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1 Copyright © 2014 by ASME
MODELING AND CONTROL OF THE ELECTRICAL ACTUATION SYSTEM OF AN ACTIVE HYDROMAGNETIC JOURNAL BEARING (AHJB)
Michael G. Farmakopoulos Machine Design Laboratory
Department of Mechanical Engineering and Aeronautics
University of Patras, Patras-26504, Greece
Eleftherios K. Loghis School of Electrical and Computer Engineering
National Technical University of Athens Athens, Greece
Pantelis G. Nikolakopoulos
Machine Design Laboratory Department of Mechanical
Engineering and Aeronautics University of Patras, Patras-
26504, Greece
Nikolaos I. Xiros School of Naval Architecture and
Marine Engineering
University of New Orleans, New Orleans, United States
Chris A. Papadopoulos Machine Design Laboratory Department of Mechanical
Engineering and Aeronautics University of Patras, Patras-
26504, Greece
ABSTRACT The architecture of the electrical actuation module driving a
magnetic-hydraulic bearing system is presented. The bearing is
intended to be scaled for use in applications of all sizes in
industries like shipboard for support of the engine-propeller
shaft or in power-plants for the shaft through which the prime
mover, e.g. steam or gas turbine, is driving the electric
generator. The benefits of this new bearing is first and foremost
its superb performance in terms of low down to practically no
friction losses since there is no direct contact between the
supporting bearing surface and the rotating shaft supported.
Other benefits include the potential of active, inline, real-time
balancing and alignment. To implement such concept of a
magnetic-hydraulic bearing, the following tasks need to be
carried out. First, identification of mechanical,
electrodynamical and circuit properties of the bearing’s
electromagnets in the system is necessary. Toward such
identification, a series of experiments needed to be carried out.
To be able to carry out these experiments, a specific power
electronic converter is developed to drive each electromagnet.
The power electronic drive is a quad MOSFET circuit based on
full-bridge converter topology and outfitted with appropriate
sensory instrumentation to collect and record measurements of
all the physical variables of interest. Special care has been
taken to compensate for magnetic hysteresis of the
electromagnets, mitigate any induction heating effects and
maintain operation within the material’s linear region i.e.
without significant saturation occurring. The use of a power
transistor bridge allows rapid changes to be applied on the
electromagnet’s load force which could compensate disturbance
or misalignment developed on the shaft supported. The data
series from these experiments are useful for formulating a
possibly nonlinear model of the electromagnetical and
electromechanical processes involved in the bearing’s
operation. Such a model can then be employed to help design a
digital microcontroller system which could effectively drive the
power electronics and electromagnets to perform their required
tasks as part of the bearing. Besides, the model could also be
used for the synthesis of the nonlinear, sampled-data (discrete-
time) control law which will be programmed on the
microcontroller system board.
INTRODUCTION A specific value of current in the coil of an electromagnet
produces specific electromagnetic force. This electromagnetic
force is applied to a rotor to levitate it in a bearing. Every
different position of the rotor and every different load that the
bearing carries need different current to levitate the rotor.
Levitating a rotor in a bearing provides advantages such as low
friction and almost maintenance-free operation. A patent for an
active hydromagnetic journal bearing by Papadopoulos et al
was presented in (1). The patent referred to a journal bearing
that is capable of operating as an Active Magnetic Bearing
(AMB), a Hydrodynamic Journal Bearing or a Hybrid Bearing.
There are several ways presented to model an AMB.
Proceedings of the ASME 2014 International Mechanical Engineering Congress and Exposition IMECE2014
November 14-20, 2014, Montreal, Quebec, Canada
IMECE2014-38346
2 Copyright © 2014 by ASME
Antila et al (2) presented a nonlinear two-dimensional finite
element method (FEM) to predict the performance and estimate
the load capacities of radial magnetic bearings, while Khoo et
al (3) presented a study concerning the specific load capacity of
radial-flux radial magnetic bearings, and provided some
insights into what values are achievable and how these values
depend on various parameters such as air-gap thickness,
allowable temperature rise in the coils, certain heat-transfer
coefficients, and certain de-rating factors associated with the
distribution of the bearing load in time and space. Ren et al (4)
presented in their work using the FEM that in order to increase
the carrying capacity and to reduce the weight and the size of
AMBs, it is necessary to use a ferromagnetic material with high
magnetic flux density, which can make AMBs run in the non-
linear region. Farmakopoulos et al (5) presented an analytical
study to calculate the magnetic field forces and the
hydrodynamic field forces of the bearing patented in (1). They
also calculated the stiffness and damping properties of the
bearing operated under active magnetic, hydrodynamic and
hybrid mode, respectively. Besides, Farmakopoulos et al in (6)
presented a PID control model of an AMB operated under the
influence of unbalance and gyroscopic forces.
Lei et al (7) presented an analysis and design of magnetic
suspension systems with large flexible rotordynamics models
using FEM. They concluded that the large order of the rotor
model and high spin speed of the rotor present a challenge for
magnetic suspension control.
Arredondo et al (8) presented a model and a basic control
design process of a rotary flexible spindle hovered by Active
Magnetic Bearings (AMB). They took into account the rigid
dynamics, the flexible dynamics, the rotating unbalanced
motion and the gyroscopic coupling. They compared their
numerical predictions with the actual measured experimental
results from laboratory set-up based on the MBC500 Rotor
Dynamics.
Guojun et al (9) presented an application for the helium
turbine and generator system of a 10MW high-temperature gas-
cooled reactor (HTR-10GT). They chose active magnetic
bearings instead of ordinary mechanical bearing, to support the
rotor in the HTR-10GT. They studied extensively the effects of
AMB stiffness on the critical speeds of the rotor using
numerical and experimental techniques.
Štimac et al (10) presented a modeling strategy for a
flexible rotor/active magnetic bearing system using the non-
collocation method. They paid special attention to the vibration
reduction and the stable passage through the first critical speed.
Antila (11) presented the effects of some none ideal
properties of the electromagnetic actuators in radial active
magnetic bearings such us the eddy currents effects in the
laminations, the magnetic hysteresis, etc.
Zimon et al (12) presented a non-symmetrical twelve poles
active magnetic bearing actuator. They included the control
system in their computer simulations. They used the field-
circuit modeling method under various speed of the rotor. They
solved the electromechanical equation system, taking into
account the integral parameters obtained from finite element
analysis of the magnetic field. They verified their calculations
by the measurement tests under various rotational speed of the
AMB rotor.
In this paper, comparisons between experimental and
simulation results of the required current applied to one of the
bearings’ electromagnets for rotor levitation under different
loads and rotor positions are presented. The proposed
methodology and the data series obtained from the experiments
can be used to formulate a possibly nonlinear model of the
electromagnetical and electromechanical processes and help
design a digital microcontroller system which could drive the
power electronics and enable the electromagnets to apply the
required force to the bearing system.
NOMENCLATURE A Cross-sectional area of each electromagnetic pole
Fy Magnetic force of one horseshoe-shaped electromagnet
g Magnetic air gap
ga Gravity acceleration
Iy Current in Y-axis
m Mass of the shaft
Nw Number of windings per pole
y Rotor’s displacement from the centre position in the Y-
axis
μο Magnetic permeability of vacuum (4π10-7
N/A2)
THE ROTOR-BEARING SYSTEM SETUP The rotor-bearing system and the AHJB used in this paper is
presented in Fig. 1 (a) and Fig. 1 (b), respectively. The rotor
and the active hydromagnetic journal bearing are designed to fit
the RK4-Rotor Kit of the former Bently Nevada.
(a)
3 Copyright © 2014 by ASME
(b)
Figure 1: (a) The RK4 Rotor Kit of GE (former Bently-Nevada)
with (b) the AHJB on the right, constructed by the design team of
the Machine Design Lab.
The cylindrical magnetic bearing rotor (Fig. 2 part R), on
which the magnetic forces act, is fixed to the rotor at a length of
L from the left end of the rotor. Under normal conditions, the Z
and the K-axes are aligned. But in reality, there is always a
difference. In Fig. 2 (b), the K-axis is inclined by an angle θΥ
which respect to the Z-axis and a moment MY is applied around
the Y-axis. Along the X-axis, the angle coming from the Z-axis
is defined as θX and the moment around the X-axis is defined as
MX, as shown in Fig. 2 (c). The dimensions of the rotor are
shown in Fig. 2 (d).
Z
X
Y
Ω
XYZ – Stationary coordinate system
IJK – Rotating coordinate system
I
J
K
View-1
View-2
Z
X
YΩ
KL
Z
Y
Ω
KL
View-2
View-1
X
MY
MX
x
y
θΥ
θX
Lub
La
mga
FextY
LFextY
a
b
c
R
20
10
210 15
60
25
28
35
25
40
d
R
Figure 2: The rotor used a) at Y-Z axes, b) at X-Z axes, c) at Y-Z
axes, d) dimensions.
The mass of the shaft at the bearing position is m = 0.820
kg. The magnetic force Fy acting on the shaft from the magnets
of the AHJB can be expressed as,
2
2
0
y
y W
IF N A
g y
(1)
The number of coils WN and the area A in Eq. (1) referred
to one pole of each horseshoe shaped electromagnet.
The Active Hydromagnetic Journal Bearing has the
following operational characteristics: four horseshoe
electromagnetic poles, permeability of vacuum μ0 = 4π10-7
N/A2, 500 coil windings per pole, the cross-section area of each
electromagnetic leg is 191.81 mm2 and the air gap denoted by g
is 800 μm. The bias current in both X and Y-direction is zero
Ampere.
MEASUREMENT METHODOLOGY MEASUREMENT OF VERTICAL POSITION SENSOR OUTPUT
Two of the most critical sensors of the proposed system are
the X and Y position sensors. Thus, some tests had to be
performed on them in order to decide their suitability for the
application. In addition, the dynamics of their coupling with the
overall system and the corresponding response is obtained.
Fig. 3 shows the measurement setup used for the results
reported in this as well as the following sections. As shown in
the figure, the two position sensors are located close to the
bearing. The output of the sensors is then decoded and
amplified by the position sensor amplifier. We picked the Y-
sensor to monitor and record the amplifier’s output by an
oscilloscope.
4 Copyright © 2014 by ASME
Y P
os
Senso
r
X Pos S
ensor
IN1 IN2 IN3 IN4
Amplifier Power Supply
OSCILLOSCOPE
Y Pos Sensor Amplifier Out
Position Sensor Amplifier
Shaft
Motor
Bearing
Figure 3: Measurement setup for position sensors.
The measurements were performed in a lab environment of
17oC. The voltage supplied to the sensor amplifier was -17.9V.
During noise signature recording, the electromagnets were not
driven by current.
At the lowest position of the shaft the unfiltered sensor
amplifier output was -8.79V (average value).
In order to get an estimation of the noise injected to the
unfiltered signals, the oscilloscope persistence mode was
used. For the same rotor position, a voltage fluctuation of
-8.48V to -9.12V was observed.
For the upper shaft position (manual lift), the sensor
amplifier output was -5.618V on average with 480mV pp
noise.
The above measurement methods created a 3.51V voltage
output deviation for the two positions of the shaft (about 200μm
apart). Repeating the measurement with an accurate micrometer
and an accurate multimeter, the result was that the amplifier
output changes by 14mV per μm the shaft moves.
The first measurement reveals the need of filtering the
amplifier output because a 480mV pp noise means about
34.286μm position measurement error. Since the target
accuracy is at least 1μm, such high level noise has to be
suppressed. Besides, the fact that the noise levels of the A/D
conversion system employed in the measurement might be
totally different also need to be taken into consideration.
Nevertheless, although the need for filtering the collected signal
is apparent, the final results from the filter's output have to be
evaluated based on the practical situations of the rotor bearing
system rather than an oscilloscope.
DEPENDENCE OF SENSOR AMPLIFIER OUTPUT ON SUPPLY VOLTAGE
For the evaluation of the amplifier output, the effect of the
regulation of the power supply that is used for the operation of
the position sensor amplifier needs to be investigated.
Our tests showed that any glitch in the power supply is
passed almost intact to the amplifier output. For example, using
-17.9V as supply -8.38V was measured for a certain position.
When the supply was changed to -16.9V under the same
position, the output moved to -7.49V.
This means that tight regulation must be applied to power
supply. The final specification will be determined by the
deviations and errors introduced by the rest of the
instrumentation and electronics involved in position sensing.
The objective for the moment remains to achieve 1μm
accuracy.
POSITION SENSOR RESPONSE
The purpose of our electromechanical systems used as a
bearing is to achieve shaft position regulation. To design a
control algorithm for this purpose, we first have to evaluate all
system components that influence the dynamics of the system.
The position sensor is our key element in the control loop.
Ideally, its bandwidth should be much greater than the
maximum frequency emerged in the shaft’s dynamics.
The test scenario was to measure the sensor response and
reading a gear in Bently-Nevada RK4 that controls the rotor’s
speed. The figures below show the position sensor’s response at
560rpm and at 1500rpm.
Figure 4: Sensor response at 560rpm. Sensor volts vs. time
Figure 5: Sensor response at 1500rpm. Sensor volts vs. Time
5 Copyright © 2014 by ASME
Figs. 4 and 5 are screenshots from an Agillent DSO3202A
oscilloscope. The X-axis for these figures is time, set to 500us
per division. Τhe Y-axis is voltage set to 1V per division. Since
the specific voltage is the output of the position sensor, it
actually means distance from sensor tip. The constant that
relates voltage to distance for these sensors is 14mV/um. Thus
the Y-axis units of these figures are 71.43um per division
EFFECT OF TEMPERATURE TO POSITION SENSOR’S OUTPUT
To evaluate the sensitivity of the sensor to temperature, we
increased the ambient temperature of the sensor using a
thermogun, while maintaining the shaft at its rest (lower)
position. The results were as follows:
Temperature
(oC)
Amplifier Output
(Volt)
19.1 -8.92
30 -9.183
39.15 -9.457
60 -9.654
Table 1: Output of position sensor at different ambient
temperatures.
Considering these values, the first conclusion is that besides
the effect of temperature to the sensor’s output, thermal
expansion of the shaft has to be also measured in real time. This
leads to the decision that, in order to regulate the shaft’s
position with sufficient robustness, the shaft has to be measured
differentially. This means that two instead of one sensor per
position measurement should be employed, located on opposite
sides of the shaft. Thus the evaluation of temperature sensitivity
of the position sensor can be postponed until the second
position sensor is mounted and operated.
DETERMINATION OF ELECTROMAGNET’S MAXIMUM SAFE OPERATING CURRENT
Figure 6: Thermocouple readings vs. time.
It is of critical importance, prior to engaging in the
development of electronic systems and control algorithms, to
have a clear picture of the operational limits of the main
system’s actuators - the electromagnets. A major objective is to
decide the maximum safe operating current for the
electromagnets. This maximum current determines the
maximum forces that the bearing can handle.
Maximum current determination was based on the
incurrence of the electromagnet’s thermal effect. Out of the
four electromagnets of the bearing, we selected the upper one
as our test subject. During the test, we applied test currents to
that particular magnet and measured temperatures at the
following system points:
1. Upper electromagnet.
2. Lower electromagnet.
3. Left electromagnet.
4. Right electromagnet.
5. Position sensors’ ambient (1cm close to the Y position
sensor).
Assuming that a temperature increase of 50oC at the
electromagnet is acceptable, we ought to find the current that
would result in such effect. The temperature increase range was
based on the assumption that the maximum lab environment
temperature is 40oC. This means that with a 50
oC increase of
system temperature, we would have a bearing working at 90oC.
At the time of measurement, the ambient temperature was
17oC. The following table summarizes the system’s thermal
response under different test currents. Fig. 6 shows the
temperature change versus time at each measurement point,
which is helpful in understanding the content of table 2. In table
2, besides temperature measurements, the electromagnet’s coil
resistance is also measured.
Current
(mA)
Start
time
(sec)
End time
(sec) Comments
100 0 400 Initiating test. Coil
resistance 15.7Ω.
200 401 800 17.8
οC at 400sec with
resistance 16.05Ω.
300 801 1300 20.14
οC at 1220sec with
resistance 16.26Ω.
800 1301 1700 20.29
οC at 1300sec with
resistance 17.125Ω.
1000 1701 2400 35.5οC at 1700sec.
1020 2401 2535
64.56οC at 2535sec.
Current driving is
terminated at 2535sec to
protect the system from
overheating.
1020 2716 2842
1.2A is applied again to
reheat the system and
come faster to the point
of thermal stability of
°C
20
30
40
50
60
Channel 1: Y magnet (upper)Channel 2: Y magnet (lower)Channel 3: X magnet (left)
Channel 4: X magnet (right)Channel 5: Sensors Ambient
0 1000 2000 3000 4000 5000
Sec
6 Copyright © 2014 by ASME
the system for 1A.
1000 2843 4915
66.90οC at 4915sec. The
thermal equilibrium is
estimated to be reached
at 70οC.
Table 2: Temperature rise under different experimental currents.
Under 66.5
οC, the coil resistance was found to be 22Ω.
From the data above, it is concluded that the safe operating
current is 1A. Besides, some useful conclusions about the
thermal coupling between all electromagnets can also be
derived from Fig. 6. For example, one conclusion is the ratio of
the increase of temperature of each electromagnet and the time.
When all electromagnets are in operation, each electromagnet's
temperature will be higher than the one measured in our
experiment (under the same current).
ELECTROMAGNET PERFORMANCE UNDER MAXIMUM SAFE OPERATING CURRENT
After obtaining the maximum safe operating current, the
performance of the electromagnet was measured under the
operating limits. The purpose of this measurement was to prove
that the currently available electromagnets are suitable to apply
forces to the shaft (a future experiment will be carried on to
investigate their magnetic force response times).
E
E
DDDD
AB
C
Y
Figure 7: The way and the position of the applied force onto the
rotor.
To evaluate the forces generated by the electromagnets, we
applied a range of certified weights (denoted by D in Fig. 7) at
the center position of the shaft (denoted by B in Fig. 7) through
using a metallic rod weighting 365.44gr (denoted by E in Fig.
7) without rotating the shaft. Then we provided drive current to
the coil of the electromagnet under test and checked whether it
could lift the shaft along with the weights. Due to the
mechanics of the system, the additional load at the bearing's
position (denoted by C in Fig. 7) is exactly half of the one we
applied at position B in Fig. 7. This is because the additional
load was applied at the center of the shaft and the shaft can
rotate around position A. The left four columns of table 3 list
the weights we applied to the shaft at position B; the force
required by the upper electromagnet of AHJB located at
position C and the currents needed to lifting the shaft from its
lowest position (-120μm) as well as to lifting it from its highest
position (+120μm). In table 3, “DW” stands for Default
Weight, which stands for the weight that must be lifted by the
electromagnet when the system is unloaded. This default
weight is equal to the mass of the shaft at the bearing position,
which is located in position C in Fig. 7 and is equal to 0.820 kg.
To get an estimation of the force generated by the
electromagnet and the corresponding position of the shaft, the
output of the position sensor was recorded every time the
electromagnet lifted or released the shaft. The recordings of the
position sensor are shown in a later section.
CROSS-VALIDATION OF MEASURED FORCES WITH AHJB MODEL USING FEM
The 2-D magnetostatics analysis, using the Multiphysics
module of ANSYS, was used for the finite element simulation
(5). In this model the deformation of the shaft is not taken into
account. The PLANE53 element which is suitable for 2-D
models (Planar and axisymmetric) of magnetic fields is used.
The element is defined by 8 nodes and has up to 4 degrees of
freedom per node: z component of the magnetic potential vector
(AZ), time-integrated electric scalar potential (VOLT), electric
current (CURR), and electromotive force (EMF). The element
has nonlinear magnetic capability for modeling B-H curves or
permanent magnet demagnetization curves. The B-H data as
given in ref. (13) are used, for pure iron annealed.
In Figs. 8 and 9 the finite element magnetic field (B) and the
direction of the magnetic lines of force of the radial AHJB are
shown, respectively.
Figure 8: Finite element magnetic field (B) plot of the radial
AHJB.
7 Copyright © 2014 by ASME
Figure 9: Direction of the magnetic lines of force of the radial
AHJB.
The experimental and simulation results concerning the
current demanded to support the shaft, which carries a specific
load, along Y direction are presented in table 3 below.
Weight
applied
at
position
B in Fig.
7
(kg)
Force
required
by the
upper
electrom
agnet of
AHJB at
position
C in Fig.
7
(kg)
Y
Positi
on of
the
rotor
(μm)
Y
current
-
experi
mental
results
(mA)
Y
current
-
simulati
on
results
from
Ansys
(mA)
Devia
tion
(%)
No Load DW -120 330 332.62 0.79
+120 240 254.44 5.68
7.36544 DW +
3.6827
-120 750 779.13 3.74
+120 580 595.55 2.61
10.36544 DW +
5.1827
-120 860 899.62 4.4
+120 670 687.6 2.56
14.36544 DW +
7.1827
-120 1020 1038.82 1.81
+120 800 794.12 0.74
Table 3: Experimental and simulation results
A very well agreement between the experimental the
simulation results is observed, which means the above detail
described design methodology is valid and can be used for a
specific micro - controller design and construction.
POSITION SENSOR DATA SERIES UNDER DIFFERENT ELECTROMAGNET SETTINGS
The following figures show data series obtained from the
position sensor when the electromagnets were active or inactive
(and therefore lifting or releasing the shaft), respectively. These
data series were collected to investigate the dependence of the
electromagnet's force on the distance from the shaft to its core.
Such data could be useful for design and validation of the
suitability of Eq.1 in systems similar to ours.
Figure 10: Magnet lifting the unloaded shaft. Sensor volts vs. time
Figure 11: Magnet releasing the unloaded shaft. Sensor volts vs.
time
8 Copyright © 2014 by ASME
Figure 12: Magnet lifting the shaft with 7 kg test load. Sensor volts
vs. time
Figure 13: Magnet releasing the shaft with 7 kg test load. Sensor
volts vs. time
Figure 14: Magnet lifting the shaft with 14 kg test load. Sensor
volts vs. time
Figure 15: Magnet releasing the shaft with 14 kg test load. Sensor
volts vs. time
Figs. 10 to 15 are screenshots from an Agillent DSO3202A
oscilloscope. The X-axis for these figures is time, set to 10ms
per division. Τhe Y-axis is voltage set to 500mV per division.
The voltage measured is the output of the position sensor. The
constant that relates voltage to distance for these sensors is
14mV/um. This means that for these figures Y-axis units are
500mV/14mV = 35.7um per division.
CONTROL SYSTEM ARCHITECTURE
Based on the initial findings, presented earlier in this work,
for transient response and performance of the bearing under
development, a full state feedback controller is envisioned.
Such controller will be probably have to include some degree
of nonlinearity, a partial state observer (Luenberger) or even
state estimator (Kalman filter) as well as employment of
integral control elements regarding several state integrals like
e.g. that of X and Y shaft positions to eliminate steady-state
error that can still occur in several full state feedback schemes
see e.g. [14].
Before the control system detailed design can be carried out,
the development of the bearing needs to be completed. In this
end, now that performance data of the electromagnets involved
are available, design and development of the electrical
actuation subsystem to drive the electromagnets has to be
conducted.
This is no trivial task. A first approach, based on the energy
balance analysis performed on the grounds of the
measurements performed is presented in Fig. 16. This is the
driving system for one of the four electromagnets of the
bearing.
9 Copyright © 2014 by ASME
AC
LPFLPF LPF LPF
A/D A/D A/D A/D
MIXED SIGNAL
(ANALOG & DIGITAL)
CONTROL
SYSTEM
D/ALPF
Vout Setting
220V~
DC
X-Pos Sensor
Rsense
Y-Pos Sensor
Magn
et C
urr
ent S
ense
Magn
et V
oltage S
en
se
Y-P
OS
sig
nal
X-P
OS
sig
nal
220V~
DC
Figure 16: Electrical actuator topology intended to drive each
bearing electromagnet In this setup, one can identify the control system, shown as
a single block at the bottom framed by three types of signal
transducers: analog inputs being fed to the control system
through anti-aliasing filters and Analog-to-Digital converters
(A/D), analog outputs generated by the control system to drive
the process through Digital-to-Analog converters (D/A) and
smoothening filters and finally Pulse Width Modulation (PWM)
that are discrete-amplitude continuous-time signals with
periodic high-frequency triggering capable of driving solid-
state switches used in power electronics like e.g. the power
MOSFET through appropriate drivers.
The control system regulates the voltage on the DC bridge
connecting the full-wave rectifier block with the MOSFET
block. Then power and current flow to each individual
transistor is regulated by the control system in order to achieve
the required current profile required to drive the magnet.
The force of each electromagnet is a complicated function
of the current through each coil as well as the relative position
and velocity of the metallic mass it drives, i.e. the shaft as has
been seen in [15, 16]. Finally, the important aspects of the
nonlinear state-feedback control strategy derived from the
Volterra-Wiener theories are presented in [17-20] as pertaining
to electromechanical motion control systems driven by
electromagnets or power electronics.
CONCLUSIONS
The following conclusions can be drawn based on tests
performed so far:
1. A very good agreement of the proposed experimental
methodology with simulation results is found. Thus simulation
will be used as an alternative method to experiments during the
stage of system response identification.
2. The results obtained from the experimental device
patented in ref. (1) prove that the method proposed by the
present paper has the ability to develop the required digital
microcontroller system.
3. The simulation and experimental results have established
a solid knowledge about the maximum magnetic force the
bearing could generate.
4. The fundamental experiment of rotor lifting monitoring
will be used as the bases to create timing specifications for our
control algorithm and electronic hardware.
5. The position sensor's limitations have been partially
understood by the acquisition of its dV/dt curve. A new
experiment must be designed to verify the presence of the pure
delay element in the position sensor's response.
6. Further research will be performed to control the rotor
bearing system in X direction and finally in both X and Y
directions simultaneously.
7. All the above work and conclusions will be extended and
adapted in the hybrid operating mode of the bearing, promoting
its beneficial operation as referred in (1).
REFERENCES 1. C. A. Papadopoulos, P. G. Nikolakopoulos and M. G.
Farmakopoulos, “Hybrid Journal Bearing,” Patent: WO
2012/032362 A1 / 15-03-2012.
2. M. Antila, E. Lantto and A. Arkkio, 1998, “Determination
of forces and linearized parameters of radial active magnetic
bearings by finite element technique,” Ieee Transactions on
Magnetics, 34(3), pp. 684-694.
3. W. K. S. Khoo, S. D. Garvey and K. Kalita, 2007, “The
specific load capacity of radial-flux radial magnetic
bearings,” Ieee Transactions on Magnetics, 43(7) pp. 3293-
3300.
4. S. Ren, C. Bian and J. Liu, 2008, “Finite element analysis
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