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Major : Electrical Engineer
Position : Electrical section head
Mobile : +966 54 037 61 86 or +966 535 173 174
Passport no :0775285
Personal- mail : [email protected] or [email protected]
Work - mail : [email protected]
Egypt Address : 30 Baker Hassan St. Faysal, Giza, Egypt.
KSA current address : North Region Cement Company Senior Camp.
OBJECTIVE A responsible position in a high caliber, well established company with promotional career in the
field of Electrical Engineering. Willing to build a career with leading corporate with committed and
dedicated people, which will help me to explore myself fully and realize my potential.
Personal Information
o Nationality : Egypt
o Birth date : 11th
,Feb, 1984
o Gender : Male
o Marital Status : Married
o Military Status : Exempted
Work Experience Current Employer : North Region Cement Company (NRCC). www.nrc.com.sa
Job title : promoted up to Section Head. Previous job : ASEC AUTOMATION Co. (ASA). Cairo. Job title : Electric Shift Leader Engineer. Employer : National Cement Company (NCC) project.
Employer Country : Egypt.
Previous job : Delta Trading Company.
Employer Country : Egypt.
North Region Cement Company (NRCC). July, 2009 till Now
Management Experience
o Electrical (Section Head) for Both lines (6000+3000) TPD Plants. o Limestone crusher HAZEMAG & EPR GmbH Impact crusher 1200 Ton/h
o Corrective Crusher CHANGSHU SHIMING Hammer single stage 400 Ton /h
o Additive Crusher CHANGSHU SHIMING Hammer single stage 250 Ton /h
o Reclaimer /stacker Dalian SDA heavy Industrial Co. Round /scrapper
o Raw mill#1 GEBR. PFEIFFER AG KAISERSLUTERN Roller mill MPS 5000B 500 Ton/h
o Gear Box FLENDER KMPS 526 Germany 890/ 23.32 rpm 3300KW
o Motor Slip Ring Siemens Germany 3300KW/ 13.8KV/895rpm
o Mill fan motor Slip Ring Siemens Germany 3500KW/ 13.8KV/1190rpm
o Rotary Kiln Dry process China make 6000 Ton/D
o HFO / Precalciner Fives PILLARD 725/770 Kcal/kg
o Cooler IKN Pendulum Grate Cooler A358
o Clinker Apron Con. BEUMMAR/SEW
o Cement mill TANGHAN DUNSHI Machinery , Ball Ø5 x 15M 250 Ton/h
o Gear Box MAGG CPU-47/B Poland Two compartment Rotor Speed 14.5 rpm
o Motor SIEMENS 6300KW/13.8KV/60HZ/1192rpm.
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o Planning and identifying various resources viz. manpower, tools and plant, construction materials
consumables etc., for commencing the site work ERP system. o Ensuring timely availability of the required resources of manpower, tools and plant, Heavy
Equipment and Consumables. o Performing daily inspection and pre-checks from both Electrical and I&C side and making
preparations for start-up. o Failures (FAR) Root Cause Analysis using the, fish bone, FTA, FMET and SWOT methodology. o Implement S5 Japanese’s management technique. o SAP (system Application in data process) PM module & MII system Electrical Section head User. o (Certified Trainer) of National Electrical Training program(Blue CAP). o Implement SAP Software for Notifications, PM work orders, technical confirmation TECO , Material
Reservation , work orders, energy Consumption, KPI’s report. o Planning the preventive, corrective, predictive, break down, shutdown , calibration orders and Special
Event maintenance. o Contributing towards energy Saving, TPM, OHSAS & ISO initiatives o Carrying out preparation of monthly reports and reporting to Management. o Prepare and Review monthly, annual Energy Consumption reports and prepared Energy
Consumption analysis report . o Energy Saving use the consumption analysis report. Hence we reached to optimum Consumption rate
90 KWH/Ton. o ISO 9001-2008 Certified Internal auditor and Documents controller. o Planning Annual Maintenance Schedule for Electrical Department. o prepare and submit Annual Electrical Maintenance Budget report. o Familiar with electrical systems case studies for Load Flow, Short Circuit/Fault o Calculations, large motor start-up using PowerStation ETAP software. o Familiar with NEMA, ASTM, IEEE and IEC based electrical codes, standards and regulations also
NFPA 16, NFPA 25 .
Technical Experience
o Initiate, Implement, and supervising executing (Corrective ,preventive, predictive , breakdown,
shutdown , Capital, Special event maintenance, Calibration orders and workshop maintenance.
o Initiate, Implement and supervising thermal image IR (INFRA RED) Technique for electrical
equipment, hence increase the life time of Equipment /minimize down time.
o Maintenance and troubleshooting MV Slip ring motor up to 6.3 MW.
o Maintenance and troubleshooting MV Squirrel Cage Motor up to 2150 MW.
o Experience of MV Motor bearing, Housing and bearing replacement.
o Experience in Maintenance and troubleshooting MV Vacuum Circuit Breaker Merlin Gerin17.5 kV.
o Execute M.V protection Relay coordination project, Modify Trip Setting, configure and
programming Siemens SIPROTEC 47SJ62 Multifunction Protection Relays Using SIEMENS
DEGISI software and power plant Feeder protection relays MICOM P21.
o Make the necessary modification of Plant protection System from definite time (DMT) to inverse
time current (IDMT) C/Cs saving 600,000 SAR for NRCC.
o Experience in Maintenance and troubleshooting Changeover switches ATYS Up to 3200 A.
o Maintenance Diesel emergency generator up to 1000 KVA.
o Main co-coordinator between both lines & Power plant capacity 63 MVA.
o Synchronization and De-Synchronization process, Operate both units in BASE LOAD and
ISOCHRONOUS modes.
o Modified the power factor correction system and improve it from 0.75 to 0.95.
o Initiate , calculate and Implement Fan Energy Saving technique using VFD.
o Pre-planning task assignments for major shutdown maintenance activities A-Z.
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o On call, Emergency maintenance works of the plant.
o Configure and parameter setting for Power factor Controller ABB Type RVT.
o Aware by Maintenance, Configuration, programming and parameterize LOW VOLTAGE
IINVERTER types : ABB : ACS 550-01, ACS 800 and ACS850,
Schneider Electrical : Aptiva® 31 (Telemecanique),
AB: power Flex 700s (ALLEN Bradley)
VACON: NX & NXP,
SIEMENS SIMOVERT Master drive.
o Aware by Maintenance, Configuration, programming and parameterize for Medium Voltage
Frequency Drive
AB : power Flex 7000 Air cooling
Siemens : ROBICON Perfect Harmony -s
o Maintenance and Spare parts controller for Medium Voltage Frequency Drive.
o Expertise of Maintenance, Configuration, programming and parameterize LOW VOLTAGE
ABB PST30…300 , PSTB370…1050.
Telemecanique Altistart 48.
o Modified with IKN great cooler Controller System.
o Testing and Commissioning IKN new clinker crusher system.
o Configure and parameterize ABB (MCU) MOTOR CONTROL UNIT in (MCC).
o Aware about DCS system, PLC S7-200, 300, 400 and its interface PCS7.
o Represented Monthly Electric Presentation for Upper management.
o Electrical Member for Annual Auditing .
o Implement a lot of modification of the plant such as bearing housing of RM main drive, RM
calibration Belts, ESP Control Drive panel, Kiln Drive Cooling system.
o Capable to test all Mechanical & Electrical apparatus.
o Proceed the complete Purchasing cycle for the spare parts & equipments from the local market either
from the foreign manufacturer’s agents or import overseas.
o Technical evaluation of proposal, Budget preparation, preparing the vendor list, tender enquiry for
the control system, special instrument, instrument, Sub control system etc.
o Finalization and follow-ups. Basic and Detailed Engineering, procurement and MRP
o Operation, maintenance and network Administration of the system.
o S7-200 PLC base and LOGO 230RC base problem’s troubleshooting PLC/DCS system.
o Human Machine Interface (HMI), Operator Interface devices parameter’s Maintain and keeps its
proper record, supporting documentation Provide technical support to customers.
Expertise In following Instrumentation
HASLER Weighing Feeder (Germany)
SAIMO Weighing Feeder (Australia)
Belt Scale (Schenk) Germany
Kiln Feed Hasler (Germany)
Gas Analyzer Siemens (China)
Pillard System of HFO system (Pillard), Raytek Shell scanner
Troubleshooting Weigh Bridge calibration on Avery Weigh Tronix Controller base
Multi turns actuator, calibration and maintenance.
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Gamma Matrics (Cross belt on line Analyzer), for Lime stone.
Auto sampling system. (FLS)
X-RAY Analyzer (thermo fisher)
Different types of Pressure/Temp/Flow Transmitter calibration and maintenance.
RGYD magnetic Separators & metal detectors.
Line two 3000T/D testing, Commissioning then maintenance:
o Erecting, installation & Commissioning of HT/ LT Switchgears, Transformers and related Electrical
Works. Tender QS/QA/QC Review preparation, Computerized Planning and drawings.
o SIEMENS SIMOVERT MASTERDRIVES & MICOMASTER for motors from 450 KW for E.P
filter and kiln main drive, drive setting parameterization and maintenance, replacement of IGBT
Cards.
Testing &Commissioning the Additional three Engine project. 2012 to 2013
RESPONSIBILITY:
o Project site supervision and Project management of Electrical contractors in all aspects related to
execution of Electrical equipment installation .Review of Engineering drawings and Quality
control plan and process Control and equipment manufacture QS/QA/QC Review.
o Jointing line I & Line II bus electrically through bus couplers and test and commissioning the
protection relay, adjust the differential protection relay.
o Setting of AREVA MICOM P255 3 Phase Induction Motor Protection Relay with MICOM S1
Support Software.
o SIEMENS SMART MOTOR CONTROLLERS SIMCODE PRO 3UF7 parameter setting, fault
Finding and Profibus connections.
o Monitor of (3 and 7MW) Power plant erecting, commissioning by WARTSILA ENGINES.
WORK AS a Consultant Engineer for Roller press project. Pre grinding 2013
RESPONSIBILITY
o Check with the supplier the design and change as per NRCC requirement.
o Design the electrical substation, switchgear and MCC.
o Testing and commissioning the electrical equipment.
o Prepare and submit the punch list.
o Erecting, installation , testing and Commissioning of roller pressure system (pre grinding) which
increase the cement mill production from 160 ton/hr to 250 ton/hr.
Instructor of @ (Blue CAP) Internal Saudi National training course o Course included ( generation, transmission , Transformers, Loads, switch gears, Distribution,
protection and Drive July 2014 to October 2014.
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Arab Swiss Engineer Company ASEC in (National cement Co.).
Responsibility in ASEC AUTOMATION: Dec, 2006 till July, 2009
o Electric Shift Leader Engineer.
o Preventive & emergency maintenance for M.V & L.V systems
o AC motors (up to 2MW / 6.3KV) and DC motors with their feeding panels Up to 1360KW.
o Modifications necessary to improve the system behavior and keep minimize down time.
o Troubleshooting for Instrumentation Faults like” Level, Pressure, Flow, and Temperature.
o Prepare the necessary reports and overhauling schedules.
o Programmable logic controllers PLCs "Siemens and Procontic.
o Responsible for plant to prevent problems and failures of any equipment to maintain all working cement process.
o Responsible for all 2 dry lines areas during shift, working in medium voltage breakers, motors and protection relays ,low voltage motors and it's MCC control ,to instrumentation level of temp , pressures ,flow and speed, and deal with PLC of many types.
o Attend a lot of certified training courses in Cement industrial .
Delta Trading & Commerce Company July 2006 To Aug 2007 Full time.
Aug 2007 To August 2008 Part Time
Responsibility in Delta Trading Company o Technical support and Service Engineer.
o Install 2 new cardboard complete lines.
o Responsible about all paper converting Section.
o Install 2 new cardboard complete lines.
o Install one offset printing machine.
o Study the Tender related to paper converting section.
o Make the necessary Quotation for customer .
o Clear the technical points for customers.
o Arrange Procurement documentation / material / spares / tools required for customers
o Install and maintenance more than 50 strapping machine.
Qualifications:
o Qualified to work at any modern Automation Systems , Cement dry process, Electromechanical
systems, Different Utilization system, management and under pressure.
Practical Technical training Summary
o Oil & Gas Site training @ Gulf of Suez Petroleum Company (GUPCO). o Transformer, switchgear and protection @ ministry of Electricity and Power o Site training @ Arabian Medical Company of Egypt. o Site training Panasonic. o SKF o MV Slip ring motors parameters, testing and commissioning @ SIEMEN, Dresden , Germany .
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Previous courses:
1- Design of electrical Works inside Building.
2- Microprocessor and Microcontroller in Panasonic.
3- AUTOCAD 2D.
4- Ordinary Automatic Control.
5- Maintenance and operation for ACS (550 -800) ABB frequency drive.
6- Programming with programmable logic control "PLCs".
7- English courses until level (302=nine) AUC.
8- STRATEGIC MANAGEMENT" How to build your career “ITC Certificate”.
9- OSHA industrial safety course.
10- Programming PLC Siemens Step 7.
11- Problem Solving& Creative Thinking ‘international course’.
12- Function and maintenance poles and Drive of Siemens 3AC –CB.
13- SKF seminar for Electrical motor bearing.
14- Attend M/S “VACON” frequency drive Middle East seminar.
15- On line AC drive training course from M/s “Schneider Electrical “.
16- Powers flex 700S frequency drive (VSD) Allen Bradley.
17- ISO 9001/2008 internal auditing certified by (Moody) international co.
18- Attend witness Factory acceptance test FAT of
Raw mill main drive 3300KW, 13.8KV, 60 Hz @ VEM, Dresden, Germany.
19- Attend witness solo run test of for Slip ring motors @ ISCOSA WS in Dammam.
Cement Mill (6300KW, 13800 V, 311 Amp).
Raw Mill Fan (3500 KW, 13800V, 174 Amp).
Raw Mill Min drive (3300KW , 13800V, 164 Amp).
20- Workshop Smart Solution: enabling mobility in Large.
Education
o University Degree : B.Sc. Engineering
o University : Helwan University
o Faculty : Engineering
o Major : Electrical Engineering
o Graduation project : A microcontroller Based control unit of two levels current
source Inverter (CSI) Closed loop.
o Project grade : Excellent
o B.SC. year grade : very Good
o Cumulative Grade : Good
o Graduation year : 2006
o Grade : 94%
o Preparing Master Degree in Cairo University 2008.
Languages
Arabic : Mother tongue.
English : Fluent in both verbal & written
Deutsch : Good
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Other Skills
o Advanced user for windows, Microsoft® Office, Mat lab, Internet Application.
o AutoCAD Software
o Electrical MATLAB "SIMOLINK" Software,
o “Siemens protection relay Configuration software ” DEGSI 4.8,
o Fluke power log and spectrum analyzer software ,
o “ABB ACS 550 & ACS 800 drive ware” Drive window light 2 & Drive size Software,
o “Allen Bradley” interface and Configuration Drive executive Software,
o “ABB Motor Control Center ” MCU Software,
o “Siemens” SIMCODE PRO 3UF7 configuration Software,
o “LUST” VecWin 10.49 BEUMER loading machine drive Software,
o SAP (system Application in data process) Management software.
Executive Summary
o Technically competent Engineering & Management Professional offering over three decades of
rich & diverse experience and in different capacities primarily in the domains of Project Management,
Erection & Commissioning of Coal Handling Plant, Outdoor Substation, Switch Gear & Protection
System, etc.; Energy Audit, Maintenance & Operations of communication towers and Marketing &
Business Development
o Comprehensive exposure to various industry domains – Cement, Coal Based Power, Co-
generation (Sugar), Secure Meters, IHS Plc.
o Adept in conducting Safety Inspection to observe the physical conditions of work & work practices;
adequate understanding in the areas of Quality Management System & Occupational Health &
Safety Assessment, and Energy Conservation.
o Exhibit strong Project Management skills including project scheduling, and monitoring coupled
with structured inputs for purchase & procurement, contracts management, materials management,
cost rationalization and continuous improvement.
o Strong leadership traits with the ability to bring out the best in others while creating a healthy and friendly
work environment.
o Professional competencies in mobilizing and judiciously managing available resources – men &
materials along with planning, and monitoring to ensure job accomplishment within defined time/cost
parameters.
Key Strength Areas
o Plant Engineering / Maintenance o Project Management / Commissioning / Erection
o Resource Management / Optimization o Preventive / Planned Maintenance .
o Site Management / Contract Management o Quality / Continuous Improvement
o Energy Management /Health & Safety o General Administration & Cross-functional Coordination
Declaration
o Above mentioned all information are correct
Reference :
o Engr. Mohamed Al-Desh NRCC Electrical Manager Mob: 00966540375904
o Engr. Issam Bader NRCC Maintenance Manager Mob: 00966540380128
o Engr. Mustafa Muhessin NRCC Group Consultant Mob: 00966500146663
o Any other References & Supporting Documents Available upon Request
