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MODULE 6PLUMBING AND ELECTRICAL BASICSOF MODERN LABORATORY DESIGN
6 PLUMBING AND ELECTRICAL BASICS
6 PLUMBING AND ELECTRICAL BASICS6 PLUMBING AND ELECTRICAL BASICS6 PLUMBING AND ELECTRICAL BASICS6 PLUMBING AND ELECTRICAL BASICS
6 PLUMBING AND ELECTRICAL BASICS
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG1
MODULE 6 GOALProvide a fundamental understanding of
Laboratory Plumbing and Electrical Concepts and Systems.
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG2
Module 6 Outline
• Issues
• Drivers
• Concepts
• Systems
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG3
Module 6 Issues
Some of the most common concerns of laboratory facility users are relative to Plumbing and Electrical systems, including:
• “We need access to Purified Water at Every Sink!”
• “My lab is too dark!”• “My lab doesn’t have enough receptacles!”
• “My lab doesn’t have enough connectivity!”
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG4
Module 6 Drivers ‐ Plumbing
• Water Supply• Purified Water• Wastewater and Floor Drains• Emergency Fixtures• Piped Gas Services
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG5
Module 6 Plumbing Concepts/Systems – Water SupplyUse “Industrial” or “Non‐potable” water forLaboratories• Set a separate RPZ backflow preventer
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG6
Module 6 Plumbing Concepts/Systems – Purified Water
• ASTM• Type I• Type II• Type III
• CAP/NCCLS• Type I• Type II• Type III
• USP• Semiconductor
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG7
Module 6 Plumbing Concepts/Systems – Purified WaterWhat kind of purified water do I need?
Pharmaceutical I I I‐II I I‐II I I I
Academic Research II‐III I I‐II I‐II I‐II I I I
Micro‐electronics I I‐II
Clinical I‐II II I I‐II II I I
Environmental I‐II I‐II II‐III II II IIMass S
pectrometry
HPLC
Common Applications and Purified Water TypesBu
ffer Preparatio
n
Sample Prep
aration
Glassware Wash/Rinse
Cell Cu
lture
Diagno
stics
Molecular Biology
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG8
Module 6 Plumbing Concepts/Systems –Wastewater/DrainsWastewater treatment is rarely required
• Chemical and waste management plans are required
• Chemicals should not be dumped in drains
• Perchloric acid hood is an exception
‐ Wastewater requires PH adjustment
• Review the lab processes carefully
• Do not put floor drains in the lab
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG9
Module 6 Plumbing Concepts/Systems –Emergency FixturesOSHA Requires Eyewash and Safety Shower if corrosives are used
• ANSI Z358.1‐2009
• Location and clearance requirements
• Regular testing required
• Use only ANSI approved fixtures
• “Tepid” water required
• 10 seconds to reach
• Path not hindered with obstructions
• Many styles and types available
6 PLUMBING AND ELECTRICAL BASICS
Module 6 PG10
Module 6 Plumbing Concepts/Systems – Piped Gas ServicesIndividual Cylinders, Manifolded or Bulk?
• What gases are needed?
• How much will be used?
• How critical is uninterrupted supply?
• Location of use points
• OSHA requires tank restraints
• Distributed versus point of use
• Piping material
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Facility Power Distribution SystemsElectrical Distribution System Considerations• Size of Facility
• Configuration of Facility
• Composition of Facility
• Code Compliance
• Design Standards
• HVAC Systems/Equipment• Service Voltage (480Y/277V or 208Y/120V)• Voltage Drop
• Type of Equipment
• Future Growth
Module 6 PG11
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Facility Power Distribution SystemsDetermination of Facility Service Voltage
480Y/277V, 3‐Phase, 4‐Wire Service:
• Over 1200 Amps at 208V
• Larger Facility with Larger Equipment Loads
• Reduced Electrical Losses due to Voltage Drop
• Voltage Flexibility for Laboratory Equipment
208Y/120V, 3‐Phase, 4‐Wire Service:
• 1200 Amps or Less at 208V
• Distribution Panel vs Switchboard
• Small Facility/Reduced Electrical Losses (12,000 gsf; 30W/gsf)
• No Dry Type Transformers
• Consider Future Expansions
Module 6 PG12
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Loads
Lighting (2.5 ‐ 3.5) (2.5 ‐ 3.5) (2.5 ‐ 3.5)Receptacles (4.5 ‐ 20) (2 ‐ 4) 3HVAC (9 ‐ 10) (9 ‐ 10) (2 ‐ 4)Laboratory Equipment (4 ‐ 8) (4 ‐ 8)Elevators (1 ‐ 1.5) (1 ‐ 1.5) (0.5 ‐ 1)Miscellaneous (1 ‐ 2) (1 ‐ 2) 1Total (22 ‐ 45) (19.5 ‐ 29) (9 ‐ 12.5)
Normal Power Load Calculations (Preliminary Demand)Laboratory (VA/sq ft)
Animal (VA/sq ft)
Other (VA/sq ft)
Lighting (2.5 ‐ 3.5) (2.5 ‐ 3.5) (2.5 ‐ 3.5)Receptacles (2.5 ‐ 3.5) (2.5 ‐ 3.5) (2 ‐ 4)HVAC (8 ‐ 12) (8 ‐ 12) (4 ‐ 8)Laboratory Equipment (5 ‐ 10) (4 ‐ 8)Elevators (1 ‐ 1.5) (1 ‐ 1.5) (0.5 ‐ 1)Miscellaneous (1 ‐ 2) (1 ‐ 2) (1 ‐ 2)Total (20 ‐ 32.5) (19 ‐ 30.5) (10 ‐ 18.5)
Normal Power Load Calculations (Preliminary Demand)Laboratory (W/sq ft)
Animal (W/sq ft)
Other (W/sq ft)
According to TimAccording to the NIH – Design Requirements Manual
Note: Power Factor is the ratio of true power (W) to apparent power (VA); VA = W/PF; The Watt rating determines the actual power purchased from the utility company and the heat loading generated by the equipment. The VA rating is used for sizing wiring and circuit breakers.
Module 6 PG13
0
2
4
6
8
10
12
14
16
Building 5
Building 6
Building 7
Building 8
Building 9
Building 10
Building 11
Building 12
Building 13
Building 14
Building 16
Building 29
Building 30
Building 31
Building 32
Building 36
Building 38
Building 39
Building 43
Building 48
Building 56
Building 57
Building 59
Building 60
Building 63
Building 66
Building 69
Building 72
Building 73
Building 74
5.6 6.1
8.2
4.8
74.1
1214.5
9.6
8.2
4.2
6.5
13.9
3.8
8.1
9.4 9.6
8.8
8.2
106.1
2.1
6.8
5.5
7.1
5.4
6.7 7
5.1
2.9
Total Elect Dem (W/GSF) for Various Labs
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Loads
Labs21 Best Practice Guide ‐Right‐Sizing Laboratory Equipment Loads
W/gsf
Facility ID Module 6 PG14
0
1
2
3
4
5
6
7
8
9
10
Building D5
Building A1
Building A3
Building D4
Building D6
Building D1
Building D3
Building F2
Building D2
Building B1
Building D7
Building C3
Building C2
Building A2
Building F1
Building C1
Building A4
1.14
1.68 1.83
1.85 2
3.22 3.32 3.52 3.
92 4.09
5.87 6.03 6.11
8.64 9 9
9.9
Maximum of Int Ave W/SF (Demand) ‐Plu/Equip Loads ‐Biology Labs
Labs21 Technical Bulletin ‐Measured Peak EquipmentLoads in Laboratories
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Loads
W/gsf
Building/Space ID Module 6 PG15
0
2
4
6
8
10
12
14
16
18
20
Building A8
‐Ch
em
Building A7
‐Ch
em
Building A5
‐Ch
em
Building A6
‐Ch
em
Building A9
‐Eq
uip
Building C4
‐Eq
uip
Building A1
0 ‐E
quip
Building C5
‐Eq
uip
1.77 2.16 3.13 3.69
6.02
7.86
16.73 18
.62
Maximum of Int Ave W/SF (Demand) ‐Plug/Equip Loads ‐Chem Labs and Equip Rms
Labs21 Technical Bulletin ‐Measured Peak EquipmentLoads in Laboratories
6 PLUMBING AND ELECTRICAL BASICSW/gsf
Building/Space ID
Module 6 Concepts – Electrical Loads
Module 6 PG16
6 PLUMBING AND ELECTRICAL BASICSWW/SF or VA/SF/gsf
University of California ‐ Davis
0
10
20
30
40
50
60
Lab 1
Lab 2
Lab 3
Lab 4
Lab 5
Lab 6
Lab 7
Design W/SF ‐ Peak Plug Load Assumed for Electrical DesignDesign Heat W/SF ‐ Peak Plug Load Assumption for Mechanical DesignMax VA/SF ‐Measured Peak Instantaneous Apparent PowerMax Ave W/SF ‐Maximum of 15 Minute Averages
Labs21 Best Practice Guide ‐Metrics and Benchmarks for Energy Efficiency in Laboratories
Module 6 Concepts – Electrical Loads
Module 6 PG17
6 PLUMBING AND ELECTRICAL BASICS
According to the NIH ‐ Design Requirements Manual• Using average VA/sf values for each load type
According to Tim• Using average W/sf values for each load type
• 100,000 GSF Science Facility• 11’ x 36’ Planning Module• 55% Net to Gross Ratio• 55,000 NSF
• 70% Lab/Lab Support (38,500 NSF/70,000 GSF)
• 97 Single Lab Modules• 30% Office/Conference/Support Spaces
(16,500 NSF/30,000 GSF)
Example Facility
Lighting 210 90Receptacles 840 90HVAC 665 90Laboratory Equipment 420Elevators 87.5 22.5Miscellaneous 105 30Total 2327.5 322.5
Normal Power Load Calculations (Demand)Laboratory (kW) Other (kW)
Lighting 210 90Receptacles 210 90HVAC 700 180Laboratory Equipment 525Elevators 70 15Miscellaneous 105 30Total 1820 405
Normal Power Load Calculations (Demand)Laboratory (kW) Other (kW)
Module 6 Concepts – Electrical Loads
Module 6 PG18
6 PLUMBING AND ELECTRICAL BASICS
Preliminary Facility Electrical Load• Estimated Max Demand: 2,650kW• Spare Capacity (25% of Dem): 662.5kW• Total Load: 3,312.5kW
Preliminary Facility Electrical Service• At 480Y/277V, 3‐Phase:
(3,312.5 x 1,000)/(480 x 1.732) = 3,984.3A
• Service Size: 3,984.3 x 1.25 = 4,980.4A: 5,000 Amp Service
Preliminary Facility Electrical Service• At 480Y/277V, 3‐Phase:
(2,781 x 1,000)/(480 x 1.732) = 3,345A
• Service Size: 3,345 x 1.25 = 4,181.3A:4,000 Amp Service
Preliminary Facility Electrical Load• Estimated Max Demand: 2,225kW• Spare Capacity (25% of Dem): 556kW• Total Load: 2,781kW
Minimum $25,000 premium for 5,000 Amp Service
Module 6 Concepts – Electrical Loads
Module 6 PG19
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsService Transformer Considerations• Transformer Location and Type
• Interior versus Exterior• Dry Type versus Liquid Filled
Module 6 PG20
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsInterior Dry‐Type Substation Considerations• Minimal Impact on Site• Requires Larger Service Entrance Electrical
Room• Brings Medium Voltage into Facility• Requires Additional Clearances for
Equipment• Requires Additional Ventilation• Complicates Future Replacement• Could Compromise Facility Operation upon
Failure or Replacement
Module 6 PG21
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsExterior Pad Mount Transformer Considerations• Big “Green Box” on Site• Cost Impact Based on Location Relative to Service
Entrance Equipment• Requires Smaller Service Entrance Electrical Room• Keeps Medium Voltage Out of Facility• Requires External Clearances for Maintenance and
Safety• Requires Less Ventilation in Electrical Room• Allows for Future Replacement• Minimizes Impact on Facility Operation during
Replacement
“Beauty, like supreme dominion is but supported by opinion.”
Benjamin Franklin, Poor Richards Almanac, 1741
Module 6 PG22
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsService Entrance Considerations• Transformer Location is Often Dictated by Site Considerations• Transformer Location Should Allow for Ease of Service and Replacement• Transformer Should be Located Away From Windows, Doors and Exit Pathways• Transformer and Service Entrance Equipment Should be Located Adjacent to
Each Other
Cost for 2,500 Amp ServiceEntrance Cabling could be as much as $1,000 Per Linear Foot (Concrete Encased Ductbank)
Service Transformer
Service Entrance Electrical Room
Module 6 PG23
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts –Electrical Distribution SystemsElectrical Room Considerations• Locate Service Entrance Electrical
Room on Exterior Wall for Protection of Service Entrance Cabling
• Stack Main Electrical Rooms on each Floor if Possible
• Locate Sub‐Panel Rooms to Minimize Voltage Drop for 20A, 120V Branch Circuits
Maximum circuit length of approx. 100’ for 8A load (3% VD using #12 AWG)
Service Entrance Electrical Room in Basement Below
Sub-Panel Electrical Rooms – Each Floor
Module 6 PG24
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsLaboratory Panelboard Considerations
Module 6 PG25
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts –Electrical Distribution SystemsSystem Coordination
Image from Schneider Electric – Guide to Power System Selective Coordination 600V and Below
Normal Systems“NEC 240.12 Electrical System Coordination. Where anorderly shut down is required to minimize the hazard(s) topersonnel and equipment, a system of coordination basedon the following two conditions shall be permitted:
(1) Coordinated short circuit protection(2) Overload indication based on monitoringsystems or devices”
Emergency Systems“NEC 700.27 Coordination. Emergency system(s)overcurrent devices shall be selectively coordinated withall supply side overcurrent devices.”“NEC 701.27 Coordination. Legally required standbysystem(s) overcurrent devices shall be selectivelycoordinated with all supply side overcurrent devices.”“NEC 708.54 Coordination. Critical operations powersystem(s) overcurrent devices shall be selectivelycoordinated with all supply side overcurrent devices.”NEC – National Electrical CodeNEC Article 240 – Overcurrent ProtectionNEC Article 700 – Emergency SystemsNEC Article 701 – Legally Required Standby SystemsNEC Article 708 – Critical Operations Power Systems (COPS)
Module 6 PG26
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsElectrical Room Considerations• In Many Cases, Separate Electrical Rooms
are Required for Normal and Emergency Systems:• “NFPA 110, Section 7.2.2 Level 1 EPSS
equipment shall not be installed in the same room with the normal service equipment, where the service equipment is rated over 150 volts to ground and equal to or greater than 1000 amperes.”
National Fire Protection Association (NFPA )110 –Standard for Emergency and Standby Power Systems
Normal
Emer
Module 6 PG27
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsElectrical Room Considerations• Some Electrical Rooms Require Two Doors
• “NEC Section 110.26 (C) (2) Large Equipment. For Equipment rated 1,200 amperes or more and over 1.8 m (6 ft) wide…there shall be one entrance to and egress from the required working space…at each end of the working space.”
Door 2
Door 1
NEC Article 110 – Requirements for Electrical Installations
Module 6 PG28
Door 2
Door 1
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsElectrical Room Considerations• Some Electrical Room Doors have Special
Requirements• “NEC Section 110.26 (C) (3) Personnel
Doors. Where equipment rated 1,200 A or more…and there is a personnel door(s) intended for entrance to and egress from working space…the door(s) shall open in the direction of egress and be equipped with panic bars…”
NEC Article 110 – Requirements for Electrical Installations
Module 6 PG29
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsEmergency Electrical Distribution System Considerations• Code Considerations• Type of Facility• Design Standards• Emergency versus Standby Requirements• HVAC Systems/Equipment• Service Voltage (480Y/277V or 208Y/120V)• Location of Equipment• Voltage Drop• Type of Equipment/Fuel Source• Future Growth
Module 6 PG30
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Electrical Distribution SystemsEmergency Electrical Distribution Preliminary Sizing and Costs• According to the NIH: .002 to .0079 kW/GSF• According to Tim: .005 to .010 kW/GSF• Estimated Cost/kW: $350 to $450
• 750 kW Diesel Generator System• Sound Attenuating Type, Weather Housing• 1,500 Gallon Dual Wall Sub‐base Fuel Tank• Remote Annunciator and Starting Batteries• Bypass Isolation Type Switches (2)• Estimated Installed Cost: $282,750 ($377/kW)
Module 6 PG31
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Laboratory Power Distribution OptionsTypical Considerations• Voltage and Phase (120V, 208V, 240V?, single or three phase)• Electrical Load (amps, volt‐amps, watts)• Normal or Standby Power
Module 6 PG32
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Laboratory Power Distribution OptionsTypical Considerations• Type of Connection (cord and plug, hard‐
wired)
Module 6 PG33
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Laboratory Power Distribution OptionsReceptacles per Circuit• Maximum Load on a single 20A, 120V Branch Circuit:
• 16 amps or 1,920 VA (based on continuous loads as defined by NEC)
• Load per receptacle:• 180 VA minimum (NEC Article 220)
• Maximum Number of Receptacles per 20A Circuit:• 1,920 VA per circuit/180 VA per receptacle
= 10.667 receptacles per circuit (NEVER DO THIS IN A LABORATORY!!!!)
• Tim’s Rule of thumb:• No more than 4 receptacles per circuit,
preferably a maximum of 3Module 6 PG34
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Laboratory Distribution OptionsMultiple Options• Surface Mounted Raceway Systems • Pedestal (tombstone) Devices• Flush Wall Mounted Devices• Miscellaneous Systems (Bus Duct, Floor
Outlets, etc.)• Overhead Service Carrier Systems
Module 6 PG35
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers –Laboratory Distribution Options• Dual Channel Surface Mounted
Raceways Above Benches and in Equipment Alcoves
• Cost: $18.76/NSF of Lab Space
• Dual Channel Surface Mounted Raceways Above Peninsula Benches and Wall Devices in all other Areas
• Cost: $16.71/NSF of Lab Space
Module 6 PG36
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers –Laboratory Distribution Options• Dual Channel Surface Mounted
Raceways Above Benches and in Equipment Alcoves
• Cost: $18.76/NSF of Lab Space
• Dual Channel Surface Mounted Raceways Above Peninsula Benches and Wall Devices in all other Areas
• Cost: $16.71/NSF of Lab Space
Module 6 PG37
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – FlexibilityPlanning for Flexibility• Dedicated neutral and equipment
ground conductors for all lab equipment circuits
• Circuit labels on all device plates• Minimum ¾” diameter conduit size
for laboratory circuits• Premium cost: $0.87/NSF of
laboratory space• 2‐gang outlet boxes with extension
rings, blank covers and 1” empty conduits to corridor ceiling space• Premium cost: $1.95/NSF of
laboratory space Module 6 PG38
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Laboratory Distribution and Flexibility Options
3/4" conduit $0.87 $33,495 $0.33Empty boxes $1.95 $75,075 $0.75
1 $18.76 $722,260 $7.222 $16.71 $643,335 $6.433 $16.25 $625,625 $6.264 $19.99 $769,615 $7.70
Total Cost for Lab/Lab Support Power Distibution Cost/GSF
Option #Cost/NSF of Labs/Lab
Support
• 100,000 GSF Science Facility• 11’ x 36’ Planning Module• 55% Net to Gross Ratio• 55,000 NSF
• 70% Lab/Lab Support (38,500 NSF/70,000 GSF)
• 97 Single Lab Modules• 30% Office/Conference/Support Spaces
(16,500 NSF/30,000 GSF)
Example Facility
Module 6 PG39
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts –Technology Systems and EquipmentConsiderations• Wireless versus wired connectivity• Connectivity everywhere• Presentation capabilities/intuitive
operation• Access control and video surveillance• Room scheduling• Impact on personnel/facilities• Staying current
Module 6 PG40
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – IlluminationDirect Illumination• Good for low floor to floor heights• Good for extreme environments• Good source of horizontal illumination• Relatively efficient (illumination versus energy)• Causes shadowing• Causes direct glare• Causes indirect glare• Causes veiling reflections• Psychological impact on perceived
illumination levels
Module 6 PG41
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – IlluminationIndirect Illumination• Good source of horizontal and vertical illumination• Reduces shadowing• Reduces issues associated with direct glare• Reduces issues associated with indirect glare• Reduces issues associated with veiling reflections• Requires increased ceiling heights/floor to floor
heights versus direct systems• Typically not as efficient as direct or direct/indirect
systems• Not good for extreme environments• Psychological impact on occupants due to
obscuration of light source*Peerless Lighting Headquarters
Module 6 PG42
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – IlluminationDirect/Indirect Illumination• Good source of horizontal and vertical
illumination• Reduces shadowing• Reduces issues associated with direct glare• Reduces issues associated with indirect glare• Reduces issues associated with veiling reflections• Typically more efficient than indirect systems• Requires increased ceiling heights/floor to
floor heights versus direct systems• Not good for extreme environments• Positive psychological impact on occupants due to
illumination of all room surfaces
Module 6 PG43
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Illumination LevelsQuality versus Quantity Notes:
1. 1 FC = 10.76 Lux2. NIH DRM states that “Care shall be exercised in modeling
laboratories for illumination calculations as shelving shallbe assumed as fully loaded…Task lighting shall not beconsidered in lighting calculations.”
3. Lux: a unit of illuminance equal to 1 lumen per square meter.
4. FC: a unit of illuminance equal to 1 lumen per square foot.
Illumination Level Guidelines
Space Type:
NIH Design Requirements Manual (DRM) Section 10-8 Lighting Levels Chart in lux
(FC)
Laboratory/Laboratory Support 800-1075 (75-100)
Notes Category <25 25 - 65 >65 Gauge Category <25 25 - 65 >65 Gauge
Eh @ 3'; Ev @4'6" AFF R 250 (25) 500 (50) 1000 (100) Avg P 150 (15) 300 (30) 600 (60) Avg
Eh @ 3'; Ev @4'6" AFF T 500 (50) 1000 (100) 2000 (200) Avg R 250 (25) 500 (50) 1000 (100) Avg Demonstration Area
Illuminating Engineering Society (IES) Table 24.2: Educational Facilities Illuminance Recommendations
Visual Ages of Observers (years) where at least half are
Recommended Maintained Illuminance Targets in lux (FC)
Horizontal (Eh) Targets Vertical (Ev) Targets
Visual Ages of Observers (years) where at least half are
Applications and TasksScience Lab
Bench
Notes:1. Table 4.1; Visual Performance Description for Categories P and R:
• Common, relatively small‐scale, more cognitive or fast‐performance visual tasks.2. Table 4.1; Visual Performance Description for Category T:
• Small‐scale, cognitive tasks
The Lighting Handbook; 10th Edition; Reference and ApplicationModule 6 PG44
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Drivers – Lighting Power DensitiesQuality versus Quantity
ASHRAE/IESNA Standard 90.1 ‐ 2010 ‐ Lighting Power Density Comparisons
0.990.990.990.99
Lighting Power Density (W/SF‐ Building Area Method)
0.990.990.99
0.99
Lighting Power Density (W/SF Space by Space
Method)
1.281.111.230.630.950.750.660.69Stairs/Vertical Circulation
Lab Storage/Shared ResourcesMechanical/Electrical/Telecom Toilets/Locker RoomsCorridors/Horizontal Circulation
Space Type:
Laboratory/Laboratory SupportOffice EnclosedConference/Meeting/Multi‐purpose
* Based on School/University
Module 6 PG45
6 PLUMBING AND ELECTRICAL BASICS
Typical 3‐Module LaboratoryArea per Module: 363 sq. ft.
Total Laboratory Area: 1,089 sq. ft.
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Module 6 PG46
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Typical 3‐Module LaboratoryArea per Module: 363 sq. ft. (11’ x 33’)
Total Laboratory Area: 1,089 sq. ft. (3 modules)
Lighting Option 12 lamp cross section pendant mounted direct/indirect
fixtures with T5HO lamps and electronic ballastsModule 6 PG47
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Lighting Option 12 lamp cross section pendant mounted direct/indirect
fixtures with T5HO lamps and electronic ballasts
• 2 lamp cross section pendant mounted direct/indirect fixtures with T5HO lamps and electronic ballasts
• Six – 12’‐0” long fixtures; 36 lamps• Total first cost: $4,797 ($4.41/SF)
• Fixtures: $4,597• Lamps: $200
• Total Watts = 2,160• Lighting power density (LPD) = 1.98W/SF
(exceeds allowable LPD of 0.99 or 1.28W/SF)• Maintained Horizontal Illumination Level at
Benchtop = 96.17 FC (meets NIH criteria; exceeds IES criteria)
• First year energy cost: $648.00• Assumes 12 hours per day (time of day scheduling); 5 days
per week; 50 weeks per year; $0.10/kWH
• 30 year life cycle cost: $40,395.38$ 4,597.00 (light fixtures) $ 30,828.87 (energy)$ 2,279.48 (lamps)$ 2,690.03 (ballasts)
Assumes group relamping every 5 yearsAssumes new electronic ballasts every 15 yearsAssumes 3% escalation per year
Module 6 PG48
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Typical 3‐Module LaboratoryArea per Module: 363 sq. ft. (11’ x 33’)
Total Laboratory Area: 1,089 sq. ft. (3 modules)
Lighting Option 22 lamp high efficiency recessed fluorescent fixtures
with T8 lamps and electronic ballastsModule 6 PG49
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Lighting Option 22 lamp high efficiency recessed fluorescent fixtures
with T8 lamps and electronic ballastsAssumes group relamping every 5 yearsAssumes new electronic ballasts every 15 yearsAssumes 3% escalation per year
• 2 lamp high efficiency recessed fluorescent fixtures with T8 lamps and electronic ballasts
• Thirty – 4’‐0” long fixtures; 60 lamps• Total first cost: $6,491 ($3.81/SF)
• Fixtures: $6,300• Lamps: $191
• Total Watts = 1,680• Lighting power density (LPD) = 1.54W/SF (exceeds
allowable LPD of 0.99 or 1.28W/SF)• Maintained Horizontal Illumination Level at
Benchtop = 75.13 FC (meets lower end of NIH criteria; exceeds IES criteria)
• First year energy cost: $504.00• Assumes 12 hours per day (time of day scheduling); 5 days
per week; 50 weeks per year; $0.10/kWH
• 30 year life cycle cost: $34,998.32$ 6,300.00 (light fixtures) $ 23,978.01 (energy)$ 2,179.72 (lamps)$ 2,540.58 (ballasts)
Module 6 PG50
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Typical 3‐Module LaboratoryArea per Module: 363 sq. ft. (11’ x 33’)
Total Laboratory Area: 1,089 sq. ft. (3 modules)
Lighting Option 345W LED recessed fixtures
Module 6 PG51
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Assumes new LED drivers every 15 yearsAssumes 3% escalation per year
Lighting Option 345W LED recessed fixtures
• 45W LED recessed fixtures• Thirty – 4’‐0” long fixtures• Total first cost: $9,750 ($3.81/SF)
• Fixtures: $9,750• Lamps: provided with fixture
• Total Watts = 1,350• Lighting power density (LPD) = 1.24W/SF (exceeds
allowable LPD of 0.99; meets allowable LPD of 1.28W/SF)
• Maintained Horizontal Illumination Level at Benchtop = 88.45 FC (meets NIH criteria; meets IES criteria)
• First year energy cost: $405.00• Assumes 12 hours per day (time of day scheduling); 5 days
per week; 50 weeks per year; $0.10/kWH
• 30 year life cycle cost: $35,743.12$ 9,750.00 (light fixtures) $ 19,268.04 (energy)$ n/a (lamps)$ $6,725.08 (LED drivers)
Module 6 PG52
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Typical 3‐Module LaboratoryArea per Module: 363 sq. ft. (11’ x 33’)
Total Laboratory Area: 1,089 sq. ft. (3 modules)
Lighting Option 42 lamp cross section pendant mounted direct/indirect
fixtures with T8 lamps and electronic ballastsModule 6 PG53
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory IlluminationQuality versus Quantity
Assumes group relamping every 5 yearsAssumes new electronic ballasts every 15 yearsAssumes 3% escalation per year
Lighting Option 42 lamp cross section pendant mounted direct/indirect
fixtures with T8 lamps and electronic ballasts
• 2 lamp cross section pendant mounted direct/indirect fixtures with T8 lamps and electronic ballasts
• Six – 12’‐0” long fixtures; 36 lamps• Total first cost: $4,149 ($3.81/SF)
• Fixtures: $4,035• Lamps: $114
• Total Watts = 1,152• Lighting power density (LPD) = 1.06W/SF (exceeds
allowable LPD of 0.99; meets allowable LPD of 1.28W/SF)
• Maintained Horizontal Illumination Level at Benchtop = 51.67 FC (fails to meet NIH criteria; meets IES criteria)
• First year energy cost: $345.60• Assumes 12 hours per day; 5 days per week; 50 weeks per
year; $0.10/kWH
• 30 year life cycle cost: $23,309.24$ 4,035.00 (light fixtures) $ 16,442.06 (energy)$ 1,307.83 (lamps)$ 1,524.35 (ballasts)
Module 6 PG54
6 PLUMBING AND ELECTRICAL BASICS
Module 6 Concepts – Laboratory Illumination
1 Pendant Mounted T5HO 96.17 FC $40,395.38 $37.09 $1,428,119.492 Recessed T8 75.13 FC $34,998.32 $32.14 $1,237,314.343 Recessed LED 88.45 FC $35,743.12 $32.82 $1,263,645.664 Pendant Mounted T8 51.67 FC $23,309.24 $21.40 $824,064.04
Option #
Total Life Cycle Cost of Lab/Lab
Support Lighting
Description of Option
Maintained Horizontal Illumination
Level
30 Year Life Cycle Cost for Three Module Lab (1,089 SF)
30 Year Life Cycle Cost per
NSF of Laboratory
Area
• 100,000 GSF Science Facility• 11’ x 36’ Planning Module• 55% Net to Gross Ratio• 55,000 NSF
• 70% Lab/Lab Support (38,500 NSF/70,000 GSF)
• 97 Single Lab Modules• 30% Office/Conference/Support Spaces
(16,500 NSF/30,000 GSF)
Example Facility
Module 6 PG55