15
buildings Article Modeling of an Aerogel-Based “Thermal Break” for Super-Insulated Window Frames Alessandro Cannavale 1,2, * , Francesco Martellotta 1 , Umberto Berardi 3 , Chiara Rubino 1 , Stefania Liuzzi 1 , Vincenzo De Carlo 4 and Ubaldo Ayr 1 1 Department of Civil Engineering and Architecture (DICAR), Technical University of Bari, via Orabona 4, 70125 Bari, Italy; [email protected] (F.M.); [email protected] (C.R.); [email protected] (S.L.); [email protected] (U.A.) 2 Istituto di Nanotecnologia, CNR Nanotec, Via Arnesano 16, 73100 Lecce, Italy 3 Department of Architectural Science, Ryerson University, 350 Victoria St., Toronto, ON M5B 2K3, Canada; [email protected] 4 Dcs Group S.R.L., Via per Castellaneta Z. Ind. S. Basilio, 74017 Mottola (Ta), Italy; [email protected] * Correspondence: [email protected]; Tel.: +39-080-5963718 Received: 7 February 2020; Accepted: 12 March 2020; Published: 18 March 2020 Abstract: Research activities in the field of innovative fixtures are continuously aiming at increasing their thermal and optical performances to oer optimal exploitation of daylight and solar gains, providing eective climate screen, according to increasing standards for indoor comfort and energy saving. Within this work, we designed an innovative aerogel-based “thermal break” for window frames, so as to consistently reduce the frame conductance. Then, we compared the performance of this new frame both with currently used and obsolete frames, present in most of the existing building stock. Energy savings for heating and cooling were assessed for dierent locations and confirmed the potential role played by super-insulating materials in fixtures for extremely rigid climates. Keywords: window frame; granular aerogel; energy saving 1. Introduction Awareness of the anthropogenic eects on the environment dramatically has increased in recent years, especially in terms of global warming and uncontrolled greenhouse gas production. For this reason, the control of energy consumption of buildings is a pivotal challenge. The latest European Directive 2018/844 reports that the building stock contributes to 36% of greenhouse gas emissions, considering that almost 50% of the Union’s final energy consumption is used for heating and cooling, and 80% of this amount is employed in buildings [1]. The 2015 Paris Agreement on climate change, following the United Nations Conference on Climate Change (COP21), required the subscribing States to reduce carbon emissions in the building stock. To do this, in the EU and worldwide, the priority is to enhance energy eciency by deploying low-cost renewable energies and innovative technologies, especially deriving from recent achievements in the field of nanomaterials research, with reference to building integration of novel technologies, spanning from chromogenics [2] to semi-transparent photovoltaics [3,4], super-insulating materials [5,6], and phase change materials [7,8]. One of the possible approaches, especially in countries with a more rigid climate, is to find new devices to increase the standards of insulation of buildings. This challenge can be taken up by some materials, defined as super-insulators [5], characterized by a relatively lower thermal conductivity compared with the typical insulating materials used in building envelopes. The main evaluation parameters in the choice of an innovative insulating material are undoubtedly the thermal conductivity, but also volume and Buildings 2020, 10, 60; doi:10.3390/buildings10030060 www.mdpi.com/journal/buildings

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Page 1: Modeling of an Aerogel-Based “Thermal Break” for Super

buildings

Article

Modeling of an Aerogel-Based “Thermal Break” forSuper-Insulated Window Frames

Alessandro Cannavale 1,2,* , Francesco Martellotta 1 , Umberto Berardi 3 , Chiara Rubino 1,Stefania Liuzzi 1, Vincenzo De Carlo 4 and Ubaldo Ayr 1

1 Department of Civil Engineering and Architecture (DICAR), Technical University of Bari, via Orabona 4,70125 Bari, Italy; [email protected] (F.M.); [email protected] (C.R.);[email protected] (S.L.); [email protected] (U.A.)

2 Istituto di Nanotecnologia, CNR Nanotec, Via Arnesano 16, 73100 Lecce, Italy3 Department of Architectural Science, Ryerson University, 350 Victoria St., Toronto, ON M5B 2K3, Canada;

[email protected] Dcs Group S.R.L., Via per Castellaneta Z. Ind. S. Basilio, 74017 Mottola (Ta), Italy;

[email protected]* Correspondence: [email protected]; Tel.: +39-080-5963718

Received: 7 February 2020; Accepted: 12 March 2020; Published: 18 March 2020�����������������

Abstract: Research activities in the field of innovative fixtures are continuously aiming at increasingtheir thermal and optical performances to offer optimal exploitation of daylight and solar gains,providing effective climate screen, according to increasing standards for indoor comfort and energysaving. Within this work, we designed an innovative aerogel-based “thermal break” for windowframes, so as to consistently reduce the frame conductance. Then, we compared the performance ofthis new frame both with currently used and obsolete frames, present in most of the existing buildingstock. Energy savings for heating and cooling were assessed for different locations and confirmed thepotential role played by super-insulating materials in fixtures for extremely rigid climates.

Keywords: window frame; granular aerogel; energy saving

1. Introduction

Awareness of the anthropogenic effects on the environment dramatically has increased in recentyears, especially in terms of global warming and uncontrolled greenhouse gas production. For thisreason, the control of energy consumption of buildings is a pivotal challenge. The latest EuropeanDirective 2018/844 reports that the building stock contributes to 36% of greenhouse gas emissions,considering that almost 50% of the Union’s final energy consumption is used for heating and cooling,and 80% of this amount is employed in buildings [1]. The 2015 Paris Agreement on climate change,following the United Nations Conference on Climate Change (COP21), required the subscribing Statesto reduce carbon emissions in the building stock. To do this, in the EU and worldwide, the priority isto enhance energy efficiency by deploying low-cost renewable energies and innovative technologies,especially deriving from recent achievements in the field of nanomaterials research, with referenceto building integration of novel technologies, spanning from chromogenics [2] to semi-transparentphotovoltaics [3,4], super-insulating materials [5,6], and phase change materials [7,8]. One of thepossible approaches, especially in countries with a more rigid climate, is to find new devices to increasethe standards of insulation of buildings. This challenge can be taken up by some materials, definedas super-insulators [5], characterized by a relatively lower thermal conductivity compared with thetypical insulating materials used in building envelopes. The main evaluation parameters in the choiceof an innovative insulating material are undoubtedly the thermal conductivity, but also volume and

Buildings 2020, 10, 60; doi:10.3390/buildings10030060 www.mdpi.com/journal/buildings

Page 2: Modeling of an Aerogel-Based “Thermal Break” for Super

Buildings 2020, 10, 60 2 of 15

cost [9–11]. For these reasons, interest in a nanostructured porous material called aerogel has beengrowing in recent years [12,13]. The name itself, aerogel, indicates a precise property of the material,namely, the substitution of the liquid component of the gel with a gas. The gel is generally made bymeans of low temperature sol–gel technique.

1.1. Aerogel for Super-Insulation

The synthesis of the aerogel involves the hydrolysis and condensation at room temperature ofa solution, starting from an alkoxide precursor (tetraethyl-orthosilicate, tetramethyl orthosilicate, orpoly-ethoxydisiloxane are the most used), in the presence of a convenient catalyst [5]. A continuousthree-dimensional lattice forms inside the liquid. After the aging phase of the gel and the subsequentremoval of water from the inside of the pores with solvent washes, the material is ready for the dryingprocess. Although there are different ways to proceed with the drying of the silica gel, the mostwidespread is still the so-called supercritical drying method. The substitution gives rise to a structuremade of silica gel containing pores with a diameter of variable size (between 5 and 70 nm) and adensity between 70 and 150 kg/m3 [14]. For this reason, aerogel can be considered an open-celled,mesoporous solid foam containing a network of nanostructures.

The resulting material is characterized by a thermal conductivity that can be very low (0.013W/m·K) [15], in which the nanopores occupy more than 85% of the volume; the high porosity allows theobtaining of interesting properties from the optical, thermal, and physical point of view [16]. The verylow thermal conductivity of the aerogel is due to the very small fraction of solid silica: the structureskeleton contains a large number of free ends that “complicate” the path of the thermal flow. Thesize of pores (~20 nm) hinders thermal conduction, which is inversely proportional to the diameterof the pores themselves. Moreover, the dimension of the pores prevents the Brownian motion of theair molecules and therefore prevents convective heat exchange [17]. As stated by Baetens [11], if onewould be able to find a cheaper manufacturing process, aerogel might become a real alternative toexisting building insulating materials.

1.2. Aerogel Products for Constructions

Currently, aerogel products are available for construction as monolithic panels with hightransparency [18], small size granules [19,20], or thermal insulation blankets [21,22]. Each of theseproducts can be employed to improve the thermal performance of mortars and concretes; plasters foropaque systems [16,23]; or translucent/transparent systems, such as insulating glazed units, suitablyfilled with monolithic or granular aerogels [10,24,25]. In terms of potential aerogel applications,windows represent the best candidates because they are a thermal “weak point” in the buildingenvelope, due to their relatively higher global heat exchange coefficient compared to opaque surfaces.

1.3. Aerogel Insulation for Windows

Aerogel can be used in windows in various ways, as reported in the literature [26]. If aerogel wereused to fill air gaps between glass panes, the consequent benefits would be represented by lower solarheat gain coefficient, as glazing containing aerogel is translucent and lower values of glazing thermaltransmittance (Ug) would be obtained. Double- or triple-glazed units filled with aerogel—as granulesor in a monolithic form—will output a diffuse light, which is sometimes desirable to achieve comfortin large commercial or office spaces, airports, museums, etc. However, it is in terms of reduction inenergy consumption that aerogel may make a difference compared to conventional materials. It hasbeen proven that granular aerogel may reduce the heat loss in office buildings [27] by 80% or coolingload in humid subtropical climates by 4% [28]. A study by Gao et al. also reported a yearly savingas high as 21% in a building’s energy consumption [29]. Moretti and Buratti compared monolithicaerogel glass panes to conventional glazing systems, reporting a 55% reduction in heat losses, whereasgranular aerogel windows showed a 25% reduction in heat losses. In the latter case, a 66% reduction invisible transmittance was observed [30,31]. A recent work investigated the effect of inserting an aerogel

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Buildings 2020, 10, 60 3 of 15

blanket in the air chambers of a PVC window frame, leading to a reduction in the frame U-value from1.06 to 0.92 W/m2

·K [32]. In the present work, the energy benefits achievable by using granular aerogelinside the fixed and mobile frames of a high thermal performance window were studied. The windowframe was made of wood and aluminium and an interposed aerogel thermal break was also used. Afinite element method analysis of a window frame containing aerogel was carried out, obtaining ahigh performance level. This innovative window was compared with others, embodying differentframes, as explained in the Methodology section, by means of simulations in test rooms within theEnergyplus software platform [33]. Energy consumption for heating and cooling was tested within atypical office on all possible exposures, in two locations with very different climates: the Canadian cityof Toronto and Bari, in Southern Italy.

2. Materials and Methods

2.1. Frame and Window Description

This innovative window (Figure 1), specifically designed to meet the highest thermal insulationstandards, includes a three-pane glazing. The internal glazing embodied a low emittance coating (ε =

0.21) deposited on face 5, i.e., the outer face of the internal pane. The aerogel section (the red part inFigure 2) was conveniently surrounded by a thin acrylonitrile–butadienestyrene (ABS) skin (2 mmthick), and embodied granular aerogel within the frame section, thus behaving like a super-insulating“thermal break”, between the external aluminium frame and the internal wooden frame. The sameABS skin is generally adopted in existing commercial frames using the same technology, to embodyexpanded polystyrene (Isover EPS 035) insulating material. Cabot Enova IC3100 granular aerogelwas used, with granule size spanning between 2 and 40 µm, a thermal conductivity of 0.012 W/m·Kat ambient temperature, and very low density, ranging from 120 to 150 kg/m3 according to technicalspecifications of the material. The coupling between the aerogel section and the wooden framewas made by using a stripe of aerogel blanket, Pyrogel-XTE by Aspen, with comparable thermalconductivity (less than 0,02 W/m·K) suitably glued and mechanically fixed to the frame.

Buildings 2020, 10, x FOR PEER REVIEW 3 of 15

were studied. The window frame was made of wood and aluminium and an interposed aerogel 92 thermal break was also used. A finite element method analysis of a window frame containing aerogel 93 was carried out, obtaining a high performance level. This innovative window was compared with 94 others, embodying different frames, as explained in the Methodology section, by means of 95 simulations in test rooms within the Energyplus software platform [33]. Energy consumption for 96 heating and cooling was tested within a typical office on all possible exposures, in two locations with 97 very different climates: the Canadian city of Toronto and Bari, in Southern Italy. 98

2. Materials and Methods 99

2.1. Frame and window description 100

This innovative window (Figure 1), specifically designed to meet the highest thermal insulation 101 standards, includes a three-pane glazing. The internal glazing embodied a low emittance coating 102 (ε=0.21) deposited on face 5, i.e., the outer face of the internal pane. The aerogel section (the red part 103 in Figure 2) was conveniently surrounded by a thin acrylonitrile–butadienestyrene (ABS) skin (2 mm 104 thick), and embodied granular aerogel within the frame section, thus behaving like a super-insulating 105 “thermal break”, between the external aluminium frame and the internal wooden frame. The same 106 ABS skin is generally adopted in existing commercial frames using the same technology, to embody 107 expanded polystyrene (Isover EPS 035) insulating material. Cabot Enova IC3100 granular aerogel 108 was used, with granule size spanning between 2 and 40 μm, a thermal conductivity of 0.012 W/m∙K 109 at ambient temperature, and very low density, ranging from 120 to 150 kg/m3 according to technical 110 specifications of the material. The coupling between the aerogel section and the wooden frame was 111 made by using a stripe of aerogel blanket, Pyrogel-XTE by Aspen, with comparable thermal 112 conductivity (less than 0,02 W/m∙K) suitably glued and mechanically fixed to the frame. 113

114

Figure 1. Cross section of the frame reporting dimensional data of the reference window frame, 115 corresponding to a window designed in compliance with regulations. Above, the external aluminum 116 section is clearly visible; in the intermediate part, the area devoted to thermal insulation (in yellow); 117 below, the wooden profile, facing the indoor space. 118

2.2. Finite element method 119

The thermal heat loss due to the transmission through windows is strongly affected by the 120 technical features of their transparent (glazing) and opaque (frames and spacers) components. Such 121 figure of merit can be determined according to the standard ISO 10077-2:2017, “Thermal performance 122 of windows, doors and shutters—Part 2: Numerical method of frames” [34]. To calculate the thermal 123 transmittance for the two-dimensional window section, including the frame and the glazing, 124 according to the standard, the thermal transmittance of the frame section (Uf) in W/m2∙K must be 125

Figure 1. Cross section of the frame reporting dimensional data of the reference window frame,corresponding to a window designed in compliance with regulations. Above, the external aluminumsection is clearly visible; in the intermediate part, the area devoted to thermal insulation (in yellow);below, the wooden profile, facing the indoor space.

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Buildings 2020, 10, x FOR PEER REVIEW 4 of 15

calculated according to the following formula, remembering that in the computational model, glazing 126 must be replaced with a panel with given thermal insulating properties, 127

𝑈𝑓 =𝐿f2𝐷−𝑈𝑝𝑏𝑝

𝑏𝑓 (1) 128

where Up is the thermal transmittance of the replacement panel, in W/m2K, which is assumed to 129 have a thermal conductivity of 0.035 W/m∙K, according to EN ISO 10077-2; bf is the width of the frame 130 section in m; and bp is the visible width of the panel, in m. Lf2D is the thermal conductance of the 131 section in W/m∙K, calculated from the total heat flow rate per unit length through the section divided 132 by the temperature difference between both adjacent environments. The value of Uf, according to 133 current standards, was obtained by using the commercial software Flixo, allowing CAD-based input 134 of constructions and to import DXF-files and materials databases, to make a detailed two-135 dimensional finite elements analysis of the frame, in steady-state conditions (Figure2). 136

Afterwards, the global thermal exchange coefficient of the whole window (Uw) was calculated 137 according to the equation reported in the standard ISO 10077-1:2017, “Thermal performance of 138 windows, doors, and shutters—Calculation of thermal transmittance—Part 1: General” [34]: 139

𝑈𝑤 =𝐴𝑔𝑈𝑔+𝐴𝑓𝑈𝑓+Ψ𝑔𝑙𝑔

𝐴𝑔+𝐴𝑓 (2) 140

where Ug is the thermal transmittance of the glass section (W/m2∙K); Ag and Af are the surface 141 areas of glazing and frame, respectively (m2); Ψg is the linear thermal transmittance of the glazing 142 joint (W/m∙K); and lg is its length (m), calculated according to ISO 10077-2. 143

To highlight the effect of the aerogel material, further FEM simulations were made to compare 144 the thermal performance of the aerogel-based frame with those observed in a similar frame, 145 embodying expanded polystyrene, instead of granular aerogel. Other materials used in this FEM 146 analysis (Figure 2) were aluminium (λ= 160 W/m⋅K), ethylene propylene diene monomer (EPDM, 147 with λ= 0.25 W/m⋅K), soft wood (λ= 0.12 W/m⋅K), Cabot 3120 granular aerogel (λ= 0.012 W/m⋅K), and 148 expanded polystyrene (λ= 0.035 W/m⋅K). 149

150

Figure 2. Cross section of the frame, as designed in the finite element method software Flixo, used for 151 the simulation. In this case, each color represents a material, modeled with different thermal 152 properties. The yellow section on the left represents soft wood; the light yellow area represents the 153 replacement panel with given thermal resistance, replacing the triple glass in the numerical analysis; 154 the aerogel is colored in red; and the aluminium is in light green. A different shade of green was used 155 for EPDM and light blue for air within the frame. 156

The innovative window has been fabricated, and some images of the designed prototype are 157 shown in Figure 3. Experimental campaigns will subsequently be carried out in order to assess the 158 energy saving benefits obtainable with this type of window frame, in the context of a real building. 159

Figure 2. Cross section of the frame, as designed in the finite element method software Flixo, used forthe simulation. In this case, each color represents a material, modeled with different thermal properties.The yellow section on the left represents soft wood; the light yellow area represents the replacementpanel with given thermal resistance, replacing the triple glass in the numerical analysis; the aerogel iscolored in red; and the aluminium is in light green. A different shade of green was used for EPDM andlight blue for air within the frame.

2.2. Finite Element Method

The thermal heat loss due to the transmission through windows is strongly affected by thetechnical features of their transparent (glazing) and opaque (frames and spacers) components. Suchfigure of merit can be determined according to the standard ISO 10077-2:2017, “Thermal performanceof windows, doors and shutters—Part 2: Numerical method of frames” [34]. To calculate the thermaltransmittance for the two-dimensional window section, including the frame and the glazing, accordingto the standard, the thermal transmittance of the frame section (Uf) in W/m2

·K must be calculatedaccording to the following formula, remembering that in the computational model, glazing must bereplaced with a panel with given thermal insulating properties,

U f =L2D

f −Upbp

b f(1)

where Up is the thermal transmittance of the replacement panel, in W/m2·K, which is assumed to have

a thermal conductivity of 0.035 W/m·K, according to EN ISO 10077-2; bf is the width of the framesection in m; and bp is the visible width of the panel, in m. Lf

2D is the thermal conductance of thesection in W/m·K, calculated from the total heat flow rate per unit length through the section dividedby the temperature difference between both adjacent environments. The value of Uf, according tocurrent standards, was obtained by using the commercial software Flixo, allowing CAD-based input ofconstructions and to import DXF-files and materials databases, to make a detailed two-dimensionalfinite elements analysis of the frame, in steady-state conditions (Figure 2).

Afterwards, the global thermal exchange coefficient of the whole window (Uw) was calculatedaccording to the equation reported in the standard ISO 10077-1:2017, “Thermal performance ofwindows, doors, and shutters—Calculation of thermal transmittance—Part 1: General” [34]:

Uw =AgUg + A f U f + Ψglg

Ag + A f(2)

where Ug is the thermal transmittance of the glass section (W/m2·K); Ag and Af are the surface areas

of glazing and frame, respectively (m2); Ψg is the linear thermal transmittance of the glazing joint(W/m·K); and lg is its length (m), calculated according to ISO 10077-2.

To highlight the effect of the aerogel material, further FEM simulations were made to compare thethermal performance of the aerogel-based frame with those observed in a similar frame, embodyingexpanded polystyrene, instead of granular aerogel. Other materials used in this FEM analysis (Figure 2)were aluminium (λ = 160 W/m·K), ethylene propylene diene monomer (EPDM, with λ = 0.25 W/m·K),

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Buildings 2020, 10, 60 5 of 15

soft wood (λ = 0.12 W/m·K), Cabot 3120 granular aerogel (λ = 0.012 W/m·K), and expanded polystyrene(λ = 0.035 W/m·K).

The innovative window has been fabricated, and some images of the designed prototype areshown in Figure 3. Experimental campaigns will subsequently be carried out in order to assess theenergy saving benefits obtainable with this type of window frame, in the context of a real building.Buildings 2020, 10, x FOR PEER REVIEW 5 of 15

160

Figure 3. Aerogel-enhanced window (Aeroshield) embodying a triple-glazed unit, with external 161 aluminium frame and internal wooden frame (a); Reference frame with expanded polystyrene 162 insulation, in black (b); Aerogel-insulated frame with polymer skin (c). 163

2.3. EnergyPlus model 164

To analyze the energy performance implications, the aerogel-based window was compared to 165 different window configurations. The first one, identified as “Standard compliant scenario”, was 166 made of an aluminium frame with the so-called “thermal break”, i.e., a continuous polymer barrier 167 between internal and external parts of window frames, preventing conductive thermal energy loss 168 and a triple-glazed unit with the same properties of the newly designed window, so as to assess 169 performance benefits strictly deriving from the use of aerogel in frames. The second kind of window 170 considered was made of an obsolete double-glazed unit and a simple aluminium frame, with no 171 thermal break inside. The latter window was considered to envisage results in a “Refurbishment 172 scenario”, a useful comparison with typical window performance in the existing building stock. 173

A 3D geometrical model of the case study was first designed in SketchUp, using the OpenStudio 174 plugin. Afterwards, it was imported in EnergyPlus v. 8.9, a free simulation tool by the U.S. 175 Department of Energy’s Building Technology Office, capable of performing dynamic simulations, 176 providing detailed energy analysis. 177

An office test room, to be considered part of a multi-storey building, was consequently modeled. 178 The floor surface was 20 m2 and the internal height was 3.5 m. The gross surface of the glazed 179 envelope was 7.5 m2 and it was located on one of the vertical walls, which was assumed as the only 180 thermally exchanging surface (made of wood cladding/thermal insulation/gypsum plaster with U-181 Factor = 0.35 W/m2∙K). 182

Glazing and frame properties for all the windows considered in this study were reported in 183 Table 1. The window-to-wall ratio (WWR) was 60%, whereas the surface ratio between frame and 184 glazed area of the window was 41%. Lateral walls (20 cm thick walls) and horizontal surfaces (floor 185 and ceiling, 30 cm thick, U-Factor = 0.819 W/m2∙K) were shared with other offices, and thus 186

a) (a)

(b)

(c)

Figure 3. Aerogel-enhanced window (Aeroshield) embodying a triple-glazed unit, with externalaluminium frame and internal wooden frame (a); Reference frame with expanded polystyreneinsulation, in black (b); Aerogel-insulated frame with polymer skin (c).

2.3. EnergyPlus Model

To analyze the energy performance implications, the aerogel-based window was compared todifferent window configurations. The first one, identified as “Standard compliant scenario”, wasmade of an aluminium frame with the so-called “thermal break”, i.e., a continuous polymer barrierbetween internal and external parts of window frames, preventing conductive thermal energy lossand a triple-glazed unit with the same properties of the newly designed window, so as to assessperformance benefits strictly deriving from the use of aerogel in frames. The second kind of windowconsidered was made of an obsolete double-glazed unit and a simple aluminium frame, with nothermal break inside. The latter window was considered to envisage results in a “Refurbishmentscenario”, a useful comparison with typical window performance in the existing building stock.

A 3D geometrical model of the case study was first designed in SketchUp, using the OpenStudioplugin. Afterwards, it was imported in EnergyPlus v. 8.9, a free simulation tool by the U.S. Departmentof Energy’s Building Technology Office, capable of performing dynamic simulations, providing detailedenergy analysis.

An office test room, to be considered part of a multi-storey building, was consequently modeled.The floor surface was 20 m2 and the internal height was 3.5 m. The gross surface of the glazed envelopewas 7.5 m2 and it was located on one of the vertical walls, which was assumed as the only thermally

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Buildings 2020, 10, 60 6 of 15

exchanging surface (made of wood cladding/thermal insulation/gypsum plaster with U-Factor = 0.35W/m2

·K).Glazing and frame properties for all the windows considered in this study were reported in

Table 1. The window-to-wall ratio (WWR) was 60%, whereas the surface ratio between frame andglazed area of the window was 41%. Lateral walls (20 cm thick walls) and horizontal surfaces (floorand ceiling, 30 cm thick, U-Factor = 0.819 W/m2

·K) were shared with other offices, and thus consideredadiabatic in their external surface. All possible exposures were considered for the windowed wall.

Table 1. Glazing, frame, and dividers properties. All the cavities between glass panes were consideredfilled with argon gas. Conductance was calculated excluding surface convection resistance.

Window Type GlazingStructure

Glass U-Factor(W/m2

·K)

Frame andDivider

Conductance(W/m2

·K)

Low-e Coating FrameMaterials

Refurbishmentscenario

4/16/4 2.60 7.57 - Aluminiumwithout

thermal breakStandard

Compliantscenario

4/16/4/16/4 1.08 3.5 Face 5 Aluminiumwith thermal

break

To better point out the role of the window (and its frame), the envelope properties were consideredthe same in Bari and Toronto, although their respective climates are significantly different. For“Refurbishment scenario” and “Standard compliant scenario”, typical values of window frameconductance were considered, as specified in Table 1. A window with a triple glass pane and a lowperforming frame was not taken into account, in this work, for two main reasons: first of all, we aimedat excluding the effect of glazing when considering the comparison between the standard compliantwindow and the one equipped with the innovative aerogel. In fact, glazing might have affectedsimulations much more than frames, due to the larger surface area involved in heat transfer, comparedto frames; second, a window with three panes would be technically incompatible with a thin frame forstructural and dimensional reasons.

Two locations were taken into account: Bari (Southern Italy) and Toronto (Canada). Their climatespecifications are provided in Table 2, showing the significant differences in terms of “extreme” winterconditions. Figure 4 reports yearly solar radiation available on a vertical plane, in Bari and Toronto.Graphs also show that total radiation is similar in the two locations, due to the similar latitude. Thisconfirms that the radiative contribution does not represent an element of inhomogeneity for theanalyses reported hereafter. Consequently, main differences in terms of heat transfer are due to frameconductance, rather than sun irradiance.

Table 2. Climate characteristics of the two locations considered in this work.

City Latitude[◦]

Koppen-GeigerClimate Class

AverageTemperature

[◦C]

WinterAverage

Temperature[◦C]

WinterAverage

DailyMinimum

Temperature[◦C]

WinterAverage

DailyMaximum

Temperature[◦C]

Toronto 43.70 Dfb 9.85 −3.00 −6.53 2.60Bari 41.11 Csa 16.10 9.87 6.27 13.57

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Buildings 2020, 10, 60 7 of 15

Buildings 2020, 10, x FOR PEER REVIEW 6 of 15

considered adiabatic in their external surface. All possible exposures were considered for the 187 windowed wall. 188

To better point out the role of the window (and its frame), the envelope properties were 189 considered the same in Bari and Toronto, although their respective climates are significantly 190 different. For “Refurbishment scenario” and “Standard compliant scenario”, typical values of 191 window frame conductance were considered, as specified in Table 1. A window with a triple glass 192 pane and a low performing frame was not taken into account, in this work, for two main reasons: 193 first of all, we aimed at excluding the effect of glazing when considering the comparison between the 194 standard compliant window and the one equipped with the innovative aerogel. In fact, glazing might 195 have affected simulations much more than frames, due to the larger surface area involved in heat 196 transfer, compared to frames; second, a window with three panes would be technically incompatible 197 with a thin frame for structural and dimensional reasons. 198

Table 1. Glazing, frame, and dividers properties. All the cavities between glass panes were considered 199 filled with argon gas. Conductance was calculated excluding surface convection resistance. 200

Window Type Glazing

structure

Glass U-

factor

(W/m2∙K)

Frame and

divider

conductance

(W/m2∙K)

Low-e

coating

Frame

materials

Refurbishment

scenario

4/16/4 2.60 7.57 - Aluminium

without

thermal break

Standard

Compliant

scenario

4/16/4/16/4 1.08 3.5 Face 5 Aluminium

with thermal

break

Two locations were taken into account: Bari (Southern Italy) and Toronto (Canada). Their 201 climate specifications are provided in Table 2, showing the significant differences in terms of 202 “extreme” winter conditions. Figure 4 reports yearly solar radiation available on a vertical plane, in 203 Bari and Toronto. Graphs also show that total radiation is similar in the two locations, due to the 204 similar latitude. This confirms that the radiative contribution does not represent an element of 205 inhomogeneity for the analyses reported hereafter. Consequently, main differences in terms of heat 206 transfer are due to frame conductance, rather than sun irradiance. 207

208

Figure 4. Solar radiation available on vertical planes, in Bari and Toronto. 209

Table 2. Climate characteristics of the two locations considered in this work. 210

Figure 4. Solar radiation available on vertical planes, in Bari and Toronto.

The heating period was considered according to regulations in force. According to the Italianregulations, Bari falls in a climatic zone in which heating systems work from November 15th toMarch 31st, whereas in Toronto, heating works from October 1st to May 15th. The cooling periodwas considered to extend from July 1st to September 30rd both in Bari and Toronto, with averagetemperatures of 23.1 ◦C and 19.5 ◦C, respectively. In the proposed model, EnergyPlus provides heatingand cooling energy required to meet the temperature at a set point of 20.5 ◦C in heating mode and26 ◦C in cooling mode. To calculate energy use for heating and cooling with a simplified method an“IdealLoadAirSystem” was used, which gives the thermal energy strictly necessary to achieve thegiven set-point temperature. Zone ventilation was assumed to be 0.0025 m3/s, according to ASHRAE62.1/2013, Table 6.2.2.1. Infiltrations were considered 0.0003 m3/s·m2 of exterior surface area, and an“always on” schedule was applied. Internal gains due to equipment were taken into account to theextent of 5 W/m2, whereas artificial lighting was considered as 10.66 W/m2.

3. Results

3.1. FEM Model

Numerical analysis, by means of FEM modeling, was made to investigate the thermal figures ofmerit of a frame containing granular aerogel, acting as a “thermal break” within an aluminium/woodframe. To obtain intelligible information, in this case, we compared a highly performing frame,containing expanded polystyrene insulator with the new aerogel-insulated window. In this way, ceterisparibus, the only difference in thermal performance were due to the materials properties, rather thansurface area, thickness, or distribution. Due to the low thermal conductivity of the aerogel granules,a significant reduction of the Uf was achieved (1.23 W/m2

·K, using EPS). The value found after thesimulation process was 0.66 W/m2

·K for the frame and divider conductance. This further comparisondemonstrates that one of the most interesting advantages of using aerogel for thermal insulationconsists in reducing the thickness of the materials adopted, in the face of significant increases inthermal resistance.

The temperature field of the frame embodying granular aerogel shows the effectiveness of theaerogel “thermal break”. In fact, the large number of isothermal lines concentrated within the aerogel“thermal break”, in which a thermal variation of about 10 ◦C is detected in a few centimeters ofthickness, demonstrates that the thermal performance of the insulating material used is very good(Figure 5a). This confirms that aerogel can act as an effective thermal barrier at the interface betweenthe two materials that constitute the cross-section of the designed frame (wood and aluminium). As a

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Buildings 2020, 10, 60 8 of 15

comparison, the use of the polystyrene insulation (Figure 5b) clearly shows that the thermal variationbetween the faces and the distribution of the isothermal lines are much less effective.Buildings 2020, 10, x FOR PEER REVIEW 8 of 15

a) 250

b) 251

Figure 5. Isothermal lines within the cross section of the newly designed frame with aerogel insulation 252 (a) and with expanded polystyrene insulation (b). Numbers reported in the figure represent 253 temperatures corresponding to isothermal lines, expressed in °C. 254

3.2. Energy consumption 255

In the subsequent analysis, the energy consumption for heating and cooling was presented in 256 terms of the normalized value per unit floor surface and per year, in order to provide easily 257 comparable results. With reference to heating (Figure 6), in both the cities, maximum heating energy 258 use was observed for the North-facing façade, as expected. The minimum results were found to occur 259 on the Southern façade. On the other hand, intermediate consumptions were observed for the East 260 and West orientations. Predictably, the energy required for heating in winter was higher in the city 261 of Toronto than in Bari. In Toronto, during the heating season, the innovative window, embodying 262 aerogel, allowed an energy saving of 6.9 kWh/m2∙yr on the South exposure, compared to the 263 Refurbishment scenario. This figure reached ~8 kWh/m2∙yr on the East and West exposures. The 264 maximum amount of energy saving reached 12 kWh/m2∙yr on the Northern facade. Nevertheless, the 265 difference in energy saving between the innovative window and the one compliant to regulations 266 was much lower. In fact, the comparison between the newly designed window and the Standard 267 scenario gave the observation that the amount of energy saving strictly due to the superior aerogel 268 thermal performance was ~2 kWh/m2∙yr on the Northern orientation. The relevant change in thermal 269 conductance, among the frame technologies adopted in this study, affects the output of dynamic 270 simulations, generating an offset in energy consumption that may be explained in terms of thermal 271 performance of the window frame, when all the other parameters are kept constant. Such an effect 272 was amplified in Toronto, rather than in Bari, as thermal power is proportional to the temperature 273 difference between the external environment and indoor air. 274

For this reason, energy saving was lower in Bari, mainly due to its climate conditions, though 275 showing similar tends compared to Toronto: the highest saving during the heating season in Bari was 276 observed assuming the North orientation with reference to the Refurbishment case (3.2 kWh/m2∙yr) 277 and ~2 kWh/m2∙yr for the East and West facades. In Bari, the saving achieved by switching from the 278 compliant window to the aerogel-insulated one was lower than in Toronto (below 1 kWh/m2∙yr); 279 these results are consistent with the considerations exposed above. 280

Figure 5. Isothermal lines within the cross section of the newly designed frame with aerogel insulation (a)and with expanded polystyrene insulation (b). Numbers reported in the figure represent temperaturescorresponding to isothermal lines, expressed in ◦C.

3.2. Energy Consumption

In the subsequent analysis, the energy consumption for heating and cooling was presented interms of the normalized value per unit floor surface and per year, in order to provide easily comparableresults. With reference to heating (Figure 6), in both the cities, maximum heating energy use wasobserved for the North-facing façade, as expected. The minimum results were found to occur on theSouthern façade. On the other hand, intermediate consumptions were observed for the East and Westorientations. Predictably, the energy required for heating in winter was higher in the city of Torontothan in Bari. In Toronto, during the heating season, the innovative window, embodying aerogel,allowed an energy saving of 6.9 kWh/m2

·yr on the South exposure, compared to the Refurbishmentscenario. This figure reached ~8 kWh/m2

·yr on the East and West exposures. The maximum amountof energy saving reached 12 kWh/m2

·yr on the Northern facade. Nevertheless, the difference inenergy saving between the innovative window and the one compliant to regulations was much lower.In fact, the comparison between the newly designed window and the Standard scenario gave theobservation that the amount of energy saving strictly due to the superior aerogel thermal performancewas ~2 kWh/m2

·yr on the Northern orientation. The relevant change in thermal conductance, amongthe frame technologies adopted in this study, affects the output of dynamic simulations, generating anoffset in energy consumption that may be explained in terms of thermal performance of the windowframe, when all the other parameters are kept constant. Such an effect was amplified in Toronto, ratherthan in Bari, as thermal power is proportional to the temperature difference between the externalenvironment and indoor air.

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Buildings 2020, 10, 60 9 of 15Buildings 2020, 10, x FOR PEER REVIEW 9 of 15

a) 275

b) 276

Figure 6. Energy use (kWh/m2∙yr) in Toronto (a) and in Bari (b), according to exposures and window 277 type. 278

The situation was completely reversed between the two locations when the consumption for 279 summer cooling was taken into consideration (Figure 7). In this case, the consumptions of energy for 280 cooling prevailed in Bari, where they were approximately double compared to those observed in 281 Toronto. The façade orientations with higher consumptions were South, East, and West, both in 282 Toronto and Bari. In all cases, the saving achievable by adopting the innovative frame was negligible, 283 whereas the differences observed with respect to the reference window (Refurbishment scenario) 284 were mainly due to the reduction in the incoming radiation through the triple glass with low 285 transmittance. The maximum savings were 4 kWh/m2∙yr in Toronto on the South façade and ~6 286 kWh/m2∙yr for the same orientation in Bari. In both locations, cooling energy was slightly higher in 287 the aerogel-base window, compared to the one compliant with standards. As the method used in 288 dynamic simulations using the Energyplus platform is deterministic in nature, the observed 289 differences can only be explained in terms of differences in the thermal conductance of the window 290 frame. Consequently, it may be deduced that the lower thermal transmittance of the window 291 containing aerogel, during the summer season, reduces heat exchanges during the night time, thus 292 limiting the beneficial removal of cooling loads associated with sensible thermal power due to 293

24.9

35.6 35.5

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1.2

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4.13.3

7.6

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Figure 6. Energy use (kWh/m2·yr) in Toronto (a) and in Bari (b), according to exposures and

window type.

For this reason, energy saving was lower in Bari, mainly due to its climate conditions, thoughshowing similar tends compared to Toronto: the highest saving during the heating season in Bari wasobserved assuming the North orientation with reference to the Refurbishment case (3.2 kWh/m2

·yr)and ~2 kWh/m2

·yr for the East and West facades. In Bari, the saving achieved by switching from thecompliant window to the aerogel-insulated one was lower than in Toronto (below 1 kWh/m2

·yr); theseresults are consistent with the considerations exposed above.

The situation was completely reversed between the two locations when the consumption forsummer cooling was taken into consideration (Figure 7). In this case, the consumptions of energyfor cooling prevailed in Bari, where they were approximately double compared to those observed inToronto. The façade orientations with higher consumptions were South, East, and West, both in Torontoand Bari. In all cases, the saving achievable by adopting the innovative frame was negligible, whereasthe differences observed with respect to the reference window (Refurbishment scenario) were mainlydue to the reduction in the incoming radiation through the triple glass with low transmittance. Themaximum savings were 4 kWh/m2

·yr in Toronto on the South façade and ~6 kWh/m2·yr for the same

orientation in Bari. In both locations, cooling energy was slightly higher in the aerogel-base window,compared to the one compliant with standards. As the method used in dynamic simulations using theEnergyplus platform is deterministic in nature, the observed differences can only be explained in terms

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Buildings 2020, 10, 60 10 of 15

of differences in the thermal conductance of the window frame. Consequently, it may be deducedthat the lower thermal transmittance of the window containing aerogel, during the summer season,reduces heat exchanges during the night time, thus limiting the beneficial removal of cooling loadsassociated with sensible thermal power due to equipment, lighting density, persons, and heat transferthrough the opaque and transparent envelopes.

Buildings 2020, 10, x FOR PEER REVIEW 10 of 15

equipment, lighting density, persons, and heat transfer through the opaque and transparent 294 envelopes. 295

a) 296

b) 297

Figure 7. Cooling energy consumptions (kWh/m2∙yr) in Toronto (a) and in Bari (b), according to 298 exposures and window type. 299

Reduction in the frame U-factor might improve the thermal performance of windows and 300 influence the indoor temperatures in cold climates, as verified in Toronto. The analyses carried out 301 clearly showed the extent to which the location may influence the achievable energy performance, 302 especially in terms of energy saving. The highest saving (~27%) for heating consumption was attained 303 in Toronto on the North-facing exposure, comparing the performance obtained using the innovative 304 window with those reported for the Refurbishment scenario, and 6% comparing it with a Standard 305 compliant scenario. In Bari, the results were equally high in percentage terms, reaching 27% and 7%, 306 respectively, with reference to the winter season and energy use for heating, although these results 307 were not so significant in absolute terms. 308

3.3. Frame temperatures 309

The hourly surface frame temperature inside the room was reported in Figure 8 on an annual 310 basis, taking into account only the facades exposed to North, as they were those in which the 311

25.4

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Exposure

Figure 7. Cooling energy consumptions (kWh/m2·yr) in Toronto (a) and in Bari (b), according to

exposures and window type.

Reduction in the frame U-factor might improve the thermal performance of windows and influencethe indoor temperatures in cold climates, as verified in Toronto. The analyses carried out clearlyshowed the extent to which the location may influence the achievable energy performance, especiallyin terms of energy saving. The highest saving (~27%) for heating consumption was attained in Torontoon the North-facing exposure, comparing the performance obtained using the innovative windowwith those reported for the Refurbishment scenario, and 6% comparing it with a Standard compliantscenario. In Bari, the results were equally high in percentage terms, reaching 27% and 7%, respectively,with reference to the winter season and energy use for heating, although these results were not sosignificant in absolute terms.

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Buildings 2020, 10, 60 11 of 15

3.3. Frame Temperatures

The hourly surface frame temperature inside the room was reported in Figure 8 on an annual basis,taking into account only the facades exposed to North, as they were those in which the innovative frameshowed the best performance. It is clear that during the entire winter season, in Toronto, the stronglyinsulating properties of the frame of the innovative window might guarantee a rather sharp increase intemperature (up to 5 ◦C) compared to the other two frame technologies. During the summer season,the frame temperature was lower than in the frames adopted for the other scenarios. In Bari, theperformance difference was barely noticeable as well, because the different climatic conditions did notemphasize the difference in thermal performances. Regardless, also in this case, frame temperaturewas higher in winter and lower in summer, confirming the behavior observed in Toronto. In Bari,the maximum temperature differences observed in January were 4.1 ◦C and 6.19 ◦C, respectively,compared to the Standard compliant scenario frame and the Refurbishment scenario. In June, thehighest temperature differences were 3.35 ◦C and 7.44 ◦C, in the cooling season, taking into account thesame reference scenarios as above. As shown in Table 1, the value of the frame conductance is halvedwhen switching from the Refurbishment scenario to the Standard Compliant scenario, but is furtherreduced by a factor of 5.5, by switching the latter to the innovative, aerogel-based frame. This justifiesthe different data of the internal temperature in the months from December to April (Figure 8a), inwhich we take better advantage of the greater level of thermal insulation offered by the best performingframe in the cold seasons, in the climate conditions of Toronto.

Buildings 2020, 10, x FOR PEER REVIEW 11 of 15

innovative frame showed the best performance. It is clear that during the entire winter season, in 312 Toronto, the strongly insulating properties of the frame of the innovative window might guarantee a 313 rather sharp increase in temperature (up to 5 °C) compared to the other two frame technologies. 314 During the summer season, the frame temperature was lower than in the frames adopted for the 315 other scenarios. In Bari, the performance difference was barely noticeable as well, because the 316 different climatic conditions did not emphasize the difference in thermal performances. Regardless, 317 also in this case, frame temperature was higher in winter and lower in summer, confirming the 318 behavior observed in Toronto. In Bari, the maximum temperature differences observed in January 319 were 4.1 °C and 6.19 °C, respectively, compared to the Standard compliant scenario frame and the 320 Refurbishment scenario. In June, the highest temperature differences were 3.35 °C and 7.44 °C, in the 321 cooling season, taking into account the same reference scenarios as above. As shown in Table 1, the 322 value of the frame conductance is halved when switching from the Refurbishment scenario to the 323 Standard Compliant scenario, but is further reduced by a factor of 5.5, by switching the latter to the 324 innovative, aerogel-based frame. This justifies the different data of the internal temperature in the 325 months from December to April (Figure 8a), in which we take better advantage of the greater level of 326 thermal insulation offered by the best performing frame in the cold seasons, in the climate conditions 327 of Toronto. 328

a) 329

b) 330

Figure 8. Frame surface temperature for North exposure, plotted with reference to one-year time, in 331 Toronto (a) and Bari (b). 332

3.4. North-facades in Toronto 333

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Figure 8. Frame surface temperature for North exposure, plotted with reference to one-year time, inToronto (a) and Bari (b).

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Buildings 2020, 10, 60 12 of 15

3.4. North-Facades in Toronto

Starting from these remarks, further analyses were carried out to compare performances due todifferent values of Window-to-Wall Ratios (WWRs) of North-facing walls in Toronto. Three differentvalues of Window-to-Wall Ratio were considered to take into account the effect of window size onthe North-facing exposure as well as the effect of the frame surface, in each case. The window usedin previous simulations was then assumed as the “intermediate” case window. Two more sizeswere added: a “small” and a “large” window, as suitable terms of comparison. For each case, theFrame-to-Glazing Ratio (FGR) was also calculated, expressing the ratio between the frame surface andthe glazing surface, in percentage terms (Figure 9).

Buildings 2020, 10, x FOR PEER REVIEW 12 of 15

Starting from these remarks, further analyses were carried out to compare performances due to 334 different values of Window-to-Wall Ratios (WWRs) of North-facing walls in Toronto. Three different 335 values of Window-to-Wall Ratio were considered to take into account the effect of window size on 336 the North-facing exposure as well as the effect of the frame surface, in each case. The window used 337 in previous simulations was then assumed as the “intermediate” case window. Two more sizes were 338 added: a “small” and a “large” window, as suitable terms of comparison. For each case, the Frame-339 to-Glazing Ratio (FGR) was also calculated, expressing the ratio between the frame surface and the 340 glazing surface, in percentage terms (Figure 8). 341

342

Figure 10. Energy use for heating and cooling using three different window sizes on the North-facing 343 exposure, in Toronto. (H= Heating, C= Cooling). 344

When the aerogel window was compared with the Refurbishment scenario (Figure 10), the 345 “large” window (WWR= 100%) showed the highest saving (17 kWh/m2∙yr), passing from 51 to 34 346 kWh/m2∙yr yearly consumption for heating. This figure dropped to 12 kWh/m2∙yr when the 347 intermediate window was considered (WWR= 60%) and to 8.4 kWh/m2∙yr in the small window 348 (WWR= 43%). 349

When the aerogel window was compared with the Standard compliant scenario, the highest 350 contribution to energy saving due to the aerogel frame only was observed in the large window (3 351 kWh/m2∙yr). The better performance of this case was due to the greater contribution of the frame on 352 the overall façade surface, expressed by the higher FGR (46%), compared to the “intermediate” and 353 “small” window, with lower FGRs (41% and 39%, respectively). 354

The effect of FGR on energy consumption, for all the window sizes and frame technologies, was 355 taken into account by normalizing the overall yearly energy consumption (for cooling and heating) 356 by the actual frame surface area. The Table 3 shows that the increase of glazed area has a larger impact 357 than the frame technology adopted, implying larger consumption, in all the cases investigated. 358 Anyway, lower energy consumption occurred in the aerogel-insulated windows, although the 359 standard compliant window and aerogel-insulated window show almost comparable results. The 360 lowest normalized consumption (about 5%), for the aerogel-insulated window, compared to the 361 standard compliant window, was obtained when the WWR was set to 43%. 362

Table 3. Yearly energy consumption normalized to frame surface area. 363

50.9

11.1

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Refurbishment scenario Standard Compliant window Aerogel Frame

Ene

rgy

use

[kW

h/m

2 yr]

Large Intermediate Small

Figure 9. Energy use for heating and cooling using three different window sizes on the North-facingexposure, in Toronto. (H= Heating, C= Cooling).

When the aerogel window was compared with the Refurbishment scenario, the “large” window(WWR = 100%) showed the highest saving (17 kWh/m2

·yr), passing from 51 to 34 kWh/m2·yr yearly

consumption for heating. This figure dropped to 12 kWh/m2·yr when the intermediate window was

considered (WWR = 60%) and to 8.4 kWh/m2·yr in the small window (WWR = 43%).

When the aerogel window was compared with the Standard compliant scenario, the highestcontribution to energy saving due to the aerogel frame only was observed in the large window(3 kWh/m2

·yr). The better performance of this case was due to the greater contribution of the frame onthe overall façade surface, expressed by the higher FGR (46%), compared to the “intermediate” and“small” window, with lower FGRs (41% and 39%, respectively).

The effect of FGR on energy consumption, for all the window sizes and frame technologies, wastaken into account by normalizing the overall yearly energy consumption (for cooling and heating) bythe actual frame surface area (Table 3). The table shows that the increase of glazed area has a largerimpact than the frame technology adopted, implying larger consumption, in all the cases investigated.Anyway, lower energy consumption occurred in the aerogel-insulated windows, although the standardcompliant window and aerogel-insulated window show almost comparable results. The lowestnormalized consumption (about 5%), for the aerogel-insulated window, compared to the standardcompliant window, was obtained when the WWR was set to 43%.

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Buildings 2020, 10, 60 13 of 15

Table 3. Yearly energy consumption normalized to frame surface area.

WindowSize

WWR(%)

FGR(%)

Window SurfaceArea (m2)

Frame SurfaceArea (m2)

Normalized Yearly Energy Consumption (kWh/m2·yr)

Refurbishment Standard-Compliant Aerogel-Insulated

Small 43 39 5.3 2.0 221.6 166.3 157.5Intermediate 60 42 7.3 3.0 362.6 287.8 276.5Large 100 46 12.2 5.6 484.7 405.7 393.8

4. Discussion

The results obtained in this study showed that even when reducing Uf from 3.5 to 0.66 W/m2·K,

by means of the best available technologies, the achievable benefits in terms of energy saving weresignificant only on North-facing walls, and in more extreme cold climates. Clearly, the transparentcomponent of the window plays a major role in determining the final result, as the comparison betweenthe “refurbishment” and the “standard compliant” cases showed, but FGR values proved that framemay be equally significant when smaller glass panes are used. Thus, proper economic considerationsmight be useful to improve understanding of the practical advantages of such technologies. Accordingto Koebel et al. (2012), the price of aerogel could drop below 1500 USD/m3 by 2020. In line withthis, other studies reveal that the cost of a meter cube of aerogel will achieve 50% cost reduction inproduction within the next few years and will decrease to 660 USD/m3 by 2050 [13,35]. Assuming thelatter value for the volume cost of granular aerogel, less than 20 USD would be required to fabricate thesuper-insulated aerogel-based window at the basis of this study, considering that the aerogel volumein the frame would be ~0.011 m3. Furthermore, the real challenge for a significant cost reduction forthe aerogel does not seem to come from mass production using the supercritical drying process (theprocess that is currently used by all the manufactures of aerogel products), but from the definitionof new methods for evacuating the liquid component of the gel. In particular, the ambient dryingprocess has already shown some preliminary advantages depicted over a decade ago by Bhagat et al.in 2007 [36]. More recently, Koebel et al. [37] and Wu et al. [38] explored successful ways to fabricatelarge quantities of aerogel using ambient-dried silica aerogel. These methods have also been appliedby Berardi and Zaidi [6], who in 2019 presented a new ambient pressure drying aerogel blanket.

5. Conclusions

The results presented in this paper constitute an interesting premise for further experimentalinvestigations on the here proposed innovative window. The aerogel-based window outperformed boththe obsolete window adopted for a “Refurbishment scenario”, and the highly performing “Standardcompliant” one, showing reduction of energy uses by 27% and 6%, respectively.

The overall effect on energy use due to the improvement of the frame thermal resistance is limitedsuperiorly by its surface, compared to that of the glazed component, generally lower than 50%. In thepresent work, it has been proven that the conductance of the frame can be much lower compared withthat of a highly performing triple glass.

This work has shown the effectiveness of significantly lowering the frame conductance, openingthe way to further investigations taking into account both energy saving and the increase of cost due tothe use of super-insulating materials, inside the frame.

Author Contributions: Conceptualization, A.C.; methodology, A.C.; writing—original draft preparation, A.C.;writing—review and editing, U.A., U.B., A.C., V.D.C., S.L., F.M., and C.R. All authors have read and agreed to thepublished version of the manuscript.

Funding: This research was partially funded by the Action Co-founded by Cohesion and Development Fund2007–2013 – APQ Research Puglia Region “Regional programme supporting smart specialization and social andenvironmental sustainability – Future in Research”.

Acknowledgments: Antonio Ferrara and the technical team from DCS Group s.r.l. are kindly acknowledged fortheir support during the fabrication of the aerogel-based window; Cabot Company is gratefully acknowledged forproviding the granular aerogel used for the fabrication of the new window frame prototype.

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Buildings 2020, 10, 60 14 of 15

Conflicts of Interest: The authors declare no conflicts of interest.

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