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4/28/2006
ModuSpec
Engin
eering
ModuSpec
Engin
eering
His
tory
His
tory
��Founded
Founded
in O
cto
ber 1986 b
y:
in O
cto
ber 1986 b
y:
––Leo N
agte
gaal.
Leo N
agte
gaal.
––Com
pany o
ffic
e in the
Com
pany o
ffic
e in the
Neth
erlands, Sero
oskerk
eN
eth
erlands, Sero
oskerk
e
��O
penin
g
Openin
g A
berd
een
Aberd
een o
ffic
e in
offic
e in
1989.
1989.
��O
penin
g
Openin
g S
ingapore
Sin
gapore
offic
e in
offic
e in
1992.
1992.
��O
penin
g
Openin
g H
ousto
nH
ousto
noffic
e in
offic
e in
1997.
1997.
��O
penin
g o
ffic
es in
Openin
g o
ffic
es in C
anada,
Canada,
Austr
alia
Austr
alia a
nd
and
Mala
ysia
M
ala
ysia
in 2
000
in 2
000
4/28/2006
Core
Activitie
sCore
Activitie
s
Maintain Independent
Authority in the Drilling
Industry
Maintain Independent
Maintain Independent
Authority in the Drilling
Authority in the Drilling
Industry
Industry
Inspections
Inspections
Maintenance
Management
Maintenance
Maintenance
Management
Management
Equipment
Rating
(MER)
Equipment
Equipment
Rating
Rating
(MER)
(MER)
Commissioning,
Certifying
Commissioning,
Commissioning,
Certifying
Certifying
Safety, Technical,
Risk Management
Audits
Safety, Technical,
Safety, Technical,
Risk Management
Risk Management
Audits
Audits
Training
Training
4/28/2006
Com
merc
ial Is
sues
Com
merc
ial Is
sues
��In
dependent a
uth
ority
, very
experienced
Independent a
uth
ority
, very
experienced
surv
eyors
surv
eyors
��Cert
ifie
d T
rain
ers
, 9
Cert
ifie
d T
rain
ers
, 9 d
iffe
rent tr
ain
ing
diffe
rent tr
ain
ing
cours
es
cours
es
��In
18 y
ears
more
than
In 1
8 y
ears
more
than 4
,500 R
ig
4,5
00 R
ig
inspections
inspections p
erf
orm
ed.
perf
orm
ed.
��Specia
l Rig
rating (M
ER)
Specia
l Rig
rating (M
ER)
totocom
pare
com
pare
rig
s
rigs
in the s
am
e
in the s
am
e r
egio
nre
gio
n
��M
ain
tenance S
erv
ice,
Main
tenance S
erv
ice, Pro
vid
ing
Pro
vid
ing
PM
PM
--syste
ms a
nd tra
inin
g h
ow
to u
se the P
Msyste
ms a
nd tra
inin
g h
ow
to u
se the P
M--
soft
ware
soft
ware
��Specia
l Safe
tySpecia
l Safe
tyand
and R
isk M
anagem
ent
Ris
k M
anagem
ent
inspections
inspections
��M
S “
MS “
Techdesk”
Techdesk”
for te
chnic
al support
for te
chnic
al support
Conditio
n M
onitoring
Conditio
n M
onitoring
��The
The c
onditio
nco
nditio
nand
and
opera
tional perf
orm
ance
opera
tional perf
orm
ance
of
the r
igs
reflect
s:of
the r
igs
reflect
s:
––th
e e
ffic
iency a
nd
the e
ffic
iency a
nd
effectiveness o
f asset
effectiveness o
f asset
managem
ent,
managem
ent,
––and the e
ffort
and
and the e
ffort
and
com
pete
ncy o
f rig
com
pete
ncy o
f rig
pers
onnel.
pers
onnel.
No.
Instructions
Comments and recorded
values
Standards and instructions
Res.
Crit.
1Have the BOPs been serviced by the manufacturers or by an
approved workshop, in the last four years.
API RP 53 (1997) section
18.10.3 (3-5 yearly); MSE-SS-
WC-001
3Major
2Verify whether the BOP is suitable for H2S under NACE-MR-01-75.
API RP 53 9A.1-9 Total
CLT.04-251 Shell EP
1500.2.1.4.10.b.1
3Major
3Verify whether the BOP configuration is according the drilling
programme of the operator.
3Major
4Investigate whether there is adequate space underneath the shear
rams to hang off the tool joint of the drill pipe. (Is there an extended
double or regular double preventer installed?)
Total CLt 04-252 2.1.c
3Major
5Is a hang-off tool assembly available? What type is it and is it made
up and stored in the derrick readily available?
3
Major
6Ensure that the grease which is used on the bonnet bolts has the
right friction coefficient. (Normally 0.069)
MSE-SS-WC-002
3Major
7Is a Hydraulic Torque tool in use and are only purposely made
sockets used of the OEM? HyTorc, Tool/HyTorc sockets?
Shell DEN 25/91; MSE-SS-WC-
003
3Minor
8Are large bore operators or tandem boosters installed for the shear
rams?
MSE-SS-WC-004
3Major
9Inspect the bolt and bolt holes for damaged threads and galling.
API RP 53 (1984) section
7a2.b
3Major
10
Inspect the BOP body at the bonnet seal area for pits, damage and
flatness. Machining is required if deformation is more then 0.010"
(Shaffer) or 0.015" (Hydril, Cameron).
API RP 53 (1984) section
7.A.2.d1; CIW EB No. 463 D,
10/91
3Major
7.1.1 GENERAL
Check
Check-- list
list
Questions
Questions
Severity Rating
Severity Rating
References
References
Checklist Sam
ple
Checklist Sam
ple
Deta
iled c
om
parison o
f 12 rig
sDeta
iled c
om
parison o
f 12 rig
sInspection Results
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
MER
56%
59%
65%
66%
68%
69%
71%
72%
73%
73%
76%
84%
Score
69%
71%
74%
74%
78%
89%
79%
88%
81%
78%
84%
91%
Percentage Inspected
82%
82%
88%
89%
88%
78%
90%
82%
90%
88%
91%
92%
Rig 2
Rig 10
Rig 9
Rig 7
Rig 6
Rig 4
Rig 8
Rig 11
Rig 3
Rig 5
Rig 1
Rig 12
Pre
dic
tability o
f accid
ents
Pre
dic
tability o
f accid
ents
and d
ow
nand d
ow
n-- t
ime
tim
e
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Detailed Inspection Severity Rating
Coverage
95%
80%
81%
80%
91%
89%
84%
64%
98%
Critical
16%
40%
18%
25%
2%
47%
21%
30%
0%
Major
11%
8%
12%
3%
10%
13%
0%
15%
9%
Minor
6%
10%
17%
1%
10%
18%
8%
11%
0%
DRILLING
EQUIPMENT
MUD SYSTEM
WELL CONTROL
BARGE
EQUIPMENT
ENGINE ROOM
EQUIPMENT
ELECTRICAL
EQUIPMENT
SAFETY
EQUIPMENT
MAINTENANCE
SYSTEM
SPARE PARTS
4/28/2006
Com
mis
sionin
gCom
mis
sionin
g
��Perf
orm
ed s
evera
l co
mm
issi
onin
g p
roje
cts
all
Perf
orm
ed s
evera
l co
mm
issi
onin
g p
roje
cts
all
over
the w
orld.
over
the w
orld.
��Exam
ple
s:Exam
ple
s:
––EVA 1
00 p
roje
cts
, N
oble
Drillin
g /
Shell.
EVA 1
00 p
roje
cts
, N
oble
Drillin
g /
Shell.
––Dis
covery
Ente
rprise, BP/Am
oco.
Dis
covery
Ente
rprise, BP/Am
oco.
––M
arine 5
00 &
700, M
arine D
rillin
g &
Exxon.
Marine 5
00 &
700, M
arine D
rillin
g &
Exxon.
––Glo
mar
Glo
mar
CR
CR L
uig
sLuig
s, BH
PP.
, BH
PP.
––O
cean C
onfidence, Dia
mond
Ocean C
onfidence, Dia
mond
..
4/28/2006
Com
mis
sionin
g C
onte
nts
Com
mis
sionin
g C
onte
nts
��The c
om
mis
sionin
g p
roje
cts
incl
ude t
he F
.A.T
. The c
om
mis
sionin
g p
roje
cts
incl
ude t
he F
.A.T
.
and S
.A.T
. of
all
the f
ollo
win
g s
yst
em
s:
and S
.A.T
. of
all
the f
ollo
win
g s
yst
em
s:
––W
ell
Contr
ol
Well
Contr
olSyst
em
s.Syst
em
s.
––D
rilli
ng
Drilli
ng
Syst
em
s.Syst
em
s.
––M
ud
Mud
Syst
em
s.Syst
em
s.
––H
ois
ting
Hois
ting
Syst
em
s.Syst
em
s.
––M
arine
Marine
and
and P
ow
er
Pow
er
Genera
tion S
yst
em
s.G
enera
tion S
yst
em
s.
��Pre
paring t
he a
ccepta
nce
Pre
paring t
he a
ccepta
nce
crite
ria
criteria
to s
tandard
to
sta
ndard
requirem
ents
and c
lient
speci
fica
tions.
requirem
ents
and c
lient
speci
fica
tions.
4/28/2006
Training
Training
��Subsea Engineers
Subsea Engineers Training
Training (1(1-- year)
year)
��Subsea Engineers
Subsea Engineers W
orkshop
Workshop (5(5-- days)
days)
��Well Control Equipment
Well Control Equipment Surface
SurfaceUnits
Units W
orkshop
Workshop(5(5-- days)
days)
��Well Control Equipment
Well Control Equipment Floating
Floatingrigs
rigs W
orkshop
Workshop (5(5--days)
days)
��Rig Inspection
Rig Inspection W
orkshop
Workshop(Surface Units or Floating
(Surface Units or Floating
Rigs)(3
Rigs)(3-- 4days, each course)
4days, each course)
��Electrical Equipment Drilling Rigs 2
Electrical Equipment Drilling Rigs 2-- days)
days)
��Maintenance M
anagement
Maintenance M
anagement Workshop
Workshop (3(3-- days)
days)
��HSE Awareness
HSE Awareness W
orkshop
Workshop(1 day)
(1 day)
��Protecting W
hat’s Important (Risk M
anagement 1
Protecting W
hat’s Important (Risk M
anagement 1-- day)
day)
��Custom
Custom-- m
ade Courses
made Courses on
onSpecial Demand
Special Demandof the
of the
Customer
Customer
4/28/2006
Our
Obje
ctiv
eO
ur
Obje
ctiv
e
��To rem
ain
and p
rove that
To rem
ain
and p
rove that
ModuSpec w
ill be the
ModuSpec w
ill be the
independent auth
ority
independent auth
ority
repre
senting the s
tandard
re
pre
senting the s
tandard
by w
hic
h c
om
panie
s w
ill
by w
hic
h c
om
panie
s w
ill
measure
m
easure
quality
quality
and
and
pro
vid
ed s
erv
ices.
pro
vid
ed s
erv
ices.
4/28/2006
Cert
ifyin
g B
OPs
Cert
ifyin
g B
OPs
��Cert
ifyin
g a
ccord
ing A
PI
Spec 1
6A a
nd 6
A
Cert
ifyin
g a
ccord
ing A
PI
Spec 1
6A a
nd 6
A
––Ensure
specs a
re a
ccord
ing A
PI
Ensure
specs a
re a
ccord
ing A
PI
––Contr
ol re
pair p
rocess
Contr
ol re
pair p
rocess
––Contr
ol quality
assem
bly
Contr
ol quality
assem
bly
––W
itness a
ll m
easure
ments
Witness a
ll m
easure
ments
––W
itness a
ll h
ydra
ulic testing follow
ing
Witness a
ll h
ydra
ulic testing follow
ing
API
sta
ndard
sAPI
sta
ndard
s
––W
itness b
ody test equip
ment
Witness b
ody test equip
ment
––Pro
vid
e technic
al support
for th
e
Pro
vid
e technic
al support
for th
e
work
shop Q
Mw
ork
shop Q
M
––Pro
vid
e C
ert
ific
ation p
ackage
Pro
vid
e C
ert
ific
ation p
ackage
––Contr
ol Cert
ific
ation p
rocess a
nd
Contr
ol Cert
ific
ation p
rocess a
nd
arc
hiv
e C
ert
ific
ations
arc
hiv
e C
ert
ific
ations
4/28/2006
Questions ?
??
Questions ?
??
��Regard
ing:
Regard
ing:
––Surv
eys?
Surv
eys?
––Com
mis
sio
nin
g ?
Com
mis
sio
nin
g ?
––Cert
ific
ation?
Cert
ific
ation?
––Equip
ment Rating?
Equip
ment Rating?
––M
ain
tenance M
anagem
ent?
Main
tenance M
anagem
ent?
––Ris
k M
anagem
ent?
Ris
k M
anagem
ent?
––Tra
inin
g?
Tra
inin
g?
––Sent us a
n E
Sent us a
n E
-- mail o
n
mail o
n
Techdesk@
ModuSpec.c
om
Techdesk@
ModuSpec.c
om