MOTIONLINE - Nexans · class 5 acc. IEC 60228 insulation: ... MOTIONLINE® BASIC Approvals • acc. UL758 ... C 494 844 61 18,2 497 643 1BA51

MOTIONLINE®

2

Challenges to automation …

Worldwide, there are well over a million industrial robots in opera-tion, with over 100,000 new robots installed every year, represent-ing some $19 billion annually, if software, peripherals and systems engineering are included.

The automotive industry once led the drive to robotize. However, to-day, food and beverage producers; the electrical/electronics industry; chemical, rubber and plastics; and the metal products and machinery industries are continuing to robotize operations.

What drives this growth? Prices for robots have plummeted, and quality has increased. Robots now cost half of what they did in 1990. Mean-while, automation systems and proc-ess control have radically changed. Today’s machines are electrically-driven, and control systems have much improved through Programma-ble Logic Controllers (PLCs), Dis-tributed Control Systems (for heavy process, large-scale applications), and new PC-based Control Systems.

What robotic and machine tool manufacturers expect of a cable supplier:

•Highperformanceforefficientin-tegration and distributed control.

•Quality,reliabilityanddurabilityto avoid costly stoppages.

•Availabilityandfastdeliveryforproduction line flexibility.

•Resistancetoharshenvironmentsand imperviousness to EMI.

•Safetyforpersonnel,e.g.lead-and cadmium-free, and easy recycling.

•Conformitytointernational standards, and cross-industry compatibility.

•Excellentservice,fromtestingtosupport and maintenance

Assemblylinesrequireacompleterange of high performance robotic cablesforproductionefficiencyandprocess control.

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MOTIONLINE® Specifications

BrClFl

x d

l max.

Cycles

basic line advanced line premium line

1 2 – 4 6 + 7

≥ 18 x d ≥ 10 - 12 x d ≥ 7 x d

2 m/s 10 m/s 50 m/s

2 m/s2 10 m/s2 50 m/s2

5 m 10 m 50 m

1 Mio. 5 Mio. 5 Mio.

–5 ... +60 °C –5 ... +60 °C –35 ... +70 °C

● ●● ●●

● ● ●●

yes yes yes

● ●● ●●

yes yes yes

no requirement ● resistant ●● highly resistant

SFK

4

BrClFl

Chain Capabilitiy Class (SchleppFähigkeitsKlasse)

Drag chain bending radius

Drag chain speed

Drag chain acceleration

Drag chain length

Drag chain cycles

Operating temperature

EMI xxxx xxxxx

Mechanical resistance

Halogen free

Oil resistance

Flame retardant

x d

l max.

Explanation of pictograms

Cycles

SFK

5

… require MOTIONLINE® reliable and flexible cables

One weak link can interrupt the production chain and delay the delivery of a product resulting in financial loss. To prevent this, Nex-ans manufactures a full range of MOTIONLINE® reliable, dynamic cables to assure the interconnection, control and process efficiency of robots and flowlines.

Nexans offers a wide scope of cable products for automation under its MOTIONLINE™ brand that con-form to all major international safety standards, such as German (VDE), Canadian (CSA), American (ANSI) Chinese (CCC) and UL worldwide. We also frequently design and en-gineer a special cable to deliver the vital com bination of high-perform-ance, reliability and long life. This is especially true for custom-made miniaturized installations.

We supply everything from miniatur-ized control cables to state-of-the-art industrial Profinet cables to bring the office and the production floor closer together. Efficiency begins with an up-front requirement analy-sis. Then, our Nexans research cent-ers test the cables currently used, and strive to surpass them in terms of performance, durability, chemical and oil-resistance.

This move from benchmarking to theory and then back to practical implementation results in customized designs, modularity and appropri-ate materials that can fit neatly into the entire production process. Thus, together with the world’s leading robot and industrial equipment manufac turers, we are creating standards to streamline automation worldwide.

•Afullrangeofproductsfor power and control functions.

•Interconnectivitytomergeboth the analog and digital worlds.

•Optimizedconductorand insulation materials (no shrinkage and low hydrolysis).

•Specialdesignstomaintain electrical parameters throughout the life cycle.

•Easystrippabilityandconnectivityfor installation and replacement ease.

•Fire-andheat-resistancefor safety and performance.

•Imperviousnesstooils,fatsandother chemical agents.

•Technicalsupporttailoredto customer needs.

MOTIONLINE® for robotics and industrial assembly

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Your local partner – worldwide

Nexans has an extensive global network of plants, facilities and offices that help forge effective local partnerships to support the activities of our international customers.

This partnership approach enables us to develop close, cooperative re-lationships with customers anywhere in the world to deliver added-value automation cable solutions adapted to meet their specific market require-

ments. Our in-depth understanding of local cultures, manufacturing practices and supply chains ensures a fast and efficient response to sup-port local production.

Forcustomersgearingupformajorglobal expansion, we provide a fast-track response by transferring our sophisticated manufacturing technology to the appropriate local Nexans plant.

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Contents

Cables for Trailing Chain Applications Power Cables for Servo Motors (screened/unscreened) 9

Single Core Power Cables (screened/unscreened) 33

Encoder Cables 37 Data Cables DC 47

Hybrid Cables 51

Torsion Cables 55 Sensor Cables 59 Home Run Cables for Sensor Application 64

Bus-Cables 71 Profinet & Industrial Ethernet 74 Profibus DP & Profibus PA 77 Interbus 81 CAN bus 83 DeviceNet 85 USB 87 AS-Interface 89

Hybrid BUS Cables (Profinet, CAN, Profibus, Interbus) 91

Motion Application Centre 95

Installation Instructions 98

DESINA 99

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MOTIONLINE®

9

Power Cables for Servo Motors (screened)MOTIONLINE® BASIC

10

These screened cables provide power to servos and motors for fixed or low dynamic two-dimensional movements from 1.5 to 50 mm² cross section.

ApplicationPower coreStranded bare copper wiresclass 5 acc. IEC 60228insulation: TPM

Core identification:U/L1/C/L+ V/L2W/L3/D/L–green/yellow

Signal pairstranded bare copper wiresclass 5 acc. IEC 60228insulation: TPM

Core identification:whiteblack

2 cores stranded together with fillerplastic tapetinned copper braidplastic tape

Cable assembly with fillersPlastic tapeTinned copper braidPVC jacket

Colourorange (RAL 2003)

DesignDC conductor resistance:power cores: acc. IEC 60228 class 5signal cores: ≤ 13.7 Ω/km

Insulation resistance:≥ 500 MΩ x km

Voltage test:power cores: 4 kV (AC) 5 min.core/corecore/screen

signal cores: 4 kV (AC) 1 min.core/corecore/screen

Technical data at +20 °C

PVC Power Cable for Servo Motors 0.6/1 kVMOTIONLINE® BASIC

11

Approvals•VDE-Reg.No.7755• acc. UL758 style page 10492 (insulation) style page 2570 (jacket) •CSAC22.2No.210.2

SpecificationType PSLCY-J

Construction Data

Construction Article No. Diameter Cu Total weight Similar to nominal 6FX5008

mm kg/km kg/km

(4x1.5)C 494 052 63 8.2 77 119 1BB11 (4x2.5)C 494 053 63 9.8 120 172 1BB21 (4x4)C 494 054 63 11.4 193 252 1BB31 (4x6)C 494 055 63 13.6 290 368 1BB41 (4x10)C 494 056 61 19.1 476 670 1BB51 (4x16)C 494 057 61 23.6 698 1064 1BB61 (4x1.5 +1P1.5/C)C 494 040 63 10.4 130 189 1BA11 (4x2.5 +1P1.5/C)C 494 041 63 12.0 167 241 1BA21 (4x4+1P1.5/C)C 494 042 63 13.6 252 339 1BA31 (4x6 +1P1.5/C)C 494 043 63 15.6 339 458 1BA41 (4x10 +1P1.5/C)C 494 044 61 21.0 533 773 1BA51 (4x16 +1P1.5/C)C 494 045 61 24.1 746 1113 1BA61 (4x25 +1P1.5/C)C 494 064 61 28.3 1157 1530 1BA25 (4x35 +1P1.5/C)C 494 065 61 31.1 1538 2007 1BA35 (4x50 +1P1.5/C)C 494 066 61 36.5 2153 2764 1BA50

SpecificationSN 35176SN 35175 (with control pair)

PVC Power Cable for Servo Motors 0.6/1 kVsimilar to SIEMENS standard 6FX5008

MOTIONLINE® BASIC

12



Construction Data

Construction Article No. Diameter Cu Total weight nominal

mm kg/km kg/km

(4x1.0 + 1P0.5)C 493 237 60 9 90 150 (4x1.5 + 1P0.5/D)C 493 940 60 9.2 100 146 (4x2.5 + 1P0.5/D)C 493 941 60 10.5 139 191 (4x1.5 + 1P0.75/D)C 493 097 60 10.4 109 167 (4x2.5 + 1P0.75/D)C 493 098 60 12,2 150 228

Specificationdedicated data sheet

PVC Power Cable for Servo Motors 0.6/1 kVsimilar to Lenze standard

MOTIONLINE® BASIC

Approvals• acc. UL758 style page 10492 (insulation) style page 2570 (jacket) •CSAC22.2No.210.2


Construction Data


mm kg/km kg/km

(4x1.5+2x(2x0.75)D) 493 143 60 11.7 127 198 (4x2.5+2x(2x0.75)D)C 493 144 60 13.1 162 241 (4x4.0+2x(2x1.0)D)C 493 145 60 14.8 248 346 (4x6.0 + 2x(2x1.0)StC)C 493 146 60 16.5 329 448 (4x10.0+2x(2x1.0)D)C 493 147 60 19 508 657 (4x16.0+2x(2x1.5)D)C 493 148 60 22.8 755 960


PVC Power Cable for Servo Motors 0.6/1 kVsimilar to INDRAMAT standard

13

Power Cables for Servo Motors (screened)MOTIONLINE® ADVANCED

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These screened cables provide power to servos and motors for medium dynamic two-dimensional movements from 1.5 to 50 mm². Depending upon specific types, cables contain one or two pairs to connect ser-vo breaks and thermal sensors.




Core identification:1 pair solutionwhiteblack

2 pair solution (numerical code)pair 1: 5 + 6pair 2: 7 + 8


Cable assembly with fillersPlastic tapeTinned copper braidPUR jacket

Jacket colourorange RAL 2003 (screened)

DesignDC conductor resistance:acc. IEC 60228 class 6signal cores: ≤ 13.7 Ω/km





PUR Power Cable for Servo Motors 0.6/1 kVMOTIONLINE® ADVANCED

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SpecificationType PSLC11Y-J

Construction Data

Construction Article No. Diameter Cu Total weight Similar to nominal 6FX8008-

mm kg/km kg/km

(4x1.5)C 494 852 61 9.9 82 147 1BB11 (4x2.5)C 494 853 61 11.6 127 213 1BB21 (4x4)C 494 854 61 12.7 204 288 1BB31 (4x6)C 494 855 61 14.1 269 369 1BB41 (4x10)C 494 856 61 16.0 444 562 1BB51 (4x16)C 494 857 61 20.0 713 850 1BB61 (4x1.5 +1P1.5/C)C 494 840 61 12.3 144 237 1BA11 (4x2.5 +1P1.5/C)C 494 841 61 13.8 186 288 1BA21 (4x4+1P1.5/C)C 494 842 61 14.9 265 378 1BA31 (4x6 +1P1.5/C)C 494 843 61 15.9 321 451 1BA41 (4x10 +1P1.5/C)C 494 844 61 18,2 497 643 1BA51 (4x16 +1P1.5/C)C 494 845 61 21,4 769 950 1BA61 (4x25 +1P1.5/C)C 494 864 61 25,4 1150 1375 1BA25 (4x35 +1P1.5/C)C 494 865 61 30,8 1570 1911 1BA35 (4x50 +1P1.5/C)C 494 866 61 34,0 2210 2540 1BA50


PUR Power Cable for Servo Motors 0.6/1 kVsimilar to SIEMENS standard 6FX8008

MOTIONLINE® ADVANCED

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Construction Data


mm kg/km kg/km

(4x1.0 + 1P0.5)C 493 742 60 9.5 90 155 (4x1.5 + 1P0.5/C)C 493 743 60 9.9 110 160 (4x2.5 + 1P0.5/C)C 493 744 60 11.1 153 220 (4x1.5 + 1P0.75/C)C 493 867 60 10.4 115 170 (4x2.5 + 1P0.75/C)C 493 868 60 12.2 155 230


PUR Power Cable for Servo Motors 0.6/1 kVsimilar to Lenze standard


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Approvals• acc. UL758 style page 10492 (insulation) style page 21223 (jacket) •CSAC22.2No.210.2


Construction Data

Construction Article No. Diameter Cu Total weight INDRAMAT nominal ID

mm kg/km kg/km

(4x1.0 + 2x(2x0.75)StC)C 493 720 60 11.1 138 200 IN 653 (4x1.5 + 2x(2x0.75)StC)C 493 721 60 11.8 159 231 IN 650 (4x2.5 + 2x(2x0.75)StC)C 493 722 60 13.0 201 284 IN 602 (4x2.5 + 2x(2x1.0)StC)C 493 76260 13.5 218 301 (4x4.0 + 2x(2x1.0)StC)C 493 723 60 15.3 285 396 (4x4.0 + (2x1.5)StC+(2x1.0)StC)C 493 773 60 15.5 303 416 IN 603 (4x4.0 + 2x(2x1.5)StC)C 493 763 60 15.8 324 441 (4x6.0 + 2x(2x1.0)StC)C 493 724 60 17.0 363 497 (4x6.0 + (2x1.5)StC+(2x1.0)StC)C 493 774 60 18.0 383 537 IN 604 (4x6.0 + 2x(2x1.5)StC)C 493 764 60 18.3 401 555 (4x10 + 2x(2x1.0)StC)C 493 725 60 20.0 529 731 (4x10 + (2x1.5)StC+(2x1.0)StC)C 493 775 60 20.1 585 750 IN 605 (4x10 + 2x(2x1.5)StC)C 493 765 60 20.3 563 768 (4x16 + 2x(2x1.5)StC)C 493 726 60 23.0 832 1052 IN 606 (4x25 + 2x(2x1.5)StC)C 493 727 60 28.7 1210 1722 IN 607 (4x35 + 2x(2x1.5)StC)C 493 728 60 31.4 1579 2177 IN 667 (4x50 + 4x2.5 StC)C 493 875 60 38.0 2083 2605 IN 668 (4x0.75+(2x0.5) StC)C 493 876 60 9.4 75 129 IN 670

SpecificationSN 35150/IN (control pair 0,75 mm²)SN 35151/IN (control pair 1,0 mm²)SN 35152/IN (control pair 1,5 mm²)

PUR Power Cable for Servo Motors 0.6/1 kVsimilar INDRAMAT standard


18

These screened cables provide power to servos and motors for medium dynamic two-dimen-sional movements from 1.5 to 50 mm². Depending upon spe-cific types, cables contain one or two pairs to connect servo breaks and thermal sensors.

ApplicationPower coreStranded bare copper wiresclass 5 and class 6 acc. IEC 60228insulation: TPM



Core identification:1 pair solutionwhiteblack



Jacket colourorange RAL 2003




signal cores: 4 kV (AC) 1 min.core/corecore/screen mutual capacitance:power corescore/core:app.100pF/msignal corescore/core:app.150pF/m


PUR Power Cable for Servo Motors 0.6/1 kVNexans standard ML 800


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Construction Data


mm kg/km kg/km

(4x1.5)C 494 750 60 8.1 78 117 (4x2.5)C 494 751 60 9.7 120 173 (4x4)C 494 752 60 11.2 193 245 (4x6)C 494 753 60 13.4 290 364 (4x10)C 494 754 60 16.0 452 549 (4x16)C 494 755 60 19.7 721 849 (4x25)C 494 756 60 24.5 1100 1299 (4x35)C 494 757 60 27.4 1510 1692 (4x50)C 494 758 60 33.1 2130 2442 (4x1.5 + 1P1.5/C)C 494 770 60 10.5 135 190 (4x2.5 + 1P1.5/C)C 494 771 60 12.1 174 248 (4x4 + 1P1.5/C)C 494 772 60 13.5 260 342 (4x6 + 1P1.5/C)C 494 773 60 15.5 352 445 (4x10 + 1P1.5/C)C 494 774 60 18.3 507 640 (4x16 + 1P1.5/C)C 494 775 60 21.4 773 943 (4x25 + 1P1.5/C)C 494 776 60 25.7 1150 1376 (4x35 + 1P1.5/C)C 494 777 60 29.9 1570 1919 (4x50 + 1P1.5/C)C 494 778 60 33.3 2180 2530

SpecificationSN 35195

PUR Power Cable for Servo Motors (screened) 0.6/1 kVNexans standard ML 800 ratio


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Construction Data


mm kg/km kg/km

(4x1.5)C 494 352 60 9.0 82 137 (4x2.5)C 494 353 60 10.5 122 190 (4x4)C 494 354 60 12.1 197 275 (4x6)C 494 355 60 14.2 273 370 (4x10)C 494 356 60 16.5 442 566 (4x1.5 + 1P1.5/D)C 494 340 60 11.2 125 201 (4x2.5 + 1P1.5/D)C 494 341 60 12.6 172 257 (4x4 + 1P1.5/D)C 494 342 60 14.0 246 345 (4x6 + 1P1.5/D)C 494 343 60 16.1 321 439 (4x10 + 1P1.5/D)C 494 344 60 18.4 517 649 (4x16 + 1P1.5/D)C 494 345 60 21.0 751 907


PUR Power Cable for Servo Motors (screened; pair with spiral screen) 0.6/1 kVNexans standard ML 800


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Power Cable for Servo Motors (unscreened)MOTIONLINE® ADVANCED

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These unscreened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section.



Cable assembly with powderPUR jacket

Jacket colourblack RAL 9005

DesignDC conductor resistance:acc. IEC 60228 class 6


Voltage test:power cores: 4 kV (AC) 5 min.core/core


PUR Power Cable unscreened 0.6/1 kVMOTIONLINE® ADVANCED

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SpecificationType PSL11Y-J

Construction Data


mm kg/km kg/km

4x1.5 494 780 10 7,7 54 99 4x2.5 494 781 10 9,3 89 149 4x4 494 782 10 10,8 153 225 4x6 494 783 10 12,9 235 334 4x10 494 784 10 15,5 383 517 4x16 494 785 10 18,8 614 787 4x25 494 786 10 23,7 960 1.238 4x35 494 787 10 26,2 1.335 1.655 4x50 494 788 10 31,8 1.923 2.369


PUR Power Cable for Servo Motors (unscreened) 0.6/1 kVMOTIONLINE® ADVANCED

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MOTIONLINE®

25

Power Cables for Servo Motors (screened)MOTIONLINE® PREMIUM

26

These screened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section. Depending upon specific types, cables contain one pair to connect servo breaks or one quad.




Core identification:1 pair designwhiteblack




Markingcross section, approval,date of production


Insulation resistance:≥500 MΩ x km




PUR Power Cable for Servo Motors 0.6/1 kVMOTIONLINE® PREMIUM

The insulation material “TPM” (thermo plast modified), which has been developed by Nexans, enables the design engineer to meet low capacitance require-ments.

Remark

27




PUR Power Cable for Servo Motors 0.6/1 kVsimilar to SIEMENS standard MC 800+

MOTIONLINE® PREMIUM

Construction Data

Construction Article No. Diameter Cu Total weight Similar to nominal 6FX8008+

mm kg/km kg/km

(4x1.5)C 494 930 61 9.1 87 140 1BB11 (4x2.5)C 494 931 61 10.6 136 196 1BB21 (4x4)C 494 932 61 11.9 201 274 1BB31 (4x6)C 494 933 61 14.4 281 375 1BB41 (4x10)C 494 934 61 17.5 461 586 1BB51 (4x16)C 494 935 61 21.6 733 919 1BB61 (4x25)C 494 936 61 25.2 1128 1327 1BB25 (4x35)C 494 937 61 28.6 1528 1798 1BB35 (4x50)C 494 938 61 33.4 2145 2472 1BB50 (4x1.5 + 1P1.5/C)C 494 940 61 11.6 153 227 1BA11 (4x2.5 + 1P1.5/C)C 494 941 61 13.4 192 285 1BA21 (4x4 + 1P1.5/C)C 494 942 61 14.8 261 368 1BA31 (4x6 + 1P1.5/C)C 494 943 61 16.8 352 478 1BA41 (4x10 + 1P1.5/C)C 494 944 61 19.4 524 679 1BA51 (4x16 + 1P1.5/C)C 494 945 61 22.5 798 1026 1BA61 (4x25 + 1P1.5/C)C 494 946 61 25.8 1176 1390 1BA25 (4x35 + 1P1.5/C)C 494 947 61 29.8 1584 1904 1BA35 (4x50 + 1P1.5/C)C 494 948 61 34.0 2172 2523 1BA50

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PUR Power Cable for Servo Motors 0.6/1 kVsimilar to SIEMENS standard MC 800+


Construction Data


mm kg/km kg/km

4x1.5+1V0.5 16AWG/ 4c + 20AWG/1quad 494 713 60 11.6 126 200 4x2.5+1V0.5 14AWG/ 4c + 20AWG/1quad 494 714 60 12.6 165 255 4x4.0+1V0.5 12AWG/ 4c + 20AWG/1quad 494 715 60 14.1 242 340 4x6.0+1V0.5 10AWG/ 4c + 20AWG/1quad 494 716 60 15.9 317 433 4x10.0 1V0.5 8AWG/ 4c + 20AWG/1quad 494 717 60 19.0 501 666 4x16.0 1V0.5 6AWG/ 4c + 20AWG/1quad 494 719 60 21,4 757 940

29

MOTIONLINE®

30

These screened cables provide power to servos and motors for high dynamic two-dimensional movements from 1.5 to 50 mm² cross section. Depending upon specific types, cables contain one pair, two pairs, one triple or one quad to connect servo breaks and thermal sensors.



Signal coresstranded bare copper wiresclass 6 acc. IEC 60228insulation: TPM

Core identification:1 pair designwhiteblack

2 pair design (numerical code)pair 1: 5 + 6pair 2: 7 + 8

1 quad designblack, white, red, yellow

2 or 4 cores stranded together (filler optional)plastic tapetinned copper braidplastic tape

Cable assembly without fillersInner jacketPlatic tape (optional)Tinned copper braidPUR jacket







PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kVMOTIONLINE® PREMIUM

31

Approvals•VDE-Reg.No.7661• acc. UL758 •CSAC22.2No.210.2•UL21223or20234

SpecificationType PSL18YC11Y-J

Construction Data


mm kg/km kg/km

SpecificationSN 35163SN 35158 (with pair 1,5 mm²)SN 35156

PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kVMOTIONLINE® PREMIUM

Servo Motor (4x1.5)C 494 970 60 10.0 56 160 (4x2.5)C 494 971 60 12.0 129 221 (4x4)C 494 972 60 13.4 206 321 (4x6)C 494 973 60 15.4 269 412 (4x10)C 494 974 60 18.2 450 628 (4x16)C 494 975 60 22.7 730 1.014 (4x25)C 494 976 60 26.2 1.060 1.445 (4x1.5 + 1P1.5/C)C 494 950 60 12.7 143 221 (4x2.5 + 1P1.5/C)C 494 951 60 14.3 185 307 (4x4 + 1P1.5/C)C 494 952 60 15.7 267 411 (4x6 + 1P1.5/C)C 494 953 60 17.9 267 527 (4x10 + 1P1.5/C)C 494 954 60 20.0 520 729 (4x16 + 1P1.5/C)C 494 955 60 24.0 769 1096 (4x25 + 1P1.5/C)C 494 956 60 28.0 1.151 1615 Linear Motor (4x1.5 + 1Q0.5/C)C 494 707 60 12.0 131 238 (4x2.5 + 1Q0.5/C)C 494 708 60 13.5 174 289 (4x4 + 1Q0.5/C)C 494 709 60 15.3 255 409 (4x6 + 1Q0.5/C)C 494 710 60 16.9 328 520 (4x10 + 1Q0.5/C)C 494 711 60 19.9 508 739 (4x16 + 1Q0.5/C)C 494 712 60 22.3 749 1009

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Approvals• acc. UL758 style page 10492 (insulation) style page 20234 (jacket)•CSAC22.2No.210.2


Construction Data


mm kg/km kg/km

SpecificationSN 35163SN 35158 (with tripple)

PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kVsimilar SEW Eurodrive standard


(4x1.5)C 494 970 60 10.1 85 159 (4x2.5)C 494 971 60 11.6 129 219 (4x4)C 494 972 60 13.2 206 314 (4x6)C 494 973 60 15.3 269 405 (4x10)C 494 974 60 17.8 450 609 (4x1.5 + 3x1.0/C)C 493 085 61 12.3 139 236 (4x2.5 + 3x1.0/C)C 493 086 61 13.8 183 300 (4x4 + 3x1.0/C)C 493 087 61 15.3 262 396 (4x6 + 3x1.5/C)C 493 088 61 17.4 354 515 (4x10 + 3x1.5/C)C 493 089 61 20.0 522 730



Construction Data


mm kg/km kg/km


PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kVsimilar to INDRAMAT standard

(4x1 + 2x(2x0,75)StC)C 494 630 60 12.1 141 225 (4x1,5 + 2x(2x0,75)StC)C 494 631 60 12.8 159 250 (4x2,5 + 2x(2x0,75)StC)C 494 632 60 13.8 199 302 (4x4 + (2x1,5)StC+(2x1)StC)C 494 633 60 15.5 313 455

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Single Core Power Cables for Servo Motors (screened/unscreened)MOTIONLINE® PREMIUM

34

These screened or unscreened single core power cables provi-de power to motors for medium dynamic two-dimensional move-ments from 6 to 240 mm².

ApplicationCoreStranded bare copper wiresclass 6 acc. IEC 60228insulation: TPM

Insulation colour: nature

Tinned copper braid (screened version)PUR jacket

Jacket colourorange RAL 2003(screened cable)black RAL 9005(unscreened cable)yellow/green (ground conductor)



Voltage test:4 kV (AC) 5 min.core/screen


PUR Single Core Power Cables 0.6/1 kVMOTIONLINE® PREMIUM

35

Approvals• acc. UL758 style page 10492 (insulation) style page 10553 or 10973 (jacket)•CSAC22.2No.210.2

SpecificationType PSL9Y11Y (unscreened)PSL9YC11Y (screened)


PUR single core power cable 0.6/1 kVMOTIONLINE® PREMIUM

Construction Data


mm kg/km kg/km

PSL9Y11Y 1x6 493 467 10 7.1 55.9 93 1x10 493 468 10 8.1 94.2 135 1x16 493 469 10 9.2 151 195 1x25 493 470 10 10.9 237 292 1x35 493 489 10 12.1 335 392 1x50 493 490 10 14.3 480 552 1x70 493 491 10 16.4 694 773 1x95 493 492 10 18.1 917 989 1x120 493 493 10 19.6 1129 1206 1x150 493 494 10 22.6 1320 1445 1x185 493 495 10 25.7 1890 2015 1x240 493 496 10 28.6 2441 2611 PSL9YC11Y (1x6)C 493 640 60 7.8 77 116 (1x10)C 493 642 60 8.9 127 170 (1x16)C 493 643 60 10.0 189 236 (1x25)C 493 644 60 11.6 285 341 (1x35)C 493 645 60 12.9 389 447 (1x50)C 493 646 60 15.0 544 613 (1x70)C 493 647 60 16.9 768 837 (1x95)C 493 648 60 19.1 1020 1096 (1x120)C 493 641 60 20.8 1246 1331 (1x150)C 493 649 60 23.6 1450 1578 (1x185)C 493 650 60 26.7 2040 2166 (1x240)C 493 651 60 29.6 2621 2791 PSL9Y11Y-J 1x6 494 301 67 6.2 55.9 74 1x10 494 000 60 7.2 94.2 121 1x16 494 300 67 8.3 151 171 1x16 494 300 17 8.3 151 177 1x25 492 604 10 10.4 238 277 1x35 492 605 10 11.4 332 370

36

MOTIONLINE®

37

Encoder Cables for Servo MotorsMOTIONLINE®

38

A control cable for low dynamic 2-dimensional movements, usual-ly 4 to 18 cores in pairs and quads. Those cables connect the central processing unit (PLC) to the motor.

ApplicationStranded bare copper wiresacc. DIN EN 13602insulation: PP

Cable assembled with fillersPlastic tapeTinned copper braidPVC jacket

Jacket colourgreen (RAL 6018)

Note:for detail description of the design and colour code see dedicated data sheet

Designmax. working voltage: 30 V/300 V

DC conductor resistance:acc. IEC 60228 class 6 or reference the dedicated data sheet

Insulation resistance:≥ 1 GΩ x km

Voltage test:1000 V (AC) 1 min.core/corecore/screen


PVC Encoder CablesMOTIONLINE® BASIC

39

MOTIONLINE® BASIC


SpecificationType SSLCY


PVC Encoder Cablessimilar SIEMENS standard 6FX5008

Construction Data

Construction Number of Article No. Diameter Cu Total weight Similar to conductors nominal 6FX5008-

mm kg/km kg/km

(4x2x0.34+4x0.5)C 12 494 026 71 8.9 71 117 1BD21 (3x(2x0.14)D+2x0.5+4x0.14)C 12 494 029 71 8.9 61 103 1BD41 (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 028 71 9.4 72 123 1BD51


SpecificationType SSLY or SSLCY


PVC Encoder Cablessimilar LENZE standard

Construction Data

Construction Number of Article No. Diameter Cu Total weight conductors nominal

mm kg/km kg/km

(3x(2x0.14)D+(2x0.5)D)C 8 493 245 70 8.7 61 112 4x(2x0.14)D+(1P1.0)D 10 493 235 70 10.4 63 117 (3x(2x0.14)D+(4x0.14)+(2x0.5))C 12 493 236 70 8.5 60 100


SpecificationType SSLCY-J


PVC Encoder Cablessimilar INDRAMAT standard

Construction Data


mm kg/km kg/km

(4x2x0.14+4x1.0+(4x0.14)D)C 16 493 149 60 8.6 85 125 (4x2x0.25+2x1.0)C 10 493 150 60 8 61 96 (4x2x0.25+2x0.5)C 10 493 151 60 7.9 47 82

40

A control cable for high dyna-mic 2-dimensional movements, usually 4 to 18 cores in pairs and quads. They link the cen-tral processing unit (PLC) to the motor.

ApplicationStranded tinned copper wiresacc. DIN EN 13602insulation: PP

Cable assembled with fillersPlastic tapeTinned copper braidPUR jacket



Designmax. working voltage: 30 V/300 V





PUR Encoder CablesMOTIONLINE® ADVANCED

41


SpecificationType SSLC11Y


PUR Encoder Cablessimilar SIEMENS standard 6FX8008

Construction Data

Construction Number of Article No. Diameter Cu Total weight Similar to conductors nominal 6FX8008-

mm kg/km kg/km

(8P0.18)C 16 494 833 71 7.8 52 94 1BD11 (4x2x0.34+4x0.5)C 12 494 826 71 8.9 71 116 1BD21 (3x(2x0.14)D+2A0.5D)C 8 494 827 71 9.0 63 106 1BD31 (3x(2x0.14)D+2x0.5+4x0.14)C 12 494 829 71 8.9 61 102 1BD41 (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 828 71 9.4 73 122 1BD51 (4P0.18)C 8 494 831 71 6.4 31 55 1BD61 (2P0.18)C 4 494 832 71 5.0 22 39 1BD71 (12x0.22)C 12 494 830 71 6.9 48 75 1BD81


SpecificationType SSL11Y or SSLC11Y


PUR encoder cablesimilar LENZE standard

Construction Data


mm kg/km kg/km

(3x(2x0.14)D+(2A0.5)D)C 8 493 745 70 9 65 115 4x(2x0.14)D+(2x1)D 10 493 834 70 10.4 63 117 (3x(2x0.14)D+(4x0.14)+(2x0.5))C 12 493 835 70 8,5 60 100


42




PUR Encoder Cablessimilar INDRAMAT standard

Construction Data

Construction Number of Article No. Diameter Cu Total weight INDRAMAT conductors nominal ID

mm kg/km kg/km

(4x2x0.25+2x1.0)C 10 493 870 60 8.2 61 97 IN 209 (4x2x0.25+2x0.5)C 10 493 890 60 8.3 47 79 IN 448 (34x0.25+2x0.5)C 36 493 880 60 11.4 139 216 IN 271 (4x2x0.14+4x1.0+(4x0.14)D)C 16 493 892 60 9.4 85 137 IN 532 (3x0.25+3x(2x0.25)+2x1.0)C 11 493 899 60 8.1 84 125 IN 280 (2x2x0.25+2x0.5)C 6 493 877 60 7.6 40 82 IN 750 (9x0.5)C 9 493 869 60 8.7 68 111 IN 208


43

Encoder Cables for Servo MotorsMOTIONLINE® PREMIUM

44

A control cable for high dyna-mic 2-dimensional movements, usually 4 to 18 cores in pairs and quads. They link the cen-tral processing unit (PLC) to the motor.

ApplicationStranded tinned copper wiresacc. DIN EN 13602insulation: PP

Cable assembled with fillersPlastic tapeTinned copper braidPUR jacket



Designmax. working voltage: 30 V or 300 V





PUR Encoder CablesMOTIONLINE® PREMIUM

45

PUR Encoder Cables




PUR Encoder Cables without Inner Jacket 30 Vsimilar Siemens MC 800+

Construction Data

Construction Number of Article No. Data sheet Diameter Cu Total weight conductors nominal

mm kg/km kg/km

(3x(2x0.14)D+2A0.5+4A0.14+4A0.22)C 16 494 928 71 DB-N 494928 9.5 80.4 130 3x(2x0.14)D+2A0.5+4A0.14)C 12 494 929 71 DB-N 494929 67.2 108



SpecificationType SSL18YC11Y


PUR Encoder Cable with Inner Jacket 30 Vsimilar Nexans standard

Construction Data (4x2x0.34+1V0.5)C 12 494 801 71 DB-N 494801 10.7 76 139 (3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 871 70 DB-N 494871 9.9 86 157




PUR Encoder Cables without Inner Jacket 300 Vsimilar SEW Eurodrive standard

Construction Data


mm kg/km kg/km

(6x2x0.25)C 12 493 290 73 9.4 59 105 (5x2x0.25)C 10 493 266 73 8.8 51 91


SpecificationType SSL18YC11Y


PUR Encoder Cables with Inner Jacket 300 Vsimilar SEW Eurodrive standard

Construction Data (6x2x0.25)C 12 493 290 71 DB-N 49329071 9.9 60 124 (5x2x0.25)C 10 493 266 71 DB-N 49326671 9.6 53 114

46

MOTIONLINE®

47

Data Cables DCMOTIONLINE®

48

The new generation of digital feedback cables will be the futu-re and replace more and more encoder cables.

ApplicationData cables with and withoutpower supply

CoreStranded bare or tinned copper wires acc. DIN EN 13602insulation: solid PE or PP, foamed insulation

Cable assembled with fillerPlastic tape (optional)Screening foilTinned copper braid (where required)PVC or PUR jacket

Jacket colourgrey RAL 7032 green RAL 6018as per DESINA definition


Designmax. working voltage: 30 V

DC conductor resistance:acc. data sheet




Data Cables DC similar to Siemens DRIVE CLiQ standard

MOTIONLINE®

49

Approvals• acc. UL758 style page 1589 (insulation) style page 20236 (PUR jacket) style page 2502 (PVC jacket) •CSAC22.2No.210.2

Type see table

Specificationsee table

Data Cables DC

Construction Data

Construction Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal

RAL mm kg/km kg/km

MOTIONLINE® BASIC DC 200 (2x2x0.22)StC ** PVC 6018 44499179 DB-N 444991 6.9 31,2 71 (1x4x0.25)StC ** PVC 6018 44496779 DB-N 444967 6.9 45 83

MOTIONLINE® BASIC DC 500 (2x2x0.14 + 1x2x0.34)StC* PVC 6018 44499479 DB-N 444994 6.9 31 66 (2x2x0.22 + 1x2x0.34)StC** PVC 6018 44499779 DB-N 444997 6.9 36 84 (1x4x0.25 + 1x2x0.34)StC** PVC 6018 44496979 DB-N444969 6.9 37 73 MOTIONLINE® ADVANCED DC 500 (2x2x0.14 + 1x2x0.34)StC* PUR 6018 44499379 DB-N 444993 6.9 31 61 (1x4x0.25 + 1x2x0.34)StC** PUR 6018 44499679 DB-N 444996 6.9 37 71

MOTIONLINE® PREMIUM DC 800 (2x2x0.15 + 1x2x0.34)C* PUR 6018 44495079 DB-N 444950 6.9 42 72 (1x4x0.25 + 1x2x0.34)C* PUR 6018 44497479 DB-N 444974 6.9 42 76 (1x4x0.25 + 1x2x0.34)C* enhanced EMV PUR 6018 44497679 DB-N 444976 6.9 43 76

* max. distance 50 m ** max. distance 100 mnn = not nominated

MOTIONLINE®

50

MOTIONLINE®

51

Tailormade Hybrid CablesMOTIONLINE® PREMIUM

52

A key trend in the automation indu-stry is towards hybrid cables that combine power, control and data cores within a single cable.

These tailor-made cables deliver unsurpassed energy and control capability, meeting the need of decentralized control systems.

Nexans developed these special cables with leading German con-

nector producers and harness makers to meet specific connector and environmental factors for all applications.

These cables are part of our Mo-tionline™ solutions designed by Nexans to respond to the very demanding expectations of the automation market.

Tailormade Hybrid CablesMOTIONLINE® PREMIUM

53

Tailormade Hybrid Cables

Approvals• acc. UL758

SpecificationType see table


Construction Data


mm kg/km kg/km

P/DLY-J 13A komb. + 4x2xAWG26 CAT 5 495 026 22 11,7 123 193 P/DSL11Y-J 3x4,0+2x2,5+4xAWG22/C 494 908 60 4,8 248 350 P/DSLC11Y-J 5xAWG12+2x3xAWG18+4xAWG22/C 495 026 21 16,9 199 284 SLC11Y (3x1,5)/C+12x0,14 494 100 10 10,4 104 170 D/PSLC11Y-J 5x4,0+6x0,75+(4x0,24)/C 495 025 18 17,3 312 449 P/DSLC11Y (4xUTP26)C18Y+(3P0,14)C+2A1,5 495 025 82 14,0 121 212 P/DSLC11Y-J 5x2,5+4xAWG22/C 495 023 96 13,6 199 284 P/DLY-J 13A komb. + 4x2xAWG26 CAT 5 495 026 22 11,7 123 193


54

MOTIONLINE®

55

Cable for Torsion ApplicationMOTIONLINE® PREMIUM

56

MOTIONLINE®

57


Construction Article No. Data sheet Diameter Cu Total weight nominal

mm kg/km kg/km

1x25 492 604 10 DB-N 492604 10.4 238 277 1x35 492 605 10 DB-N 492605 11.6 336 376 3x25 494 512 10 SN 35191 23.1 722 941 3x35 494 513 10 SN 35191 25.6 995 1229 (4x2.5+1P1.0)D 494 004 15 DB-N 494004 11.6 149 221 (4x1.0+2x(P0.75)StC)D 492 801 61 DB-N 492801 12.2 138 212

Approvals• acc. UL758 •CSAC22.2No.210.2

PUR Power Cable 0.6/1 kVType TL11Y-J

Specification

Construction Data


mm kg/km kg/km

23x1.0+1P1.0/D 494 016 15 DB-N 494016 13.5 245 348 (4P0.25+2A0.5)StD 492 802 61 DB-N 492802 8.5 55 93

Approvals• acc. UL758 •CSAC22.2No.210.2

PUR Control Cable 300 VType Specification

Construction Data


mm kg/km kg/km

Multibus Profibus (1x2xAWG22)C 492 821 80 DB-N 492821 14.2 127 236 DeviceNet (1x4xAWG22)C Interbus 2x(2xAWG24)D Power (1x4x1.0)D Gound cond. 1x1.0 Profibus (1x2x0.3)StD 444 821 89 DB-N 444821 8.0 24 87 Ethernet (2x2x0.18)StD 444 674 70 DB-N 444674 6.7 21 60 Ethernet (4x2x0.18)StD 444 846 70 DB-N 444846 7.4 30 80

Approvals acc. UL758 and CSA C22.2

No. 210.2

PUR Bus cable 30 VType Specification

Construction Data

58

59

Sensor CablesMOTIONLINE®

60

Used to connect all types of sen-sors. Adapter cables are used for machine tool and produc-tion equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids.

ApplicationStranded tinned copper wiresacc. DIN EN 13602insulation: TPM

colour code:3 cores: brown/black/blue4 cores: brown/black/blue/white5 cores: brown/black/blue/white/grey

Cable assembly with optional center fillersPlastic tape(only for screened version)Tinned copper braidPUR jacket

Jacket colouryellow RAL 1021 (unscreened)black RAL 9005 (unscreened)grey RAL 7040 (unscreened)green RAL 6018 (screened)


DC conductor resistance:0,25 mm² ≤ 79 Ω/km0,34 mm² ≤ 60 Ω/km


Voltage test:2 kV (AC) 1 min.core/corecore/screen


PUR Sensor CablesMOTIONLINE® ADVANCED

61


SpecificationType Li9YH-11YH (unscreened)


PUR Sensor Cables

Construction Data


mm kg/km kg/km

3x0.25 444 682 xx 4.1 7.5 22 4x0.25 444 681 xx 4.4 9.8 25 3x0.34 444 683 xx 4.3 10.1 25 4x0.34 444 684 xx 4.7 13.5 31 5x0.34 444 686 xx 5.0 16.9 36

xx = depending on colours


SpecificationType Li9YH(C)11YH (screened)


Construction Data


mm kg/km kg/km

(3x0.25)C 444 909 xx 4.8 15.7 32 (4x0.25)C 444 955 xx 5.2 18.4 34 (3x0.34)C 444 921 xx 5.0 21.0 34 (4x0.34)C 444 922 xx 5.4 25.0 43 (5x0.34)C 444 923 xx 5.7 27.1 48



62

Used to connect all types of sen-sors. Adapter cables are used for machine tool and produc-tion equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids. The behaviour with respect to flame propaga-tion is improved compared to MOTIONLINE® ADVANCED version.

The behaviour with respect to flame propagation is improved compared to MOTIONLINE ® ADVANCED version.

ApplicationStranded tinned copper wiresacc. DIN EN 13602insulation: TPM

colour code:3 cores: brown/black/blue4 cores: brown/black/blue/white5 cores: brown/black/blue/white/grey

Cable assembly with optional center fillersPlastic tape(only for screened version)Tinned copper braidPUR jacket

Jacket colouryellow RAL 1021 (unscreened)black RAL 9005 (unscreened)grey RAL 7040 (unscreened)green RAL 6018 (screened)


DC conductor resistance:0,25 mm² ≤ 79 Ω/km0,34 mm² ≤ 60 Ω/km




PUR Sensor CablesMOTIONLINE® PREMIUM

63


SpecificationType Li9YH-11YH (unscreened)


PUR Sensor Cables

Construction Data


mm kg/km kg/km

3x0.25 444 280 xx 4.1 7.5 23 4x0.25 444 281 xx 4.4 9.8 27 3x0.34 444 282 xx 4.3 10.1 27 4x0.34 444 283 xx 4.7 13.5 33 5x0.34 444 285 xx 5.0 16,9 38



SpecificationType Li9YH(C)11YH (screened)


Construction Data


mm kg/km kg/km

(3x0.25)C 444 290 xx 4.8 15.7 33 (4x0.25)C 444 291 xx 5.2 18.4 36 (3x0.34)C 444 292 xx 5.0 21.0 36 (4x0.34)C 444 293 xx 5.4 25.0 45 (5x0.34)C 444 295 xx 5.7 27.1 50



64

Used to connect all types of sen-sors. Adapter cables are used for machine tool and production equipment. Used in harsh envi-ronment and contact to oil and cooling fluids.

ApplicationCoreStranded tinned copper wiresacc. IEC 13602insulation: TPM

Cable assemblycenter: filler

1st layer: 1mm² brown0,5mm² yellowbrown 0,5mm² browngreen0,5mm² white0,5mm² yellow0,5mm² pink0,5mm² greybrown

2nd layer: 1mm² yellowgreen0,5mm² violett 0,5mm² red0,5mm² grey0,5mm² redblue0,5mm² green1mm² blue0,5mm² greypink0,5mm² whitegreen0,5mm² whiteyellow0,5mm² whitegrey0,5mm² black

PVC jacket



DC conductor resistance:0,34 mm² ≤ 60 Ω/km0,5 mm² ≤ 39 Ω/km1 mm² ≤ 20 Ω/km




PVC Home Run Cables for Sensor ApplicationsMOTIONLINE® BASIC

65


SpecificationType Li9YY


PVC Home Run Cables for Sensor ApplicationsMOTIONLINE® BASIC

Construction Data

Construction Article no. Diameter Cu Total weight nominal

mm kg/km kg/km

8x0.34 + 3x1.0 444 005 10 8.1 57 102 12x0.34 + 3x1.0 444 007 10 8.8 68 118 16x0.34 + 3x1.0 444 009 10 9.7 81 133 16x0.5 + 3x1.0 444 009 10 9.9 106 161

66

Used to connect all types of sen-sors. Adapter cables are used for machine tool and produc-tion equipment. Used in harsh environment, under mechanical stress and contact to oil and cooling fluids.


Cable assemblycenter: filler

1st layer: 1mm² brown0,5mm² yellowbrown 0,5mm² browngreen0,5mm² white0,5mm² yellow0,5mm² pink0,5mm² greybrown

2nd layer: 1mm² yellowgreen0,5mm² violett0,5mm² red0,5mm² grey0,5mm² redblue0,5mm² green1mm² blue0,5mm² greypink0,5mm² whitegreen0,5mm² whiteyellow0,5mm² whitegrey0,5mm² black

PUR jacket





Voltage test:2 kV (AC) 1 min.core/core


PUR Home Run Cables for Sensor ApplicationsMOTIONLINE® ADVANCED

67


SpecificationType Li9Y-11Y


PUR Home Run Cables for Sensor Applications

Construction Data


mm kg/km kg/km

8x0.34 + 3x1.0 444 871 11 DB-N 444871 9.0 60 110 12x0.34 + 3x1.0 444 876 11 DB-N 444876 10 72 120 16x0.34 + 3x1.0 444 872 11 DB-N 444872 11 88 140 16x0.5 + 3x1.0 444 948 11 DB-N 444948 11.1 107 164


68

Used to connect all types of sen-sors. Adapter cables are used for machine tool and production equipment. Used in harsh envi-ronment, under high mechanical stress and contact to oil and cooling fluids.


Cable assemblycenter: fillerPUR jacket





Voltage test:2 kV (AC) 1 min.core/core


PUR Home Run Cables for Sensor ApplicationsMOTIONLINE® PREMIUM

69

PUR Home Run Cables for Sensor ApplicationsMOTIONLINE® PREMIUM


SpecificationType Li9YH-11YH

Specification

Construction Data


mm kg/km kg/km

8x0,34 + 3x1,0 444 013 10 DB-N 444 013 9.0 60 110 12x0,34 + 3x1,0 444 014 10 DB-N 444 014 10 72 120 16x0,34 + 3x1,0 444 015 10 DB-N 444 015 11 88 140 16x0,5 + 3x1,0 444 016 10 DB-N 444 016 11.1 107 164

70

MOTIONLINE®

71

Bus & Data CablesMOTIONLINE®

72

Bus & Data Cables

ince the beginning of the 80s fieldbus systems are well known through the EDP (electronic data processing).Furthermorethenetwor-king of systems gains an increase of interest, especially the decentral distributed intelligence in the Indu-stry- Building- Environment or Traffic-Automation. Here bus systems are used as an communication medium for sectored actors, sensors and steering in the automation technic and all overthere where electronic modules has to be connected wit-hout a big effort of cabling.

Only one cable connects all compo-nents.

Why Bus Systems?The summarized advantages ofBus Systems are as follows:•Lesswiring/cabling•Smallspaceinswitchboards•Moretransparency•Fasterdiagnose•Betteravailability•Highersafety

All these pros leads to relevant cost advantages.

The different requirements to the bus system, the variety of technical solu-tions but also corporate policy leads to a variety of bus systems without a single standard.

Fieldbus

Fieldbusisthegenericnameforallbus systems which are used for the metrology, steering and controlling engineering.

These are:•CAN•DeviceNet•Profibus•Profinet•Interbus•CC-Link•ASIBus

According to the DIN (German institute for standardisation) stan-dard a field bus in general should transmit a small volume of data in fast time series on a digital compa-re between sensors/actuators and steering. As the requirements to the bus system depends on the level of automation, there is no field bus which can solve all tasks optimal together.

Followingtableshouldshowashortoverview of the most important features of the three first called bus systems:

Highest BPS Dimension Max. number of participants Standardisation

Profinet/Industrial Ethernet 100 Mbit/s 100 m unlimited IEC 11801 ISO/IEC 24702 Profibus 12 Mbit/s to 100 m 1200 m at 93 Kbit/s 256 IEC 61158 Interbus 500 Kbit/s to 40 m 12,8 km at 400 m Segments 256 IEC 61158 CAN Bus 1 Mbit/s to 40 m 1 km at 50 Kbit/s 64 (128) ISO 11898

MOTIONLINE®

73

Bus & Data Cables

Industrial Ethernet is the name given to the use of the Ethernet network protocol in an industrial environment, for automa-tion and process control. A number of techniques are used to adapt the Ethernet protocol for the needs ofindustrialprocesses(e.g.PROFI-NET), which must provide real time behaviour. By using non-proprietary protocols, automation systems from different manufacturers can be interconnected throughout a pro-cess plant. Industrial Ethernet takes advantage of the relatively larger marketplace for computer intercon-nections to reduce cost and improve performance of communications between industrial controllers.

PROFIBUS DP (Decentralized Peripherals) is used to operate sensors and actuators via a centralized controller in produc-tion (factory) automation applicati-ons. The many standard diagnostic options, in particular, are focused on here.

Description of field bus systemsPROFIBUS PA (Process Automation) is used to monitor measuring equipment via a process control system in process automation applications.

Controller-area network (CAN or CAN-bus) is a vehicle bus standard designed to allow microcontrollers and devices to communicate with each other within a vehicle without a host computer. CAN is a message based protocol, designed specifically for automotive applications but now also used in other areas such as industrial auto-mation and medical equipment.

DeviceNet is a communication protocol used in the automation industry to inter-connect control devices for data exchange. It uses Controller Area Network as the backbone technolo-gy and defines an application layer to cover a range of device profiles. Typical applications include infor-mation exchange, safety devices, and large I/O control networks.

INTERBUS is a serial bus system, which trans-mits data between control systems (e.g., PCs, PLCs, VMEbus com-puters, robot controllers etc.) and spatially distributed I/O modules that are connected to sensors and actuators (e.g., temperature sensors, position switches).

AS-Interface (Actuator Sensor Interface, AS-i) is an industrial networking solution (physical layer, data access method and protocol) used in PLC, DCS and PC-based automation systems. It is designed for connecting simple field I/Odevices(e.g.binaryON/OFFdevices such as actuators, sensors, rotary encoders, analog inputs and outputs, push buttons, and valve position sensors) in discrete manuf-acturing and process applications using a single 2-conductor cable.

MOTIONLINE®

74

Bus cables ensure a reliable data transmission within an industrial environment. Various types of bus cables are available in order to connect machine parts with the PLC at the field level or to connect PLC to the management level of a factory. The bus cables are designed for 2- or 3-dimen-sional flexible applications.

ApplicationCoreStranded bare or tinned copper wires acc. IEC 13602insulation: solid PE or PP, foamed insulations

Cable assembled with fillerPlastic tape (optional)Tinned copper braid (screening foil where required)PVC or PUR jacket and others

Jacket colourgreen RAL 6018violet RAL 4001black RAL 9005yellow RAL 1021



DC conductor resistance:acc. data sheet


Voltage test:500 V (AC) 1 min.core/corecpre/screen


Profinet / Industrial EthernetMOTIONLINE®

75

Approvals• acc. UL758 style page 1589 (insulation) style page 2502 (PVC jacket) style page 20236 (PUR jacket) •CSAC22.2No.210.2 (onlywhen•isapplied)

Type BUS: 2YH(ST)CY (PVC jacket)BUS:2YH(ST)CH(HFFRjacket)BUS: 2YH(ST)C11Y (PUR jacket)


Construction Data

Construction Profinet cULus Jacket Article No. Data sheet Diameter Cu Total weight type (AWM) nominal

mm kg/km kg/km

(1x4xAWG22/1)StC A • PVC 44482079 DB-N444820 6.6 31 64 (1x4xAWG22/1)StC A • PUR 44497779 DB-N444977 6.6 31 63 (1x4xAWG22/1)StC A HFFR 44480379 DB-N444803 6.6 31 66

Profinet Cablesfor fixed installation

MOTIONLINE®

Construction Data


mm kg/km kg/km

(1x4xAWG22/7) C • PUR 44491770 DB-N444917 6.7 29 61


Construction Data


mm kg/km kg/km

(1x4xAWG22/7) B • PVC 44497879 DB-N444978 6.6 31 64 (1x4xAWG22/7) B • PUR 44498079 DB-N444980 6.6 31 66 (1x4xAWG22/7) B HFFR 44497979 DB-N444979 6.6 31 63

MOTIONLINE® BASIC

Construction Data


mm kg/km kg/km

(1x4xAWG22/19) C • PUR 44498179 DB-N 6.8 37 71


76

Industrial Ethernet CablesMOTIONLINE®

Approvals• acc. UL758 style page 1589 (insulation) style page 20236 (PUR jacket)•CSAC22.2No.210.2

Type BUS: 2Y(ST)C11Y (PUR jacket)


Construction Data

Construction Conductor Core Ø for RJ45 Article No. Data sheet Diameter Cu Total weight (standard) nominal

mm mm kg/km kg/km

(1x4x0.14)StC AWG26/19 1.0 444 673 79 DB-N 444673 4.9 16 34 (4x2x0.14)StC AWG26/19 1.0 444 951 79 DB-N 444951 7.3 38 70


MOTIONLINE® PREMIUMConstruction Data

Construction Conductor Core Ø for RJ45 Article No. Data sheet Diameter Cu Total weight (standard) nominal

mm mm kg/km kg/km

(1x4x0.29)StC AWG23/19 1.3 444 709 70 SN 39006 6.5 29.3 60 (4x2x0.24)StC AWG24/19 1.25 444 730 70 DB-N 444730 9.4 54 118

77

ProfibusMOTIONLINE®

78

Profibus DP Cablesfor fixed installation

MOTIONLINE®

Construction Data

Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight colour nominal

RAL mm kg/km kg/km

(1x2xAWG24/19) trailing PUR 4001 444 763 89 444763 8.0 20 64 (1x2xAWG24/19) trailing • PUR 4001 44476289 444762 8.0 20 69 (1x2xAWG24/19) trailing • PUR 4001 44478889 39005 8.0 20 82 (1x2xAWG24/19) trailing • • PUR 4001 44484889 39005 8.0 20 88

Approvals• acc. UL758 style page 1589 (insulation) style page 2560 (PVC jacket) style page 20236 (PUR jacket) •CSAC22.2No.210.2 (onlywhen•isapplied)

Type BUS: 02YH(ST)C11Y (PUR jacket)BUS: 02YH(ST)CY (PVC jacket)BUS:02YH(ST)CH(HFFRjacketBUS: 02YH(ST)C2Y (PE jacket)BUS: 02YH(ST)CY2Y (PVC/PE jacket)


Construction Data


RAL mm kg/km kg/km

(1x2xAWG22/1) standard PVC 4001 444 759 89 444759 8.0 19 67 (1x2xAWG22/1) standard • PVC 4001 44477589 39005 8.0 19 86 (1x2xAWG22/1) standard • • PVC 4001 44484789 39005 8.0 19 91 (1x2xAWG22/1) robust PUR 4001 444 841 89 444841 8.0 19 66 (1x2xAWG22/1) robust • PUR 4001 44484089 39005 8.0 19 84 (1x2xAWG22/1) FRNC HFFR 4001 44477389 444773 8.0 19 73 (1x2xAWG22/1) FRNC • HFFR 4001 44481689 39005 8.0 19 88 (1x2xAWG22/1) direct burial PVC/PE 9005 444 760 19 444760 10.0 19 100 (1x2xAWG22/1) food/ outdoor PE 9005 444 779 19 444757 8.0 19 58

Construction Data


RAL mm kg/km kg/km

(1x2xAWG24/7) flexible PVC 4001 444 691 89 444 691 8.0 17 72

MOTIONLINE® BASIC

FC=FastConnectcompatible


79

Profibus PA Cablesfor fixed installation

MOTIONLINE®

Approvals• acc. UL758 •CSAC22.2No.210.2 (onlywhen•isapplied)

Type BUS: 2Y(ST)CY (PVC jacket)


Construction Data

Construction Fast cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight connect (AWM) colour nominal

mm kg/km kg/km

(1x2xAWG18/1) PVC 9005 444 734 19 DB-N 444734 7.7 33 76 (1x2xAWG18/1) PVC 5015 444 734 59 DB-N 444734 7.7 33 76 (1x2xAWG18/7) PVC 9005 444 966 19 DB-N 444966 7,7 33 80 (1x2xAWG18/7) PVC 5015 444 966 59 DB-N 444966 7,7 33 80

FC=FastConnectcompatible

80

MOTIONLINE®

81

InterbusMOTIONLINE®

82

InterbusMOTIONLINE®

Approvals• acc. UL758 •CSAC22.2No.210.2 (on request)

Type BUS: 2YCY (PVC jacket)BUS: 2YC11Y (PUR jacket)


Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight (AWM) colour nominal

mm kg/km kg/km

(3x2xAWG24/19)C PVC 4001 444 765 89 DB-N 444765 7.0 32 70 (3x2xAWG24/19+3x1.0)C PVC 4001 444 771 89 DB-N 444771 8.6 66 110

Construction DataMOTIONLINE® BASIC



mm kg/km kg/km

(3x2xAWG24/19)C PUR 4001 444 764 89 DB-N 444764 7.8 43 77 (3x2xAWG24/19+3x1.0)C PUR 4001 444 982 89 DB-N 444982 8.6 66 108

Construction Data

83

CAN BusMOTIONLINE®

84

CAN Bus CablesMOTIONLINE®


mm kg/km kg/km

(1x2xAWG24/7)C PVC 4001 444 695 89 DB-N 444695 5.4 13 38 (1x4xAWG24/7)C PVC 4001 444 696 89 DB-N 444696 5.6 21 49

(1x2xAWG22/7)C • PVC 4001 44497480 DB-N444974 6,5 26 60 (1x4xAWG22/7)C • PVC 4001 44497680 DB-N444976 6,6 33 66

(1x2x0.5)C • PVC 4001 44483580 DB-N444835 7,0 29 68 (1x4x0.5)C • PVC 4001 44483689 DB-N444836 8.5 43 105 (1x2x0.75)C • PVC 4001 44493980 DB-N444939 8.4 39 91 (1x4x0.75)C • PVC 4001 44498380 DB-N444983 8.7 55 106

Approvals• acc. UL758 style page 1589 (insulation) style page 2502 (PVC jacket) style page 20236 (PUR jacket)•CSAC22.2No.210.2 (onlywhen•isapplied)

Type BUS: 2YCY (PVC jacket)BUS: 2YC11Y (PUR jacket)


Construction Data

Construction Data


mm kg/km kg/km

(1x2xAWG24/19)C PUR 4001 444 697 89 DB-N 444697 6.0 20 42 (1x4xAWG24/19)C PUR 4001 444 698 89 DB-N 444698 6.3 26 52 (2x2xAWG24/19)C • PUR 4001 44482489 DB-N444824 7.5 33 68 (1x2xAWG22/19)C • PUR 4001 44497980 DB-N444979 (1x4xAWG22/19)C • PUR 4001 44460189 DB-N444601 6.6 33 66 (1x2x0.5)C • PUR 4001 44498080 DB-N444980 (1x4x0.5)C • PUR 4001 44498180 DB-N444981 7.4 40 80 (1x2x0.75)C • PUR 4001 44498480 DB-N444984 (1x4x0.75)C • PUR 4001 44498580 DB-N444985


MOTIONLINE® BASIC

85

DeviceNetMOTIONLINE®

86

DeviceNet CablesMOTIONLINE®



mm kg/km kg/km

((1x2x0.34)St+(1x2x0.22)St)C • PUR 4001 44481800 DB-N444818 7.0 34 75 ((1x2x1.5)St+(1x2x0.75)St)C • PUR 4001 44481700 DB-N444817 10.8 84.5 180

Approvals• acc. UL758 style page 1589 (insulation) style page 20236 (PUR jacket)•CSAC22.2No.210.2 (onlywhen•isapplied)

Type BUS: 02Y(ST)C11Y (PUR jacket)


Construction Data


mm kg/km kg/km

(2xAWG22/19+ • PUR 4001 44498680 DB-N444986 6.4 32.5 66 (1x2xAWG24/19)St)StC

(2xAWG15/19+ • PUR 4001 44498780 DB-N444987 10.8 100 330 (1x2xAWG18/37)St)StC

Construction Data

MOTIONLINE® BASIC

87

USBMOTIONLINE®

88



mm kg/km kg/km

(1P28/19+2A20/19)STC* • PUR 4001 44491889 DB-N444918 4.9 23.2 42 (1P24/19+2A20/19)STC** • PUR 4001 44491989 DB-N444919 5.8 29.3 56

* 5 m max. transmission distance** 10 m max. transmission distance (depends active equipment)

Approvals• acc. UL758 style page 1589 (insulation) style page 202963 (PUR jacket)•CSAC22.2No.210.2

Type BUS: (design)/(ST)C11Y (PUR jacket)


Construction Data

USB Cables

89

AS-INTERFACEMOTIONLINE®

90

AS-INTERFACE Cablesfor fixed installation

MOTIONLINE®

Approvals• acc. UL758 style page 10493 (insulation) style page 20549 (PUR jacket)•CSAC22.2No.210.2 (onlywhen•isapplied)

Type 3G3G-FL(EPDMjacket)9Y11Y-FL(PURjacket)

Specificationspecial flat cable for AS-I Modules, dedicated data sheet

Construction Data

Construction cULus Jacket Jacket Article No. Data sheet Cu Total weight (AWM) colour

kg/km kg/km

2x1.5 3G3G rubber yellow 482 101 65 SN 24009 29 70 2x1.5 3G3G rubber black 482 101 16 SN 24009 29 70

Construction Data

Construction cULus Jacket Jacket Article No. Data sheet Cu Total weight (AWM) colour

kg/km kg/km

2x1.59Y11Y • PUR yellow 48216165 SN24018 29 61 2x1.59Y11Y • PUR black 48216115 SN24018 29 61


91

Hybrid CablesMOTIONLINE®

92

Hybrid Cablesfor fixed installation

MOTIONLINE®


mm kg/km kg/km

(1x4xAWG22/7)STC+4x1.5 HFFR 6018 44498979 DB-N444989 9.6 43 110


Profinet + Power CoresType BUS:2YH(ST)C + 4x1.5


Construction Data


mm kg/km kg/km

((1x4xAWG24/7)C+3x1,5)STC PE 9005 444 804 19 DB-N 444804 10.1 95.5 151


CAN + Power CoresType BUS:2YC + 3 x 1.5


Construction Data

93

Hybrid Cables


mm kg/km kg/km

(1x4xAWG22/7)STC+4x1.5 • PVC 6018 44498879 DB-N444988 9.6 43 110




Construction Data

MOTIONLINE® BASIC


CAN + Power CoresType BUS:2YC + 3x1.5



mm kg/km kg/km

((1x4xAWG24/7)C+3x1,5)STC PVC 9005 444 602 19 DB-N 444602 10.0 95.5 160

Construction Data

94


mm kg/km kg/km

(1x4xAWG22/7)STC+4x1.5 • PUR 6018 44499079 DB-N444990 9.6 45 108




Construction Data


mm kg/km kg/km

(1x2xAWG24/19)STC+4x1.5 • PUR 4001 44474289 DB-N444742 11.2 76 160 (1x2x0.3)STC+3x0.75 PUR 4001 444 739 89 DB-N 444739 9.6 43 110 (1x2x0.3)STC+3x0.75 • PUR 4001 44480989 DB-N444739 9.6 43 110


Profibus DP + Power CoresType BUS:02Y(ST)C + 4x1.5BUS:02Y(ST)C + 3x0.75


Construction Data

MOTIONLINE® ADVANCEDHybrid Cables


mm kg/km kg/km

(1x4xAWG22/19)STC+4x1.5 • PUR 6018 44498779 DB-N444987




Construction Data

MOTIONLINE® PREMIUMHybrid Cables

95

Safe and reliable Cables and SolutionsMOTION APPLICATION CENTER – MAC

TESTED

96

Motion Application CentreType of sample:signal, power and control cable

roller bending test roller bending test revers bending test bending -torsion test

field application automation automation automotive/ automation automation robotics

type of sample:signal,power and control cable

max. outer diameter 35 mm



for combined bending/torsion test max. outer diameter 18 mm

Machine parameter rolls diameter available:

250 mm

Trailing lenght: max 5 mt

Cycles/day: Approx. 10 000

rolls diameter available:

60 - 200 mm


Cycles/day: 15 000


12 - 50 mm

Bending angle: max ± 90°

Cycles/day: 12 000

Combined bending/torsion test:torsion angle 0° +/- 360°Bending angle 0° +/- 90°Frequency max. 2 Hz

Cycles/day: 80 000

Specifications DIN EN 50396 DIN EN 50396

bending tests 12 9 8 6

Nameof equipment vibration test

Fieldapplication automation

torsionangle max ± 90°

cablediameter max 5.5 mm

VerticalvibrationAmplitude

max 12 mm

TorsionFrequency 1 Hz

vibration test 13

4 3 2 1Name ofequipment trailing cable test

fieldapplication automation

moving lenght 0,5 m 1,5 m 5 m 13 m

max. speed 4 m/s 6 m/s 10 m/s 10 m/s

max.accerelation 70 m/s2 30 m/s2 50 m/s2 20 m/s2

max. cable Ø 10 mm 30 mm 40 mm 50 mm

Bending radius 12 - 50 mm 15 - 200 mm 63 - 200 mm 63 - 300 mm

Max cycles/week 1 400 000 280 000 200 000 90 000

trailing tests11 10 7 5

Name ofequipment torsion test


torsion angle max ± 720° max ± 720° max ± 720°

cable lenght max. 2 mt max. 2.5 mt max. 1.8 mt

speed 22cycles/min(@ ± 360°)

17cycles/min(@ ± 180°)


cycles/day 31 000(@ ± 360°)

24 000(@ ± 180°)

50 000(@ ± 360°)

torsion tests

3

4

89

136

2

12

11

105

7

1

97

Motion Application CentreType of sample:signal, power and control cable

roller bending test roller bending test revers bending test bending -torsion test

field application automation automation automotive/ automation automation robotics

type of sample:signal,power and control cable




for combined bending/torsion test max. outer diameter 18 mm

Machine parameter rolls diameter available:

250 mm


Cycles/day: Approx. 10 000


60 - 200 mm


Cycles/day: 15 000


12 - 50 mm

Bending angle: max ± 90°

Cycles/day: 12 000

Combined bending/torsion test:torsion angle 0° +/- 360°Bending angle 0° +/- 90°Frequency max. 2 Hz

Cycles/day: 80 000

Specifications DIN EN 50396 DIN EN 50396

bending tests 12 9 8 6

Nameof equipment vibration test

Fieldapplication automation

torsionangle max ± 90°

cablediameter max 5.5 mm

VerticalvibrationAmplitude

max 12 mm

TorsionFrequency 1 Hz

vibration test 13

4 3 2 1Name ofequipment trailing cable test


moving lenght 0,5 m 1,5 m 5 m 13 m

max. speed 4 m/s 6 m/s 10 m/s 10 m/s

max.accerelation 70 m/s2 30 m/s2 50 m/s2 20 m/s2

max. cable Ø 10 mm 30 mm 40 mm 50 mm

Bending radius 12 - 50 mm 15 - 200 mm 63 - 200 mm 63 - 300 mm

Max cycles/week 1 400 000 280 000 200 000 90 000

trailing tests11 10 7 5

Name ofequipment torsion test


torsion angle max ± 720° max ± 720° max ± 720°

cable lenght max. 2 mt max. 2.5 mt max. 1.8 mt

speed 22cycles/min(@ ± 360°)



cycles/day 31 000(@ ± 360°)

24 000(@ ± 180°)

50 000(@ ± 360°)

torsion tests

3

4

89

136

2

12

11

105

7

1

98

DESINA

Type of cable Function Colour

Servo cable screened Servo Motor cable 600/1000 Volt orange RAL 2003 Encoder cable screened Encoder cable usually 300 Volt green RAL 6018 Bus-/Hybrid cable Bus or Hybrid cable with LWL - elements violet RAL 4001 Sensor cable unscreened Sensor-/Actor cable, usually 300 Volt yellow RAL 1021 Power cable unscreened Motor cable 600/1000 Volt black RAL 9005 Control cable Control cable 300 Volt or 24 Volt signals grey RAL 7001

Specified acc. DESINA The jacket of all cables has to be resistant against oil and typical fluids Specified acc. Nexans halogenfree acc. EN 50267-2-1 oil resistant acc. EN 60811-2-1 flame retardant EN 60332-1-2 10 Mio. cycles in a chain, bending radius 10 - 12 x D screen EMC optimized

99

Installation of the cables in thedaisy chain The removal of the cables must be without twists, i.e. the cables must be unreeled. They must never be pulled in loops over the flange of the drum. A balanced filling of the webs guarantees that the position of the cables remains unchanged during operation.

Do not install cables of different sheath materials without using a separation web.

The cables should be installed as symmetrically as possible depen-ding on their weights and measure-ments. This is also true for the outerdiameters. Cables which highly differ in outer diameter should beseparated by webs.

The cables must not be installed in a fixed construction in the chain, butthey must be mobile. In particular in the area of the bending radii thecables must move freely. The indica-ted minimum bending radii must beconsidered the absolute minimum value.

Instructions for Installation*

Fastening of the cable in the daisy chain Both ends of the cable must be fixed in a dead zone in an appropriatedistance to the ends of the mobile parts (approx. 30 x diameter). Atleast in the area of the mobile parts of the daisy chain the cables mustbe provided with a traction relief.

Cable installation in engines

The cables must not touch the sur-face of the engine.

Minimum admissible bending radii 12 x outer diameter of the cable.Smaller bending radii are possible at a reduced life.

Right!

Wrong!

100

Instructions for Installation*

Tensile stress max. 50 N/mm2 conductor cross section for fixed installation, max. 20 N/mm2 conductor cross section for flexible horizontal installation

Utilization in the daisy chain Regular version (1 sheath construction with/without screen braid)

- minimum admissible bending radius: 12 x D- maximum admissible acceleration: 5 m/sec.2*- maximum admissible displacement: 100 m/min (180 m/min)**- guaranteed bendings (ati ≥12xD): min. 10 Mio *

D...... Conductor cross section (mm)* for cables > 16 mm2 reduced requirements2 (acceleration ≤1 m/sec2, ≥ million bendings)** for cables ≤ 6 mm2 conductor cross section+ The instructions for installation of the manufacturers of energyconducting chains must be observed in addition.

- maximum admissible horizontal displacement: 5 m- alternating bendings not admissible- Torsion is not admissible for cables with overall screen(torsion for a maximum ± 30°/m are admissible)

Fordeviating(higher)requirements,like

- smaller bending radii- larger horizontal / vertical displacements- higher velocities / acceleration- alternating bendings- torsion et cetera

there are special constructions upon demand.

Nov

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0 - C

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ight

© 2

010

- Nex

ans

Global expert in cables and cabling systems

Nexans Deutschland GmbHSieboldstraße 10 · 90411 Nürnberg

Tel. +49 (0) 911 5207-0 · Fax +49 (0) 911 5207-598eMail: [email protected] · www.nexans.de

Documents

MOTIONLINE - Nexans · class 5 acc. IEC 60228 insulation: ... MOTIONLINE® BASIC Approvals • acc. UL758 ... C 494 844 61 18,2 497 643 1BA51