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Monitoring of Martensitic Transformation in Cold-Rolled 304L Austenitic Stainless Steel by Eddy Current Method *Roohallah SURKIALIABAD 1 , Ali HEDAYATI 2 , Ali SAHEB ALAM 1 1 Materials Group, Engineering Faculty, Ferdowsi University of Mashhad, Mashhad, Khorasan Razavi, Iran; Phone: +98-938-671-9753, fax: +98-511-876-3310; e-mail: [email protected], [email protected] 2 Department of Materials Engineering, Isfahan University of Technology, Isfahan, Isfahan, Iran; e-mail: [email protected] Abstract With measuring the volume fraction of martensite, the destruction of the samples would be considered. In this work a 304L AISI austenitic stainless steel was rolled from 10 to 80 % reduction then the formation of martensite phase was monitored by X-ray diffraction, image analysis of optical, SEM microscopy and eddy current investigation. Also eddy current was carried out in the wide range of frequencies from 50 to 10000 Hz to figure out the effect of it on structural changes then the outputs were calibrated by XRD. By comparing the data of these methods relationship between them was found to be a function of exponential regression. In spite, some researchers have previously reported a linear relationship. Keywords; Quantitative XRD, magnetic investigation, strain induced martensite, plastic deformation, austenitic stainless steel. 1. Introduction Metastable austenitic stainless steels (ASS) are interesting engineering materials mainly used for structural purpose. A fully annealed ASS can be formed to complex shapes easily, but the regions under severe deformation [1] or high stresses during service [2], will transform to martensite. So the internal structure, mechanical and magnetic properties of the material are changed [3]. To predict the properties during and after service it is vital to detect the amount of martensite in certain conditions. 1.1 Martensitic Transformation Different martensite morphology can be formed on cooling (thermally) or cold working (mechanically) [4], hydrogen charging [5] and ion irradiation [6] in ASS. Deformation induced martensite can form even though the temperature is above M s and branched in two types: Stress- Assisted (SAM) and Strain-Induced (SIM) [7]. SIM formed by a direct consequence of the plastic deformation of the austenite where dislocation formation works as easier nucleation sites for the martensite and can be morphologically different from SAM and thermally produced martensite [7, 8]. SAM transformation occur at lower temperatures (above the M s ) and the strain induced transformations occur at higher temperatures e.g. Room temperature [9]. During plastic deformation, dislocation density (or crystalline defects) and in consequence the stacking fault density, within the host material, increases with the degree of deformation. The dislocations and twins are considered to be the major sources for martensitic phase transformation [2, 10, 11]. Researchers believe stacking faults are in hexagonal symmetry arrangement in FCC lattices, like ɛ-martensite, n stacking faults can form a hexagonal ɛ-martensite crystal [12]. The kinetic transformation from austenite to ά-martensite was believed to be γ SF n SFɛ→ ά [13,

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Monitoring of Martensitic Transformation in Cold-Rolled 304L Austenitic

Stainless Steel by Eddy Current Method

*Roohallah SURKIALIABAD 1, Ali HEDAYATI 2, Ali SAHEB ALAM1

1 Materials Group, Engineering Faculty, Ferdowsi University of Mashhad, Mashhad, Khorasan Razavi, Iran; Phone:

+98-938-671-9753, fax: +98-511-876-3310; e-mail: [email protected],

[email protected] 2 Department of Materials Engineering, Isfahan University of Technology, Isfahan, Isfahan, Iran; e-mail:

[email protected]

Abstract

With measuring the volume fraction of martensite, the destruction of the samples would be considered. In this work

a 304L AISI austenitic stainless steel was rolled from 10 to 80 % reduction then the formation of martensite phase

was monitored by X-ray diffraction, image analysis of optical, SEM microscopy and eddy current investigation.

Also eddy current was carried out in the wide range of frequencies from 50 to 10000 Hz to figure out the effect of it

on structural changes then the outputs were calibrated by XRD. By comparing the data of these methods relationship

between them was found to be a function of exponential regression. In spite, some researchers have previously

reported a linear relationship.

Keywords; Quantitative XRD, magnetic investigation, strain induced martensite, plastic deformation, austenitic

stainless steel.

1. Introduction Metastable austenitic stainless steels (ASS) are interesting engineering materials mainly used for

structural purpose. A fully annealed ASS can be formed to complex shapes easily, but the

regions under severe deformation [1] or high stresses during service [2], will transform to

martensite. So the internal structure, mechanical and magnetic properties of the material are

changed [3]. To predict the properties during and after service it is vital to detect the amount of

martensite in certain conditions.

1.1 Martensitic Transformation

Different martensite morphology can be formed on cooling (thermally) or cold working

(mechanically) [4], hydrogen charging [5] and ion irradiation [6] in ASS. Deformation induced

martensite can form even though the temperature is above Ms and branched in two types: Stress-

Assisted (SAM) and Strain-Induced (SIM) [7]. SIM formed by a direct consequence of the

plastic deformation of the austenite where dislocation formation works as easier nucleation sites

for the martensite and can be morphologically different from SAM and thermally produced

martensite [7, 8]. SAM transformation occur at lower temperatures (above the Ms) and the strain

induced transformations occur at higher temperatures e.g. Room temperature [9].

During plastic deformation, dislocation density (or crystalline defects) and in consequence the

stacking fault density, within the host material, increases with the degree of deformation. The

dislocations and twins are considered to be the major sources for martensitic phase

transformation [2, 10, 11].

Researchers believe stacking faults are in hexagonal symmetry arrangement in FCC lattices, like

ɛ-martensite, n stacking faults can form a hexagonal ɛ-martensite crystal [12]. The kinetic

transformation from austenite to ά-martensite was believed to be γ →SF →n SF→ ɛ→ ά [13,

14], also γ → ɛ, γ →ά and γ → ɛ→ ά [15]. With enough driving force (decrease in Gibbs free

energy) ά-martensite nucleus will rapidly grow as plates [14] and the growth of ά-martensite

occurs by the repeated nucleation of new embryos and coalescence.

Magnetization processes are closely related to the microstructure of the materials. This fact also

makes magnetic measurements an evident candidate for non-destructive testing [16]. At room

temperature, All ASSs are paramagnetic in the fully annealed condition [4]. The hcp ɛ-martensite

is paramagnetic in contrast to the bcc ά-martensite which is strongly ferromagnetic (hard-

magnet) and the only magnetic phase in the low carbon austenitic stainless steels. When the

deformation increases the relative magnetic permeability (µ) will increase [17]. This change in

permeability is a cause of the ferromagnetic ά-martensite phase presence [18]. But when

dislocations density increase magnetic permeability will decrease [19], also every obstacle like

grain boundary, twinning boundary and austenite/martensite interface act as domain walls, In

other words the movements of the domains walls will reduce due to increase of dislocation

density, also The fine ά-martensite grains which appear inside the austenite grains mainly at the

intersection of shear bands, make the movement of dislocations more difficult and magnetic loss

happened [17, 20]

1.2 Quantitative Phase Analysis Firstly for the refinement of crystal structure parameters, The Rietveld Method was introduced

(refine neutron diffraction data by Hugo. M. Rietveld in 1969 [21], it has been expanded over the

decade for quantitative phase-analysis application. Later the method was adapted to x-ray

diffraction data [22, 23]. Some researchers use this final method to calculated amount of phases

in ASS such as David K. Matlock and et al [24] and Allison Beese and et al [25].

The principal of the method is that the intensities calculated from a model of crystalline structure

are fitted to the observed X-ray powder pattern by a least squares refinement. This is done by

varying the parameters of crystal structures and peak profiles to minimize the difference between

observed and calculated powder patterns. Since the whole powder pattern is taken into

consideration, problems of peak overlap are minimized and accurate quantitative analyses can be

obtained. To assess the success of the refinement, the so-called R-value quantifies the fit between

measured and observed patterns in percent [26, 27].

1.3 Eddy current method This method is based on the change of magnetic properties in the materials and is very sensitive

to chemical composition, microstructure, mechanical properties and residual stress of materials

[28, 29]. Its principles can be summarized as follow. induction of Eddy currents in the test

specimen in a vortex-like flux pattern by a coil [30], The formed Eddy currents generate a

secondary magnetic field which reacts with the primary field that the coil is generating. Any

changes in the magnetic field of coil will alter the impedance of it [31]. From Eq. 1. It can be

concluded that an increase in µ results in an increase in self-induction coefficient (L).

A/lN2µL = (1)

Where:

µ is magnetic permeability; N: number of turns round the coil; A: cross section area and l: the

coil length.

Several authors have carried out eddy current measurements on austenitic stainless steels. Such

as O’Sullivan et al. [2] used the techniques including the usage of magnetic Barkausen noise,

ferromagnetic phase measurement and coercively measurements, L. Zhang et al. [32]

investigated Magnetic properties of SUS304 austenitic stainless steel after tensile deformation at

elevated temperatures by using a SQUID1 and VSM

2, Also S. H. Khan et al. [33] detected

magnetic changes in stainless steel after cold reductions by Eddy current. Also Talonen [34] and

Beese [25] combined these two methods and found a non-destructive Approach for calculating

the amount of martensite.

In this study the relation between XRD, image analysis and changes of magnetic properties of

AISI 304L ASS under different working frequencies was subjected to properly detect the

different type of strain induced martensite (SAM and SIM).

2. Materials The chemical composition of 304L AISI austenitic stainless steel used in this investigation is: C:

0.027, Si: 0.427, Mn: 1.58, Cr: 18.2, Ni: 8.22, Cu: 0.58, Mo: 0.348. The steel was received in

sheet form with 10 mm thickness in the annealed condition and the ASTM grain size was 6.5.

The multi-pass unidirectional cold rolling was carried out in a two-high rolling mill. Different

thickness reductions from 10 to 80% with the strain rate of 2.1×10−3

s−1

were carried out at 0°C.

Before any characterization procedure, all specimens were electro polished at 24V for 60s by

usage of electrolyte (110 ml perchloric acid, 180 ml ethanol and 710 ml methanol) to remove the

surface material. Then 10 Kg Vicker hardness was used to measure change in hardness.

XRD measurements (Philips X’Pert diffractometer with Cu-Kα radiation) and PANalytical

X’Pert High Score software were performed on the cold-rolled specimens for phase

identification and calculation the amount of martensite from XRD patterns.

Microstructural investigations of the cold-rolled specimens were carried out with using an optical

and SEM microscopy. Also Cold-rolled specimens were etched [35] and image analysis was

used by MIP software to measure surface fraction of martensite.

Figure 1. Schematic of Driver and Pick up coils assemble and Setup of the probe.

The eddy current measurement was conducted by the equipment developed in the author’s

laboratory; also it was performed at room temperature with zero lift-off distance (the distance

between coil and specimen). A sinusoidal current with a frequency in the range of 50 to 10000

1 super conducting quantum interference device

2 vibrating sample magnetometer

Hz was applied to the coil for all samples. Output signals were transmitted to computer by AD

card and were analyzed. A schematic illustration of the equipment is shown in Figure 1. In this

test a probe was made from two coils on the same core, outer one for making magnetic field

(deriver coil) and another for picking it up (pickup coil).

3. Results and discussion

3.1 Eddy current results Figure 2 shows pick-up coil outputs for different frequencies from 50 to 10,000 Hz and

reductions from 0 to 80% in thickness. Voltage increases with increasing the frequency and the

reduction (the upsurge is related to formation of ά-martensite). All graphs have the same trend,

but depend on the working frequencies they show a different range of voltage; table 1 shows this

for 40% reduction.

Table 1 Dependency of pick-up voltage on frequency of cold rolled AISI 304L at 40% reduction

and 0 ◦C

Frequency [Hz] 50 250 500 750 1000 1500 2000 4000 10000

Pick-up voltage [mV] 114 521 1026 1530 1978 2913 3826 6608 11739

Relationship between Frequency and Pick-up voltage can be described as an exponential

equation (Eq. 1), the similar equation can be contributed for other reductions.

� = �. (1 − �(−�. � (1)

Where V is pick-up voltage, a: 15763.9 and b: 10�� are constants (for 40% reduction

specifically) and f is frequency. In general, a and b parameters vary with change in reduction

levels, also Figure 2 describes these parameters.

Figure 2 Pick-up coil outputs demonstrate for different frequencies and reductions in thickness of cold rolled AISI

304L samples at 0 ◦C.

Figure 3 shows a downward peak in a-parameter and a sudden change in the trend of b-

parameter from an exponential rising to a constant level after 12.5% reduction. This change

might be related to transitive formation of ɛ-martensite. Guntner and Reed (1962) reported when

reduction increase, volume fraction of ɛ-martensite will firstly increase then with applying more

reduction formation of ɛ-martensite will decrease to completely disappear, although volume

fraction of ά-martensite increases continuously [36].

Figure 3 Change in “a” and “b” parameters as a different range of reductions.

Figure 4 shows XRD patterns, ɛ-martensite formation starts at low reduction levels, in 10%

reduction also this is existed and in 20% no peak of it is distinguishable. It can be concluded

most ɛ-martensite formed near the 10% reduction. as we can see, it’s very near to 12.5%

reduction that previously mentioned.

Kurc (2009) [17] reported the permeability for austenite: 1.05 (at anneal state) and ά-martensite:

19.7 (at 70% reduction) in X5CrNi 18-10 steel that had very near chemical composition with the

steel is used in this work at similar strain condition. According to the above, it can be assume the

permeability of ɛ-martensite is lower than austenite. Until this phase is existed in the steel

magnetization occurs a little but at 20% where ɛ-martensite disappear a sudden raise take place

(see Figure 5).

Figure 4 XRD pattern for as received, 10% and 20% reduction, AISI 304L austenitic stainless steel rolled at 0ᵒC.

Data of Figure 2 are normalized and also the first derivative curve is plotted (Figure 5.). Based

on it, main curve (solid) can be divided into 4 regions. Region 1 where the ɛ-martensite is mainly

formed and little amount of ά-martensite can be produced as a result of not enough driving force

energy [14]. In region 2, a sudden increase in permeability is appeared, also the same result was

reported after compressing to ɛt>25% (magnetization increased sharply in the lower field region)

[11]. This indicate ά-martensite formation rate and defect density formation rate (dislocations,

stacking faults, twinning, etc.) are not balanced and probably ά-martensite formation rate is

dominant, so region 3 will appear. After 40% reduction, not only no significant change in

martensite formation happened but also defects density might be increased more than any other

regions, so a balanced might take place between them. Hence, approximately no more Eddy

current is produced; also this is in agreement with finding from Figure 3 where a-parameter

again ascends to 9*10-5

, after 50% reduction.

Figure 5 Normalized (solid) and its first derivative (dashed) eddy current output at different range of frequencies.

As can be seen the normalizing voltages are very close together at different reductions; the depth

and frequency are inversely related to each other, so it can be concluded that dispersion of ά-

martensite in the samples at different depths is uniform, also this is in full compliance with the

images of optical microscopy (Figure 6).

Figure 6 Formation of martensite as a result of reduction in thickness in AISI 304L austenitic stainless steel at 0ᵒC a)

10%,b) 20%, c) 30% and d) 40%, dark areas are martensite.

3.2 XRD and image analysis results Figure 7 shows the volume fraction of martensite in terms of the cold work that was calculated

by Quantitive XRD, based on ά-martensite and austenite phases. This graph is composed of three

main regions:

Region 1 where the ɛ-martensite is more formed or acts as a transition phase [37] (see Figure 4.).

According to this method, the amount of martensite in 10% reduction is equal to 3%. Although,

based on image analysis, ά and ɛ martensite morphologies (Figure 8 a and b.) the calculated

amount of martensite is 13%, so it can be concluded 10% of the martensite are ɛ-martensite. By

the way, usage of image analysis method to calculate the amount of martensite in low cold work

levels where both kind of the martensite are existed is inefficient.

In region 2, a significant increase in the martensite amount is shown. The Quantitive XRD

findings are also adapted with the results of image analysis (Table 2.). Martensite block initiated

from preferred locations [36, 38] and become thicker by applying more reductions (Figure 8c).

When it is rolled up 50% reduction, more than 80% martensite will form, after 80% reduction the

structure is saturated (no martensite are formed after this stage) (see Figure 6d.).

Table 2 ά-martensite amount is measured by the image analysis in austenitic stainless steel AISI

304L at 0 ◦C to different cold rolled reduction levels [35]

% of cold rolled 0 10 20 30 40 50 60 70 80

Martensite [ Surface percent] 0 13 30 60 85 91 94 96 98

In region 3 by applying more reductions, a small increase in martensite transformation take

place. Under mentioned experimental conditions, even 80% reduction cannot produce more than

85% of martensite. Excessive reductions play a role in refinement of martensitic lath. Between

these very tiny laths remain traces of austenite. These structures are so tiny that they cannot be

separated well by image analysis (Fig 8d.).

Figure 7 Volume fraction of ά-martensite as a function of cold rolling reduction in austenitic stainless steel AISI

304L at 0°C.

Figure 8. Optical micrographs showing ɛ and ά-martensite phase, etched dark in austenitic stainless steel AISI 304L

at 0 ◦C to cold rolled reduction of (a) 3% CR slip band formation, (b) 10% CR and mostly formation of ɛ- martensite

formed as parallel noodles, (c) 20% CR growth of ά-martensite block, (d) 80% CR remains of austenite between tiny

noodles of ά-martensite.

3.3 Relation of XRD and Eddy current results According to the above arguments magnetic behavior of cold worked austenitic stainless steels

cannot be only dependent on ά-martensite formation phase but also it should be considered

increase in the number of magnetic domains. Accordingly, this behavior can be described as an

exponential function (Eq. 4) based on extrapolated curve from Figure 9.

%M=-2.5321+0.0187 exp(0.0021×V) (4)

Where:

%M is volume fraction of martensite and V is the pickup voltage e [m Volt].

Nevertheless, Beese [25] have used same method in the range of 25 to 35% reductions that it was

accomplished by tensile testing on a pre-rolled 301 ASS and was reported a liner relationship

(Eq. 5.) by considering the different steel by her, so it can be seen in Figure 6 Beese finding have

a good match with current work. Talonen [35] also reported the same results (the correlation

factor of 1.7) but both of them suppose:

a) A small range of reduction

b) Pre-strain was assumed to produce a uniform distribution of strain induced ά-martensite

in the samples, such as Beese used 20% of pre-strain.

Whereas some researchers [39- 43] measure the amount of ά-martensite by usage of these linear

equations in the wide range of reductions and without pre-strained that might make some

inaccurate estimation.

Figure 9 Exponential model for measuring of ά-martensite by using the pickup coil voltage in austenitic stainless

steel AISI 304L at 0 ◦C and 2000Hz frequency, straight line shows linear model based on Beese work.

4. Conclusion In this work, the effect of reduction and Eddy current frequency on monitoring of martensite

(both ά and ɛ) transformation was investigated by rolling a 304L ASS sheet from 0-80 %

reductions, Also for better comprehension XRD (semi quantitive and qualitive), optical and SEM

microscopy and image analyzing were conducted on the samples. Results indicate:

Eddy current could highly likely to show and distinguish transition behavior of ɛ-martensite.

Indeed, in 12.5 % reduction the max amount of ɛ-martensite will form, also this is exactly

confirmed by XRD results. In no rolled sample no peaks of ɛ-martensite was detectable but when

reduction arise to 10 % it will appear peaks of both ɛ and ά martensite, although in 20 %

reduction there is only the peaks of ά martensite. Moreover, after 20 % reduction where XRD

show no peak at all Eddy current analyzing also is in compliance with it.

While Eddy current was used in a wide range of frequencies (50-10000 Hz) and as it is shown by

researchers there is an inverse relation between depth of analyzing and working frequency, so it

can be inferred the dispersion of both ɛ and ά in any reduction is homogeneous in the volume of

samples, also this finding is in compatibility with optical microscopy.

Optical microscopy in both small and large amount of deformation is not suitable method for

estimation of martensite fraction due to the lack of high resolution view where less than 20%

reduction it couldn’t able to distinguish ɛ and ά martensite separately and after 50% reduction

because of remaining about 15% of austenite between tiny layer of martensite.

The main conclusion of this study is related to finding new relationship between Eddy current

output and volume fraction of martensite within the wide range of reductions. It could be defined

as an exponential equation, in spite of other researchers whom reported a linear relation and

worked in a limited reduction range or on pre-deformed ASS.

Acknowledgements The authors gratefully acknowledge R. Poordelan for providing language help and proof reading

of this article, also M. Kashefi for discussion and NDE Laboratory help.

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