Phone: (041) 32 95 83 + 32 98 04 + 32 94 51Fax: (041) 32 62 [email protected]@cantr.net
09/2000
Notes
09/2000
Notes
05/2000
Notes
05/2000
Notes
SEW-EURODRIVE GmbH & Co · P.O.Box 30 23 · D-76642 Bruchsal/Germany · Tel. +49- 72 51-75-0Fax +49-72 51-75-19 70 · http://www.SEW-EURODRIVE.com · [email protected]