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MOTOMAN Arcsystem The most cost effective modular arc welding solution

MOTOMAN Arcsystem - PROFIBUS€¦ · 2 HSD-500 SNM RM2-250 STN RM2-500 STN Customized solutions to a competive price and very short delivery times MOTOMAN Arcsystem MOTOMAN Arcsystem

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MOTOMAN Arcsystem

The most cost effective

modular arc welding solution

2

2

Customized solutions to a

competive price and very

short delivery times

MOTOMAN Arcsystem

MOTOMAN Arcsystem welding cells are designed to

deliver cost effi cient, reliable and high performance arc

welding operation. They are based on a modular system

of standard components that can meet the requirements

of the general and automotive industry using a minimum

of fl oor space.

The basic cell confi guration consists of one or two robots

and a positioner from our wide range of standard posi-

tioners. Choose between safety fencing or sheet metal

guards, sliding doors or roller gates and welding equip-

ment from MOTOMAN or other world leading brands.

The MOTOMAN Arcsystems are built to a global standard

that delivers savings in both time and money.

With all the optional equipment to choose from, it is easy

to customize an Arcsystem to suit your particular needs,

a customization that is more cost effective than a custom

designed welding cell.

When built on a platform, the Arcsystem is easy to move

and relocate somewhere else on the factory fl oor with a

forklift truck or a crane. The holes for the forklift and the

lifting eye bolts are already in place and easy to use.

Positioners (one station)

Robots

Positioners (two stations)

HSD-250 SNM

HSD-500 SNM

Endless

HSD-250 SNM

HSD-500 SNM MT1-250 S2N

MT1-750 S2NL

HSC-250 SNM

SPE, SPF, SPH tailstock

HSC-500 SNM

SPE, SPF, SPH tailstock

SSF2000

Reach 1378 mm

SSA2000

Reach 1390 mm

EA1800N

Reach 1807 mm

EA1900N

Reach 1904 mm

HP20-6

Reach 1915 mm

HP20

Reach 1717 mm

RM2-250 STN RM2-500 STN

VMH-250 S2NM

VMH-500 S2NM

Endless

VMH-250 S2NM

VMH-500 S2NM VMH-500 CD VMI-500 NM

3

Esab

Fronius

Kemppi

Miller

SKS

3

Modular concept with

well proven standard

components

Advantages at a glance

Low investment cost

Short delivery times

Easy to install and operate

Reliable operation

Modular design

Plug and play

600 possible combinations

Well proven technology

Design an ideal

combination to suit

your particular need!

Welding equipment (example)

Robot stand

Tracks

Safety features

Fume hood Air cooled torches

Torch cleaning unit

Water cooled torches

Wire feed units from

Fronius, Kemppi,

Motoman, SKS etc.

A wide range of

power sources

Angle = 15° or 30°

Tilted section

H = 420 to 1420 mm

Track mounted

H = 180 to 1500 mm

Floor mounted

TPL-600

Pneumatic

TSL-600 SN

Servo powered

TSL-1000 SN

Servo powered

Platform

Safety fence and

sliding doors Operator panel

Sheet metal guard Roller doorsLight guard

MotoVisual is a user friendly three dimensional simulation

software designed to support project engineering. Simply

drag and drop the ready made MOTOMAN products into

place, check fl oor utilization, simulate production work

fl ow, and prepare animations of the robot cell that are

small enough to be sent by email for review.

44

Easy to operateAn optional operator panel makes it possible start and stop

robot jobs or control the fi xtures when loading or unloading.

Many more functions can be added to facilitate the opera-

tion and maintenance of the welding cell. Available with a

touch screen size of either 7” or 11”.

Easy accessThe operator has easy access to the interior of

the cell through one or two interlocked service

doors, or sliding doors. An automatic sliding

door between two stations means additional

safety for human operators.

Space saving roller doorsThe platform based arc welding systems with high speed

automatic roller doors means increased safety and reduced

cycle times. Less fl oor space is needed, and the operator has

easy access to the fi xtures when loading/unloading.

55

Simply lift, move and installThe Arcsystem on a platform is easy to

move and install without reprogramming.

Lifting eye bolts for the crane and sockets

for the fork lift truck are already in the

right place for a safe and easy lift.

Designed for

trouble free operationThe MOTOMAN industrial robots and

standard equipment are designed

for high performance and trouble

free operation.

66

Arcsystem HSDHSD-250 SNM L = 2000 mm

Platform

1.

Arcsystem MT1MT1-250 S2N H = 700 mm

Floor

2.

Arcsystem VMHVMH-500 S2NM L = 1600 mm

Floor

7.

Arcsystem RM2RM2-500 STN L = 1600 mm

Floor

4.

Arcsystem RM2RM2-500 STN L = 2000 mm

Floor

5.

Arcsystem VMHVMH-250 S2NM L = 2000 mm

Platform

8.

Arcsystem VMIVMI-500 NM

Platform

10.

Arcsystem VMH CDVMH-500 CD L = 2000 mm

Floor

9.

Arcsystem MT1MT1-500 S2N H = 850 mm

Platform

3.

Arcsystem RM2RM2-250 STN L = 2000 mm

Platform

6.

MOTOMAN Arcsystem 25 layout examples

Arcsystem HSD HSD-500 SNM L = 2500 mm

TSL-600 SN

Floor

11.

Robot and positionerSmall parts and thin- to medium-thick workpieces

1-10

Arcsystem RM2RM2-250 STN L = 2000 mm

TSL-600 SN

Platform

12.

Arcsystem RM2RM2-250 STN L = 2636 mm

TSL-600 SN

Floor

13.

Robot on a track and positionerSystems for large objects, or with several parts on the same fi xture

11-16

77

Arcsystem HSD2x HSD-500 SNM L = 2500 mm

Twin robots

Floor

18.

Arcsystem VMHVMH-500 S2NM L = 2000 mm

TSL-600 SN

Floor

15.

Arcsystem HSC2x HSC-500 SNM L = 1600 mm

2x SPE-1000

TSL-600 SN

Platform

25.

Arcsystem HSD HSD-250 SNM L = 2000 mm

Twin robots

Platform

17.

One robot on a track and two

positionersWorkpieces with many components, with more space in front of each station for loading fi xtures25

Arcsystem RM2RM2-500 STN L = 2000 mm

Twin robots

Platform

19.

Arcsystem VMHVMH-250 S2NM L = 2000 mm

Twin robots

Floor

21.

Arcsystem RM2RM2-250 STN L = 2636 mm

Twin robots

Floor

20.

Arcsystem VMH CDVMH-500 CD L = 2636 mm

Twin robots

Platform

22.

Arcsystem RM2RM2-250 STN L = 3000 mm

TSL-600 SN

Floor

14.

Arcsystem VMH CDVMH-500 CD L = 2636 mm

TSL-600 SN

Platform

16.

Arcsystem MT12x MT1-250 S2N H = 700 mm

Floor

24.

Arcsystem HSD2x HSD-250 SNM L = 2000 mm

Floor

23.

One robot and two positionersSeparate workfl ows e.g. with objects that require different fi xtures

23-24

Twin robots and positionerHigh volume production with short cycle times and high output

17-22

MOTOMAN in Europe

AT MOTOMAN robotec GmbHVienna +43-1-707 9324 15

CZ MOTOMAN robotec Czech s.r.o.Prague +420-257 941 718

DE MOTOMAN robotec GmbH Allershausen +49-8166-90-0

DK MOTOMAN Robotics Europe AB Løsning +45 7022 2477

ES MOTOMAN Robotics Iberica S.L. Barcelona +34-93-6303478

FI MOTOMAN Robotics Finland Oy Turku +358-403000600

FR MOTOMAN Robotics France S.A. Nantes +33-2-40131919

IT MOTOMAN Robotics Italia SRL Torino +39-011-9005833

NL MOTOMAN Benelux B.V.Son +31 40-2895500

PT MOTOMAN Robotics Iberica S.L. Aveiro +351-234-943 900

SE MOTOMAN Robotics Europe AB Torsås +46-480-417800

SI MOTOMAN robotec d.o.oRibnica +386-1-8372-410

UK MOTOMAN Robotics UK Ltd Banbury +44-1295-272755

Distributors

BG Kammarton Bulgaria LtdSofia +359 (02) 926 6060

CZ Hadyna International spol. s.r.o.Ostrava-Marianske Hory +420 596 622 636

CZ SP-Tech s.r.o.Nymburk +420 325 515 105

CH MESSER Eutectic Castolin Switzerland S.A.Dällikon +41-44-847 17 17

GR Kouvalias RoboticsAvlona +30-22950 42902

HU Rehm Hegesztéstechnika KftBudapest +36-53-380 078

HU Flexman Robotics Kft.Budapest +36-30-951 0065

IL YASKAWA Europe Technology LtdRosh Ha’ayin +972-3-9030412

IL Uniweld LtdYavne +972-8-9328080

LT Profibus UABPanevezys +370-45-518575

NO Optimove asLierstranda +47-32240600

PL Integrator RHC Sp.z.o.oTorun +48 56 65 19 710

RO Sam Robotics srlTimisoara +40 720 279 866

RU Weber ComechanicsMoscow +7 495 105 88 87

TR Teknodrom Robotics & Automation INCGebze/Kocaeli +90 262 678 8818

ZA Robotic Systems SA PTY LtdJohannesburg +27-11-6083182

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MOTOMAN Robotics Europe AB

PO Box 504 · SE-385 25 Torsås, Sweden

Phone +46 480-417 800 · Fax +46 480-417 999

www.motoman.eu