Motorized Pediatric Stander P15045 Sarah Hill Jon Greene Candice Matthews Courtney Getman Chris Wendel Peter Sevich George Day Snug Seat Rabbit Product

Embed Size (px)

Citation preview

  • Slide 1
  • Motorized Pediatric Stander P15045 Sarah Hill Jon Greene Candice Matthews Courtney Getman Chris Wendel Peter Sevich George Day Snug Seat Rabbit Product Guide 2013
  • Slide 2
  • Team Introduction Co-Team Lead Industrial and Systems Engineer Sarah Hill Co-Team Lead Mechanical Engineer Jonathon Greene Mechanical Engineer Candice Matthews Electrical Engineer Courtney Getman Electrical Engineer Christopher Wendel Computer Engineer Peter Sevich Computer Engineer George Day 9/30/20141
  • Slide 3
  • Agenda Project BackgroundProblem Statement & DeliverablesAction Items from Week 3 reviewCustomer NeedsEngineering RequirementUpdated QFDFunctional DecompositionSystem Level EvolutionConcept Generation TablePugh ChartSystem Level ProposalSystem ArchitectureRisk AssessmentFeasibility AnalysisTest PlanProject Plan 9/30/20142
  • Slide 4
  • Project Background Snug Seat Product Guide 2013 Pediatric standers provide upright mobility for children with certain types of disabilities, allowing the user to move and interact in a way that is more natural than a standard wheelchair, while also allowing the user to bear weight on their legs; a critical part of current physical therapy practices. The ultimate end goal of this project is to produce a safe and repeatable motorized attachment for a pre- existing pediatric stander. 9/30/20143
  • Slide 5
  • Project Background CP Rochester s Augustin Childrens Center Linda Brown CP Rochester Augustine Childrens Center Physical Therapist Pre-school Children Cerebral Palsy (CP) Primary End User Brain Disorder Motor skill loss Cerebral Palsy 9/30/20144
  • Slide 6
  • Project Statement & Deliverables Problem Statement The primary objective of this project is to deliver a working prototype that will allow the client to control the movement of the stander. Additionally, the care provider will be able to safely control the movement of the stander, and override the user input with a remote control. Finally, the project will be packaged and made available for families with a disabled young person. Deliverables Functional prototype Functional wireless remote control for client safety and training DIY kit comprised of componentry, clear assembly instructions, and support information 9/30/20145
  • Slide 7
  • Action Items 9/30/20146 VOC and VOE revised Customer Needs and Engineering Requirements do not align CR18 redefined and quantified CR18 Provide the user with a sense of freedom and independence suggested to be too liberally worded and hard to define Currently in progress FDA ban Stander availability Available funds Need to define which stander to begin project work on
  • Slide 8
  • 9/30/20147 Stander Proposal ProsCons Purchase New Stander Physical Therapy could be performed on two students at once A student could take one stander home No tear-down time Previous teams modified past standers frame. Increased contact time between P15045 and stander Cost Modify Blue Stander Cost Previous teams documentation Tear down required Eliminate a useful stander Too large for the majority of Lindas students Limited access to the stander during rebuild Kitting would produce double components for frame Modify Red Stander Stander fits a majority of students Cost Tear down required Eliminate a useful stander Limited access to the stander during rebuild Unclear documentation
  • Slide 9
  • Customer Needs 9/30/20148
  • Slide 10
  • Engineering Requirements 9/30/20149
  • Slide 11
  • QFD 9/30/201410
  • Slide 12
  • Stander Normal Use Video 9/30/201411 https://www.youtube.com/watch?v=MFgXJqvK4ik
  • Slide 13
  • Functional Decomposition 9/30/201412
  • Slide 14
  • Functional Decomposition 9/30/201413
  • Slide 15
  • Functional Decomposition 9/30/201414
  • Slide 16
  • Functional Decomposition 9/30/201415
  • Slide 17
  • System Level Evolution P13045P14045P15045 9/30/201416
  • Slide 18
  • Concept Generation Table 9/30/201417
  • Slide 19
  • Current Standers Straight Line Travel https://www.youtube.com/watch?v=usIq1B2pmdA 9/30/201418
  • Slide 20
  • Straight Line Travel 9/30/201419
  • Slide 21
  • Wheel Control Skid Steer Swerve Steering 9/30/201420
  • Slide 22
  • Remote Control Communications 9/30/201421
  • Slide 23
  • Remote Control Development 9/30/201422
  • Slide 24
  • Current State Collision Control 9/30/201423
  • Slide 25
  • Collision Detection 9/30/201424
  • Slide 26
  • Variable Speed Control 9/30/201425
  • Slide 27
  • Terrible Cable Management! 9/30/201426
  • Slide 28
  • Cable Management 9/30/201427
  • Slide 29
  • Water Proofing 9/30/201428
  • Slide 30
  • Very User Friendly! 9/30/201429
  • Slide 31
  • User Friendly 9/30/201430
  • Slide 32
  • Motorized Attachment Kit 9/30/201431
  • Slide 33
  • Pugh Chart 9/30/201432
  • Slide 34
  • System Level Proposal 9/30/201433
  • Slide 35
  • System Architecture 9/30/201434
  • Slide 36
  • Risk Assessment 9/30/201435
  • Slide 37
  • Feasibility Analysis 9/30/201436 How much would a parent be willing to spend on a DIY kit for a motorized stander? Rabbit Stander: $2,070 Motorized Wheelchair: $4,000 Is it feasible to produce a kit for $500? Original BOM cost : $1,600 Reduced BOM cost: $1,400
  • Slide 38
  • Feasibility Analysis 9/30/201437 How much power will the stander consume? 3x :30 minute uses/day 58.06 Wh- stander.753 Wh- remote Is a kit assembly with 2-6 tools feasible? Previous team: 7 Tools Standardizing screws = 5-6 tools Is it possible to not add more than 20 lbs of weight with the kit? Previous team +40 lbs Neglecting battery, +28 lbs Is a kit assembly with 2-6 tools feasible? Arduino Vs. TI Microcontroller: Latency Is bluetooth communication fast enough?
  • Slide 39
  • Stander Debouncing Issue https://www.youtube.com/watch?v=lNr7HE6Bfc8 9/30/201438
  • Slide 40
  • Debouncing Feasibility Demo https://www.youtube.com/watch?v=aghNoXMoG0o 9/30/201439
  • Slide 41
  • Test Plan 9/30/201440 Verify using encoder calculations Team 13045 benchmarked the speed of a brisk walk to be 3MPH Measured using accelerometer Acceleration and jerk can be measured from a motorized scooter RIT engineering club & non-technical people. Verify meets engineering requirements (