Model VG650ELG Owners Manual - Northern Tool · PDF fileModel VG650ELG Owners Manual ... Keep away from a hot stove to avoid burns or clothing ignition. ... Set the pedestal drawer

VGZ-025 / 100105.0 VG650ELG MOUNTAINEER™ / Page 1

READ ALL INSTRUCTIONS CAREFULLYBEFORE STARTING THE INSTALLATIONOR OPERATING THE STOVE. FAILURE TOFOLLOW INSTRUCTIONS MAY RESULTIN PROPERTY DAMAGE, BODILY INJURY,OR EVEN DEATH.

DO NOT USE THIS STOVE IN AMOBILE HOME, MANUFACTURED HOME,TRAILER OR TENT — NO EXCEPTIONS!

This stove meetsU.S. Test Standard:

UL 1482-1996

SAFETY INSTRUCTIONSSAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE/BUILDING FIREMAY RESULT. FOR YOUR SAFETY, CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUTPERMITS, RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.

READ ALL INSTRUCTIONS CAREFULLY.1. The installation of this stove must comply

with your local building code rulings. Pleaseobserve the clearances to combustibles (seereference figures 1–3). Do not place furni-ture or other objects within the clearancearea.

2. Verify that the stove is properly installedbefore firing the stove for the first time. Af-ter reading these instructions, if you haveany doubt about your ability to completeyour installation properly, you must obtainthe services of a professional licensed in-staller familiar with all aspects of safe and correct installation. DO NOT usetemporary or makeshift compromisesduring installation.

3. DO NOT store wood, flammable liquids orother combustible materials too close to theunit. Refer to certification label on back ofunit and reference figures 1 – 3 in thismanual.

4. Do not install this stove in a mobile home,

manufactured home, trailer or tentNO EXCEPTIONS! (HUD Federal Standard:24 CFR Ch.XX).

5. If any parts are missing or defective, pleasenotify the dealer or manufacturer immediately.DO NOT OPERATE A STOVE THAT ISMISSING ANY PARTS!.

6. Do not tamper with combustion air controlbeyond normal adjustment capacities.

7. Always connect this stove to a chimney andvent to the outside. Never vent to another roomor inside a building. DO NOT CONNECTTHIS UNIT TO A CHIMNEY FLUE SERV-ING ANOTHER APPLIANCE.

8. DO NOT CONNECT a wood burning stoveto an aluminum Type B gas vent. This is notsafe. Use approved masonry or a UL 103 HTListed Residential Type and Building Heat-ing Appliance Chimney. Use a 6” diameterchimney or larger, that is high enough to givea good draft. (See specifics in installation in-structions).

Vogelzang International Corporation400 West 17th StreetHolland, Michigan 49423www.vogelzang.comPhone: 1-616-396-1911 Fax: 1-616-396-1971Toll Free: 1-800-222-6950

MOUNTAINEER™ WOODSTOVE Model VG650ELG

Owners Manual(save this manual for future reference)

continued on next page

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9. Be sure that your chimney is safely constructedand in good repair. Have the chimney inspectedby the fire department or a qualified inspector.Your insurance company should be able to rec-ommend a qualified inspector.

10. Creosote or soot may build up in the chimneyconnector and chimney and cause a house/building fire. Inspect the chimney connectorand chimney twice monthly during the heat-ing season and clean if necessary. (See Chim-ney Maintenance, page 12).

11. In the event of a chimney fire, turn the air con-trol to closed position, leave the building andCALL THE FIRE DEPARTMENT IMME-DIATELY! Have a clearly understood plan onhow to handle a chimney fire by contactingyour local fire authority for information onproper procedures in the event of a chimneyfire.

12. To prevent injury, do not allow anyone to usethis stove who is unfamiliar with the correctoperation of the stove.

13. Do not operate stove while under theinfluence of drugs or alcohol.

14. Ashes should not be allowed to accumulateabove sides of ash drawer. Dispose of ashes ina metal container with a tight fitting lid. Keepthe closed container on a noncombustible flooror on the ground, well away from all combus-tible materials. Keep the ashes in the closedcontainer until all cinders have thoroughlycooled. The ashes may be buried in the groundor picked up by a refuse collector.

15. The special paints used on your stove maygive off some smoke and an odor whilethey are curing during the first 12 to 15 fires.Additional smoke and odor may be emittedfrom the light oils used in construction of thefire box. This should disappear after a shortperiod of time and not occur again. Personswith lung conditions or owners of susceptibledomestic pets (such as birds) should takeprudent precautions. Open windows and doorsas needed to clear smoke and/or odor. Paintdiscoloration will occur if the stove isoverfired.

16. This stove has a painted surface whichis durable but it will not stand rough handlingor abuse. When installing your stove, use carein handling. Clean with soap and warm waterwhen stove is NOT hot. Do not use any acids

SAFETY INSTRUCTIONS continued…

or scouring soap, as these solvents wear anddull the finish.

17. While stove is in operation, all persons,especially young children should be alerted tothe hazards from high surface temperatures.Keep away from a hot stove to avoid burns orclothing ignition.

18. The walls of the firebox may become slightlydistorted after a period of use. A slight distor-tion will not affect the operation of the stove.

19. If small children will be in the same room asthe stove during operation, provide a sturdybarrier to keep them at a save distancefrom the stove. NEVER LEAVE SMALLCHILDREN UNSUPERVISED when theyare in the same room as the stove.

20. Keep stove area clear and free from allcombustible materials, gasoline, and otherflammable vapors and liquids.

21. To prevent burns always wear protectiveclothing, leather hearth gloves and eyeprotection, while tending the fire.

22. While in operation, keep the feed door closedand secured at all times except while tendingthe fire.

23. Do not overfire the stove. Overfiring willoccur if the feed door or ash clean-out coverare left open during operation. Such actions canresult in very dangerous operating conditions.

24. DO NOT ELEVATE FIRE! Build fire directlyon the bottom of the firebox. This stove hasnot been tested with the use of grates, andirons,or other means of elevating fire and should notbe used.

25. All power cords and electrical appliancesand/or assemblies must be kept outside of theclearance dimensions shown in this manual forcombustible materials.

26. For further information on using your stovesafely, obtain a copy of the National FireProtection Association (NFPA) publication,“Using Coal and Wood Stoves Safely” NFPANo. HS-10-1978. The address of the NFPA isBatterymarch Park, Quincy, MA 02269.

NOTE: A PROFESSIONAL, LICENSED HEATINGAND COOLING CONTRACTOR MUSTBE CONSULTED IF YOU HAVE QUESTIONSREGARDING THE INSTALLATION OF THISSOLID FUEL BURNING APPLIANCE.


ASSEMBLY INSTRUCTIONSNOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance ofyour wood stove and assumes no responsibility of any incidental or consequential damages.

TOOLS

TOOLS AND MATERIALS REQUIRED FOR INSTALLATION

• Pencil

• 6 foot Folding Rule or Tape Measure

• Tin Snips

• Drill: Hand or Electric

• 1/8” dia. Drill Bit (for sheet metal screws)

• Screwdrivers (blade and Phillips type)

• 14mm Nut Driver or Ratchet with 14mm Socket

• Safety Glasses

• Gloves

MATERIALS

(NOTE: The following items are NOT included with your stove)Flooring Protection: 41” x 48” as specified (see page 3)

Chimney Connection: 6” black steel (24 ga. min.) straight stovepipe or elbow (as required)

1/2” Sheet Metal Screws

Chimney: Existing 6” Lined Masonry Chimney or 6” Inside Dia.listed Type HT chimney.

Furnace Cement (manufacturer recommends Rutland Code 78or equivalent)

CAUTION: STOVE IS HEAVY. MAKE SURE YOUHAVE ADEQUATE HELP AND USE PROPERLIFTING TECHNIQUES WHENEVER MOVINGSTOVE.

1. Uncrate the stove and remove all cardboard andstyrofoam packing materials and protectivepoly bag. Remove rear deflector (#2), pedestalbase (#18) and pedestal top (#14) from the car-ton. (Save cardboard for further assembly.)

2. Remove parts from inside stove. Parts include:damper (#5), damper collar (#4), blower as-sembly (#3), ash drawer (#13), pedestal front(#17), pedestal sides (#15), pedestal drawerslide (#16), and hardware pack (#19) locatedinside firebox.

3. Using the self-tapping screws provided in thehardware pack, attach both pedestal sides (#15)to the pedestal front (#17).

4. Place flattened carton on floor and placepedestal base (#18) down with face side up.

5. Place pedestal side/front assembly on top ofbase. Align holes in pedestal sides with holesin base. Insert bolts into each hole.

6. Carefully tip the pedestal base backward andthread a nut onto each bolt. Make sure to placea lock washer on the bolt before the nuts.Tighten all nuts and bolts.

7. Tip the pedestal base assembly upright.

8. Set the pedestal drawer slide (16) inside theopen box formed by the pedestal uprights andfasten the slide to pedestal sides with two self-tapping screws.

9. After properly locating flooring protector(fig. 1, page 4) to accommodate minimum stoveclearances, place pedestal in position onfloor protector.

10. Place pedestal top (#14) onto pedestal base as-sembly as shown in exploded view on page 13and align mounting holes with those in the ped-estal sides. Insert bolts thru the top and sidesand install a nut on the inside and hand tighten.Once all bolts and nuts have been installed,securely tighten all mounting hardware.

11. Insert the ash drawer (#13)12. Carefully position stove body (#1) onto ped-

estal base assembly aligning studs in bottomof stove with mounting holes in the corners ofthe pedestal top (#14). NOTE: Stove body isHEAVY. Make sure you have adequate helpto lift stove body onto pedestal and useproper lifting techniques. Install nuts ontomounting studs and tighten securely.

13. Attach rear deflector to the rear side corners ofthe stove using four screws provided.

14. Attach blower assembly (#3) to back of reardeflector. NOTE: Make sure ceramic gasket ispositioned between rear deflector and blowerassembly.

15. Install damper (#5) into damper collar (#4) [seedamper installation on page 6] and secure totop surface of stove using machine screws.NOTE: After installation damper must be ableto open fully and close to approximately 75 to80 percent.


LOCATING STOVE

1. The stove must be placed on solid concrete,solid masonry, or when installed on a combus-tible floor, on a listed floor protector, such asHy-C or Imperial Model UL4648BK orequivalent with 0.08 R factor. (NOTE: to cal-culate R-value of alternative materials see page16). The base must extend at least 16” beyondthe front of the access door, 8” to the sides offuel opening, and must extend under and 2inches beyond either side of the stove pipe if itis elbowed towards a wall. (See figures 1 & 3and consult local building codes and fire pro-tection ordinances.)

CAUTION: (FIRE HAZARD) CARPETING ANDOTHER COMBUSTIBLE MATERIAL MUST NOTCOVER THE FLOOR PROTECTOR. THESEMATERIALS MUST REMAIN OUTSIDE OFCOMBUSTIBLE CLEARANCES, SEE FIG. 1– 3.

2. The stove must have its own flue. DO NOTCONNECT THIS UNIT TO A CHIMNEYFLUE SERVING OTHER APPLIANCES.

3. After observing the clearances to combustiblematerials (figures 1–3), locate your floorprotector accordingly (figure 1) and carefullyplace the stove in your selected location.Install connector pipe, elbows, and thimble asrequired, utilizing either a recently cleaned andinspected 6” masonry chimney or a 6” i.d.listed chimney.

Fig. 1 – TOP VIEW Minimum Clearance Dimensions from Combustible Surfaces

FLOORPROTECTOR

DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTORAND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH AND EXTENDING 2” BEYOUND EACH SIDE

NON COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH NFPA 211

BACKWALL

SIDEWALL

8"min.

17"

48"

16"min.6"min.28" 25"

min.

26"min

TOP VIEW

41"

4. Use 6” round black stove pipe, notgalvanized stove pipe. Secure pipe sectionswith three (3) sheet metal screws in each stovepipe and/or elbow joint to firmly hold the pipesections together. DO NOT CONNECT THISSTOVE TO ANY AIR DISTRIBUTION ORDUCT SYSTEM.

5. Recheck clearances from the stove,connector stove pipe, and corner clearancesusing the illustrations in figures 1–3 andyour local building codes or fire protectionordinances.NOTE: A wall faced with drywall, brickor stone must be considered a combustiblesurface.

6. DO NOT INSTALL THIS STOVE INA MOBILE HOME, MANUFACTURED HOME,TENT OR TRAILER – NO EXCEPTIONS!(HUD Federal Standard: 24 CFR Ch.XX)

7. The clearances provided are minimumdimensions determined by Intertek TestingServices, the manufacturer’s testing laboratory.Installation of this stove must comply with thelatest edition of NFPA 211 for reduced clear-ances and/or your local building code rulings.Use whichever minimum dimensions areLARGEST.

8. This stove meets U.S. Test Standard:UL 1482-1996.

Continued on next page


18-1/2"

18-1/2"

CORNER CLEARANCES

LOCATING STOVE continued…

Fig. 3a – Front View Minimum Clearance Dimensions

from Combustible Surfaces

Fig. 3b – Side View Minimum Clearance Dimensions


CAUTION: KEEP FURNISHINGS AND OTHERCOMBUSTIBLE MATERIALS AWAY FROM THESTOVE.

NOTE: BEFORE FIRING WOODSTOVE SLIDEFIREBRICKS TOWARDS THE REAR SO NOGAPS REMAIN BETWEEN BRICKS.

Fig. 2 – Top View Minimum Corner Clearances



PIPE CONNECTOR INSTALLATION1. The crimped end of the stovepipe fits inside

the stove flue collar. Install additional pipe andelbow with the crimped end towards the stove.This will allow any condensation in the flue torun back into the firebox.

2. Horizontal pipe runs must slope upwardstowards the chimney at least 1/4” per foot ofhorizontal run.

3. You must have at least 18 inches of clearancebetween any horizontal piping and the ceiling.

4. The pipe cannot extend into the chimney flue(figure 4).

5. Secure pipe/elbow sections with three (3) sheetmetal screws at each joint to make the pipingrigid.

6. It is recommended that no more than two (2)90° bends be used in the stovepipe installation.The use of more than two 90° bends maydecrease the amount of draw and possibly cause

smoke spillage. Where possible, use onlycorrugated (nonadjustable) elbows. Theseprovide a better seal.

7. The connector pipe must not pass through anattic or roof space, closet, or any concealedspace, or floor, ceiling, wall or combustibleconstruction. (See Chimney Connector Sys-tems & Clearances, page 17). A UL 103 HTListed chimney must be used from the firstpenetration of ceiling or wall to the chimneycap. Never use single wall connector pipe asa chimney - a house fire could result.

Fig. 4 – Stovepipe/Flue Connections

CORRECT WRONG WRONG

NOTE: STOVE PIPE IS NOT INCLUDED. TOPURCHASE, VISIT YOUR LOCAL HARDWARE,HOME OR BUILDING CENTER. SEE“LOCATING STOVE” PAGE 4 FOR ADDITIONALSPECIFICATIONS.

DAMPER INSTALLATION

Fig. 5 – Cast Iron Damper

1. Remove damper from collar by pulling handleout of assembly

2. Attach damper gasket to bottom of collar.3. Position collar onto hole in stove top and align

the mounting holes.4. Secure the collar to stove with bolts and nuts

supplied (figure 5).5. Install damper on angle into collar as shown in

lower illustration (figure 5).6. Insert damper handle through collar into

damper and out the opposite side of collar.NOTE: After installation, damper must be ableto open fully and close to 75 – 80%


MASONRY CHIMNEYBefore using an existing masonry chimney,

clean the chimney, inspect the flue liner and makeany repairs needed to be sure it is safe to use. Makerepairs before attaching the stove. The connectorstove pipe and fittings you will need to connectdirectly to a masonry chimney are shown infigure 6.

CHIMNEY CONNECTIONSThe stove must be connected to either a ma-

sonry or manufactured metal chimney built andtested to the specifications listed on the previouspages.

Chimneys perform two functions:1). As a means of exhausting smoke and flue

gases which are the result of fuel combustion.2). The chimney provides “draft” which allows

oxygen to be continuously introduced into theappliance, so that proper combustion is possible.This stove relies on natural draft to operate.

NOTICE: Always provide a source of freshair into the room where the stove is located. Fail-ure to do so may result in air starvation of otherfuel burning appliances and the possible devel-opment of hazardous conditions, fire or death.

Your stove itself does not create draft. Draft isprovided by the chimney. To achieve proper draftyour chimney must meet the three minimum heightrequirements detailed in figures 7–9. A minimumof 0.05 w.c. (measured in water column) is requiredfor proper drafting to prevent back puffing, smokespillage, and to maximize performance. (Gaugesto measure draft are readily available at stove storesand are economical to rent or purchase.)

Factors such as wind, barometric pressure,trees, terrain and chimney temperature can havean adverse effect on the draft. The manufacturercannot be held responsible for external factors lead-ing to less than optimal drafting.

Should you have a problem with inadequatedraft, you should contact a licensed heating andcooling contractor for assistance in solving theproblem.IMPORTANT Installation Points

1. Size chimney flue to stove collar. This stoverequires a 6” diameter flue.

2. Never connect this unit to a chimney serv-ing another appliance.

3. The chimney must meet all minimumheight requirements.

4. Never use a chimney to ventilate a cellaror basement.

5. Contact your local building authorityfor approved methods of installation and anynecessary permits and/or inspections.

Fig. 7 - Chimney Construction Through Attic Space

Fig.6 - Masonry Chimney Connection

If the connector stove pipe must go through acombustible wall before entering the masonrychimney, consult a qualified mason or chimneydealer. The installation must conform to local build-ing and fire codes and latest edition of NFPA 211.

If there is a cleanout opening in the base of thechimney, close it tightly.

CHIMNEYFLUE

5/8" TILECHIMNEYLINER

MASONRYCHIMNEY

THIMBLE

COLLAR6˝ ROUND24 ga. BLACKCONNECTORSTOVEPIPE

8˝ MIN.LINER

BELOWENTRY

HOLE


Fig. 8 - Chimney Construction Through Roof

Fig. 9 - Chimney Connection to FireboxThrough Masonry Wall

CHIMNEY CONNECTIONS continued …MANUFACTURED CHIMNEY

REFER TO CHIMNEY AND CHIMNEYCONNECTOR MAKER’S INSTRUCTIONSFOR INSTALLATION AND USE.

Use only 6” diameter listed chimney UL 103HT. Chimney made to this listing is High Tem-perature rated to 2100 degrees Fahrenheit. Usechimney from only one manufacturer. Never mixbrands. Carefully follow the chimneymanufacturer’s stated requirements and clearances.Use the chimney manufacturer’s attic guards, roofsupports, flashing and fire stops when passingthrough a ceiling. Use a listed thimble when pass-ing through a combustible wall. Do not use make-shift compromises during installation. Never usea single-wall connection pipe as a chimney!

When using a pre-existing chimney, have it’scondition and installation inspected before using.Make sure that the chimney meets all of the ULrating requirements listed above. Be aware that notall manufactured chimney is of the UL 103 HTtype.

NOTE: It is recommended that you contact alicensed heating and cooling contractor (consultyour local yellow pages) for chimney installation.

Manufactured chimney with the proper re-quired UL listing is available from most home cen-ters, hardware stores, and HVAC supply stores.

If you have access to the internet, you maywish to view chimney manufacturers’ informa-tion on-line. See, www.duravent.com,www.selkirkinc.com, or www.mtlfab.com.

VENTING TO EXISTING FIREPLACEIn some instances, people desire to convert an

existing fireplace for stove use. Usually, safe con-nection to an existing masonry chimney requiresmore work than using a prefabricated chimney. Theexisting fireplace must be closed and sealed at thedamper with high-temperature caulk, ceramicwool, or furnace cement. Prior to installation, cleanand inspect the existing flue and smoke shelf. In-stallation should be designed so the system can bedismantled for periodic cleaning and inspection.Before conversion, make sure the existing chim-ney is structurally sound, the chimney incorporatesa flue liner and make sure it is in good condition.



CHIMNEY CONNECTIONS continued …(A flue liner consists of clay tile that protects thebrickwork of a chimney. If a chimney does not havea liner, or it is damaged, have it relined by a pro-fessional. DO NOT USE a chimney that is un-lined or damaged!) If you have any question re-garding the condition of the chimney, consult aqualified licensed contractor, qualified engineer,competent mason, certified Chimney Sweep, or aknowledgable inspector. Consult your insurancecompany if you cannot find a qualified expert.

CAUTION: Not all fireplaces are suitablefor conversion to a wood stove. Checkwith a qualified expert.

Many prefabricated fireplaces are of the “zero-clearance fireplace” category. These consist ofmultilayered metal construction. They are designedwith enough insulation and/or air cooling on thebase, back and sides so they can be safely installedin direct contact with combustible floors and walls.Although many prefabricated fireplaces carry en-dorsements from nationally recognized organiza-tions for use as fireplaces, they have not been testedfor connection to wood stove heaters. Connectinga stove to such a device will void themanufacturer’s warranty.

Steel-lined fireplaces are constructed with1/4” firebox liner, an air chamber in connectionwith 8” of masonry. These can be safely used withwood burning stoves. They contain all the essen-

FIG. 10 - Fireplace Conversion

FIREPLACE INSTALLATIONDirectly connecting the stovepipe into the ex-

isting masonry chimney (figure 10 “Type A” fire-place conversion) of the fireplace is the only ap-proved method of installation. This is a compli-cated and involved process and to insure safetyshould only by done by a qualified installer.1. An entry hole must be cut through the masonry

and tile liner with minimal damage to the liner.At least 8” of liner must remain below the en-try position. When locating the stove and stove-pipe, all minimum clearances must be observedfrom combustible surfaces including mantels,combustible trimwork, ceilings and walls. Po-sitioning the center of the stove pipe entry intothe chimney 24” below the ceiling should in-sure proper clearance for a 6” stovepipe.

2. Install a metal or fire clay (5/8” minimum thick-ness) thimble. Make sure the thimble is flushwith the inner surface of the chimney liner anddoes not protrude into the flue (see figure 4 onpage 6).

3. Secure the thimble with refractory mortar. Thethimble should be surrounded by 8” of solidunit masonry brickwork or 24” of stone.

4. Install the stovepipe into the thimble as far aspossible without extending past the flue lining(see figures 4 & 6 on pages 6 & 7).

5. A small airspace (about 1/2”) should remainbetween the stovepipe and thimble to allow forexpansion of the pipe. Seal this airspace withhigh-temperature caulking or ceramic wool.

tial components of a fireplace, firebox,damper, throat, smoke shelf, and smokechamber. Many look identical to ma-sonry fireplaces and should be checkedcarefully before connecting a stove tothem.

Venting a stove directly into a fire-place does not meet code and should notbe attempted. (This constitutes connec-tion to another appliance - the fireplace.)Combustion products will be depositedand build up in the firebox or fireplace.The stove warranty will be void withsuch an installation. Do not create a haz-ard in your home by connecting in thismanner.

Continued on nwxt page


OPERATING INSTRUCTIONS

This stove is designed to burnWOOD FUEL ONLY!

Hardwood, 16” to 18” should be split and airdried (seasoned), for 6 months to obtain maximumburning efficiency. Wood should be stored in a dry,well ventilated area.

NOTICE: USE SOLID WOOD MATERIALS ONLY.DO NOT BURN GARBAGE OR FLAMMABLEFLUIDS. DO NOT USE COAL THIS STOVE ISNOT DESIGNED TO ACCOMMODATE THE AIRFLOW (DRAFT) NECESSARY TO PROPERLYBURN COAL OR COAL PRODUCTS. DO NOTELEVATE FIRE OR USE GRATES OR AND-IRONS. BUILD FIRE DIRECTLY ON BOTTOM OFFIREBOX.

LIGHTING1. Open draft damper fully to provide maximum

draft.2. Open the feed door and place several wads of

crushed paper in the firebox.3. Lay small stacks of kindling on the paper to

start the fire.4. Light the paper and kindling, close the door

and secure tightly.5. Add fuel after fire is burning briskly. Use care

CAUTION: HOUSE FIRE HAZARDS

• DO NOT STORE WOOD ON FLOOR PROTEC-TOR, UNDERNEATH STOVEPIPE OR ANY-WHERE WITHIN MINIMUM CLEARANCESFROM COMBUSTIBLE SURFACES SPECIFIEDFOR THIS STOVE.

• OVERFIRING MAY CAUSE A HOUSE FIRE.YOU ARE OVERFIRING IF A UNIT OR CHIMNEYCONNECTOR GLOWS RED.

OPERATING SAFETY PRECAUTIONS

1. NEVER OVERFIRE THIS STOVE BY BUILD-ING EXCESSIVELY HOT FIRES AS A HOUSE/BUILDING FIRE MAY RESULT. YOU ARE OVER-FIRING THE STOVE IF UNIT OR STOVEPIPEBEGINS TO GLOW OR TURN RED.

2. NEVER BUILD EXTREMELY LARGE FIRESIN THIS TYPE OF STOVE AS DAMAGE TO THESTOVE OR SMOKE LEAKAGE MAY RESULT

3. ON MODELS WITH GLASS DOOR, DO NOTBUILD FIRE TOO CLOSE TO GLASS.

4. UNIT IS HOT WHILE IN OPERATION. KEEPCHILDREN, CLOTHING, AND FURNITUREAWAY. CONTACT MAY CAUSE SKIN BURNS. DONOT TOUCH THE STOVE AFTER FIRING UNTILIT HAS COOLED.

5. PROVIDE AIR INTO THE ROOM FORPROPER COMBUSTION.

6. INSPECT STOVEPIPE EVERY 60 DAYS.REPLACE IMMEDIATELY IF STOVEPIPE ISRUSTING OR LEAKING SMOKE INTO THEROOM.

6. Secure and seal the damper in the closed posi-tion using high-temp caulking, ceramic wool,or furnace cement. Also check to see if thechimney has a cleanout. If it does, make sureit is closed and sealed as well. A leaky cleanoutwill greatly reduce draft efficiency.

If you have any questions regarding ventingyour stove, contact the manufacturer or contactthe National Fire Protection Association (NFPA)and request a copy of the latest editions of NFPAStandard 211 and NFPA Standard 908. Theiraddress is:

Battery March Park, Quincy, MA 02269.

CHIMNEY C0NNECTIONS continued …


WARNING: EXPLOSION HAZARD

• NEVER USE CHEMICALS, GASOLINE,GASOLINE-TYPE LANTERN FUEL, KERO-SENE, CHARCOAL LIGHTER FLUID, OR SIMI-LAR FLAMMABLE LIQUIDS TO START OR“FRESHEN-UP” A FIRE IN THE STOVE.

• KEEP ALL FLAMMABLE LIQUIDS,ESPECIALLY GASOLINE, OUT OF THEVICINITY OF THE HEATER — WHETHER IN USEOR IN STORAGE.


not to smother the kindling fire when addingwood.

6. Close the door and secure tightly.7. Adjust the draft damper control. The more

closed the slower the fire will burn. The moreopen, the faster and hotter the fire will burn.

8. Do not overfire the stove.

ADDING FUELAdd small amounts of fuel each hour or so in-

stead of piling large quantities of fuel at one time.This will insure a more complete combustion pro-cess and less buildup of tars, soot, or creosote willoccur in the chimney.1. Always open draft damper before opening the

feed door.2. When adding fuel be careful not to smother

the fire. Do not build fires against glass onmodels with glass door.

3. Close the feed door and secure tightly.4. Adjust the draft damper control.5. Empty ashes regularly. Do not allow ashes

to pile up (see Safety Instructions #14 onpage 2.)

6. Properly dispose of hot ashes (see SafetyInstructions, item #14 on page 2.)

7. Do not overfire the stove.

CAUTION: DO NOT OVERFIRE APPLIANCE.YOU ARE OVERFIRING IF THE CHIMNEYCONNECTORS OR STOVE GLOWS RED.CLOSE THE DOOR AND SHUT FLUE DAMPERIMMEDIATELY TO REDUCE THE AIR SUPPLYTO THE FIRE. THIS WILL SLOW DOWN THEFIRE.

CAUTION: SLOW BURNING FIRES ANDEXTENDED USE MAY CAUSE EXCESSIVECREOSOTE BUILDUP. IGNITION OF CREO-SOTE BUILDUP OR OVERFIRING MAY CAUSEA CHIMNEY FIRE. CHIMNEY FIRES BURNEXTREMELY HOT AND MAY IGNITESURROUNDING MATERIALS. IN CASE OF ACHIMNEY FIRE CALL THE FIRE DEPARTMENTIMMEDIATELY.

OPERATING continued … OPERATING TIPS

Preventing Creosote Buildup1. Burn with air control open for several minutes

at numerous intervals throughout the day dur-ing the heating season, being careful not toover-fire the unit.

2. Burn stove with air inlet control wide open forseveral minutes every time you apply freshwood. This allows wood to achieve the char-coal stage faster and burns wood vapors whichmight otherwise be deposited within the heat-ing system.

3. BURN ONLY SEASONED WOOD. Avoidburning wet or green wood. Seasoned woodhas been dried for at least one year.

4. A small fire is preferable to a large smolderingone that can deposit creosote within the heat-ing system.

5. Establish a routine for the handling of fuel,wood burner and firing technique. Check dailyfor creosote build-up until experience showshow often you need to clean for safe opera-tion. Be aware that the hotter the fire, the lesscreosote is deposited and weekly cleanings maybe necessary in mild weather even thoughmonthly cleanings may be enough in coldermonths.

WARNING: IN CASE OF CHIMNEY FIRE(1) CLOSE AIR INLET CONTROL (2) GET OUTOF THE HOUSE (3) CALL THE FIRE DEPART-MENT.

SERVICE HINTSCHIMNEY DRAFT

Draft is a function of the chimney, not thestove — do not expect the stove to draw. Smokespillage into the house or excess buildup of con-densation or creosote in the chimney are warningsthat the chimney is NOT functioning properly.Correct the problem before using the stove. Fol-lowing are some possible causes for improper draft.

1. The connector stovepipe may be pushedinto the chimney too far, stopping the draft.

2. If the chimney is operating too cool, waterwill condense in the chimney and run back intothe stove. Creosote formation will be rapid and mayblock the chimney. Operate the stove at a fire levelhigh enough to keep the chimney warm prevent-ing this condensation.


SERVICE HINTS continued …3. If the fire burns well but sometimes cre-

ates excessive smoke or burns slowly, it may becaused by the chimney top being lower than an-other part of the house or a nearby tree. The windblowing over a house or tree, falls on top of thechimney like water over a dam, beating down thesmoke. The top of the chimney should be at leastthree (3) feet above the roof and be at least two (2)feet higher than any point of the roof within ten(10) feet.

NOTE: A DRAFT READING OF 0.05 TO 0.06 W.C.(WATER COLUMN) IS SUGGESTED FORPROPER BURNING OF THIS STOVE.

GLASS CAREThe following usage and safety tips should be

observed:1. Inspect the glass regularly for cracks and

breaks. If you detect a crack or break, extin-guish the fire immediately and contact themanufacturer for a replacement.

2. Do not slam the door or otherwise impact theglass. When closing doors, make sure that logsor other objects do not protrude to impact theglass.

3. Do not build fires against (or that might fallagainst) the glass.

4. Do not clean the glass with materials that mayscratch (or otherwise damage) the glass.Scratches on the glass can develop into cracksor breaks during operation.

5. Never attempt to clean the glass while the unitis hot. If deposits are not very heavy, normalglass cleaners are adequate using a soft, non-abrasive cleaning pad. Heavier deposits maybe removed with oven cleaners.

6. Never put substances which can ignite explo-sively in the unit. Even small explosions inconfined areas can blow out the glass.

Gasket and Glass cleaning products are avail-able at local retail home centers. Manufacturers ofcleaning products for wood stoves include, A.W.Perkins Co. (www.awperkins.com) or RutlandProducts (www.rutland.com).

GLASS REPLACEMENT

CAUTION: REPLACE GLASS ONLY WITH 5MMHIGH TEMPERATURE CERAMIC GLASS OFTHE PROPER SIZE. DO NOT USE TEMPEREDGLASS OR DOUBLE THICKNESS WINDOWGLASS!

Glass Replacement Procedure:1. Ensure appliance is not in operation and is thor-

oughly cooled.2. Remove screw and glass clip. (See parts list

and diagram.)3. Lift glass out from glass clip.4. Remove old gasket and clean glass.5. Replace new gasket starting at the bottom of

glass working along edges, being sure to cen-ter gasket channel on glass.

6. Trim to length and butt ends together.7. Replace glass into door, being sure not to over-

tighten screw and clip.

After extensive use, the gasket material whichprovides glass and door seal may lose it’s resil-iency and will need to be replaced. Inspect glassand door gaskets periodically to ensure proper seal;if gaskets become frayed or worn, replace imme-diately.

Door Gasket Replacement Procedure:1. Ensure appliance is not in operation and is thor-

oughly cooled.2. Remove old door gasket and clean channel.3. Using an approved, high temperature gasket

cement, apply a thin coat in bottom of chan-nel.

4. Starting at hinge side of door, work 3/8-inchdiameter fiberglass gasket material into chan-nel around door unit, end butt and trim to lengthto ensure no gaps.

5. Close door and allow three to four hours forcement to set before firing appliance.


CHIMNEY MAINTENANCECREOSOTE – Formation and Removal

When wood is burned slowly, it produces tarand other organic vapors which combine with ex-pelled moisture to form creosote. The creosotevapors condense in the relatively cool chimney flueof a slow-burning fire. As a result, creosote resi-due accumulates on the flue lining. If ignited, thiscreosote creates an extremely hot fire which mayignite surrounding materials resulting in a build-ing fire.

The chimney connector and chimney shouldbe inspected at least twice a month during theheating season to determine if a creosote builduphas occurred.

If creosote has accumulated, it should be re-moved. Failure to remove creosote may result inignition and may cause a house/building fire. Creo-sote may be removed using a chimney brush orother commonly available materials from your lo-

cal hardware retailer.Chimney fires burn very hot. If the unit or

chimney connector should glow red, reduce thefire by closing the inlet air control and immedi-ately call the fire department.

CAUTION: A CHIMNEY FIRE MAY CAUSE IGNI-TION OF WALL STUDS OR RAFTERS WHICHWERE ASSUMED TO BE A SAFE DISTANCEFROM THE CHIMNEY. IF A CHIMNEY FIRE HASOCCURRED, HAVE YOUR CHIMNEY IN-SPECTED BY A QUALIFIED EXPERT BEFOREUSING AGAIN.

A fire in the firebox may be smothered by pour-ing a large quantity of coarse salt, baking soda, orcool ashes on top of the fire.

WIRING DIAGRAM - VG650ELG MOUNTAINEER STOVEWhen ordering missing or replacement parts, always give the Model Number of the stove,

Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.


ORDERING PARTS - VG650ELG MOUNTAINEER STOVEWhen ordering missing or replacement parts, always give the Model Number of the stove,

Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.

Part No. Description Qty. Part No. Description Qty.

16 Pedestal Drawer Slide ................................. 117 Pedestal Front .............................................. 118 Pedestal Base .............................................. 119 Hardware Pack (not shown) ......................... 120 Fire Brick Pack (only one brick shown) ........ 121 Blower Housing (only) .................................. 122 Blower/Motor (not shown) ............................ 123 Power Cord (not shown) .............................. 124 Cord Strain Relief (not shown) ..................... 125 Speed Control (not shown) .......................... 126 Ceramic Fiber Gasket (not shown) .............. 127 Screw, Glass Retainer (see diag. pg. 15) ... 1128 Complete Door Assembly (less handle) ....... 1

1 Stove Body ................................................... 12 Heat Shield .................................................. 13 Blower Assembly F-6 ................................... 14 Flue Collar .................................................... 15 Flue Damper ................................................ 16 Cover, Ash Cleanout .................................... 17 Stove Door Frame ........................................ 18 Door Handle Assembly ................................ 19 Gasket, 3/8” dia. Fiberglass Glass Door ...... 1

10 Glass, Hi-Temp Ceramic .............................. 111 Glass Retainer Brackets ............................. 1112 Door Pins ..................................................... 213 Ash Drawer .................................................. 114 Pedestal Top ................................................ 115 Pedestal Side ............................................... 2


ORDERING PARTS - VG650ELG MOUNTAINEER STOVEWhen ordering missing or replacement parts, always give the Model Number of the stove, Part

Number, and Part Description. Use the illustrations and part lists provided to identify parts.

Part No. Description Qty.7 Door Frame .................................................. 19 3/8” dia. Fiberglass Glass Gasket ................ 1

10 High-Temp Ceramic Glass ........................... 111 Glass Retainer ............................................ 1127 Retainer Screws .......................................... 1128 Complete Door Assembly (less handle) ....... 1

Glass replacement instructions for model VG650ELG

CAUTION: WHEN REMOVING BROKENGLASS, WEAR THICK GLOVES AND SAFETYGLASSES. KEEP CHILDREN AWAY ANDDISCARD BROKEN GLASS SAFELY.

1. Be sure stove has cooled before beginning.2. Using a screwdriver, remove all screws (#27)

and retainers (#11) holding glass.3. Remove glass (#10). Replace with high-

temperature ceramic glass only.4. Reinstall glass, gasket and retainers. When

replacing broken glass, remove gasket (#9)from broken glass, remove all glass pieces andreplace around new glass. If gasket is damaged,it MUST be replaced.

WARNING: Do not use substitute materials.Replace only with original manufacturercomponents.WARNING: Do not slam door or strike glass.Slamming door or striking glass may causeglass breakage.WARNING: Do not use abrasive cleaners onglass surface. Abrasives can damage the glassand breakage may occur when heated.CAUTION: Do not build fire directly againstglass.CAUTION: Do not operate stove withbroken glass.


FLOOR PROTECTOR MATERIAL CALCULATIONSThis stove has been tested for and must be installed on a floor protector with the proper Thermal

Resistance or R-value as stated in the installation instructions on page 3, “Locating Stove” step 1, ofthis manual. If the floor protector materials listed in the instructions are not available, materials with anequivalent R-value may be substituted.

Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal Con-ductivity) ratings which must be converted to R-value to determine if the alternate material meets thetested requirements. The following instructions provide the proper information and formulas for con-version to R-value.

To determine if alternate materials are acceptable follow this sequence.1. Convert material specifications to R-value:

a. R-value given — no conversion necessaryb. k-factor is given with a required thickness (T) in inches:

R = 1/k x Tc. C-factor is given: R = 1/C

2. Determine the R-value of proposed alternate floor protector:a. Use formulas in step 1 above to calculate R-value of proposed material(s).

b. For multiple layers, add R-values of each layer to determine overall R-value.3. If the overall R-value of the floor protector system is equal to or greater than the floor protector

specifications given, the alternate is acceptable.

Definitions:Thermal conductance(C) = BTU = W

(hr)(ft2)(°F) (m2)(°K)

Thermal conductivity (k) = (Btu)(inch) = W = Btu(hr)(ft2)(°F) (m)(°K) (hr)(ft)(°F)

Thermal resistance (R) = (ft2)(hr)(°F) = (m2)(°K)Btu W

Example:The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral boardwith a k-factor of 0.29.Step 1: Convert specs to R-value.

R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = RspecsStep 2: Calculate R-value of individual components

4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.

Step 3: Add R-values of components to get total R-value of systemRbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem

Step 4: Compare Rsystem to RspecsRsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the requiredspecifications and therefore is an acceptable alternative.


A. Brick MasonryMinimum 3.5-inch thick brick masonry all framed intocombustible wall with a minimum of 2-inch brick sepa-ration from clay liner to combustibles. The fireclay linershall run from outer surface of brick wall to, but notbeyond, the inner surface of chimney flue liner and shallbe firmly cemented in place.

B. Insulated SleeveSolid-insulated, listed factory-built chimney length ofthe same inside diameter as the chimney connector andhaving 1-inch or more of insulation with a minimum9-inch air space between the outer wall of the chimneylength and combustibles.

C. Ventilated ThimbleSheet steel chimney connector, minimum 24 gauge inthickness, with a ventilated thimble, minimum 24 gaugein thickness, having two 1-inch air channels, separatedfrom combustibles by a minimum of 6-inch of glassfiber insulation. Opening shall be covered, and thimblesupported with a sheet steel support, minimum 24 gaugein thickness.

D. Chimney Section Pass-through

Solid insulated, listed factory-built chimney length withan inside diameter 2-inch larger than the chimney con-nector and having 1-inch or more of insulation, servingas a pass-through for a single wall sheet steel chimneyconnector of minimum 24 gauge thickness, with a mini-mum 2-inch air space between the outer wall of chim-ney section and combustibles. Minimum length of chim-ney section shall be 12-inch chimney section spaced1-inch away from connector using sheet steel supportplates on both ends of chimney section. Opening shallbe covered, and chimney section supported on both sideswith sheet steel support securely fastened to wallsurfaces of minimum 24 gauge thickness. Fasteners usedto secure chimney section shall not penetratechimney flue liner.

CHIMNEY CONNECTOR SYSTEMS & CLEARANCES


Vogelzang International Corporation400 West 17th StreetHolland, Michigan 49423www.vogelzang.comPhone: 1-616-396-1911 Fax: 1-616-396-1971Toll Free: 1-800-222-6950

COMPANY TESTIMONY:

“FOR GOD SO LOVED THE WORLD THAT HE GAVE HIS ONLY BEGOTTEN SON, THAT WHOEVERBELIEVES IN HIM SHALL NOT PERISH BUT HAVE ETERNAL LIFE”

JOHN 3:16

MADE IN CHINA

This Vogelzang heating appliance is safe when installed properly and will provide you with yearsof service. However, always exercise good judgement when you are using this stove. You are dealingwith FIRE! Fire is inherently dangerous and must be treated with respect. Stay warm and in goodhealth!

Respectfully yours,

Steve VogelzangProprietor

DO NOT USE THIS STOVE IN AMOBILE HOME, MANUFACTURED HOME,TRAILER OR TENT — NO EXCEPTIONS!

Documents

Model VG650ELG Owners Manual - Northern Tool · PDF fileModel VG650ELG Owners Manual ... Keep away from a hot stove to avoid burns or clothing ignition. ... Set the pedestal drawer