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MOTOMAN YRC1000Industrial Robot Controller
www.yaskawa.eu.com
Display can be individually set for applications:– Shielded Arc Welding– Spot Welding– General Applications
5.7’’ LCD colour display
Touch screen
Option: Windows operating system
Operation keysstart/stopemergency off
Cursor key
3 position deadman switchin compliance with DIN EN ISO 10218-1
USB-Connectionand SD-card slot(reverse side)
Main axes keys
Additionalaxes keys
Optimal Industrial Design• Volume: 125 liters
High Performance Controller YRC1000 for MOTOMAN Robots
• Easy and fast programming• Several user levels –
from operator to safety mode• Help function
Programming Pendant (PHG) –ergonomical, light and easy
The MOTOMAN YRC1000 is a compact, fast and flexible controller for MOTOMAN robots that combines high per- formance robot control in a small footprint cabinet with volume of 125 litres and a maximum weight of 70 kg.
Besides the typical YASKAWA controller functionality, the YRC1000 includes additional functional improvements. Speed of the controller has been increased by lowering a ladder scanning time.
Path accuracy improvement assures increased precision in trajectory performance independently on the motion speed.
User interface supports smartphone like touch operations and allows the user to 3D simulate robots motion on PP screen before and during execution of the real robot arm. Service staff can directly connect to the PP user interface for remote service purposes. Total programming pendant’s weight was reduced to 730 grams which offers more con-venient use by the operator. The new controller simplifies maintenance by offering preventive maintenance information and powerful software tools for analysis and notification.
Key benefits
• Compact, fast and flexible• Global standardization (no transformer required) • High path accuracy • High efficiency
Earlier models New modelYRC1000
specifications controller yRC1000
Dimensions 598 (W) x 490 (H) x 427 (D) mm (125 l without protrusion parts)
Weight 70 kg max. (possible to control three external axes)
Protection class IP54
Cooling system Indirect cooling
Ambient temperature During operation: 0°C to +45°C / During storage: −10°C to +60°C
Relative humidity 90 % max. (non-condensing)
Power supply Three-phase 380–440 VAC (+10 %, −15 %), 50/60 Hz (±2 %)
Digital i/Os Specialized signals: 19 inputs and 6 outputs /General signals: 40 inputs and 40 outputs
Programming capacity
JOB: 200,000 steps, 10,000 instructions / CIO ladder: 20,000 steps
expansion slots 2 x PCIe or 2 x PCI or 1 x PCI/1 x PCIe
LAn (Connection to host) 2 (10BASE-T/100BASE-TX)
interface RS-232C/RS422: 1 ch (used by switching)
Common Size for use in Japan, Asia, Europe, and the U.S.
High Performance Controller YRC1000 for MOTOMAN Robots
specifications programming pendant
Dimensions 152 (W) x 299 (H) x 53 (D) mm
Weight 0.730 kg
Material Reinforced plastics
Operation device
Select keys, axis keys, numerical/application keys, mode selector switch with keys (mode: teach, play, and remote), emergency stop button, enable switch, SD card interface device, USB port (1 port)
Display 5.7-inch color LCD, touch panel 640 x 480 pixels
ieC protection class IP54
Improved Programming Pendant
MOTOMAN YRC1000 – Options
Master cabinet with option cabinets:• Variations of YRC1000 standalone* or with option cabinets
• Possibility of mounting options (i.e. IO terminals, additional IO board, Harting connectors for external axes, etc.)
* YRC1000 standalone only according to EN 60204-1 (see YRC1000 standalone)
YRC1000 Design Concept
YRC1000 Power Supply Variants
1. Direct connection (standard):• Connection is made directly to the main switch, the cable goes through an opening at the
back side of the YRC1000 cabinet at the upper right corner
• Connection inside the controller can be made by electrician only
2. CEE connector with a cable (option):• YASKAWA can deliver YRC1000 cabinet with CEE socket, plug and cable (L = 5 m)
• No additional wiring in the controller is needed
3. CEE connector at the cabinet (option):• CEE socket is mounted at the CEE hood at the back side of the YRC1000 cabinet
• No additional wiring in the controller is needed
Master cabinet standalone:• In case that YRC1000 is a main cabinet in the system
(i.e. Main switch of the cabinet is also main switch of the whole system), YRC1000 cannot stand on the servicing level directly
• EN 60204-1 states minimum position of the system’s main switch with respect to the servicing level, as well as minimum height of cables connected to the cabinet above the servicing level
YRC1000 Standalone
YRC1000 Master with double height
option cabinet
YRC1000 Master with option cabinet
YRC1000 Master with socket cabinet
YRC1000 Master standalone*
1479
98
9
740
49
0
Servicing level
min. 600max. 1900
min. 200
Dimensions in mm
YRC1000 Robot Cable Variants
1. Straight cable at controller side/straight cable at robot side:• Robot cable connector is straight on controller side
• Robot cable connector is straight on robot side
• This configuration does allow any space under the cable and cable connector
• This configuration may restrain area behind the controller due to the robot cable bending ratio (R = 270 mm)
2. Angled cable at controller side/straight cable at robot side:• Robot cable connector is angled on controller side
• Robot cable connector is straight on robot side
• This configuration requires free space under the cable and cable connector
• Can be used in case that YRC1000 controller is elevated by means of socket cabinet or other stand
• This configuration does not require additional space behind the controller other than free space required by mounting instructions (cooling of the cabinet)
YRC1000 Controller Module OptionsVisual name Dimension Art.-no. 1 Art.-no. 2
Socket cabinet with angled connector plate
H = 250 mm 191963 143815100
Cabinet with angled connector plate
H = 499 mm
191965
143816100
Cabinet without angled connector plate
191966 143817100
Cabinet with angled connector plate, double height
H = 989 mm 191967 143816110
MOTOMAN YRC1000 – Options
YRC1000 Socket Cabinet OptionsVisual name Description Art.-no. 1 Art.-no. 2
Drawer for socket cabinet
Backside of the cabinet, drawer used for easy access into the socket (mounting of IO terminals)
187154 143818100
Mounting plate in socket cabinet, C-rail and other components
Fixing element in the dawer
187155 143889100
YRC1000 H = 499 mm and H = 989 mm Cabinet OptionsVisual name Description Art.-no. 1 Art.-no. 2
Swing frame for standard cabinet, H = 499 mm
Inside the cabinet for easy access, plate for IO terminals mounting
187156 144270100
Swing frame (high) for double height cabinet, H = 989 mm
187157 144270110
Socket cabinet
IO terminals (with and without relay)
Mounting plate for the drawer
Drawer (back side of the cabinet)
Master cabinet with socket cabinet:
socket cabinet with height of 250 mm
• 4 x IO transfer element (with and without relay)
• Full version of Cable Set A incl. FSU signals
• Full version of Cable Set B
• FSU transfer element
• Conveyor cabling
• Connectors for external axes (max. 3)
Master cabinet with option cabinet H = 499 mm with or without angled connector plate:
Option cabinet with height of 499 mm
• 4 × IO transfer element (with and without relay) on a swing frame
• Full version of cable set A incl. FSU
• Full version of cable set B
• FSU transfer element
• Conveyor cabling
• Connectors for external axes (max. 3)
• Additional IO board
• Mounting plate for additional equipment
• Mounting plate as a swing frame for additional equipment (option)
Master cabinet with option cabinet H = 989 mm:
Option cabinet with height of 989 mm
• 4 × IO transfer element (with and without relay) on a swing frame
• Full version of cable set A incl. FSU
• Full version of cable set B
• FSU transfer element
• Conveyor cabling
• Connectors for external axes (max. 3)
• Additional IO board
• Mounting plate for additional equipment
• Mounting plate as a swing frame for additional equipment (option)
YRC1000 Option Cabinet – available Equipment
Option cabinet with angled
connector plate
Option cabinet with angled
connector plate
Option cabinet with angled
connector plate
YASKAWA GROUP
AT YASKAWA AustriaSchwechat/Wien +43(0)1-707-9324-15
CZ YASKAWA Czech s.r.o.Rudná u Prahy +420-257-941-718
ES YASKAWA Ibérica, S.L.Gavà/Barcelona +34-93-6303478
FR YASKAWA France SARL Saint-Aignan-de-Grand-Lieu +33-2-40131919
FI YASKAWA Finland OyTurku +358-(0)-403000600
GB YASKAWA UK Ltd.Banbury +44-1295-272755
IT YASKAWA Italia s.r.l.Torino +39-011-9005833
IL YASKAWA Europe Technology Ltd.Rosh Ha’ayin +972-3-9004114
NL YASKAWA Benelux B.V. Son +31-40-2895500
PL YASKAWA Polska Sp. z o.o.Wrocław +48-71-7928670
RU YASKAWA Nordic ABMoskva +46-480-417-800
SE YASKAWA Nordic ABTorsås +46-480-417-800
SI YASKAWA SloveniaRibnica +386-1-8372-410
TR YASKAWA Turkey Elektrik Ticaret Ltd. Sti.İstanbul +90-216-5273450
ZA YASKAWA Southern Africa (PTY) LtdJohannesburg +27-11-6083182
DISTRIBUTORS
BG ARAMET ROBOTICS Ltd.Yambol +359-885 317 294
Kammarton Bulgaria Ltd. Sofia +359-02-926-6060
DK Robotcenter DanmarkLøsning +45 7022 2477
EE RKR Seadmed OÜ Tallinn/Estonia +372-68-35-235
GR Gizelis Robotics Nea Kifissia +30-2106251455
HU Flexman Robotics KftBudapest +36-30-9510065
LT Profibus UABPanevezys +370-45-518575
NO Skala Robotech AS Lierstranda +47-32240600
PT ROBOPLAN LdaAveiro +351-234 943 900
RO Sam Robotics srlTimisoara +40-720-279-866
MPL Automation S.R.L.Satu Mare +40 (0) 261 750 741
All dimensions in mm. Technical data may be subject to change without previous notice.
Please request detailed drawings at [email protected].
YASKAWA Headquarters
YASKAWA Europe GmbHRobotics Division Yaskawastraße 185391 Allershausen, GermanyTel. +49 (0) 8166/90-0Fax +49 (0) 8166/90-103
YASKAWA ACADEMY and sales office Frankfurt
YASKAWA Europe GmbHRobotics Division Hauptstraße 18565760 Eschborn, GermanyTel. +49 (0) 6196/77725-0Fax +49 (0) 6196/77725-39
YRC1000C-01-2019, A-No. 180892