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Afifa Rahatulain 1,2 , Tahir Naseer Qureshi 3 , Mauro Onori 1 5/27/2015 1 1) Department of Production Engineering KTH, Royal Institute of Technology, Sweden 2) SenseAir AB, Sweden 3) HIAB AB, Sweden MODELING AND SIMULATION OF EVOLVABLE PRODUCTION SYSTEMS USING SIMULINK / SIMEVENTS 1 st Scandinavian Workshop on the Engineering of System of- Systems (SWESOS 2015)

MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

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Page 1: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Afifa Rahatulain1,2, Tahir Naseer Qureshi3, Mauro Onori1

5/27/2015 1

1) Department of Production Engineering – KTH, Royal Institute of Technology, Sweden

2) SenseAir AB, Sweden

3) HIAB AB, Sweden

MODELING AND SIMULATION OF

EVOLVABLE PRODUCTION SYSTEMS

USING SIMULINK / SIMEVENTS

1st Scandinavian Workshop on the Engineering of System – of-

Systems (SWESOS 2015)

Page 2: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Presentation Overview

• Background

• Challenges

• Evolvable Production Systems (EPS)

• Industrial Test Case

• Conclusion

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Page 3: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Background

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Issues in Industry

Global competition

Unpredictable market

conditions

Diverse customer demands /

mass customization

High Investment costs

leading to outsourcing

Major challenges

Shorter lead times

Reduction in downtimes

Quick response to changes

Adaption to market

fluctuations

Low investment costs

Sustainable systems

Need for a change in conventional

manufacturing approach !

Page 4: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

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Plug & Play

Page 5: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

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Plug & Produce

Page 6: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Evolvable Production System (EPS)

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Business Model:

Resource sharing

Reducing lead times

and downtimes

Dynamic Scalability

A process-oriented, modular, adaptable and intelligent

production paradigm capable of handling emergence in

production .

Self-Managing

Page 7: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

EPS: Control Architecture

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References:

1) Colombo, 2005

2) Ribeiro, 2012

[3,4]

Page 8: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

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Page 9: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

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Page 10: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Requirements for Industrial

Acceptance

• Development of a comprehensive methodology, well- integrated

with the existing industrial standards.

• Exploration and analysis of tools from other engineering

domains for applicability in EPS.

• Harmonization of existing EPS research activities such as,

ontologies and resource allocation methods, visualization tool,

business model, etc.

• Effective Information Management Strategy

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Page 11: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Major Contributions of the Presented

Work

Evaluation of SimEvents as a tool for modeling EPS

(Agent- based behavior)

Provide guidelines for modeling an EPS in Simulink /

SimEvents

Choice of SimEvents is motivated by

A world wide usage of Simulink

Fulfillments of modeling and simulation requirements for EPS

Discrete event characteristics

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Page 12: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

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Industrial Test Case :

EPS- based assembly prototype for

Alcohol sensor

Implementation in SimEvents

Simulink / SimEvents as an Analysis

Tool for EPS

Page 13: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Conclusion

• Combined usage of SimEvents and Simulink provides a

multi-aspect analysis support.

• Increase in modeling effort with increase in complexity

and number of agents

• Methodological improvements by

• e.g. Automated generation of simulation model

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Page 14: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Future Work

• A Comprehensive timing analysis by incorporating dynamic

parameters of the resource agents

• Utilizing the Simulink-generated C/C++ code with suitable

wrapper function for Java- based environment (e.g. JADE)

• Further exploration of the existing tools and methods from

other domains for their compatiblity with EPS approach, e.g. • Mapping formal models (e.g. UML) to SimEvents

• Automatic generation of Simulink models from UML

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Page 15: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Thank you !

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Page 16: MODELING AND SIMULATION OF EVOLVABLE · PDF fileUSING SIMULINK / SIMEVENTS 1st Scandinavian Workshop on the Engineering of System – of- Systems (SWESOS 2015) Presentation Overview

Questions / Feedback ?

[email protected]

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